CN114394441A - Automatic feeding device for rod-shaped metal sodium catalyst - Google Patents

Automatic feeding device for rod-shaped metal sodium catalyst Download PDF

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Publication number
CN114394441A
CN114394441A CN202210092692.1A CN202210092692A CN114394441A CN 114394441 A CN114394441 A CN 114394441A CN 202210092692 A CN202210092692 A CN 202210092692A CN 114394441 A CN114394441 A CN 114394441A
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CN
China
Prior art keywords
conveying
weighing
bin
feeding device
automatic feeding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210092692.1A
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Chinese (zh)
Inventor
杨卫东
吴宏伟
陈艳丹
朱晓东
钟向宏
胡晓宇
耿智
孟祥玉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lianyungang Petrochemical Co Ltd
Original Assignee
Lianyungang Petrochemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lianyungang Petrochemical Co Ltd filed Critical Lianyungang Petrochemical Co Ltd
Priority to CN202210092692.1A priority Critical patent/CN114394441A/en
Publication of CN114394441A publication Critical patent/CN114394441A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/005Control arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/54Gates or closures
    • B65D90/66Operating devices therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/30Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/34Emptying devices
    • B65G65/40Devices for emptying otherwise than from the top
    • B65G65/42Devices for emptying otherwise than from the top using belt or chain conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G69/00Auxiliary measures taken, or devices used, in connection with loading or unloading
    • B65G69/18Preventing escape of dust
    • B65G69/181Preventing escape of dust by means of sealed systems

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)

Abstract

The invention discloses an automatic feeding device for a rod-shaped sodium metal catalyst, which comprises a stock bin mechanism, a conveying mechanism, a weighing mechanism and a control system, wherein the stock bin mechanism is connected with the conveying mechanism; the bin mechanism comprises a filling opening, a bin, a material baffle, a discharging cylinder and a discharging opening; the conveying mechanism comprises a conveying belt, a conveying motor and a conveying channel, and the conveying belt is hermetically arranged in the conveying channel; the weighing mechanism comprises a weighing bracket, a weighing sensor and a counter; a discharge port of the stock bin mechanism is connected with an inlet of a conveying channel of the conveying mechanism; the weighing mechanism is connected with the bin mechanism; the outlet of the conveying channel of the conveying mechanism is connected with a feed opening, and the feed opening is connected with the feed opening of the reactor; the device is automatically controlled by a control system. The invention adopts a totally-enclosed structure and nitrogen seal protection, has metering indication and alarm interlocking, has time and speed setting, can carry out parameter adjustment according to the process requirements, can carry out batch control program in a configurable manner, is remotely and automatically controlled, is simple and convenient to operate, eliminates the safety risk of manual feeding, and realizes the intrinsic safety of process operation.

Description

Automatic feeding device for rod-shaped metal sodium catalyst
Technical Field
The invention relates to the technical field of chemical equipment, in particular to an automatic feeding device for a rod-shaped sodium metal catalyst.
Background
In recent years, with the increase of the demand of concrete in the field of construction in China, the demand of novel high-performance concrete is increasing day by day, a metal sodium catalyst is needed for producing a novel polycarboxylate superplasticizer polyether monomer, and the original preparation method cannot meet the requirements of safety and efficiency, so that the improvement of the automation degree of catalyst preparation for meeting the production requirement is imperative.
The traditional sodium metal rod catalyst is prepared by adopting a manual direct input mode, combustible and explosive gas can be generated by opening a feed opening and contacting water or alcohol with sodium metal, the combustible and explosive gas is mixed with air to reach the explosion limit, the potential safety hazard is very large, and the personnel injury and the property loss are caused by the occurrence of operation accidents in the working section of domestic multiple fine chemical enterprises.
The conventional feeding method of the rodlike sodium metal catalyst is characterized in that a hand-operated box is arranged above a feeding port of a chain initiator, and a filling hand hole, two operating hand holes, a vent port, a nitrogen replacement port and two sight glasses are arranged on the hand-operated box. Before throwing the material at every turn, operating personnel carries out catalyst sodium stick through filling the hand hole earlier and loads, and loading capacity 20~40kg, then closes and fills the hand hole and carry out nitrogen gas replacement, then opens the operation hand hole and drops into chain initiator charge door through two latex gloves with the metal sodium stick that fills, and the chain initiator agitator will be worked on in the input process to open the drain and fill nitrogen protection all the time, input speed and input amount manual control.
The traditional method completely depends on manpower, the input amount may be inaccurate, and the input speed may cause the reaction speed to be too fast or too slow, so that the reaction index and the reaction period for preparing the initiator are unstable. Various inspections and operations in the traditional method need to be implemented manually, once the damage caused by misoperation is extremely large, personal injury accidents are easy to occur.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide the automatic feeding device for the rodlike sodium metal catalyst, which is simple to operate, accurate in feeding, safe and reliable.
The technical scheme adopted by the invention for solving the technical problem is as follows: an automatic feeding device for a rod-shaped sodium metal catalyst comprises a stock bin mechanism, a conveying mechanism, a weighing mechanism and a control system; the bin mechanism comprises a filling opening, a bin, a material baffle, a discharging cylinder and a discharging opening; the conveying mechanism comprises a conveying belt, a conveying motor and a conveying channel, and the conveying belt is hermetically arranged in the conveying channel; the weighing mechanism comprises a weighing bracket, a weighing sensor and a counter; the discharge port of the stock bin mechanism is connected with the inlet of the conveying channel of the conveying mechanism; the weighing mechanism is connected with the stock bin mechanism and is used for recording feeding amount and feeding times; the outlet of the conveying channel of the conveying mechanism is connected with a feed opening, and the feed opening is connected with the feed opening of the reactor; the automatic feeding device is automatically controlled by the control system.
Further, the feed bin mechanism with transport mechanism is airtight setting, the feed bin mechanism with lead to nitrogen gas in the airtight environment that transport mechanism formed, nitrogen gas's pressure is 0.5~1.0 MPa.
Furthermore, in the stock bin mechanism, the number of the discharging cylinders is 8, and each discharging cylinder correspondingly controls the opening and closing of one material baffle.
Further, still include the upset motor in the feed bin mechanism, the upset motor is used for controlling the feed bin carries out the upset unloading.
Furthermore, the connection part of the stock bin mechanism and the conveying mechanism is in overturning soft connection.
Furthermore, the control system comprises a PLC control system and a touch screen, and the control system is provided with a communication interface connected with the DCS; the control system is used for controlling the discharging of the stock bin mechanism, the feeding of the conveying mechanism, the metering of the weighing mechanism and the discharging of the discharging opening.
The invention has the beneficial effects that: compared with the prior art, the automatic feeding device provided by the invention has the following advantages:
1) the method has the advantages that except for filling the metal sodium rod into the storage bin, other processes are completely and automatically completed by the control system, time and speed are set, the adding speed can be adjusted according to process requirements, batch control programs can be dynamically carried out, remote automatic control is realized, the operation is simple and convenient, and the method can be used for adding at one time or adding in sections, so that the catalyst preparation reaction period is shortened; the feeding device adopts a fully-closed structure, and nitrogen sealing protection is performed in the whole feeding process.
2) The reaction process of adding and preparing the catalyst is unmanned, the system automatically checks and confirms that the error probability is low, the potential safety hazard, the safety accident and the personnel injury caused by manual misoperation are avoided, and the intrinsic safety is realized.
3) The input amount and the input speed depend on a PLC system and a precise weighing sensor, and the measurement indication and the alarm interlocking are realized, so that the measurement is accurate and the speed is stable.
Drawings
Fig. 1 is a schematic front structural view of an automatic feeding device provided by the present invention.
Fig. 2 is a schematic side view of the automatic feeding device according to the present invention.
Wherein, 1-a filling opening; 2-a storage bin; 3-discharging port; 4-a discharging cylinder; 5-a conveying channel; 6-a feed opening; 7-a conveyor belt; 8-a conveying motor; 9-a weighing sensor; 10-weighing support; 11-turning over the flexible connection; 12-material baffle.
Detailed Description
The invention is further illustrated by the following specific examples. These examples are intended to illustrate the invention and are not intended to limit the scope of the invention.
Examples
As shown in fig. 1 and 2, an automatic feeding device for a rod-shaped sodium metal catalyst comprises a stock bin mechanism, a conveying mechanism, a weighing mechanism and a control system; the bin mechanism comprises a filling opening 1, a bin 2, a material baffle 12, a discharging cylinder 4 and a discharging opening 3; the conveying mechanism comprises a conveying belt 7, a conveying motor 8 and a conveying channel 5, and the conveying belt 7 is hermetically arranged in the conveying channel 5; the weighing mechanism comprises a weighing bracket 10, a weighing sensor 9 and a counter; the discharge port 3 of the stock bin mechanism is connected with the inlet of the conveying channel 5 of the conveying mechanism; the weighing mechanism is connected with the stock bin mechanism and is used for recording feeding amount and feeding times; the outlet of the conveying channel 5 of the conveying mechanism is connected with a feed opening 6, and the feed opening 6 is connected with a feed inlet of the reactor; the automatic feeding device is automatically controlled by the control system.
The feed bin mechanism with transport mechanism is airtight setting, feed bin mechanism with lead to in the airtight environment that transport mechanism formed has nitrogen gas, the pressure of nitrogen gas is 0.5~1.0 MPa. Feed bin structure and transport mechanism adopt nitrogen to seal, can block to throw the contact of material device and outside air, moisture, avoid metal sodium contact water or mellow wine can produce easily fire explosive gas and air mixing and reach the explosion limit, cause the potential safety hazard.
In the stock bin mechanism, the number of the discharging cylinders 4 is 8, and each discharging cylinder 4 correspondingly controls the opening and closing of one material baffle 12. The discharging cylinder 4 opens the material baffle 12 in sequence, the metal sodium rod is put on the conveyer belt 7, and the conveyer motor 8 conveys the metal sodium rod to the discharging opening 6 at a set speed and then drops the metal sodium rod into the reactor by means of gravity.
Still include the upset motor in the feed bin mechanism, the upset motor is used for control feed bin 2 overturns the unloading, the feed bin mechanism with transport mechanism's junction is upset flexible coupling 11. The metal sodium rod is guaranteed not to deflect when being thrown to the middle position of the starting end of the conveying belt 7 every time.
The control system comprises a PLC control system and a touch screen, and is provided with a communication interface connected with the DCS; the control system is used for controlling the discharging of the stock bin mechanism, the feeding of the conveying mechanism, the metering of the weighing mechanism and the discharging of the discharging opening 6.
The automatic feeding device has the following working modes: this feeding device installs in chain initiator reactor feed inlet department, and the totally enclosed system of feeding device blocks and contacts with outside air and moisture, inside feed bin mechanism, transport mechanism that set up. Before feeding, an operator opens the filling opening 1 above the bin 2, puts a sodium metal rod into the bin 2, and closes the filling opening 1 above the bin 2 with a one-time filling amount of 50-100 kg, and the operator can leave after informing the control system. The control system starts a catalyst preparation batch control program, and detects the filling weight, the system airtightness, the states of a valve and a motor and the like. After the completion of the operation, a charging hole valve of the chain initiator reactor is automatically opened, a stock bin mechanism and a conveying mechanism are started, a material baffle 12 is sequentially opened through a material discharging cylinder 4 to discharge the materials onto a conveying belt 7 of the conveying mechanism, and in order to ensure accurate placement, a turning motor is arranged to turn over and discharge the stock bin 2; the method comprises the following steps of feeding a metal sodium rod catalyst into a chain initiator reactor according to a set amount and speed, feeding one metal sodium rod each time, recording the weight once by a weighing sensor 9, stopping a stock bin mechanism and a conveying mechanism and closing a reactor feed inlet valve after the input amount reaches the designed amount, and automatically closing a system after the input is finished.
The above embodiments are only for illustrating the invention and are not to be construed as limiting the invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the invention, therefore, all equivalent technical solutions also belong to the scope of the invention, and the scope of the invention is defined by the claims.

Claims (6)

1. The utility model provides a material device is thrown automatically to bar metal sodium catalyst which characterized in that: the automatic feeding device comprises a stock bin mechanism, a conveying mechanism, a weighing mechanism and a control system; the bin mechanism comprises a filling opening, a bin, a material baffle, a discharging cylinder and a discharging opening; the conveying mechanism comprises a conveying belt, a conveying motor and a conveying channel, and the conveying belt is hermetically arranged in the conveying channel; the weighing mechanism comprises a weighing bracket, a weighing sensor and a counter; the discharge port of the stock bin mechanism is connected with the inlet of the conveying channel of the conveying mechanism; the weighing mechanism is connected with the stock bin mechanism and is used for recording feeding amount and feeding times; the outlet of the conveying channel of the conveying mechanism is connected with a feed opening, and the feed opening is connected with the feed opening of the reactor; the automatic feeding device is automatically controlled by the control system.
2. The automatic feeding device of the rod-shaped sodium metal catalyst as claimed in claim 1, wherein: the feed bin mechanism with transport mechanism is airtight setting, feed bin mechanism with lead to in the airtight environment that transport mechanism formed has nitrogen gas, the pressure of nitrogen gas is 0.5~1.0 MPa.
3. The automatic feeding device of the rod-shaped sodium metal catalyst as claimed in claim 1, wherein: in the feed bin mechanism, the number of the discharging cylinders is 8, and each discharging cylinder correspondingly controls the opening and closing of one material baffle.
4. The automatic feeding device of the rod-shaped sodium metal catalyst as claimed in claim 1, wherein: the storage bin mechanism further comprises a turnover motor, and the turnover motor is used for controlling the storage bin to turn over and discharge materials.
5. The automatic feeding device of the rod-shaped sodium metal catalyst as claimed in claim 4, wherein: the connection part of the stock bin mechanism and the conveying mechanism is in overturning flexible connection.
6. The automatic feeding device of the rod-shaped sodium metal catalyst as claimed in claim 1, wherein: the control system comprises a PLC control system and a touch screen, and is provided with a communication interface connected with the DCS; the control system is used for controlling the discharging of the stock bin mechanism, the feeding of the conveying mechanism, the metering of the weighing mechanism and the discharging of the discharging opening.
CN202210092692.1A 2022-01-26 2022-01-26 Automatic feeding device for rod-shaped metal sodium catalyst Pending CN114394441A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210092692.1A CN114394441A (en) 2022-01-26 2022-01-26 Automatic feeding device for rod-shaped metal sodium catalyst

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Application Number Priority Date Filing Date Title
CN202210092692.1A CN114394441A (en) 2022-01-26 2022-01-26 Automatic feeding device for rod-shaped metal sodium catalyst

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115520672A (en) * 2022-09-29 2022-12-27 安徽松羽生物系统工程有限公司 Closed feeding device

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19643340A1 (en) * 1996-04-13 1997-10-16 Kliro Anlagenbau Gmbh & Co Kg Feed device for dosed feeding of loose material from silo container
CN101775488A (en) * 2010-01-28 2010-07-14 北京科技大学 Method for conveying thermal-state rotary furnace metallized pellets in anharmonic vibration mode
CN203615762U (en) * 2014-01-28 2014-05-28 山东江岳科技开发股份有限公司 Charging system for catalyst roasting furnace
CN205169725U (en) * 2015-10-29 2016-04-20 大理州大维肥业有限责任公司 Automatic reinforced compounding device
CN106174679A (en) * 2016-08-25 2016-12-07 红塔烟草(集团)有限责任公司 A kind of efficient separation material-returning device
CN107539799A (en) * 2017-10-11 2018-01-05 顾亚明 A kind of biscuit production feeding device
CN210823708U (en) * 2019-10-22 2020-06-23 张家口汇德冶金材料有限公司 Many excellent formula granule feed bin accuse material device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19643340A1 (en) * 1996-04-13 1997-10-16 Kliro Anlagenbau Gmbh & Co Kg Feed device for dosed feeding of loose material from silo container
CN101775488A (en) * 2010-01-28 2010-07-14 北京科技大学 Method for conveying thermal-state rotary furnace metallized pellets in anharmonic vibration mode
CN203615762U (en) * 2014-01-28 2014-05-28 山东江岳科技开发股份有限公司 Charging system for catalyst roasting furnace
CN205169725U (en) * 2015-10-29 2016-04-20 大理州大维肥业有限责任公司 Automatic reinforced compounding device
CN106174679A (en) * 2016-08-25 2016-12-07 红塔烟草(集团)有限责任公司 A kind of efficient separation material-returning device
CN107539799A (en) * 2017-10-11 2018-01-05 顾亚明 A kind of biscuit production feeding device
CN210823708U (en) * 2019-10-22 2020-06-23 张家口汇德冶金材料有限公司 Many excellent formula granule feed bin accuse material device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115520672A (en) * 2022-09-29 2022-12-27 安徽松羽生物系统工程有限公司 Closed feeding device
CN115520672B (en) * 2022-09-29 2024-06-04 安徽松羽生物系统工程有限公司 Closed feeding device

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Application publication date: 20220426

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