CN114392833A - Automatic system and method for coarse slime recovery energy conservation - Google Patents
Automatic system and method for coarse slime recovery energy conservation Download PDFInfo
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- CN114392833A CN114392833A CN202210052501.9A CN202210052501A CN114392833A CN 114392833 A CN114392833 A CN 114392833A CN 202210052501 A CN202210052501 A CN 202210052501A CN 114392833 A CN114392833 A CN 114392833A
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- 238000011084 recovery Methods 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000004134 energy conservation Methods 0.000 title claims description 5
- 238000012544 monitoring process Methods 0.000 claims abstract description 85
- 239000003245 coal Substances 0.000 claims abstract description 49
- 230000002159 abnormal effect Effects 0.000 claims abstract description 4
- 238000005265 energy consumption Methods 0.000 claims description 9
- 238000012545 processing Methods 0.000 claims description 9
- 238000013523 data management Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 230000008569 process Effects 0.000 description 11
- 239000000463 material Substances 0.000 description 8
- 238000005188 flotation Methods 0.000 description 5
- 238000012216 screening Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 239000011362 coarse particle Substances 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000002817 coal dust Substances 0.000 description 1
- 239000003250 coal slurry Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B9/00—General arrangement of separating plant, e.g. flow sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B7/00—Combinations of wet processes or apparatus with other processes or apparatus, e.g. for dressing ores or garbage
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Abstract
The invention discloses an automatic energy-saving system and method for coarse coal slime recovery, which comprises a plurality of monitoring points, wherein the monitoring points comprise a first-layer dewatering screen motor monitoring point, a second-layer double-layer dewatering screen motor monitoring point, a bucket pit fishing motor monitoring point, an electromagnetic vibration cyclone screen monitoring point and a centrifugal screen device monitoring point, and the first-layer dewatering screen motor monitoring point, the second-layer double-layer dewatering screen motor monitoring point, the bucket pit fishing motor monitoring point, the electromagnetic vibration cyclone screen monitoring point and the centrifugal screen device monitoring point respectively comprise a first-layer dewatering screen motor, a second-layer double-layer dewatering screen motor, a bucket pit fishing motor, an electromagnetic vibration cyclone screen and a centrifugal screen device. When the power consumption of the electric energy is abnormal, the early warning information is sent and warned in time through the monitoring end, and the system does not need to be wired, is convenient and quick to install, has high efficiency and can play a good energy-saving role.
Description
Technical Field
The invention relates to the technical field of coarse coal slime recovery, in particular to an automatic system and method for coarse coal slime recovery energy conservation.
Background
The coal slime is a byproduct with the granularity of less than 0.5mm in a coal preparation plant, and the coarse coal slime is particles with the granularity close to that of the coal slime, generally more than 0.3-0.5 mm, and is not suitable for flotation treatment. The primary coal slurry is formed by coal dust contained in selected raw coal. The secondary coal slime refers to the coal slime generated by crushing and argillization of coal in the coal dressing process.
Currently, the current practice is. In the coal slime flotation process, coarse coal slime recovery is an important component of a coal preparation plant, and the tasks of the coarse coal slime recovery are as follows: dehydrating the sorted product; recovering clean coal with qualified quality, so that the clean coal does not enter coal slime water; and removing the fine-grained materials which are not sorted, and enabling the fine-grained materials to enter subsequent operation for reprocessing. The commonly used coarse slime recovery processes include the following steps:
the method comprises a first step of a dewatering screen-bucket pit-dragging coarse coal slime recovery process, wherein the screen hole of the dewatering screen is usually 13mm, and the coarse coal slime recovered from the pit is subjected to twice dehydration through a desliming screen and a centrifugal dehydrator to form a subsequent product. And (4) a system for recovering fine coal slime from overflow of the bailing pit. The process has the characteristics that: the management is convenient, the use is reliable, the experience is rich, and the application is wide; the upper limit of the feeding material for flotation can be well ensured, but the circulation amount exists locally. The application range is as follows: the method is suitable for the condition that the separation lower limit of main separation equipment is low, and if the separation lower limit is high, the quality of clean coal is polluted;
and secondly, a double-layer dewatering screen-pyramid pool coarse slime recovery process, wherein the aperture of the upper layer of the double-layer screen is 13mm or 25mm, and the aperture of the lower layer of the double-layer screen is 3mm, 1mm or 0.5 mm. The pyramid pool is used as coarse slime recovery equipment. The process has the characteristics that: the material amount entering the pyramid is less, and the grading is facilitated; the high-ash fine mud has less pollution to clean coal, and mainly because the water entering the lower-layer sieve is large, the fine mud on the surface of the material on the sieve is easy to wash away, so that the desliming efficiency is improved; the upper limit of flotation feeding can be well ensured, but the part still has circulation quantity. The application range is as follows: the process is suitable for the conditions of high content of fine mud and high ash content.
And thirdly, the aperture of the double-layer dewatering screen in the bucket pit dragging-double-layer dewatering screen coarse slime recovery process is the same as that in the previous step. The process has the characteristics that: the light products of the main selection equipment all enter the fishing pit, the flow is simple, and the number of equipment is small; the feed amount of the fishing pit is large, the grading precision is low, clean coal is polluted to a certain extent, and when the lower limit of the sorting of main sorting equipment is high, the pollution is more serious; the dredging hole is used for dredging the materials into the double-layer dewatering screen, so that the double-layer screen has low desliming efficiency and pollutes clean coal.
And fourthly, a coarse coal slime recovery flow of the dewatering screen and the electromagnetic vibration cyclone screen is similar to the coarse coal slime recovery flow of the dewatering screen and the bucket digging pit, and the bucket digging pit is only replaced by the electromagnetic vibration cyclone screen. The process has the characteristics that: the cyclone sieve has small occupied area, large treatment capacity and accurate classification; the cyclone sieve also has dewatering and ash-reducing functions while classifying. The application range is as follows: it is suitable for medium and small sized coal preparation plant with small treatment capacity.
And fifthly, a centrifugal screening device-high frequency screening coarse coal slime recovery process, wherein the coal slime centrifugal screening device is used as hydraulic classification equipment in the process, and the high frequency screening device is used as dehydration equipment in the process. The process has the characteristics that: the flow is simple, and the equipment is few; the volume is small, the treatment capacity is large, and the grading is accurate; the pollution of high-ash fine mud to clean coal can be reduced; can effectively prevent coarse particle materials from entering the next procedure. The application range is as follows: it is suitable for medium and small sized coal preparation plant with small treatment capacity.
And sixthly, a coarse coal slime recovery flow of the dewatering screen, the dredging pit and the swirler is similar to the coarse coal slime recovery flow of the dewatering screen and the bucket dredging pit, and the coarse coal slime recovery swirler is added. The process has the characteristics that: the quantity of circulating coal slime in the system is very small, and fine mud can be prevented from accumulating; can effectively prevent coarse particle materials from entering the next procedure. The application range is as follows: the method can be used for coal preparation plants with wider screen gaps of centrifuges and stricter requirements on upper limit of flotation feeding. The specific coarse coal slime recovery process depends on the conditions of coal slime property, clean coal quality requirement, clean coal quantity and the like. The concrete problems should be specifically analyzed in the actual work of the coal preparation plant.
All need the electric energy monitoring to the machinery that every flow was used, the tradition does not all carry out the power consumption monitoring to the motor of each device, when electric leakage or power consumption were revealed, not only can cause personnel's life safety to receive the threat to still a large amount of extravagant electric energy, all just need an economizer system that can monitor.
Disclosure of Invention
The invention aims to provide an automatic system and a method for coarse slime recovery and energy conservation,
the invention is realized by the following steps:
an automatic energy-saving system and method for recycling coarse coal slime comprises a plurality of monitoring points, wherein the monitoring points comprise a first layer dewatering screen motor monitoring point, a second layer double layer dewatering screen motor monitoring point, a bucket pit dragging motor monitoring point, an electromagnetic vibration cyclone screen monitoring point and a centrifugal screen device monitoring point, the first layer dewatering screen motor monitoring point, the second layer double layer dewatering screen motor monitoring point, the bucket pit dragging motor monitoring point, the electromagnetic vibration cyclone screen monitoring point and the centrifugal screen device monitoring point respectively comprise a first layer dewatering screen motor, a second layer double layer dewatering screen motor, a bucket pit dragging motor, an electromagnetic vibration cyclone screen and a centrifugal screen device, the first layer dewatering screen motor, the second layer double layer dewatering screen motor, the bucket pit dragging motor, the electromagnetic vibration cyclone screen and the centrifugal screen device are respectively connected with an electric energy monitoring meter, the electric energy monitoring meter is equally divided and is connected with the control processing unit respectively, the control processing unit is equally divided and is connected with RF wireless transmitting unit respectively, and is a plurality of monitoring point wireless connection have the control end, the control end includes RF wireless receiving unit, RF wireless receiving unit is connected with the server, the server has display screen and PC end through wired connection, has intelligent terminal through wireless connection.
Further, the control processing unit adopts an 80C51 series single chip microcomputer, and the RF wireless transmitting unit and the RF wireless receiving unit adopt an RF wireless transmitting and receiving module matched with an RFM110 type.
Furthermore, the number of the intelligent terminals is multiple, and the intelligent terminals are intelligent mobile phones or tablet computers.
Further, an energy-saving automatic coarse slime recovery method is specifically implemented according to the following steps:
S1: the electric energy consumption monitoring is carried out through electric energy monitoring meters connected respectively by a first layer dewatering screen motor, a second layer double-layer dewatering screen motor, a bucket pit dragging motor, an electromagnetic vibration cyclone screen and a centrifugal screen separator, and wireless transmission is carried out through RFThe transmitting unit transmits the electric energy consumption data to the monitoring end in real time;
S2: the monitoring end stores the electric energy monitoring data of each monitoring point in real time through the server, displays the data of each monitoring point through the display screen, and then performs data management through the PC end.
S3: data inquiry is carried out anytime and anywhere through the intelligent terminal through the wireless network connection server, and when the electricity consumption of electric energy is abnormal at a certain monitoring point, display early warning information is directly sent and displayed through the intelligent terminal, the display screen and the PC terminal.
Compared with the prior art, the invention has the beneficial effects that:
the electric energy consumption monitoring is carried out on the electric energy consumption device of each core through the electric energy meter, when the electric energy consumption abnormity occurs, the early warning information is timely sent and warned through the monitoring end, the system does not need to be wired, the installation is convenient and fast, the efficiency is high, a good energy-saving effect can be achieved, and the phenomenon that a large amount of electric energy is wasted and the life safety of workers is threatened is avoided.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a system block diagram of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Referring to fig. 1, an automatic energy-saving system for coarse coal slime recovery comprises a plurality of monitoring points, wherein the monitoring points comprise a first layer dewatering screen motor monitoring point, a second layer double layer dewatering screen motor monitoring point, a bucket pit dragging motor monitoring point, an electromagnetic vibration cyclone screen monitoring point and a centrifugal screen device monitoring point, the first layer dewatering screen motor monitoring point, the second layer double layer dewatering screen motor monitoring point, the bucket pit dragging motor monitoring point, the electromagnetic vibration cyclone screen monitoring point and the centrifugal screen device monitoring point respectively comprise a first layer dewatering screen motor, a second layer double layer dewatering screen motor, a bucket pit dragging motor, an electromagnetic vibration cyclone screen and a centrifugal screen device, the first layer dewatering screen motor, the second layer dewatering double layer dewatering screen motor, the bucket pit dragging motor, the electromagnetic vibration cyclone screen and the centrifugal screen device are respectively connected with an electric energy monitoring meter, the electric energy monitoring meter is equally divided and is connected with the control processing unit respectively, the control processing unit is equally divided and is connected with RF wireless transmitting unit respectively, and is a plurality of monitoring point wireless connection have the control end, the control end includes RF wireless receiving unit, RF wireless receiving unit is connected with the server, the server has display screen and PC end through wired connection, has intelligent terminal through wireless connection.
In this embodiment, the control processing unit adopts an 80C51 series single chip microcomputer, and the RF wireless transmitting unit and the RF wireless receiving unit adopt RF wireless transmitting and receiving modules matched with an RFM110 model.
In this embodiment, the number of the intelligent terminals is multiple, and the intelligent terminals are smart phones or tablet computers.
In this embodiment, an energy-saving automatic method for coarse coal slime recovery is specifically executed according to the following steps:
S1: the electric energy consumption monitoring is carried out on the first layer dewatering screen motor, the second layer double-layer dewatering screen motor, the bucket pit dragging motor, the electromagnetic vibration rotational flow screen and the centrifugal screen through electric energy monitoring meters which are respectively connected, and electric energy consumption data are transmitted to a monitoring end in real time through an RF wireless transmitting unit;
S2: the monitoring end stores the electric energy monitoring data of each monitoring point in real time through the server, displays the data of each monitoring point through the display screen, and then performs data management through the PC end.
S3: data inquiry is carried out anytime and anywhere through the intelligent terminal through the wireless network connection server, and when the electricity consumption of electric energy is abnormal at a certain monitoring point, display early warning information is directly sent and displayed through the intelligent terminal, the display screen and the PC terminal.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (4)
1. The utility model provides an energy-conserving automatic system is retrieved to coarse coal mud which characterized in that: the monitoring points comprise a first layer of dewatering screen motor monitoring point, a second layer of double-layer dewatering screen motor monitoring point, a bucket pit dragging motor monitoring point, an electromagnetic vibration cyclone screen monitoring point and a centrifugal screen monitor monitoring point, wherein the first layer of dewatering screen motor monitoring point, the second layer of double-layer dewatering screen motor monitoring point, the bucket pit dragging motor monitoring point, the electromagnetic vibration cyclone screen monitoring point and the centrifugal screen monitor monitoring point respectively comprise a first layer of dewatering screen motor, a second layer of double-layer dewatering screen motor, a bucket pit dragging motor, an electromagnetic vibration cyclone screen and a centrifugal screen, the first layer of dewatering screen motor, the second layer of double-layer dewatering screen motor, the bucket pit dragging motor, the electromagnetic vibration cyclone screen and the centrifugal screen are respectively connected with an electric energy monitoring meter, and the electric energy monitoring meter is respectively connected with a control processing unit, the control processing unit is equally divided and is connected with RF wireless transmitting unit, and is a plurality of monitoring point wireless connection have the control end, the control end includes RF wireless receiving unit, RF wireless receiving unit is connected with the server, the server has display screen and PC end through wired connection, has intelligent terminal through wireless connection.
2. The automatic system for energy conservation of coarse coal slime recovery according to claim 1, wherein the control processing unit adopts an 80C51 series single chip microcomputer, and the RF wireless transmitting unit and the RF wireless receiving unit adopt an RF wireless transmitting and receiving module matched with an RFM110 type.
3. The automatic energy-saving system for coarse coal slime recovery according to claim 1, wherein the number of the intelligent terminals is multiple, and the intelligent terminal is a smart phone or a tablet computer.
4. An energy-saving automatic coarse slime recovery method is characterized by comprising the following steps:
S1: the electric energy consumption monitoring is carried out on the first layer dewatering screen motor, the second layer double-layer dewatering screen motor, the bucket pit dragging motor, the electromagnetic vibration rotational flow screen and the centrifugal screen through electric energy monitoring meters which are respectively connected, and electric energy consumption data are transmitted to a monitoring end in real time through an RF wireless transmitting unit;
S2: the monitoring end stores the electric energy monitoring data of each monitoring point in real time through the server, displays the data of each monitoring point through the display screen, and then performs data management through the PC end.
S3: data inquiry is carried out anytime and anywhere through the intelligent terminal through the wireless network connection server, and when the electricity consumption of electric energy is abnormal at a certain monitoring point, display early warning information is directly sent and displayed through the intelligent terminal, the display screen and the PC terminal.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210052501.9A CN114392833A (en) | 2022-01-18 | 2022-01-18 | Automatic system and method for coarse slime recovery energy conservation |
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| CN202210052501.9A CN114392833A (en) | 2022-01-18 | 2022-01-18 | Automatic system and method for coarse slime recovery energy conservation |
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Citations (6)
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|---|---|---|---|---|
| US20110291671A1 (en) * | 2009-02-10 | 2011-12-01 | Qi Yang | Bidirectional wireless electrical energy monitoring system |
| CN102302976A (en) * | 2011-06-28 | 2012-01-04 | 平顶山天安煤业股份有限公司田庄选煤厂 | Coarse coal slime hydraulic classification process |
| CN108304015A (en) * | 2018-02-08 | 2018-07-20 | 翟品妮 | A kind of large public building floor energy-saving monitoring system |
| CN208226539U (en) * | 2018-06-04 | 2018-12-11 | 厦门威尔纳电气有限公司 | A kind of intelligence power alarm electric instrument |
| AU2020102453A4 (en) * | 2020-09-28 | 2020-11-12 | Shandong University Of Science And Technology | Efficient Deep Coal Slime Separation Process |
| CN213985192U (en) * | 2020-12-08 | 2021-08-17 | 重庆千变科技有限公司 | Building site energy consumption monitoring system |
-
2022
- 2022-01-18 CN CN202210052501.9A patent/CN114392833A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20110291671A1 (en) * | 2009-02-10 | 2011-12-01 | Qi Yang | Bidirectional wireless electrical energy monitoring system |
| CN102302976A (en) * | 2011-06-28 | 2012-01-04 | 平顶山天安煤业股份有限公司田庄选煤厂 | Coarse coal slime hydraulic classification process |
| CN108304015A (en) * | 2018-02-08 | 2018-07-20 | 翟品妮 | A kind of large public building floor energy-saving monitoring system |
| CN208226539U (en) * | 2018-06-04 | 2018-12-11 | 厦门威尔纳电气有限公司 | A kind of intelligence power alarm electric instrument |
| AU2020102453A4 (en) * | 2020-09-28 | 2020-11-12 | Shandong University Of Science And Technology | Efficient Deep Coal Slime Separation Process |
| CN213985192U (en) * | 2020-12-08 | 2021-08-17 | 重庆千变科技有限公司 | Building site energy consumption monitoring system |
Non-Patent Citations (1)
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Application publication date: 20220426 |