CN114378005A - Automatic injection molding detection line for clamping and supporting piece - Google Patents
Automatic injection molding detection line for clamping and supporting piece Download PDFInfo
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- CN114378005A CN114378005A CN202210138512.9A CN202210138512A CN114378005A CN 114378005 A CN114378005 A CN 114378005A CN 202210138512 A CN202210138512 A CN 202210138512A CN 114378005 A CN114378005 A CN 114378005A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
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- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
本发明涉及自动化生产检测技术领域,尤其是指一种卡托件的自动注塑检测线,包括移料机构、上料机构、注塑机以及检测机,所述上料机构用于上料半成品,所述移料机构用于把半成品送入所述注塑机,所述注塑机用于把半成品注塑成型为成品,所述移料机构还用于把成品移送至所述检测机,所述检测机用于对成品进行尺寸和外观检测。本发明通过移料机构、上料机构、注塑机以及检测机配合,实现了注塑与检测的自动化动作,避免了人力移送成品时对成品造成伤害,并提升了效率。
The invention relates to the technical field of automatic production testing, in particular to an automatic injection molding testing line for card trays, which includes a feeding mechanism, a feeding mechanism, an injection molding machine and a testing machine. The feeding mechanism is used for feeding semi-finished products. The material transfer mechanism is used for feeding the semi-finished product into the injection molding machine, and the injection molding machine is used for injection molding the semi-finished product into a finished product. For dimensional and appearance inspection of finished products. The invention realizes the automatic action of injection molding and detection through the cooperation of the material moving mechanism, the feeding mechanism, the injection molding machine and the detection machine, avoids the damage to the finished product when the finished product is manually transferred, and improves the efficiency.
Description
技术领域technical field
本发明涉及自动化生产检测技术领域,尤其是指一种卡托件的自动注塑检测线。The invention relates to the technical field of automatic production testing, in particular to an automatic injection molding testing line for card trays.
背景技术Background technique
目前的在卡托件的生产和检测中,都是以人工实现上下料的,而在人工对卡托件的半成品或者成品进行诸如搬运、注塑、人工脱模、人工把掉披锋及水口、周转、移动等动作时,都会对卡托件造成损伤,导致卡托件合格率降低,人力成本浪费。At present, in the production and testing of the tray parts, the loading and unloading are manually realized, and the semi-finished products or finished products of the tray parts are manually carried out, such as handling, injection molding, manual demoulding, manual removal of the front and nozzle, Turnover, movement and other actions will cause damage to the card tray, resulting in a reduction in the qualification rate of the card tray and a waste of labor costs.
发明内容SUMMARY OF THE INVENTION
本发明针对现有技术的问题提供一种卡托件的自动注塑检测线,自动化完成对于成品的注塑和检测动作,从而保证了成品合格率,且不会造成人力成本浪费。Aiming at the problems in the prior art, the present invention provides an automatic injection molding detection line for card trays, which automatically completes injection molding and detection of finished products, thereby ensuring the qualified rate of finished products without causing waste of labor costs.
为了解决上述技术问题,本发明采用如下技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
本发明提供的一种卡托件的自动注塑检测线,包括移料机构、上料机构、注塑机以及检测机,所述上料机构用于上料半成品,所述移料机构用于把半成品送入所述注塑机,所述注塑机用于把半成品注塑成型为成品,所述移料机构还用于把成品移送至所述检测机,所述检测机用于对成品进行尺寸和外观检测。The present invention provides an automatic injection inspection line for card trays, which includes a feeding mechanism, a feeding mechanism, an injection molding machine and a testing machine. The feeding mechanism is used for feeding semi-finished products, and the feeding mechanism is used for feeding semi-finished products. It is fed into the injection molding machine, which is used for injection molding the semi-finished product into a finished product, and the material transfer mechanism is also used for transferring the finished product to the testing machine, which is used for size and appearance inspection of the finished product .
进一步的,所述移料机构包括移料机器人、移料座以及两个夹料组件,所述移料座安装于所述移料机器人的末端,两个夹料组件均设置于所述移料座,两个夹料组件分别用于取放半成品或成品。Further, the material-moving mechanism includes a material-moving robot, a material-moving seat, and two material clipping components, the material-moving seat is installed at the end of the material-moving robot, and the two material-removing components are both disposed on the material-moving material. The two clamping components are used to pick and place semi-finished products or finished products respectively.
更进一步的,夹料组件包括水口夹组件、夹料驱动件、夹料板以及多个设置于夹料板的吸嘴,水口夹组件安装于所述移料座,夹料驱动件用于驱动夹料板升降,水口夹组件用于夹持半成品/成品,吸嘴用于吸住半成品/成品。Further, the material clamping assembly includes a nozzle clamp assembly, a material clamping driving member, a clamping plate and a plurality of suction nozzles arranged on the clamping plate, the nozzle clamping assembly is installed on the material moving seat, and the clamping material driving member is used to drive The clamping plate is lifted up and down, the nozzle clamp assembly is used to hold the semi-finished product/finished product, and the suction nozzle is used to suck the semi-finished product/finished product.
优选的,水口夹组件包括气动手指以及两个夹块,气动手指安装于所述夹料板,两个夹块分别安装于气动手指的两个夹持端;两个夹块彼此正对的一端分别设置有多条夹持槽。Preferably, the nozzle clamp assembly includes a pneumatic finger and two clamping blocks, the pneumatic finger is installed on the clamping plate, and the two clamping blocks are respectively installed on the two clamping ends of the pneumatic finger; the ends of the two clamping blocks facing each other A plurality of clamping grooves are respectively provided.
进一步的,所述上料机构包括上料座以及两个均设置于所述上料座的送盘组件,送盘组件用于驱动载有半成品的载盘移动至所述移料机构的取料位置;送盘组件包括送盘平移件、送盘升降件、送盘限位座以及多个送盘定位件,送盘限位座设置于所述上料座,送盘限位座设置有限位口,送盘平移件用于驱动载盘移动至送盘升降件,送盘升降件用于驱动载盘上升至限位口处,多个送盘定位件均安装于送盘限位座,多个送盘定位件配合用于把载盘定位至限位口处以供所述移料机构取出半成品。Further, the feeding mechanism includes a feeding base and two tray feeding assemblies both disposed on the feeding base, and the feeding tray assembly is used to drive the tray carrying the semi-finished product to move to the reclaiming mechanism of the feeding mechanism. Position; the tray feeding assembly includes a tray feeding translation member, a tray feeding lifting member, a tray feeding limit seat, and a plurality of tray feeding positioning members, the tray feeding limit seat is set on the feeding base, and the tray feeding limit seat is provided with a limited position The tray feeding translation member is used to drive the tray to move to the tray feeding lifting member, and the tray feeding lifting member is used to drive the tray to rise to the limit port. Multiple tray feeding positioning members are installed on the tray feeding limit seat. Each tray feeding positioning member is used for positioning the carrier tray to the limit opening for the moving mechanism to take out the semi-finished product.
进一步的,所述检测机包括机体,所述机体设置有尺寸检测机构、中转机构、外观检测机构以及分拣机构,所述尺寸检测机构用于对成品的尺寸进行检测,所述中转机构用于把成品自所述尺寸检测机构移送至所述外观检测机构,所述外观检测机构用于对成品的外观进行检测,所述分拣机构根据尺寸检测结果和外观检测结果对成品进行分拣下料;Further, the detection machine includes a body, and the body is provided with a size detection mechanism, a transfer mechanism, an appearance detection mechanism and a sorting mechanism. The size detection mechanism is used to detect the size of the finished product, and the transfer mechanism is used for The finished product is transferred from the size detection mechanism to the appearance detection mechanism. The appearance detection mechanism is used to detect the appearance of the finished product. The sorting mechanism sorts and unloads the finished product according to the size detection result and the appearance detection result. ;
所述尺寸检测机构、外观检测机构的数量分别为至少一个。The number of the size detection mechanism and the appearance detection mechanism is at least one respectively.
更进一步的,所述尺寸检测机构包括尺寸检测治具、尺寸检测驱动件以及尺寸检测相机,所述尺寸检测治具用于装载成品,所述尺寸检测驱动件用于驱动所述尺寸检测治具来回移动,所述尺寸检测相机用于对所述尺寸检测治具上的成品进行拍摄检测;所述尺寸检测相机位于所述尺寸检测治具的一侧;Further, the size detection mechanism includes a size detection fixture, a size detection driver and a size detection camera, the size detection fixture is used for loading finished products, and the size detection driver is used to drive the size detection fixture. Moving back and forth, the size detection camera is used for photographing and testing the finished product on the size detection fixture; the size detection camera is located on one side of the size detection fixture;
所述尺寸检测治具靠近所述尺寸检测相机的一侧设置有多个检测槽,检测槽用于装配成品。A plurality of detection grooves are provided on the side of the size detection fixture close to the size detection camera, and the detection grooves are used for assembling finished products.
更进一步的,所述中转机构包括中转平移件、中转升降件以及中转基座,所述中转基座设置有多个用于拾起成品的中转吸嘴,所述中转平移件用于驱动所述中转基座来回移动,所述中转升降件用于驱动所述中转基座升降。Further, the transfer mechanism includes a transfer translation member, a transfer lifting member and a transfer base, the transfer base is provided with a plurality of transfer suction nozzles for picking up finished products, and the transfer translation member is used to drive the The relay base moves back and forth, and the relay lifter is used to drive the relay base to rise and fall.
更进一步的,所述外观检测机构包括外观检测治具、外观检测驱动件以及至少四个外观检测模组,所述外观检测治具设置有多个用于装载成品并使成品保持竖起状态的竖放件,所述外观检测驱动件用于驱动所述外观检测治具来回移动,外观检测模组用于对成品进行拍摄,至少四个外观检测模组分别位于所述外观检测治具的两侧。Further, the appearance inspection mechanism includes an appearance inspection jig, an appearance inspection driver and at least four appearance inspection modules. The vertical placement part, the appearance inspection driving part is used to drive the appearance inspection jig to move back and forth, the appearance inspection module is used to take pictures of the finished product, and at least four appearance inspection modules are respectively located on two sides of the appearance inspection jig. side.
更进一步的,所述分拣机构包括分拣机器人、分拣组件以及至少两个用于运输载具的下料组件,所述分拣机器人用于驱动所述分拣组件移动,所述分拣组件用于拾起所述外观检测机构所装载的成品。Further, the sorting mechanism includes a sorting robot, a sorting assembly and at least two unloading assemblies for transporting vehicles, the sorting robot is used to drive the sorting assembly to move, and the sorting The assembly is used to pick up the finished product loaded by the appearance inspection mechanism.
本发明的有益效果:本发明通过移料机构、上料机构、注塑机以及检测机配合,实现了注塑与检测的自动化动作,避免了人力移送成品时对成品造成伤害,并提升了效率。Beneficial effects of the present invention: The present invention realizes the automatic action of injection molding and detection through the cooperation of the material moving mechanism, the feeding mechanism, the injection molding machine and the detection machine, avoids damage to the finished product when the finished product is manually transferred, and improves the efficiency.
附图说明Description of drawings
图1为本发明的示意图。Figure 1 is a schematic diagram of the present invention.
图2为本发明的注塑机的示意图。FIG. 2 is a schematic diagram of the injection molding machine of the present invention.
图3为本发明的移料机构的示意图。FIG. 3 is a schematic diagram of the material moving mechanism of the present invention.
图4为本发明的夹料组件的示意图。FIG. 4 is a schematic diagram of the clip assembly of the present invention.
图5为本发明的上料机构的示意图。FIG. 5 is a schematic diagram of the feeding mechanism of the present invention.
图6为本发明的检测机的示意图。FIG. 6 is a schematic diagram of the detection machine of the present invention.
图7为本发明的尺寸检测机构的示意图。FIG. 7 is a schematic diagram of the size detection mechanism of the present invention.
图8为本发明的中转机构的示意图。FIG. 8 is a schematic diagram of the relay mechanism of the present invention.
图9为本发明的外观检测机构的示意图。FIG. 9 is a schematic diagram of the appearance detection mechanism of the present invention.
图10为本发明的竖放件的示意图。FIG. 10 is a schematic diagram of the vertical member of the present invention.
图11为本发明的分拣组件的示意图。Figure 11 is a schematic diagram of the sorting assembly of the present invention.
图12为本发明的下料组件的示意图。Figure 12 is a schematic diagram of the blanking assembly of the present invention.
图13为本发明的尺寸检测流程图。FIG. 13 is a flow chart of the size detection of the present invention.
图14为本发明的外观检测流程图。FIG. 14 is a flow chart of the appearance inspection of the present invention.
附图标记:1—移料机构,2—上料机构,3—注塑机,4—检测机,5—成品,6—载盘,11—移料机器人,12—移料座,13—夹料组件,21—上料座,22—送盘组件,23—送盘平移件,24—送盘升降件,25—送盘限位座,26—送盘定位件,27—限位口,31—机座,32—注塑机构,33—上模,34—下模,35—转动盘,41—机体,42—尺寸检测机构,43—中转机构,44—外观检测机构,45—分拣机构,131—水口夹组件,132—夹料驱动件,133—夹料板,134—吸嘴,135—气动手指,136—夹块,411—龙门架,421—尺寸检测治具,422—尺寸检测驱动件,423—尺寸检测相机,424—尺寸检测光源,425—检测槽,426—拍摄孔,431—中转平移件,432—中转升降件,433—中转基座,434—中转吸嘴,441—外观检测治具,442—外观检测驱动件,443—外观检测模组,444—竖放件,445—治具翻转机构,451—分拣机器人,452—分拣组件,453—下料组件,4431—外观检测相机,4432—外观检测光源,4433—检测孔,4441—底座,4442—支撑件,4443—固定槽,4444—通孔,4521—分拣基座,4522—分拣吸盘,4523—分拣模组,4524—分拣升降件,4525—分拣夹持件,4531—下料传输件,4532—托起件,4533—下料升降件。Reference signs: 1—material moving mechanism, 2—feeding mechanism, 3—injection molding machine, 4—detecting machine, 5—finished product, 6—carrying plate, 11—material moving robot, 12—material moving seat, 13—clamp Feeding assembly, 21—feeding seat, 22—disk feeding assembly, 23—disk feeding translation part, 24—disk feeding lifting part, 25—disk feeding limiter seat, 26—disk feeding positioning part, 27—limiting opening, 31—machine base, 32—injection mechanism, 33—upper mold, 34—lower mold, 35—rotating plate, 41—body, 42—size inspection mechanism, 43—transfer mechanism, 44—appearance inspection mechanism, 45—sorting Mechanism, 131—Nozzle Clamp Assembly, 132—Clamping Drive, 133—Clamping Plate, 134—Suction Nozzle, 135—Pneumatic Finger, 136—Clamping Block, 411—Gantry, 421—Dimensional Inspection Fixture, 422— Size detection drive, 423—size detection camera, 424—size detection light source, 425—detection slot, 426—shooting hole, 431—transfer translation piece, 432—transfer lifter, 433—transfer base, 434—transfer nozzle , 441—Appearance Inspection Fixture, 442—Appearance Inspection Drive, 443—Appearance Inspection Module, 444—Vertical Part, 445—Jig Turnover Mechanism, 451—Sorting Robot, 452—Sorting Assembly, 453—Lower Material components, 4431—Appearance inspection camera, 4432—Appearance inspection light source, 4433—Inspection hole, 4441—Base, 4442—Support, 4443—Fixing slot, 4444—Through hole, 4521—Sorting base, 4522—Sorting Suction cups, 4523—sorting module, 4524—sorting lifting parts, 4525—sorting clamping parts, 4531—cutting conveying parts, 4532—holding parts, 4533—cutting lifting parts.
具体实施方式Detailed ways
为了便于本领域技术人员的理解,下面结合实施例与附图对本发明作进一步的说明,实施方式提及的内容并非对本发明的限定。以下结合附图对本发明进行详细的描述。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below with reference to the embodiments and the accompanying drawings, and the contents mentioned in the embodiments are not intended to limit the present invention. The present invention will be described in detail below with reference to the accompanying drawings.
如图1至图13所示,本发明提供的一种卡托件的自动注塑检测线,包括移料机构1、上料机构2、注塑机3以及检测机4,所述上料机构2用于上料半成品5,所述移料机构1用于把半成品5送入所述注塑机3,所述注塑机3用于把半成品5注塑成型为成品5,所述移料机构1还用于把成品5移送至所述检测机4,所述检测机4用于对成品5进行尺寸和外观检测。As shown in Fig. 1 to Fig. 13 , an automatic injection molding inspection line for a card holder provided by the present invention includes a feeding mechanism 1, a
本实施例所述的半成品5为金属件,而成本则是半成品5进行注塑后成型的卡托件。The
工作时,经上料机构2把半成品5进行上料,经移料机构1拾起半成品5并放入注塑机3内进行注塑成型而制得成品5;在注塑完成以后,由移料机构1把注塑机3内的成品5取出并移送至检测机4,经检测机4对成品5的外观和尺寸均进行检测,从而完成了自动化移料、注塑和检测的效果,提升了效率,也避免在移料过程中成品5被刮伤或者损坏而导致合格率降低。When working, the
本实施例所述的注塑机3,为目前现有的注塑机3,或者采用如下结构:所述注塑机3包括机座31、注塑机构32、上模33、下模34、转动盘35以及转动驱动件(图中未视出),转动盘35转动设置于机座31,转动驱动件用于驱动转动盘35转动,下模34的数量为两个,两个下模34均安装于转动盘35;注塑机构32用于驱动上模33升降。通过上述结构的设置,使得在一个下模34与上模33配合而对半成品5注塑成型时,移料机构1能够把半成品5放在另一个下模34上;而在成型后,转动盘35转动以使得两个下模34换位,让成品5能够在空气中降温一段时间后再被移料机构1取出,保证了成品5不会因温度过高而导致在被移送过程中发生变形,并提升了注塑的效率。The injection molding machine 3 described in this embodiment is the existing injection molding machine 3, or adopts the following structure: the injection molding machine 3 includes a
在本实施例中,所述移料机构1包括移料机器人11、移料座12以及两个夹料组件13,所述移料座12安装于所述移料机器人11的末端,两个夹料组件13均设置于所述移料座12,两个夹料组件13分别用于取放半成品5或成品5。In this embodiment, the material-moving mechanism 1 includes a material-moving
即本移料机构1具有两个夹料组件13,以使得当移料机构1通过一个夹料组件13把成品5从注塑机3取出后,能够通过另一个夹料组件13把半成品5放入注塑机3内,从而提升了移料的效率。That is, the feeding mechanism 1 has two
具体的,夹料组件13包括水口夹组件131、夹料驱动件132、夹料板133以及多个设置于夹料板133的吸嘴134,水口夹组件131安装于所述移料座12,夹料驱动件132用于驱动夹料板133升降,水口夹组件131用于夹持半成品5/成品5,吸嘴134用于吸住半成品5/成品5。Specifically, the clamping
该夹料驱动件132优选为气缸,在拾起半成品5时,夹料驱动件132驱动夹料板133下降,以使得吸嘴134能够下降至与半成品5接触,随后利用外界气源往吸嘴134输入负压而实现让吸嘴134拾起半成品5,从而能够避免夹持而使得半成品5表面被刮伤;由于在注塑成型后成品5表面必然连接有水口,因此在拾起成品5时,则由水口夹组件131夹住水口而实现对于成品5的拾起,以便于在移料过程中不会对成品5的表面造成损伤,保证了合格率。The
具体的,由于成品5的体积较小,因此在拾起半成品5时,是通过一个吸嘴134吸住一个半成品5的方式实现的;而在注塑成型后,通常为两个相邻的成品5连接同一个水口,因此在同一排只需设置一个水口夹组件131即可。Specifically, due to the small volume of the
优选的,水口夹组件131包括气动手指135以及两个夹块136,气动手指135安装于所述夹料板133,两个夹块136分别安装于气动手指135的两个夹持端;两个夹块136彼此正对的一端分别设置有多条夹持槽。Preferably, the
由于水口是否损伤不会影响到成品5的合格率,因此本发明通过气动手指135驱动两个夹块136彼此靠近的方式,实现夹持位于两个夹块136之间的水口,从而保证了移料的稳定性;而夹持槽的设置,则是用于增加夹块136与水口之间的压强,以保证夹块136与水口之间的摩擦力足够。Since whether the nozzle is damaged or not will not affect the qualification rate of the
在本实施例中,所述上料机构2包括上料座21以及两个均设置于所述上料座21的送盘组件22,送盘组件22用于驱动载有半成品5的载盘6移动至所述移料机构1的取料位置;送盘组件22包括送盘平移件23、送盘升降件24、送盘限位座25以及多个送盘定位件26,送盘限位座25设置于所述上料座21,送盘限位座25设置有限位口27,送盘平移件23用于驱动载盘6移动至送盘升降件24,送盘升降件24用于驱动载盘6上升至限位口27处,多个送盘定位件26均安装于送盘限位座25,多个送盘定位件26配合用于把载盘6定位至限位口27处以供所述移料机构1取出半成品5。In this embodiment, the
即半成品5通过载盘6实现定位承托,而在上料时,由送盘平移件23把载盘6进行平移而移送至送盘升降件24,经送盘升降件24驱动载盘6上升至限位口27处,由多个送盘定位件26配合实现对于载盘6的定位,保证在移料机构1拾起载盘6上的半成品5时载盘6不会发生偏移,提升了移料机构1拾起半成品5的稳定和精度。That is, the
具体的,而送盘定位件26可包括抵触块和气缸,即抵触块用于与载盘6的侧壁抵触,而气缸则是推动载盘6以使得载盘6与抵触块可靠抵触,以保证定位效果。Specifically, the plate-feeding
实际使用时,该两个送盘组件22可分别用于上料和下料用,即一个送盘组件22用于把载有半成品5的载盘6上料至限位口27处;而在该载盘6上的半成品5被移料机构1拾取完而空载时,则可被移料机构1移送至另一个送盘组件22处,经该送盘组件22进行下料。该移动载盘6的方式,可通过移料机构1或者专门的结构(图中未视出)实现,载盘6可基于重量考虑经由注塑成型。In actual use, the two
在本实施例中,所述检测机4包括机体41,所述机体41设置有尺寸检测机构42、中转机构43、外观检测机构44以及分拣机构45,所述尺寸检测机构42用于对成品5的尺寸进行检测,所述中转机构43用于把成品5自所述尺寸检测机构42移送至所述外观检测机构44,所述外观检测机构44用于对成品5的外观进行检测,所述分拣机构45根据尺寸检测结果和外观检测结果对成品5进行分拣下料。In this embodiment, the detection machine 4 includes a
实际使用时,为了提升效率,所述尺寸检测机构42、外观检测机构44的数量分别为至少一个,如本实施例中为两个。该数量设置的目的在于:尺寸检测和外观检测的效率相较于移送和分拣稍慢,因此通过设置两个的尺寸检测机构42以及两个的外观检测机构44,能够有效让尺寸检测与外观检测的效率得以提升,达到了与移送和分拣相配合的效果。In actual use, in order to improve the efficiency, the number of the
工作时,成品5被上料至尺寸检测机构42,经尺寸检测机构42对成品5进行尺寸检测并记录检测结果后,由中转机构43把成品5自尺寸检测机构42移送至外观检测机构44,再经外观检测机构44对成品5进行外观检测以检测其外表是否有破损等现象,最后由分拣机构45根据尺寸检测机构42和外观检测机构44的检测结果,把成品5进行分拣,从而实现了自动化对成品5进行检测的功能,提升了效率。During operation, the
在本实施例中,所述尺寸检测机构42包括尺寸检测治具421、尺寸检测驱动件422以及尺寸检测相机423,所述尺寸检测治具421用于装载成品5,所述尺寸检测驱动件422用于驱动所述尺寸检测治具421来回移动,所述尺寸检测相机423用于对所述尺寸检测治具421上的成品5进行拍摄检测;所述尺寸检测相机423位于所述尺寸检测治具421的一侧;In this embodiment, the
所述尺寸检测治具421靠近所述尺寸检测相机423的一侧设置有多个检测槽425,检测槽425用于装配成品5。A plurality of
实际使用时,多个检测槽425并排设置在尺寸检测治具421的一侧,而尺寸检测驱动件422优选为由电机进行驱动的结构,属于常规部件;即在需要尺寸检测时,由外界的机械手或者人工的方式把成品5插入检测槽425内,成品5的一面会经检测槽425显露至外界,此时由尺寸检测驱动件422驱动尺寸检测治具421前移,使得尺寸检测驱动件422经过尺寸检测相机423而被尺寸检测相机423拍摄到成品5,从而能够识别成品5的尺寸以进行检测;随后尺寸检测驱动件422会继续驱动尺寸检测治具421直至尺寸检测治具421到达另一端后,由中转机构43拾起成品5并移送至外观检测治具441。In actual use, a plurality of
具体的,所述尺寸检测机构42还包括尺寸检测光源424,所述尺寸检测光源424设置有拍摄孔426,所述尺寸检测相机423通过所述拍摄孔426后对所述尺寸检测治具421上的成品5进行拍摄。该尺寸检测光源424为环形,即拍摄孔426位于尺寸检测光源424的中心处,从而让尺寸检测相机423在亮度足够的环境进行拍摄,保证了所拍摄图像的清晰度,从而提升了检测结构的可靠性。Specifically, the
在本实施例中,所述中转机构43包括中转平移件431、中转升降件432以及中转基座433,所述中转基座433设置有多个用于拾起成品5的中转吸嘴434,所述中转平移件431用于驱动所述中转基座433来回移动,所述中转升降件432用于驱动所述中转基座433升降。In this embodiment, the
具体的,该机体41设置有龙门架411,中转平移件431为由电机作为驱动的结构,中转升降件432为电缸或者气缸。即在尺寸检测完毕以后,由中转平移件431与中转升降件432配合驱动中转基座433移动,通过中转吸嘴434吸起成品5并移送至外观检测机构44处,达到了自动化转移的效果。Specifically, the
在本实施例中,所述外观检测机构44包括外观检测治具441、外观检测驱动件442以及至少四个外观检测模组443,所述外观检测治具441设置有多个用于装载成品5并使成品5保持竖起状态的竖放件444,所述外观检测驱动件442用于驱动所述外观检测治具441来回移动,外观检测模组443用于对成品5进行拍摄,至少四个外观检测模组443分别位于所述外观检测治具441的两侧。即成品5放入竖放件444是保持竖起状态,经由外观检测驱动件442驱动外观检测治具441前移,并在前移过程中经由外观检测模组443对竖放件444上的成品5进行多角度的拍摄,从而达到全方位识别成品5外观的效果,保证了检测的可靠性。In this embodiment, the
具体的,外观检测模组443包括外观检测相机4431以及外观检测光源4432,外观检测光源4432设置有检测孔4433,外观检测相机4431通过检测孔4433对成品5进行拍摄。该外观检测光源4432优选为环形,通过增加外观检测相机4431拍摄的亮度,以保证外观检测相机4431能够清晰地拍摄到成品5的外观,从而完成外观检测动作。Specifically, the
具体的,所述外观检测机构44还包括治具翻转机构445,所述治具翻转机构445用于驱动所述外观检测治具441翻转。从而让成品5随着外观检测治具441进行翻转,以便于外观检测模组443进行更多角度、更全方位地拍摄。Specifically, the
具体的,竖放件444包括底座4441以及支撑件4442,底座4441安装于所述外观检测治具441,支撑件4442设置于底座4441的顶部,支撑件4442设置有固定槽4443,固定槽4443用于让成品5滑入以实现装配,固定槽4443的两侧分别连通有用于让外观检测模组443拍摄成品5的通孔4444。即成品5放入固定槽4443后,其两面会经通孔4444显露至外界,以便于外观检测模组443对其进行拍摄检测。优选的,外观检测模组443与竖放件444处于同一水平线且具有一定的角度,从而通过四个外观检测模组443配合即可达到检测效果。Specifically, the
在本实施例中,所述分拣机构45包括分拣机器人451、分拣组件452以及至少两个用于运输载具的下料组件453,所述分拣机器人451用于驱动所述分拣组件452移动,所述分拣组件452用于拾起所述外观检测机构44所装载的成品5。即分拣机器人451根据检测结果,把合格的成品5放入一个下料组件453所运输的载具上,把不合格的成品5放入另一个下料组件453所运输的载具上,从而完成了自动化分拣的效果。In this embodiment, the
具体的,所述分拣组件452包括分拣基座4521、均设置于所述分拣基座4521的多个分拣吸盘4522以及多个分拣模组4523,多个分拣吸盘4522用于吸住载具,分拣模组4523包括分拣升降件4524以及分拣夹持件4525,分拣夹持件4525用于夹持成品5,分拣升降件4524用于驱动分拣夹持件4525升降。即每个分拣模组4523用于拾起一个成品5,在动作时,分拣机器人451驱动分拣基座4521移动至竖放件444的正上方,再由分拣升降件4524控制分拣夹持件4525下降,再由分拣夹持件4525夹住成品5并把成品5与竖放件444分离,再由分拣机器人451驱动分拣基座4521移送至载具并往该载具放入合格的成品5,最后分拣机器人451把不合格的成品5放入另一载具处。Specifically, the sorting
具体,下料组件453包括下料传输件4531、托起件4532以及下料升降件4533,下料传输件4531用于把载具传输至托起件4532,下料升降件4533用于驱动托起件4532升降。Specifically, the blanking
实际使用时,下料传输件4531为传输带结构,下料升降件4533经由电机作为驱动源的结构,在输送载具时,由下料传输件4531把载具传输至托起件4532处,经托起件4532托住载具并由下料升降件4533带动载具上升,从而便于分拣组件452放入成品5;在载具被放满以后,下料传输件4531与下料升降件4533配合实现把载具送走的功能,并更换新的载具继续进行传输。In actual use, the
具体的,上料平移件的结构与下料传输件4531的结构大致相同,而上料升降件的结构与下料升降件4533的结构大致相同。Specifically, the structure of the feeding translation member is substantially the same as the structure of the
以上所述,仅是本发明较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明以较佳实施例公开如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当利用上述揭示的技术内容作出些许变更或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明技术是指对以上实施例所作的任何简单修改、等同变化与修饰,均属于本发明技术方案的范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Although the present invention is disclosed above with preferred embodiments, it is not intended to limit the present invention. , within the scope of the technical solution of the present invention, when using the technical content disclosed above to make some changes or modifications to equivalent embodiments of equivalent changes, but without departing from the technical solution content of the present invention, according to the technology of the present invention refers to the above Any simple modifications, equivalent changes and modifications made in the examples fall within the scope of the technical solutions of the present invention.
以上所述,仅是本发明较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明以较佳实施例公开如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当利用上述揭示的技术内容作出些许变更或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明技术是指对以上实施例所作的任何简单修改、等同变化与修饰,均属于本发明技术方案的范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Although the present invention is disclosed above with preferred embodiments, it is not intended to limit the present invention. , within the scope of the technical solution of the present invention, when using the technical content disclosed above to make some changes or modifications to equivalent embodiments of equivalent changes, but without departing from the technical solution content of the present invention, according to the technology of the present invention refers to the above Any simple modifications, equivalent changes and modifications made in the examples fall within the scope of the technical solutions of the present invention.
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