CN114370288A - A kind of strengthening device and construction method for initial support collapse treatment of highway tunnel - Google Patents
A kind of strengthening device and construction method for initial support collapse treatment of highway tunnel Download PDFInfo
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- CN114370288A CN114370288A CN202210185127.XA CN202210185127A CN114370288A CN 114370288 A CN114370288 A CN 114370288A CN 202210185127 A CN202210185127 A CN 202210185127A CN 114370288 A CN114370288 A CN 114370288A
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/003—Linings or provisions thereon, specially adapted for traffic tunnels, e.g. with built-in cleaning devices
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/04—Lining with building materials
- E21D11/10—Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
- E21D11/105—Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/14—Lining predominantly with metal
- E21D11/15—Plate linings; Laggings, i.e. linings designed for holding back formation material or for transmitting the load to main supporting members
- E21D11/152—Laggings made of grids or nettings
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/14—Lining predominantly with metal
- E21D11/18—Arch members ; Network made of arch members ; Ring elements; Polygon elements; Polygon elements inside arches
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D20/00—Setting anchoring-bolts
- E21D20/02—Setting anchoring-bolts with provisions for grouting
- E21D20/021—Grouting with inorganic components, e.g. cement
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Abstract
Description
技术领域technical field
本发明涉及隧道塌方处治技术领域,尤其涉及一种公路隧道初期支护坍塌处治加强装置及其施工方法。The invention relates to the technical field of treatment of tunnel collapse, in particular to a strengthening device for treatment of initial support collapse of a highway tunnel and a construction method thereof.
背景技术Background technique
公路隧道因各种地质灾害问题引起的初期支护坍塌,国内外学者已经有了较多的研究,但受恶劣地质条件、岩体不稳定性、施工过程扰动等影响,隧道初支坍塌仍是常见风险之一。目前隧道坍塌处治传统施工措施为对掌子面进行反向回填堆载、小导管超前注浆加固、双层钢拱架加固等措施,然后按照上台阶、中台阶、下台阶的开挖顺序重新支护。常规的隧道初支坍塌处治方法主要是通过增设超前锚杆加固、加大支护钢架型号、增大衬砌支护厚度等措施进行处理。由于隧道初支坍塌后导致原状围岩裸露,坍塌区域稳定性较差,传统施工措施无法保障处治人员安全施工,达到的处治效果并不是很理想,且传统工艺往往工期较长,造价成本较高,不能满足使用需求。The initial support collapse of highway tunnels caused by various geological disasters has been studied by scholars at home and abroad. One of the common risks. At present, the traditional construction measures for the treatment of tunnel collapse are reverse backfilling of the tunnel face, advance grouting reinforcement of small pipes, reinforcement of double-layer steel arches, etc. support. The conventional methods of treating the collapse of tunnel primary support are mainly to deal with measures such as adding advanced bolt reinforcement, increasing the type of support steel frame, and increasing the thickness of lining support. Because the original surrounding rock is exposed after the collapse of the initial support of the tunnel, the stability of the collapsed area is poor, the traditional construction measures cannot guarantee the safe construction of the treatment personnel, and the treatment effect is not very satisfactory, and the traditional technology often has a long construction period and a high cost. , can not meet the needs of use.
发明内容SUMMARY OF THE INVENTION
本发明的目的是解决上述问题而提供一种可有效的保证工程施工质量及施工安全,加快施工进度,不仅创造了较高的经济效益,也大大提升了公路隧道初期支护坍塌处治水平,进而满足施工需的公路隧道初期支护坍塌处治加强装置及其施工方法。The purpose of the present invention is to solve the above problems and provide a kind of effective guarantee of engineering construction quality and construction safety, speed up the construction progress, not only create higher economic benefits, but also greatly improve the treatment level of initial support collapse of highway tunnels, and then The invention relates to a strengthening device and a construction method for the treatment of initial support collapse of a highway tunnel that meet construction requirements.
为实现上述目的,本发明的技术方案为:一种公路隧道初期支护坍塌处治加强装置,包括隧道本体,所述隧道本体包括坍塌空腔和坍塌空腔两端的未坍塌部,所述隧道本体内坍塌的洞渣上设有洞渣反压堆,所述隧道本体内在坍塌空腔的塌腔面上设有混凝土层,所述隧道本体内还设有支护装置,所述支护装置与塌腔面之间填充混凝土。In order to achieve the above purpose, the technical scheme of the present invention is as follows: an initial support collapse treatment strengthening device for a highway tunnel, comprising a tunnel body, the tunnel body includes a collapsed cavity and an uncollapsed portion at both ends of the collapsed cavity, and the tunnel body A cavern slag back pressure stack is arranged on the collapsed cave slag, a concrete layer is provided on the collapsed cavity surface of the tunnel body, and a support device is also provided in the tunnel body, and the support device is connected with the collapsed cavity. Fill the cavity with concrete.
优选的,所述支护装置包括套拱结构、钢架结构和钢管支撑结构,所述套拱结构为混凝土施工基础并设在其中一个未坍塌部处,所述钢架结构呈弧状均匀的搭设在隧洞内,所述钢管支撑结构的一端插至套拱结构内,另一端向另一未坍塌部内延伸,其中钢管支撑结构固定在钢架结构上,所述钢架结构与塌腔面之间填充混凝土。Preferably, the supporting device includes an arched structure, a steel frame structure and a steel pipe support structure, the arched structure is a concrete construction foundation and is installed at one of the uncollapsed parts, and the steel frame structure is evenly erected in an arc shape In the tunnel, one end of the steel pipe support structure is inserted into the sleeve arch structure, and the other end extends into the other uncollapsed part, wherein the steel pipe support structure is fixed on the steel frame structure, and the steel frame structure and the collapsed cavity surface are between Fill with concrete.
优选的,所述钢管支撑结构的表面设有多个通孔。Preferably, the surface of the steel pipe support structure is provided with a plurality of through holes.
优选的,所述钢管支撑结构呈扇形均匀的分布在钢架结构上。Preferably, the steel pipe support structures are evenly distributed on the steel frame structure in a fan shape.
优选的,每相邻两个所述钢管支撑结构上下错位设立。Preferably, every two adjacent steel tube support structures are set up in a dislocation up and down.
本发明还公开一种公路隧道初期支护坍塌处治加强装置的施工方法,包括如下步骤:The invention also discloses a construction method of a strengthening device for treating the collapse of initial support of a highway tunnel, comprising the following steps:
S1:针对初期支护轻微变形段,凿除初支脱落喷射混凝土,重新打设药卷锚杆并挂网补喷混凝土;S1: For the slightly deformed section of the initial support, chisel off the shotcrete that falls off the initial support, re-install the rock bolt and hang the net to replenish the shotcrete;
S2:针对初期支护开裂段,采用复拱钢架进行硬性支护,阻止初支坍塌段进一步牵引破坏,同步采用注浆小导管径向固结注浆,保持围岩稳定性;S2: For the cracked section of the initial support, the compound arch steel frame is used for rigid support to prevent further traction damage in the collapsed section of the initial support, and a small grouting pipe is used simultaneously to consolidate the grouting in the radial direction to maintain the stability of the surrounding rock;
S3:初支钢架扭曲失效段,针对距离坍塌段最近的位置,在初支在进行注浆固结稳定后,进行逐榀换拱处治;S3: The distortion failure section of the initial support steel frame, for the position closest to the collapsed section, after the initial support is stabilized by grouting, the arches are replaced one by one.
S4:初期支护坍塌段处治,首先进行洞渣反压堆载,防止坍塌部位进一步牵引破坏,并喷砼封闭洞渣面,然后预埋泵送管并采用C20混凝土回填塌腔,然后施作长距离跟管大管棚超前支护;S4: For the treatment of the collapsed section of the initial support, first carry out the back pressure stacking of the cave slag to prevent further traction damage to the collapsed part, and spray concrete to seal the cave slag surface, then pre-buy the pumping pipe and use C20 concrete to backfill the collapse cavity, and then apply Long-distance follow-up large tube shed advanced support;
S5:超前支护完成后,逐循环进行环向掏槽预留核心土开挖支护,边开挖支护边采用注浆小导管固结松散塌渣体,稳定后逐步进行下导及核心土开挖支护;S5: After the advance support is completed, the core soil is excavated and supported by the circumferential cutting cycle by cycle. Small grouting pipes are used to consolidate the loose and collapsed slag while the support is being excavated. soil excavation support;
S6:采用高标号二次衬砌混凝土及加强钢筋进行衬砌施作,形成稳定可靠的永久性衬砌结构。S6: Use high-grade secondary lining concrete and reinforcing steel bars for lining construction to form a stable and reliable permanent lining structure.
优选的,所述步骤S1中,利用开挖台车作为处治平台,用风镐凿除初支开裂喷射混凝土,凿除过程保证初支面平顺平整,确保开裂部位松散混凝土完全脱落,重新打设长度3.5m的φ22药卷锚杆,锚杆间距1.2m×1.2m,紧贴喷射混凝土面挂设φ8钢筋网片,网片间距20cm×20cm,采用锚杆端部固定,重新补喷C25喷射混凝土。Preferably, in the step S1, an excavation trolley is used as a treatment platform, and an air pick is used to chisel the initial cracked shotcrete. The φ22 coiled anchor rod with a length of 3.5m, the spacing between the anchor rods is 1.2m×1.2m, and the φ8 reinforced mesh is hung close to the shotcrete surface, and the mesh spacing is 20cm×20cm. concrete.
优选的,所述步骤S2中,包括如下步骤:Preferably, in the step S2, the following steps are included:
S201:复拱钢架硬性支护;S201: Rigid support of compound arch steel frame;
S202:导管径向固结围岩注浆;S202: grouting of surrounding rock with radial consolidation of conduit;
所述步骤S201包括:The step S201 includes:
① 首先采用I20b钢支撑,间距60cm,进行硬性支护,防止初支坍塌失稳;① First, I20b steel support is used, with a distance of 60cm, and rigid support is carried out to prevent the collapse and instability of the primary support;
②在复拱钢架与初期支护之间的空隙采用C25喷射混凝土封闭;②The gap between the compound arch steel frame and the initial support is closed with C25 shotcrete;
③ 复拱安装完毕后,采用Φ22钢筋作为纵向连接筋将相临拱架连接在一起,使拱架形成整体;③ After the complex arch is installed, use Φ22 steel bar as the longitudinal connecting bar to connect the adjacent arches together, so that the arches form a whole;
④ 增设长度4.5m的φ42小导管作为钢架锁脚,锁脚处位于钢架两侧拱腰及拱脚,每处2根布设,并加强小导管与钢架间焊接。④ Add φ42 small conduits with a length of 4.5m as the steel frame locking feet. The locking feet are located on both sides of the steel frame at the arch waist and arch foot, 2 pieces are arranged in each place, and the welding between the small conduits and the steel frame is strengthened.
优选的,所述步骤S3中,包括如下步骤:Preferably, in the step S3, the following steps are included:
S301:在初支扭曲失效段处治稳定后,通过回填洞渣为后期施工提供操作平台,并以此反压两侧初支,防止初支失稳坍塌,随着换拱的推进不断向前翻动下方渣体,循环往返;S301: After the initial support twist failure section is treated and stabilized, backfill the hole slag to provide an operating platform for the later construction, and use this to back pressure the initial support on both sides to prevent the initial support from collapse and collapse, and keep turning forward with the advancement of the arch change. The slag body below circulates back and forth;
S302:换拱施作分别从上下台阶依次进行,采用液压破碎锤凿除钢架两侧喷砼,第一榀凿除的宽度为略比钢支撑宽,凿除一节,安装一节钢支撑;换第二榀时,凿除宽度为第一榀与第二榀之间的设计宽度,后续第三榀及第四榀等换拱方式同第二榀一致。S302: The arch change is carried out in sequence from the upper and lower steps. Hydraulic breakers are used to chisel the sprayed concrete on both sides of the steel frame. The width of the first chisel is slightly wider than that of the steel support. One section is removed and a section of steel support is installed. ; When changing the second one, the cutting width is the design width between the first one and the second one, and the subsequent arch-changing methods such as the third one and the fourth one are the same as the second one.
优选的,所述步骤S4中,包括如下步骤:Preferably, in the step S4, the following steps are included:
S401:塌腔围岩稳定后,首先进行洞渣反压堆载,防止坍塌部位进一步牵引破坏,并采用C25喷射混凝土封闭洞渣面;S401: After the surrounding rock of the collapsed cavity is stabilized, the slag backpressure is first carried out to prevent further traction damage to the collapsed part, and C25 shotcrete is used to seal the slag surface of the cavity;
S402:预埋泵送管并采用C20混凝土回填塌腔,总回填高度达到拱顶以上不小于5m,以确保后期开挖及洞体结构安全;S402: Pre-embed the pumping pipe and use C20 concrete to backfill the collapsed cavity, and the total backfill height should be no less than 5m above the vault to ensure the safety of the later excavation and the structure of the cave;
S403:长距离超前跟管管棚支护;S403: Long-distance advance follow-up pipe shed support;
S404:超前支护固结完成后, 初期支护坍塌段落重新开挖支护,每循环松渣体掌子面采用C25喷射混凝土封闭,并采用φ42径向小导管注浆固结松渣体,采用逐榀环形掏槽预留核心土方式。S404: After the advanced support consolidation is completed, the collapsed section of the initial support is re-excavated and supported. The face of the loose slag body in each cycle is sealed with C25 shotcrete, and the loose slag body is grouted with φ42 small radial pipes to consolidate the loose slag body. The core soil is reserved by circular cutting.
本发明公开一种公路隧道初期支护坍塌处治加强装置及其施工方法,包括隧道本体,所述隧道本体包括坍塌空腔和坍塌空腔两端的未坍塌部,所述隧道本体内坍塌的洞渣上设有洞渣反压堆,所述隧道本体内在坍塌空腔的塌腔面上设有混凝土层,所述隧道本体内还设有支护装置,所述支护装置与塌腔面之间填充混凝土;该公路隧道初期支护坍塌处治加强装置及其施工方法可有效的保证工程施工质量及施工安全,加快施工进度,不仅创造了较高的经济效益,也大大提升了公路隧道初期支护坍塌处治水平,进而满足施工需求。The invention discloses an initial support collapse treatment strengthening device for a highway tunnel and a construction method thereof, comprising a tunnel body, the tunnel body comprising a collapsed cavity and uncollapsed parts at both ends of the collapsed cavity, and the collapsed slag in the tunnel body There is a slag back pressure pile on the tunnel body, a concrete layer is arranged on the collapsed cavity surface of the tunnel body, and a support device is also arranged in the tunnel body, between the support device and the collapsed cavity surface Filled with concrete; the strengthening device and its construction method for the treatment of the initial support collapse of the highway tunnel can effectively ensure the construction quality and construction safety of the project, and speed up the construction progress, which not only creates higher economic benefits, but also greatly improves the initial support of the highway tunnel. Collapse treatment level, and then meet the construction needs.
附图说明Description of drawings
图1为本发明一种公路隧道初期支护坍塌处治加强装置的结构示意图一。FIG. 1 is a schematic structural diagram 1 of a first stage support collapse treatment strengthening device of a highway tunnel according to the present invention.
图2为本发明一种公路隧道初期支护坍塌处治加强装置的结构示意图二。FIG. 2 is a second structural schematic diagram of a strengthening device for treating collapse of initial support of a highway tunnel according to the present invention.
图3为本发明一种公路隧道初期支护坍塌处治加强装置的俯视图。FIG. 3 is a top view of a strengthening device for treating collapse of initial support of a highway tunnel according to the present invention.
图4为本发明一种公路隧道初期支护坍塌处治加强装置的左视图。FIG. 4 is a left side view of a strengthening device for treating collapse of initial support of a highway tunnel according to the present invention.
图5为本发明图2中A处的放大结构示意图。FIG. 5 is an enlarged schematic view of the structure at A in FIG. 2 of the present invention.
图6为本发明一种公路隧道初期支护坍塌处治加强装置的施工方法的流程示意图。FIG. 6 is a schematic flow chart of a construction method of a road tunnel initial support collapse treatment strengthening device according to the present invention.
图中:1、隧道本体;11、塌方空腔;12、洞渣反压堆;13、未坍塌部;2、混凝土层;3、支护装置;31、套拱结构;32、钢架结构;33、钢管支撑结构。In the figure: 1. Tunnel body; 11. Collapse cavity; 12. Slag backpressure reactor; 13. Uncollapsed part; 2. Concrete layer; 3. Supporting device; 31. Set arch structure; 32.
具体实施方式Detailed ways
现在结合附图对本发明作进一步详细的说明。附图为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。The present invention will now be described in further detail with reference to the accompanying drawings. The accompanying drawings are simplified schematic diagrams, and only illustrate the basic structure of the present invention in a schematic manner, and thus only show the structures related to the present invention.
请参照图1-6,一种公路隧道初期支护坍塌处治加强装置,包括隧道本体1,所述隧道本体1包括坍塌空腔11和坍塌空腔11两端的未坍塌部13,由于隧道本体1内塌方,因此必然会在塌方空腔11的两侧形成未坍塌部13,所述隧道本体1内坍塌的洞渣上设有洞渣反压堆12,隧洞坍塌时,顶部的碎石、混凝土块等将落至隧洞表面,此时在这些碎石上设置洞渣反压堆12,该洞渣反压堆12为C25喷射混凝土,可有效防止坍塌部位进一步牵引破坏;所述隧道本体1内在坍塌空腔11的塌腔面上设有混凝土层2,混凝土层2能够提高稳定性,防止顶部碎石进一步掉落,也能便于连接下方填充的混凝土,所述隧道本体1内还设有支护装置3,所述支护装置3与塌腔面之间填充混凝土。Please refer to FIGS. 1-6 , a strengthening device for treating collapse of initial support of a highway tunnel, including a
在本发明方案中,所述支护装置3包括套拱结构31、钢架结构32和钢管支撑结构33,所述套拱结构31为混凝土施工基础并设在其中一个未坍塌部13处,也就是说套拱结构31是在修复塌方前修建的基础,便于后续施工,所述钢架结构32呈弧状均匀的搭设在隧洞内,所述钢管支撑结构33的一端插至套拱结构31内,另一端向另一未坍塌部13内延伸,其中钢管支撑结构33固定在钢架结构32上,所述钢架结构32与塌腔面之间填充混凝土,其中所述钢管支撑结构33的表面设有多个通孔。In the solution of the present invention, the
在具体施工时,由于钢管支撑结构33的表面设有多个通孔,且钢管支撑结构33的一端插至为塌方部13内,因此在钢管支撑结构33的另一端接通注浆接头,向钢管支撑结构33内注射双液浆料,注浆初始压力为0.5~1MPa,终压为2.0MPa,而双液浆料将从钢管支撑结构33表面设的通孔溢出,并将塌方面松动的岩石击落,使岩石与浆料混合,从而提高整体浆料的稳定性,也提高了钢管支撑结构33的刚度与强度;进一步的,在钢管支撑结构33周围浇铸C20混凝土,总回填高度达到拱顶以上不小于5m。During the specific construction, since the surface of the steel
作为优选方案,所述钢管支撑结构33呈扇形均匀的分布在钢架结构32上(如图3所示),扇形设置能够增大支撑面积,并进一步提高稳定性。As a preferred solution, the steel
基于上述实施例,将每相邻两个所述钢管支撑结构33上下错位设立(如图4所示),且同样固定在钢架结构32上,这样设立能够增大纵深长度,提高整体强度。Based on the above embodiment, every two adjacent steel
本发明还公开一种公路隧道初期支护坍塌处治加强装置的施工方法,包括如下步骤:The invention also discloses a construction method of a strengthening device for treating the collapse of initial support of a highway tunnel, comprising the following steps:
S1:针对初期支护轻微变形段,凿除初支脱落喷射混凝土,重新打设药卷锚杆并挂网补喷混凝土;S1: For the slightly deformed section of the initial support, chisel off the shotcrete that falls off the initial support, re-install the rock bolt and hang the net to replenish the shotcrete;
S2:针对初期支护开裂段,采用复拱钢架进行硬性支护,阻止初支坍塌段进一步牵引破坏,同步采用注浆小导管径向固结注浆,保持围岩稳定性;S2: For the cracked section of the initial support, the compound arch steel frame is used for rigid support to prevent further traction damage in the collapsed section of the initial support, and a small grouting pipe is used simultaneously to consolidate the grouting in the radial direction to maintain the stability of the surrounding rock;
S3:初支钢架扭曲失效段,针对距离坍塌段最近的位置,在初支在进行注浆固结稳定后,进行逐榀换拱处治,遵循“加固先导、先撑后破、重在开口、严禁放炮”的加固方针进行施工;S3: The twisted failure section of the initial support steel frame, for the position closest to the collapsed section, after the initial support is stabilized by grouting, the arches are replaced one by one. , strictly prohibit shooting" reinforcement policy to carry out construction;
S4:初期支护坍塌段处治,首先进行洞渣反压堆载,防止坍塌部位进一步牵引破坏,并喷砼封闭洞渣面,然后预埋泵送管并采用C20混凝土回填塌腔,然后施作长距离跟管大管棚超前支护;S4: For the treatment of the collapsed section of the initial support, first carry out the back pressure stacking of the cave slag to prevent further traction damage to the collapsed part, and spray concrete to seal the cave slag surface, then pre-buy the pumping pipe and use C20 concrete to backfill the collapse cavity, and then apply Long-distance follow-up large tube shed advanced support;
S5:超前支护完成后,逐循环进行环向掏槽预留核心土开挖支护,边开挖支护边采用注浆小导管固结松散塌渣体,稳定后逐步进行下导及核心土开挖支护;S5: After the advance support is completed, the core soil is excavated and supported by the circumferential cutting cycle by cycle. Small grouting pipes are used to consolidate the loose and collapsed slag while the support is being excavated. soil excavation support;
S6:采用高标号二次衬砌混凝土及加强钢筋进行衬砌施作,形成稳定可靠的永久性衬砌结构。S6: Use high-grade secondary lining concrete and reinforcing steel bars for lining construction to form a stable and reliable permanent lining structure.
由于公路隧道初期支护坍塌后一般将牵引已支护完成的初支结构产生不同程度的开裂变形,随着坍塌区域距离越远影响越小,因此,隧道坍塌周围分为四个损坏程度,即:轻微变形段、开裂段、扭曲失效段和坍塌段。Because the initial support structure of highway tunnels generally causes different degrees of cracking and deformation after the initial support of the road tunnel collapses. : Slightly deformed segment, cracked segment, twisted failure segment and collapsed segment.
在本发明方案中,所述步骤S1中,利用开挖台车作为处治平台,用风镐凿除初支开裂喷射混凝土,凿除过程保证初支面平顺平整,确保开裂部位松散混凝土完全脱落,重新打设长度3.5m的φ22药卷锚杆,锚杆间距1.2m×1.2m,紧贴喷射混凝土面挂设φ8钢筋网片,网片间距20cm×20cm,采用锚杆端部固定,重新补喷C25喷射混凝土。In the solution of the present invention, in the step S1, an excavation trolley is used as a treatment platform, and an air pick is used to chisel the initial support cracked shotcrete. Re-install φ22 coiled anchor rods with a length of 3.5m, the spacing between anchor rods is 1.2m×1.2m, hang φ8 steel mesh sheets close to the shotcrete surface, and the mesh spacing is 20cm×20cm. Spray C25 shotcrete.
所述步骤S2中,包括如下步骤:In the step S2, the following steps are included:
S201:复拱钢架硬性支护;S201: Rigid support of compound arch steel frame;
S202:导管径向固结围岩注浆;S202: grouting of surrounding rock with radial consolidation of conduit;
所述步骤S201包括:The step S201 includes:
①首先采用I20b钢支撑,间距60cm,进行硬性支护,防止初支坍塌失稳;① First, I20b steel support is used, with a distance of 60cm, and rigid support is carried out to prevent the collapse and instability of the primary support;
②在复拱钢架与初期支护之间的空隙采用C25喷射混凝土封闭;②The gap between the compound arch steel frame and the initial support is closed with C25 shotcrete;
③ 复拱安装完毕后,采用Φ22钢筋作为纵向连接筋将相临拱架连接在一起,使拱架形成整体;③ After the complex arch is installed, use Φ22 steel bar as the longitudinal connecting bar to connect the adjacent arches together, so that the arches form a whole;
④ 增设长度4.5m的φ42小导管作为钢架锁脚,锁脚处位于钢架两侧拱腰及拱脚,每处2根布设,并加强小导管与钢架间焊接。④ Add φ42 small conduits with a length of 4.5m as the steel frame locking feet. The locking feet are located on both sides of the steel frame at the arch waist and arch foot, 2 pieces are arranged in each place, and the welding between the small conduits and the steel frame is strengthened.
所述步骤S202包括:The step S202 includes:
① 围岩径向注浆有效加固范围为隧道开挖轮廓线外3.5m,注浆孔孔口环向间距150cm,纵向间距150cm,梅花型布置,注浆孔孔径φ46mm,孔口设50cm长φ48mm×5mm热轧无缝钢管作为孔口管,注浆孔与隧道环向轮廓线呈90°,拱顶钻孔困难部位,角度调整为60°,孔深350cm。① The effective reinforcement range of the surrounding rock radial grouting is 3.5m outside the tunnel excavation outline. The circumferential spacing of the grouting holes is 150cm and the longitudinal spacing is 150cm. The ×5mm hot-rolled seamless steel pipe is used as the orifice pipe. The grouting hole is at 90° to the tunnel circumferential contour. The difficult part of the vault is drilled, the angle is adjusted to 60°, and the hole depth is 350cm.
② 围岩裂隙水不发育时采用纯水泥浆;裂隙水发育时,注浆材料采用水泥-水玻璃双液浆,C:S=1:0.5,水泥浆水灰比0.8:1。对于一个注浆段,从两边到中间,分两序隔排施作,对于同一排孔按照由上到下的顺序进行。一般情况下均采用全孔一次注浆,当成孔性较差时应分两段采用前进式注浆。② When the surrounding rock fissure water is not developed, pure cement slurry is used; when the fissure water is developed, the grouting material adopts cement-water glass double slurry, C:S=1:0.5, and the water-cement ratio of cement slurry is 0.8:1. For a grouting section, from both sides to the middle, it is applied in two sequences, and for the same row of holes, the sequence is from top to bottom. In general, one-shot grouting is used for the whole hole. When the porosity is poor, forward grouting should be used in two stages.
所述步骤S3中,包括如下步骤: S301:在初支扭曲失效段处治稳定后,通过回填洞渣为后期施工提供操作平台,并以此反压两侧初支,防止初支失稳坍塌,随着换拱的推进不断向前翻动下方渣体,循环往返; S302:换拱施作分别从上下台阶依次进行,采用液压破碎锤凿除钢架两侧喷砼,第一榀凿除的宽度为略比钢支撑宽,凿除一节,安装一节钢支撑;换第二榀时,凿除宽度为第一榀与第二榀之间的设计宽度;凿除扭曲钢架后,重新支护钢架采用I20b工字钢,锁脚采用4.5m长的φ42小导管;钢架背部挂设φ8钢筋网片,网片间距20cm×20cm;并采用C25喷射混凝土封闭,后续第三榀及第四榀等换拱方式同第二榀一致。The step S3 includes the following steps: S301: After the initial support distortion failure section is treated and stabilized, backfill the hole slag to provide an operating platform for the later construction, and use this to back pressure the initial support on both sides to prevent the initial support from collapsing. With the advancement of the arch changing, the lower slag body is continuously turned forward, and the cycle goes back and forth; S302: The arch changing is performed from the upper and lower steps in sequence, and the hydraulic breaker is used to chisel the sprayed concrete on both sides of the steel frame, and the width of the first chisel is In order to be slightly wider than the steel support, remove one section and install a steel support; when replacing the second one, the cutting width is the design width between the first one and the second one; after the twisted steel frame is removed, re-support The protective steel frame is made of I20b I-beam, and the locking feet are made of 4.5m long φ42 small conduits; φ8 steel mesh sheets are hung on the back of the steel frame, and the mesh spacing is 20cm×20cm; and C25 shotcrete is used to seal, and the third and third The way of changing the arch of the fourth yam is the same as that of the second yam.
所述步骤S4中,包括如下步骤:In the step S4, the following steps are included:
S401:塌腔围岩稳定后,首先进行洞渣反压堆载,防止坍塌部位进一步牵引破坏,并采用C25喷射混凝土封闭洞渣面,反压洞渣必须堆载密实,能够有效阻断坍塌面继续扩大,并为后期施工提供操作平台;S401: After the surrounding rock of the collapsed cavity is stabilized, first carry out the back pressure stacking of the cave slag to prevent further traction damage to the collapsed part, and use C25 shotcrete to close the cave slag surface. The back pressure cave slag must be stacked densely, which can effectively block the collapse surface. Continue to expand and provide an operating platform for later construction;
S402:预埋泵送管并采用C20混凝土回填塌腔,总回填高度达到拱顶以上不小于5m,以确保后期开挖及洞体结构安全,其中泵送回填分两阶段施作:第一阶段在洞渣封闭完成后泵送,第二阶段在二次衬砌浇筑之前泵送; S403:长距离超前跟管管棚支护,公路隧道坍塌后坍塌体及回填洞渣体形成新的掌子面岩体,围岩间隙松散破碎,普通管棚钻孔后易塌孔,后续无法将管棚送入,且普通管棚支护长度明显不满足坍塌段纵向长度。为解决上述难题,本专利提出采用长距离超前跟管管棚支护技术,既可以解决成孔问题,又能满足长距离支护要求;S402: Pre-embed the pumping pipe and use C20 concrete to backfill the collapsed cavity. The total backfill height is not less than 5m above the vault to ensure the safety of the later excavation and the structure of the cave. The pumping backfill is implemented in two stages: the first stage Pumping after the completion of the tunnel slag sealing, pumping before the secondary lining pouring in the second stage; S403: Long-distance advanced follow-up pipe shed support, after the collapse of the highway tunnel, the collapsed body and the backfilling slag body form a new face The rock mass and surrounding rock gaps are loose and broken, the common pipe shed is easy to collapse after drilling, and the pipe shed cannot be sent in later, and the supporting length of the common pipe shed obviously does not meet the longitudinal length of the collapsed section. In order to solve the above problems, this patent proposes to adopt the long-distance advanced follow-up pipe shed support technology, which can not only solve the problem of hole formation, but also meet the requirements of long-distance support;
① 首先施作跟管管棚套拱结构,在初期支护坍塌端部预留导向支架工作室,在初支两侧拱脚平台架立4榀I18钢架,在钢架上焊接固定导向管,导向管采用φ127热轧钢管,壁厚6mm,间距40cm,焊接于钢架顶部,用于控制超前管棚方向及入岩位置。套拱采用C30混凝土浇筑,将钢架及导向管浇筑于套拱混凝土内,套拱长度2m,厚度50cm,套拱端部紧贴坍塌洞渣回填面;① First, construct the arch structure with the tube shed, reserve a guide bracket studio at the collapsed end of the initial support, erect 4 I18 steel frames on the arch foot platforms on both sides of the initial support, and weld and fix the guide tubes on the steel frame. , The guide pipe is made of φ127 hot-rolled steel pipe, with a wall thickness of 6mm and a spacing of 40cm. The sleeve arch is poured with C30 concrete, and the steel frame and guide pipe are poured into the sleeve arch concrete. The sleeve arch is 2m in length and 50cm in thickness, and the end of the sleeve arch is close to the slag backfill surface of the collapsed cave;
② 跟管管棚总长度设计为40m,每节长度2m,采用套筒丝扣连接。钻进设备采用回转加冲击方式钻进,为加快施工速度采用偏心钻头并可自动跟进套管导管。管棚应按设计好的位置进行施工,钻机立轴方向必须准确控制,以保证孔口的孔向正确,钻进中应采用测斜仪量测管棚钻进的偏斜度,及时纠正;② The total length of the pipe shed is designed to be 40m, and the length of each section is 2m, which is connected by a sleeve thread. The drilling equipment adopts rotary and impact drilling. In order to speed up the construction speed, an eccentric bit is used and the casing pipe can be automatically followed. The pipe shed should be constructed according to the designed position, and the vertical axis direction of the drilling rig must be accurately controlled to ensure the correct orientation of the orifice. During drilling, the inclinometer should be used to measure the deflection of the pipe shed and correct it in time;
③ 钻孔完成后撤出钻杆,留下导管,连上注浆接头,即可进行超前支护围岩注浆。注浆材料采用双液浆,其初拟参数为:水灰比w/c=0.6~0.8,水泥浆/水玻璃=1:0.05(体积比),水玻璃浓度=35~40°Be′,水玻璃模数m=2.6,注浆水泥的强度等级为42.5;③ After the drilling is completed, withdraw the drill pipe, leave the guide pipe, and connect the grouting joint to carry out the grouting of the advanced supporting surrounding rock. The grouting material adopts double-liquid slurry, and its initial parameters are: water-cement ratio w/c=0.6~0.8, cement slurry/water glass=1:0.05 (volume ratio), water glass concentration=35~40°Be′, The modulus of water glass is m=2.6, and the strength grade of grouting cement is 42.5;
④ 注浆时应按先上后下,先稀后浓的原则注浆。注浆量由压力控制为主,注浆量校核,注浆初始压力为0.5~1MPa,终压2.0MPa。每孔的注浆压力达到2.0MPa,继续保持10min以上后即可停止注浆。注浆结束后及时清除管内浆液,并用M30水泥砂浆填充,以增强管棚的刚度与强度; S404:超前支护固结完成后, 初期支护坍塌段落重新开挖支护,塌方段开挖主要采用破碎锤进行机械开挖,严禁使用爆破等强烈扰动围岩的作业方式;每循环松渣体掌子面采用C25喷射混凝土封闭,并采用φ42径向小导管注浆固结松渣体。开挖预留变形量为30cm,采用逐榀环形掏槽预留核心土方式。④ When grouting, the grouting should be carried out according to the principle of first up and then down, first thin and then thick. The amount of grouting is mainly controlled by pressure, and the amount of grouting is checked. The initial pressure of grouting is 0.5-1MPa, and the final pressure is 2.0MPa. The grouting pressure of each hole reaches 2.0MPa, and the grouting can be stopped after maintaining for more than 10min. After grouting, remove the grout in the pipe in time, and fill it with M30 cement mortar to enhance the rigidity and strength of the pipe shed; S404: After the advanced support consolidation is completed, the initial support collapsed section is re-excavated for support, and the excavation of the collapse section is mainly The mechanical excavation is carried out with a breaker, and blasting and other operations that strongly disturb the surrounding rock are strictly prohibited; the face of the loose slag body in each cycle is sealed with C25 shotcrete, and the loose slag body is consolidated by grouting with a φ42 radial small pipe. The reserved deformation of the excavation is 30cm, and the core soil is reserved by circular cutting.
① 坍塌段初期支护参数为:采用C25喷射混凝土,钢架支护采用I20b工字钢,间距60cm/榀,重新打设长度3.5m的φ22径向药卷锚杆,锚杆间距1.2m×1.2m;紧贴围岩面挂设φ8钢筋网片,网片间距20cm×20cm,采用锚杆端部固定;钢架底部及拱腰部位设置长度4.5m锁脚注浆小导管;① The initial support parameters of the collapsed section are as follows: C25 shotcrete is used, I20b I-beam is used for the steel frame support, the spacing is 60cm/square, and the φ22 radial coil anchors with a length of 3.5m are re-installed, and the spacing between the anchors is 1.2m× 1.2m; φ8 reinforced mesh is hung close to the surrounding rock surface, the mesh spacing is 20cm×20cm, and the end of the anchor rod is used to fix it; the bottom of the steel frame and the arch waist are set with a 4.5m-long lock foot grouting small pipe;
② 坍塌段二次衬砌参数为:采用C40抗渗混凝土,钢筋混凝土二衬厚度60cm,衬砌主筋采用φ22,间距20cm,分布筋采用φ16,间距20cm;② The secondary lining parameters of the collapsed section are as follows: C40 impermeable concrete is used, the thickness of the reinforced concrete secondary lining is 60cm, the main lining bars are φ22, the spacing is 20cm, and the distribution bars are φ16, and the spacing is 20cm;
③ 二次衬砌施工前首先施作防排水,隧道衬砌采用土工布+ EVA 防水板的复合防水层,环向采用FH50软式透水管,纵向采用HDPE DN/ID100打孔双壁波纹管。③ Before the construction of the secondary lining, waterproof and drainage should be applied first. The tunnel lining adopts the composite waterproof layer of geotextile + EVA waterproof board, the circumferential direction adopts FH50 soft permeable pipe, and the longitudinal direction adopts HDPE DN/ID100 perforated double-wall corrugated pipe.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Obviously, the above-mentioned embodiments are only examples for clear description, and are not intended to limit the implementation manner. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. And the obvious changes or changes derived from this are still within the protection scope of the present invention.
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