CN114367573A - Multi-station punching machine - Google Patents
Multi-station punching machine Download PDFInfo
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- CN114367573A CN114367573A CN202111591637.9A CN202111591637A CN114367573A CN 114367573 A CN114367573 A CN 114367573A CN 202111591637 A CN202111591637 A CN 202111591637A CN 114367573 A CN114367573 A CN 114367573A
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- 238000004080 punching Methods 0.000 title claims abstract description 29
- 230000001360 synchronised effect Effects 0.000 claims description 29
- 238000000034 method Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 4
- 238000006073 displacement reaction Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
- B21D22/22—Deep-drawing with devices for holding the edge of the blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D55/00—Safety devices protecting the machine or the operator, specially adapted for apparatus or machines dealt with in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/04—Frames; Guides
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Abstract
本发明涉及冲压机技术领域,具体是一种多工位冲压机,包括机身,机身的上表面固定连接有安装架,安装架的正面固定连接有冲压头,冲压头的正面固定连接有连接杆,且连接杆的正面固定连接有伸缩机构,伸缩机构的底端固定连接有安装板,安装板的下表面滑动连接有输送机构,本发明中,通过设置冲压头,能够冲压工件,同时能够带动伸缩机构移动,通过设置伸缩机构和固定板,能够使输送机构先竖直方向产生位移再于水平方向产生位移,通过设置输送机构,能够将工件移动至下一个工位,通过设置支撑机构,能够调节输送机构的高度,同时能够调节水平位移的长度,从而使该多工位冲压机具有多道工序一次成形的效果。
The invention relates to the technical field of punching machines, in particular to a multi-station punching machine, comprising a body, an upper surface of the body is fixedly connected with a mounting frame, the front of the mounting frame is fixedly connected with a punching head, and the front of the punching head is fixedly connected with a A connecting rod, and a telescopic mechanism is fixedly connected to the front of the connecting rod, a mounting plate is fixedly connected to the bottom end of the telescopic mechanism, and a conveying mechanism is slidably connected to the lower surface of the mounting plate. It can drive the telescopic mechanism to move. By setting the telescopic mechanism and the fixed plate, the conveying mechanism can be displaced in the vertical direction and then in the horizontal direction. By setting the conveying mechanism, the workpiece can be moved to the next station. By setting the supporting mechanism , the height of the conveying mechanism can be adjusted, and the length of the horizontal displacement can be adjusted at the same time, so that the multi-station punching machine has the effect of forming multiple processes at one time.
Description
技术领域technical field
本发明涉及冲压机技术领域,具体是一种多工位冲压机。The invention relates to the technical field of punching machines, in particular to a multi-station punching machine.
背景技术Background technique
冲压机是通过电动机驱动飞轮,并通过离合器,传动齿轮带动曲柄连杆机构使滑块上下运动,带动拉伸模具对钢板成型,所谓的双动就是指压力机有两个滑块,分为内滑块和外滑块,内滑块带动模具的凸模或凹模,外滑块带动模具上的压边圈,在拉伸时压边圈首先动作压住钢板边缘,内滑块再动作进行拉伸。The stamping press drives the flywheel through the motor, and drives the crank connecting rod mechanism through the clutch and transmission gear to move the slider up and down, and drives the drawing die to form the steel plate. The so-called double action means that the press has two sliders, which are divided into inner and outer parts. The slider and the outer slider, the inner slider drives the punch or die of the mold, and the outer slider drives the blank holder on the die. When stretching, the blank holder first moves to press the edge of the steel plate, and the inner slider moves again. stretch.
在生产中,一件工件需要多道冲压工序,而现有的冲压机是先进行一道工序,然后人工换上新磨具再进行下一道工序,生产效率低下,人工成本高。因此,本领域技术人员提供了一种多工位冲压机,以解决上述背景技术中提出的问题。In production, a workpiece needs multiple stamping processes, and the existing stamping machine is to perform one process first, and then manually replace the new abrasive tool to perform the next process, resulting in low production efficiency and high labor costs. Therefore, those skilled in the art provide a multi-station punching machine to solve the problems raised in the above background art.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种多工位冲压机,以解决上述背景技术中生产效率低下,人工成本高的问题。The purpose of the present invention is to provide a multi-station punching machine to solve the problems of low production efficiency and high labor cost in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种多工位冲压机,包括机身,所述机身的上表面固定连接有安装架,所述安装架的正面固定连接有冲压头,所述冲压头的正面固定连接有连接杆,且连接杆的正面固定连接有伸缩机构,所述伸缩机构的底端固定连接有安装板,所述安装板的下表面滑动连接有输送机构,所述机身的上表面固定连接有支撑机构,所述支撑机构的表面固定连接有固定板,所述机身的上表面固定连接有底模,所述底模的上表面设置有工件。A multi-station punching machine includes a body, a mounting frame is fixedly connected to the upper surface of the body, a punching head is fixedly connected to the front of the mounting frame, a connecting rod is fixedly connected to the front of the punching head, and The front surface of the connecting rod is fixedly connected with a telescopic mechanism, the bottom end of the telescopic mechanism is fixedly connected with a mounting plate, the lower surface of the mounting plate is slidably connected with a conveying mechanism, and the upper surface of the fuselage is fixedly connected with a supporting mechanism, so The surface of the support mechanism is fixedly connected with a fixing plate, the upper surface of the fuselage is fixedly connected with a bottom mold, and the upper surface of the bottom mold is provided with a workpiece.
作为本发明进一步的方案:所述机身的下表面固定连接有底座,所述底座的数量为四个,四个所述底座呈矩形阵列设置在机身下表面的四角,通过设置底座,能够使冲压机工作时保持平稳。As a further solution of the present invention: a base is fixedly connected to the lower surface of the fuselage, the number of the bases is four, and the four bases are arranged in a rectangular array at the four corners of the lower surface of the fuselage. Keep the press steady when it works.
作为本发明再进一步的方案:所述伸缩机构包括与连接杆正面固定连接的导向筒,所述导向筒的内壁滑动连接有伸缩杆,所述伸缩杆的顶端固定连接有导向块,所述伸缩杆的表面套设有弹簧,所述弹簧的顶端与导向块的下表面固定连接,所述弹簧的底端与导向筒的内底壁固定连接,通过设置导向筒和导向块,能够防止伸缩杆移动偏移,通过设置弹簧,能够使伸缩杆自动复位。As a further solution of the present invention: the telescopic mechanism includes a guide cylinder that is fixedly connected to the front of the connecting rod, the inner wall of the guide cylinder is slidably connected with a telescopic rod, the top of the telescopic rod is fixedly connected with a guide block, and the telescopic rod is fixedly connected with a guide block. The surface of the rod is sleeved with a spring, the top end of the spring is fixedly connected with the lower surface of the guide block, and the bottom end of the spring is fixedly connected with the inner bottom wall of the guide cylinder. By setting the guide cylinder and the guide block, the telescopic rod can be prevented from being stretched. By moving the offset, by setting the spring, the telescopic rod can be automatically reset.
作为本发明再进一步的方案:所述输送机构包括与机身表面固定连接的支撑杆,所述支撑杆上端为U形,U形支撑杆两端转动连接有销轴,销轴上设有同步带轮,同步带轮表面啮合有同步带,所述同步带两侧设有防护罩,通过设置支撑杆和销轴,使得同步带位置得到固定,设置防护罩可防止冲压时有灰尘杂质掺入同步带内造成磨损。As a further solution of the present invention: the conveying mechanism includes a support rod that is fixedly connected with the surface of the fuselage, the upper end of the support rod is U-shaped, the two ends of the U-shaped support rod are rotatably connected with pin shafts, and the pin shafts are provided with synchronization Pulley, the surface of the synchronous pulley is meshed with a synchronous belt, and there are protective covers on both sides of the synchronous belt. The position of the synchronous belt is fixed by setting the support rod and the pin, and the protective cover can prevent dust and impurities from being mixed in during stamping. Wear in the timing belt.
作为本发明再进一步的方案:所述安装板的两侧面开设有凹槽,且凹槽的内壁转动连接有齿轮,所述齿轮通过转轴与同步带内部的棘轮盘转动连接,所述棘轮盘外侧设有齿牙并与同步带相啮合,通过设置齿条,能够带动齿轮转动,从而齿轮带动同步带内部的棘轮盘转动,通过设置棘轮盘使得同步带只能在一个方向运动,冲压头下降时,同步带将停止运动,防止工件随着同步带一同复位。As a further solution of the present invention: grooves are formed on both sides of the mounting plate, and the inner wall of the groove is rotatably connected with a gear, and the gear is rotatably connected to the ratchet disc inside the timing belt through a rotating shaft, and the outer side of the ratchet disc is rotatably connected. It is provided with teeth and meshes with the timing belt. By setting the rack, it can drive the gear to rotate, so that the gear drives the ratchet disc inside the timing belt to rotate. By setting the ratchet disc, the timing belt can only move in one direction. , the synchronous belt will stop moving to prevent the workpiece from being reset with the synchronous belt.
作为本发明再进一步的方案:所述支撑机构包括与机身上表面固定连接的外筒,所述外筒的内壁滑动连接有内杆,所述外筒的侧面开设有螺纹孔,且螺纹孔的内壁螺纹连接有旋钮丝杆,通过设置内杆,能够调节固定板的高度,通过设置旋钮丝杆,能够将为外筒与内杆进行定位。As a further solution of the present invention: the support mechanism includes an outer cylinder fixedly connected to the upper surface of the fuselage, the inner wall of the outer cylinder is slidably connected with an inner rod, the side surface of the outer cylinder is provided with threaded holes, and the threaded holes A knob screw rod is threadedly connected to the inner wall of the screw rod. By setting the inner rod, the height of the fixing plate can be adjusted, and by setting the knob screw rod, the outer cylinder and the inner rod can be positioned.
作为本发明再进一步的方案:所述固定板呈U型,且固定板的内宽大于导向筒的直径,通过设置大于导向筒直径的固定板,能够使导向筒顺利穿过固定板。As a further solution of the present invention, the fixing plate is U-shaped, and the inner width of the fixing plate is larger than the diameter of the guide cylinder. By setting the fixing plate larger than the diameter of the guide cylinder, the guide cylinder can smoothly pass through the fixing plate.
作为本发明再进一步的方案:所述伸缩杆的表面固定连接有挡板,所述挡板的宽度大于固定板的内宽,通过设置大于固定板内宽的挡板,能够在固定板的位置阻挡伸缩杆移动。As a further solution of the present invention, a baffle is fixedly connected to the surface of the telescopic rod, and the width of the baffle is larger than the inner width of the fixed plate. Block the telescopic rod from moving.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明中,通过设置冲压头,能够冲压工件,同时能够带动伸缩机构移动,通过设置伸缩机构和固定板,能够使输送机构先竖直方向产生位移再于水平方向产生位移,通过设置输送机构,能够将工件移动至下一个工位,通过设置支撑机构,能够调节输送机构的高度,同时能够调节水平位移的长度,从而使该多工位冲压机具有多道工序一次成形的效果。1. In the present invention, by setting the punching head, the workpiece can be punched, and at the same time, the telescopic mechanism can be driven to move. The mechanism can move the workpiece to the next station. By setting the support mechanism, the height of the conveying mechanism can be adjusted, and the length of the horizontal displacement can be adjusted at the same time, so that the multi-station punching machine has the effect of forming multiple processes at one time.
2、本发明中,通过设置底座,能够使冲压机工作时保持平稳;通过设置导向筒和导向块,能够防止伸缩杆移动偏移,通过设置弹簧,能够使伸缩杆自动复位;通过设置齿条,能够带动齿轮转动,从而齿轮带动同步带内部的棘轮盘转动,通过设置棘轮盘使得同步带只能在一个方向运动,冲压头下降时,同步带将停止运动,防止工件随着同步带一同复位。2. In the present invention, by setting the base, the punching machine can be kept stable during operation; by setting the guide cylinder and the guide block, the movement and deviation of the telescopic rod can be prevented; by setting the spring, the telescopic rod can be automatically reset; by setting the rack , can drive the gear to rotate, so that the gear drives the ratchet disc inside the synchronous belt to rotate. By setting the ratchet disc, the synchronous belt can only move in one direction. When the stamping head descends, the synchronous belt will stop moving to prevent the workpiece from being reset with the synchronous belt. .
3、本发明中,通过设置内杆,能够调节固定板的高度,通过设置旋钮丝杆,能够将为外筒与内杆进行定位;通过设置大于导向筒直径的固定板,能够使导向筒顺利穿过固定板;通过设置大于固定板内宽的挡板,能够在固定板的位置阻挡伸缩杆移动。3. In the present invention, by setting the inner rod, the height of the fixing plate can be adjusted; by setting the knob screw, the outer cylinder and the inner rod can be positioned; by setting the fixing plate larger than the diameter of the guide cylinder, the guide cylinder can be smoothly Passing through the fixed plate; by setting a baffle plate larger than the inner width of the fixed plate, the movement of the telescopic rod can be blocked at the position of the fixed plate.
附图说明Description of drawings
图1为本发明的结构主视示意图;Fig. 1 is the structural front view schematic diagram of the present invention;
图2为本发明中支撑机构的结构主视示意图;Figure 2 is a schematic front view of the structure of the support mechanism in the present invention;
图3为本发明中图2中A处的结构放大示意图;Fig. 3 is the enlarged schematic diagram of the structure at place A in Fig. 2 in the present invention;
图4为本发明中伸缩机构的结构剖视示意图;FIG. 4 is a schematic sectional view of the structure of the telescopic mechanism in the present invention;
图5为本发明中棘轮盘的结构图。FIG. 5 is a structural diagram of the ratchet disc in the present invention.
图中:1、机身;2、安装架;3、冲压头;4、伸缩机构;401、导向筒;402、伸缩杆;403、导向块;404、弹簧;5、安装板;6、输送机构;602、棘轮盘;603、齿轮;604、齿条;605、同步带;7、支撑机构;701、外筒;702、内杆;703、旋钮丝杆;8、固定板;9、底模;10、底座;11、挡板;12、支撑杆。In the figure: 1. Body; 2. Mounting frame; 3. Stamping head; 4. Telescopic mechanism; 401, Guide cylinder; 402, Telescopic rod; 403, Guide block; 404, Spring; Mechanism; 602, ratchet disc; 603, gear; 604, rack; 605, timing belt; 7, support mechanism; 701, outer cylinder; 702, inner rod; 703, knob screw; 8, fixed plate; 9, bottom mold; 10, base; 11, baffle; 12, support rod.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1~5,本发明实施例中,一种多工位冲压机,包括机身1,机身1的上表面固定连接有安装架2,安装架2的正面固定连接有冲压头3,冲压头3的正面固定连接有连接杆,且连接杆的正面固定连接有伸缩机构4,伸缩机构4的底端固定连接有安装板5,安装板5的下表面滑动连接有输送机构6,机身1的上表面固定连接有支撑机构7,支撑机构7的表面固定连接有固定板8,机身1的上表面固定连接有底模9,底模9的上表面设置有工件,通过设置冲压头3,能够冲压工件,同时能够带动伸缩机构4移动,通过设置伸缩机构4和固定板8,能够使输送机构6先竖直方向产生位移再于水平方向产生位移,通过设置输送机构6,能够将工件移动至下一个工位,通过设置支撑机构7,能够调节输送机构6的高度,同时能够调节水平位移的长度,从而使该多工位冲压机具有多道工序一次成形的效果。Referring to FIGS. 1 to 5 , in an embodiment of the present invention, a multi-station punching machine includes a body 1 , a
其中,机身1的下表面固定连接有底座10,底座10的数量为四个,四个底座10呈矩形阵列设置在机身1下表面的四角,通过设置底座10,能够使冲压机工作时保持平稳;伸缩机构4包括与连接杆正面固定连接的导向筒401,导向筒401的内壁滑动连接有伸缩杆402,伸缩杆402的顶端固定连接有导向块403,伸缩杆402的表面套设有弹簧404,弹簧404的顶端与导向块403的下表面固定连接,弹簧404的底端与导向筒401的内底壁固定连接,通过设置导向筒401和导向块403,能够防止伸缩杆402移动偏移,通过设置弹簧404,能够使伸缩杆402自动复位;输送机构包括与机身表面固定连接的支撑杆12,支撑杆12上端为U形,U形支撑杆12两端转动连接有销轴,销轴上设有同步带轮,同步带轮表面啮合有同步带605,同步带605两侧设有防护罩,通过设置支撑杆12和销轴,使得同步带605位置得到固定,设置防护罩可防止冲压时有灰尘杂质掺入同步带605内造成磨损;安装板5的两侧面开设有凹槽,且凹槽的内壁转动连接有齿轮603,齿轮603通过转轴与同步带605内部的棘轮盘602转动连接,棘轮盘602外侧设有齿牙并与同步带605相啮合,通过设置齿条604,能够带动齿轮603转动,从而齿轮603带动同步带605内部的棘轮盘602转动,通过设置棘轮盘602使得同步带605只能在一个方向运动,冲压头3下降时,同步带605将停止运动,防止工件随着同步带605一同复位。The
其中,支撑机构7包括与机身1上表面固定连接的外筒701,外筒701的内壁滑动连接有内杆702,外筒701的侧面开设有螺纹孔,且螺纹孔的内壁螺纹连接有旋钮丝杆703,通过设置内杆702,能够调节固定板8的高度,通过设置旋钮丝杆703,能够将为外筒701与内杆702进行定位;固定板8呈U型,且固定板8的内宽大于导向筒401的直径,通过设置大于导向筒401直径的固定板8,能够使导向筒401顺利穿过固定板8;伸缩杆402的表面固定连接有挡板11,挡板11的宽度大于固定板8的内宽,通过设置大于固定板8内宽的挡板11,能够在固定板8的位置阻挡伸缩杆402移动。The support mechanism 7 includes an
本发明的工作原理是:当该多工位冲压机使用时,扭松旋钮丝杆703,调节内杆702的长度,进而调节同步带605的移动距离,初始状态时,同步带605位于工件的正下方,当冲压头3上升时,带动伸缩机构4上移,伸缩机构4带动安装板5,安装板5带动同步带605,同步带605带动工件上移,当伸缩机构4上移至上方固定板8的位置时,利用挡板11使伸缩杆402停止上移,而导向筒401继续向上移动,导向筒401带动齿条604上移,齿条604带动齿轮603转动,齿轮603带动同步带605内的棘轮盘602转动,棘轮盘602使得同步带605只能在一个方向运动,从而带动同步带605做水平运动直至第二个工位的位置,然后冲压头3下降,致使伸缩机构4整体下移,将工件放置在底模9上,然后利用挡板11和下方的固定板8使伸缩杆402停止向下移动,由导向筒401下移带动同步带605复位,并且设置棘轮盘602使得工件不会随着同步带605复位,从而使该多工位冲压机具有多道工序一次成形的效果。The working principle of the present invention is as follows: when the multi-station punching machine is in use, loosen the knob screw 703, adjust the length of the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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