CN114367348A

CN114367348A - Industry is useless high-efficient treatment facility admittedly

Info

Publication number: CN114367348A
Application number: CN202210035864.1A
Authority: CN
Inventors: 倪国锋; 韩东明; 裴君
Original assignee: Individual
Current assignee: Individual
Priority date: 2022-01-12
Filing date: 2022-01-12
Publication date: 2022-04-19

Abstract

The invention relates to the technical field of solid waste treatment, in particular to an industrial solid waste high-efficiency treatment device, which comprises: a base; the discharging hopper is embedded and arranged at the right side of the top of the base; the PLC controller is arranged on the right side of the base; the discharge pipe is arranged at the top end of the discharging hopper; the bracket is arranged on the left side of the bottom of the inner cavity of the base; the material returning hopper is fixedly arranged at the top end of the bracket; and the crushing mechanism is arranged at the top end of the discharging hopper and is electrically connected with the PLC. This industry is useless high-efficiency processing equipment admittedly can filter abundant crushing and not abundant kibbling piece, collects respectively, can carry out solid-liquid separation effectively, and screening filter assembly is difficult for blockking up, need not the manual work and maintains to smash incomplete waste material can be automatic carry out regrinding, do not need manual processing, labour saving and time saving.

Description

Industry is useless high-efficient treatment facility admittedly

Technical Field

The invention relates to the technical field of solid waste treatment, in particular to high-efficiency industrial solid waste treatment equipment.

Background

The industrial solid waste refers to solid waste generated in industrial production activities, is a kind of solid waste, referred to as industrial waste for short, is various waste residues, dust and other waste discharged into the environment in the industrial production process, and can be divided into general industrial waste (such as blast furnace slag, steel slag, red mud and the like) and industrial harmful solid waste, namely dangerous solid waste; the treatment of solid waste generally refers to the process of converting solid waste into a material suitable for transportation, storage, utilization or disposal by physical, chemical, biological, physical and chemical methods, and the aim of the solid waste treatment is harmlessness, reduction and recycling;

the existing industrial solid waste treatment equipment generally enables solid waste to enter a shell through a feeding pipe, a crushing roller firstly performs crushing treatment, and a sieve plate I can perform vibration screening on the solid waste because the volume of the fixed waste is still large after the fixed waste is crushed once;

however, the solid waste treatment device of current industry is when using, directly discharges solid rubbish, and still has remaining liquid on the solid, clears up the problem of bringing inconvenience for people to the solid waste material that can't pass through the screen cloth causes the jam to the screen cloth easily, and technical scheme treatment effect such as vibration, scraper blade is still not obvious, needs manual handling, wastes time and energy, in addition, still needs the manual work to handle to the solid waste material that can't pass through the screen cloth, can't satisfy automated processing's demand.

Disclosure of Invention

The invention aims to solve the problems that the prior art is difficult to screen due to insufficient crushing of solid waste, difficult solid-liquid separation, easy to block a separation assembly, and the crushed waste needs manual treatment.

The invention realizes the purpose through the following technical scheme, and the industrial solid waste high-efficiency treatment equipment comprises: a base; the discharging hopper is embedded and arranged at the right side of the top of the base; the PLC controller is arranged on the right side of the base; the discharge pipe is arranged at the top end of the discharging hopper; the bracket is arranged on the left side of the bottom of the inner cavity of the base; the material returning hopper is fixedly arranged at the top end of the bracket; the crushing mechanism is arranged at the top end of the discharging hopper and is electrically connected with the PLC; the separation mechanism is arranged at the bottom end of the discharge pipe and is electrically connected with the PLC; the recovery mechanism is arranged on the left side of the top of the base and is electrically connected with the PLC;

the separation mechanism includes: the screening assembly is rotatably arranged at the bottom end of the discharge pipe; the solid-liquid separation component is sleeved at the right end of the outer wall of the screening component; and the driving assembly is arranged on the right side of the base and is electrically connected with the PLC.

Specifically, the grinding mechanism includes: the crushing shell is fixedly arranged at the top end of the discharging hopper and is communicated with the inner cavity of the discharging hopper; the grinding rollers are arranged in number, and two ends of the grinding rollers are rotatably arranged on the front side wall and the rear side wall of the inner cavity of the grinding shell from left to right respectively; the number of the gears is a plurality, the gears are respectively and fixedly arranged at the front end of the crushing roller, and the adjacent gears are meshed with each other; the first motor is installed on the top rear side of the base, the output end of the first motor is fixedly connected with the rear end of the crushing roller on the right side, and the output end of the first motor is electrically connected with the PLC.

Specifically, the crushing roller is provided with a plurality of tooth sword to the equidistance in back in the past, and the interval and the tooth sword width of adjacent tooth sword equal, adjacent two crushing roller installation opposite direction just pegs graft each other.

Specifically, the screening subassembly includes: the mounting disc is arranged at the bottom end of the discharge pipe; the sorting pipe is rotatably sleeved on the outer wall of the mounting disc, a plurality of small holes are formed in the outer wall of the sorting pipe, and the sorting pipe is gradually inclined downwards from right to left; the limiting groove is formed in the right side of the top of the material return hopper, and the sorting pipe and the limiting groove are in adaptive splicing; the first retaining ring is arranged on the left side of the outer wall of the sorting pipe.

Specifically, the solid-liquid separation assembly includes: the filtering pipe is sleeved at the right end of the outer wall of the sorting pipe, and a plurality of small holes are formed in the outer wall of the filtering pipe; the second retaining ring is arranged at the left end of the outer wall of the filter pipe; the liquid blocking ring is fixedly arranged on the right side of the second retaining ring; the debris collecting tank is fixedly arranged in the middle of the bottom of the inner cavity of the base; and the waste liquid collecting tank is fixedly arranged on the left side of the debris collecting tank.

Specifically, the drive assembly includes: the motor base is arranged on the right side of the base; the second motor is fixedly arranged on the right side of the motor base and is electrically connected with the PLC; the driven belt wheel is arranged at the right end of the outer wall of the filter pipe; the driving belt wheel is rotatably arranged on the left side of the motor base and is fixedly connected with the output end of the second motor; and the belt is sleeved on the outer walls of the driven belt wheel and the driving belt wheel.

Specifically, the recovery mechanism includes: the third motor is fixedly arranged at the bottom end of the material returning hopper and is electrically connected with the PLC; the material return pipe is embedded and installed at the left side of the top of the base; the spiral conveying rod is rotatably arranged at the bottom of the inner cavity of the material returning hopper and is fixedly connected with the output end of the third motor; the material return groove is arranged at the top end of the material return pipe and gradually inclines downwards from left to right.

The invention has the beneficial effects that:

1. according to the invention, the output end of the second motor is controlled by the PLC to drive the driving belt wheel to rotate, the driven wheel and the filter pipe are driven by the belt to rotate, along with the rotation of the sorting pipe, the crushed fragments are continuously overturned in the inner cavity of the sorting pipe, the fully crushed fragments fall into the inner cavity of the filter pipe through the small holes on the outer wall of the sorting pipe, and the insufficiently crushed fragments are discharged into the inner cavity of the return hopper from the left end of the sorting pipe, so that the fully crushed fragments and the insufficiently crushed fragments can be screened and respectively collected, and the cylindrical filter component is not easy to block.

2. According to the invention, the filter pipe rotates along with the sorting pipe, fully-crushed debris continuously turns over in the inner cavity of the filter pipe, waste liquid falls into the liquid collecting tank through the small holes in the outer wall of the filter pipe for collection, and solid debris falls into the inner cavity of the debris collecting tank from the left end of the filter pipe for collection, so that solid-liquid separation can be effectively carried out, the screening and filtering assembly is not easy to block, and manual maintenance is not needed.

3. According to the invention, the output end of the third motor is controlled by the PLC to drive the spiral conveying rod to rotate, the chips do not rotate along with the blades of the spiral conveying rod under the self weight and the friction action of the chips and the material return pipe, so that the chips insufficiently crushed in the inner cavity of the material return hopper are pushed upwards by the spiral blades of the spiral conveying rod to be conveyed, the chips pushed to the top end slide to the right side along the material return groove to the crushing mechanism and are crushed again, and therefore, the waste materials which are not crushed completely can be automatically crushed for the second time without manual treatment, and time and labor are saved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a front view of the present invention;

FIG. 3 is a right side view of the present invention;

FIG. 4 is a front sectional view of the present invention;

FIG. 5 is a top view of the present invention.

In the figure: 2. the device comprises a base, 3, a grinding mechanism, 31, a grinding shell, 32, a grinding roller, 33, a gear, 34, a first motor, 4, a discharging hopper, 5, a separating mechanism, 51, a screening component, 511, a mounting disc, 512, a sorting pipe, 513, a limiting groove, 514, a first retaining ring, 52, a solid-liquid separating component, 521, a filtering pipe, 522, a liquid blocking ring, 523, a waste liquid collecting tank, 524, a debris collecting tank, 525, a second retaining ring, 53, a driving component, 531, a motor base, 532, a second motor, 533, a driven pulley, 534, a driving pulley, 535, a belt, 6, a recycling mechanism, 61, a third motor, 62, a material returning pipe, 63, a spiral conveying rod, 64, a material returning groove, 7, a PLC (programmable logic controller), 8, a material discharging pipe, 9, a support, 10 and a material returning hopper.

Detailed Description

In order to make the technical means, the original characteristics, the achieved purposes and the effects of the invention easy to understand, the following description and the accompanying drawings further illustrate the preferred embodiments of the invention.

Referring to fig. 1-5, the present invention provides an industrial solid waste high efficiency treatment apparatus, comprising: a base 2, a discharging pipe 8 is arranged at the top end of the discharging pipe 4, a support 9 is arranged at the left side of the bottom of the inner cavity of the base 2, a material returning hopper 10 is fixedly arranged at the top end of the support 9, a crushing mechanism 3 is arranged at the top end of the discharging pipe 4 and is electrically connected with the PLC controller 7, a separating mechanism 5 is arranged at the bottom end of the discharging pipe 8 and is electrically connected with the PLC controller 7, a recycling mechanism 6 is arranged at the left side of the top of the base 2, and is electrically connected with the PLC controller 7;

the separation mechanism 5 includes: screening subassembly 51 rotatably installs in the bottom of discharging pipe 8, and screening subassembly 51 is used for separating fully kibbling piece and insufficiently kibbling piece, and solid-liquid separation subassembly 52 cup joints in screening subassembly 51's outer wall right-hand member, and solid-liquid separation subassembly 52 is used for separating piece and waste liquid, and drive assembly 53 sets up in the right side of base 2, and with PLC controller 7 electric connection.

Preferably, the grinding mechanism 3 further comprises: pulverize shell 31 fixed mounting in the top of hopper 4 down, and be linked together with the inner chamber of hopper 4 down, it is a plurality of to pulverize roller 32 quantity, both ends are respectively from left to right rotatable installation in the inner chamber front and back lateral wall that pulverizes shell 31, gear 33 quantity is a plurality of, fixed mounting is respectively in the front end of pulverizing roller 32, and adjacent gear 33 intermeshing, gear 33 follows national standard number GB/T3480 and 1997, first motor 34 is installed in the top rear side of base 2, the output of first motor 34 and the crushing roller 33 rear end fixed connection on right side, and with PLC controller 7 electric connection.

Preferably, the crushing roller 32 is provided with a plurality of tooth knives from front to back at equal intervals, the distance between adjacent tooth knives is equal to the width of the tooth knives, and the two adjacent crushing rollers 32 are installed in opposite directions and are inserted into each other, so that the tooth knives which move relative to the top end of the crushing roller 32 can crush the waste materials.

Preferably, the screening assembly 51 further comprises: mounting disc 511 sets up in the bottom of discharging pipe 8, sorting pipe 512 rotatably cup joints in mounting disc 511's outer wall, a plurality of aperture has been seted up to sorting pipe 512's outer wall, and sorting pipe 512 slopes down gradually from the right side to left side, the top right side of returning hopper 10 is seted up to spacing groove 513, and sorting pipe 512 is pegged graft with spacing groove 513 meeting adaptation mutually, first retaining ring 514 sets up in sorting pipe 512's outer wall left side, along with sorting pipe 512's rotation, the piece after being smashed constantly overturns in sorting pipe 512's inner chamber, the fully-smashed piece drops to the filter tube 521 inner chamber through sorting pipe 512 outer wall's aperture, smash insufficient piece and discharge into returning hopper 10's inner chamber from sorting pipe 512's left end.

Preferably, the solid-liquid separation module 52 further includes: filter pipe 521 cup joints in the outer wall right-hand member of select separately pipe 512, and a plurality of aperture has been seted up to the outer wall of filter pipe 521, second fender circle 525 sets up in the outer wall left end of filter pipe 521, keep off liquid circle 522 fixed mounting in the right side that second kept off circle 525, piece collecting vat 524 fixed mounting is in the inner chamber bottom intermediate position of base 2, waste liquid collecting vat 523 fixed mounting is in the left side of piece collecting vat 524, it is rotatory that select separately pipe 512 is followed to filter pipe 521, fully kibbling piece constantly overturns in the inner chamber of filter pipe 521, the waste liquid falls into liquid collecting vat 523 through the aperture on the filter pipe 521 outer wall and collects, solid piece is collected in the inner chamber that piece collecting vat 525 was fallen into from the left end of filter pipe 521.

Preferably, the driving assembly 53 further includes: the motor base 531 is disposed on the right side of the base 2, the second motor 532 is fixedly disposed on the right side of the motor base 531, and is electrically connected to the PLC controller 7, the driven pulley 533 is disposed at the right end of the outer wall of the filter pipe 521, the driving pulley 534 is rotatably disposed on the left side of the motor base 531, and is fixedly connected to the output end of the second motor 532, the belt 535 is sleeved on the outer walls of the driven pulley 533 and the driving pulley 534, the driving pulley 533 and the driven pulley 534 constitute a synchronous belt transmission with the belt 535, an annular belt with tooth profiles at equal intervals is disposed on the inner peripheral surface of the belt 535, the driving pulley 533 and the driven pulley 534 are wheels with corresponding coincidence of the belt 535, and when the belt is rotated, the belt 535 is meshed with tooth slots of the driving pulley 533 and the driven pulley 534 to transmit power.

Preferably, the recovery mechanism 6 further includes: third motor 61 fixed mounting is in the bottom of feed back hopper 10, and with PLC controller 7 electric connection, the embedded top left side of installing in base 2 of feed back pipe 62, auger delivery pole 63 rotatably installs in the inner chamber bottom of feed back hopper 10, and with the output fixed connection of third motor 61, in the concrete implementation, auger delivery pole 63's blade is the spiral, the spiral pitch is the same with helical blade diameter, and the cross-section of blade is the rectangle, thereby guarantee that auger delivery pole 63 can carry the piece, feed back groove 64 sets up in the top of feed back pipe 62, and feed back groove 64 slopes down gradually from a left side to the right side.

The working principle is as follows:

step one, waste materials are placed at the top ends of the crushing rollers 32, the PLC 7 controls the output end of the first motor 34 to drive the crushing rollers 32 connected with the first motor to rotate, the rotating directions of the adjacent gears 33 are opposite under the meshing action of the gears 33, so that the rotating directions of the adjacent crushing rollers 32 are also opposite, the toothed cutters of the adjacent crushing rollers 32 rotate inwards at the same time to crush the waste materials, and the crushed waste materials fall into the inner cavity of the lower hopper 4;

step two, injecting the crushed waste into an inner cavity of the sorting pipe 512 through a discharge pipe 8, controlling an output end of a second motor 532 to drive a driving belt pulley 534 to rotate through a PLC (programmable logic controller) 7, driving a driven wheel 533 and a filter pipe 521 to rotate through a belt 535, continuously overturning the crushed debris in the inner cavity of the sorting pipe 512 along with the rotation of the sorting pipe 512, enabling the fully crushed debris to fall into the inner cavity of the filter pipe 521 through a small hole in the outer wall of the sorting pipe 512, and discharging the insufficiently crushed debris into the inner cavity of the return hopper 10 from the left end of the sorting pipe 512;

step three, the filtering pipe 521 rotates along with the sorting pipe 512, the fully crushed debris continuously turns over in the inner cavity of the filtering pipe 521, waste liquid falls into the liquid collecting tank 523 through small holes in the outer wall of the filtering pipe 521 for collection, and solid debris falls into the inner cavity of the debris collecting tank 525 from the left end of the filtering pipe 521 for collection;

fourthly, the output end of the third motor 61 is controlled by the PLC 7 to drive the spiral conveying rod 63 to rotate, the chips do not rotate along with the blades of the spiral conveying rod 63 under the action of self weight and friction with the material return pipe 62, so that the spiral blades of the spiral conveying rod 63 push the insufficiently-crushed chips in the inner cavity of the material return hopper 10 upwards to convey the insufficiently-crushed chips, the chips pushed to the top end slide to the right side along the material return groove 64 to the crushing mechanism, and crushing is carried out again;

the invention can screen fully crushed and insufficiently crushed scraps, is convenient for solid-liquid separation, is not easy to block a screening and filtering component, does not need manual treatment on incompletely crushed scraps, and is time-saving and labor-saving.

The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, however, as long as there is no contradiction between the combinations of the technical features, the scope of the present description should be considered as being described in the present specification.

Claims

1. An industrial solid waste high-efficiency treatment device comprises: base (2), lower hopper (4), PLC controller (7), discharging pipe (8), support (9) and feed back fill (10), the embedded top right side of installing in base (2) of lower hopper (4), PLC controller (7) set up in the right side of base (2), discharging pipe (8) set up in the top of lower hopper (4), support (9) set up in the inner chamber bottom left side of base (2), feed back fill (10) fixed mounting still includes on the top of support (9):

the crushing mechanism (3) is arranged at the top end of the discharging hopper (4) and is electrically connected with the PLC (7);

the separation mechanism (5) is arranged at the bottom end of the discharge pipe (8) and is electrically connected with the PLC (7);

the recycling mechanism (6) is arranged on the left side of the top of the base (2) and is electrically connected with the PLC (7);

the separation mechanism (5) comprises:

a screening assembly (51) rotatably mounted to the bottom end of the discharge pipe (8);

the solid-liquid separation assembly (52) is sleeved at the right end of the outer wall of the screening assembly (51);

the driving assembly (53) is arranged on the right side of the base (2) and is electrically connected with the PLC (7).

2. The industrial solid waste high-efficiency treatment equipment according to claim 1, characterized in that: the crushing mechanism (3) comprises:

the grinding shell (31) is fixedly arranged at the top end of the discharging hopper (4) and is communicated with the inner cavity of the discharging hopper (4);

a plurality of grinding rollers (32), the two ends of which are respectively rotatably arranged on the front and rear side walls of the inner cavity of the grinding shell (31) from left to right;

a plurality of gears (33) which are respectively fixedly arranged at the front end of the crushing roller (32), and the adjacent gears (33) are meshed with each other;

first motor (34), install in the top rear side of base (2), the output of first motor (34) and right side crush roller (33) rear end fixed connection, and with PLC controller (7) electric connection.

3. The industrial solid waste high-efficiency treatment equipment according to claim 2, characterized in that: crushing roller (32) from the past to back equidistance be provided with a plurality of tooth sword, the interval and the tooth sword width of adjacent tooth sword equal, adjacent two crushing roller (32) installation opposite direction and peg graft each other.

4. The industrial solid waste high-efficiency treatment equipment according to claim 1, characterized in that: the screening assembly (51) comprises:

the mounting disc (511) is arranged at the bottom end of the discharge pipe (8);

the sorting pipe (512) is rotatably sleeved on the outer wall of the mounting disc (511), a plurality of small holes are formed in the outer wall of the sorting pipe (512), and the sorting pipe (512) is gradually inclined downwards from right to left;

the limiting groove (513) is formed in the right side of the top of the material returning hopper (10), and the sorting pipe (512) is in adaptive insertion connection with the limiting groove (513);

and the first check ring (514) is arranged on the left side of the outer wall of the sorting pipe (512).

5. The industrial solid waste high-efficiency treatment equipment according to claim 4, characterized in that: the solid-liquid separation assembly (52) comprises:

the filtering pipe (521) is sleeved at the right end of the outer wall of the sorting pipe (512), and a plurality of small holes are formed in the outer wall of the filtering pipe (521);

the second retaining ring (525) is arranged at the left end of the outer wall of the filtering pipe (521);

the liquid blocking ring (522) is fixedly arranged on the right side of the second retaining ring (525);

the debris collecting tank (524) is fixedly arranged at the middle position of the bottom of the inner cavity of the base (2);

and a waste liquid collection tank (523) fixedly mounted on the left side of the debris collection tank (524).

6. The industrial solid waste high-efficiency treatment equipment according to claim 5, characterized in that: the drive assembly (53) comprises:

a motor base (531) arranged on the right side of the base (2);

the second motor (532) is fixedly arranged on the right side of the motor base (531) and is electrically connected with the PLC (7);

a driven belt wheel (533) arranged at the right end of the outer wall of the filtering pipe (521);

the driving belt wheel (534) is rotatably arranged on the left side of the motor base (531) and is fixedly connected with the output end of the second motor (532);

and a belt (535) sleeved on the outer walls of the driven belt wheel (533) and the driving belt wheel (534).

7. The industrial solid waste high-efficiency treatment equipment according to claim 1, characterized in that: the recovery mechanism (6) includes:

the third motor (61) is fixedly arranged at the bottom end of the material returning hopper (10) and is electrically connected with the PLC (7);

the feed back pipe (62) is embedded in the left side of the top of the base (2);

the spiral conveying rod (63) is rotatably arranged at the bottom of the inner cavity of the material returning hopper (10) and is fixedly connected with the output end of the third motor (61);

the material return groove (64) is arranged at the top end of the material return pipe (62), and the material return groove (64) is gradually inclined downwards from left to right.