CN114351708B - Static pressure stake machine directional traction device for construction - Google Patents
Static pressure stake machine directional traction device for construction Download PDFInfo
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- CN114351708B CN114351708B CN202210045410.2A CN202210045410A CN114351708B CN 114351708 B CN114351708 B CN 114351708B CN 202210045410 A CN202210045410 A CN 202210045410A CN 114351708 B CN114351708 B CN 114351708B
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Abstract
Description
技术领域Technical Field
本发明涉及压桩机领域,具体涉及一种建筑施工用静压桩机定向牵引装置。The invention relates to the field of pile drivers, and in particular to a directional traction device for a static pile driver used in construction.
背景技术Background technique
在静压桩机进行进行挤压素土桩管时,往往需要通过吊机使用钢线将素土桩管吊装到静压桩机上,再通过静压桩机上的夹紧设备对素土桩管进行夹紧,再通过静压桩机将素土桩管压入到土壤内,而通过这种方式将素土桩管进行吊装,由于钢线在这个过程中会发生晃动,而素土桩管晃动的过程中,往往会发生掉落砸伤到工人,并且通过吊装安装素土桩管,由于钢线会发生晃动,往往会消耗工人大量的安装时间,增加工作的工期。When the static pile driver is squeezing the raw soil pile pipe, it is often necessary to use a crane to lift the raw soil pile pipe onto the static pile driver using a steel wire, and then clamp the raw soil pile pipe using the clamping device on the static pile driver, and then press the raw soil pile pipe into the soil using the static pile driver. When the raw soil pile pipe is lifted in this way, the steel wire will shake during the process, and the raw soil pile pipe will often fall and injure workers during the shaking process. In addition, when installing the raw soil pile pipe by lifting, the steel wire will shake, which often consumes a lot of workers' installation time and increases the work period.
发明内容Summary of the invention
本发明的目的在于提供一种建筑施工用静压桩机定向牵引装置。The object of the present invention is to provide a directional traction device for a static pile driver used in construction.
为达此目的,本发明采用以下技术方案:To achieve this object, the present invention adopts the following technical solutions:
提供一种建筑施工用静压桩机定向牵引装置,包括压桩机,还包括水平推动机构、管材旋转机构、推升机构、管材夹紧机构和升降柱,水平推动机构放置在压桩机的旁侧,且水平推动机构通过设备固定安装在地面上,用于带动管材旋转机构进行水平靠近压桩机,管材旋转机构固定安装在水平推动机构上,用于将素土桩管从水平旋转成竖直状态,管材旋转机构上设置有用于旋转的旋转管,推升机构固定安装在旋转管上,用于带动升降柱进行升降,升降柱固定安装在推升机构上,管材夹紧机构固定安装在升降柱上,用于对素土桩管进行夹紧。Provided is a directional traction device for a static pile driver for construction, comprising a pile driver, a horizontal pushing mechanism, a pipe rotating mechanism, a lifting mechanism, a pipe clamping mechanism and a lifting column. The horizontal pushing mechanism is placed beside the pile driver, and is fixedly mounted on the ground through equipment, and is used to drive the pipe rotating mechanism to horizontally approach the pile driver. The pipe rotating mechanism is fixedly mounted on the horizontal pushing mechanism, and is used to rotate a plain soil pile pipe from a horizontal state to a vertical state. A rotating pipe for rotation is provided on the pipe rotating mechanism. The lifting mechanism is fixedly mounted on the rotating pipe, and is used to drive the lifting column to lift and lower. The lifting column is fixedly mounted on the lifting mechanism. The pipe clamping mechanism is fixedly mounted on the lifting column, and is used to clamp the plain soil pile pipe.
进一步的,升降柱包括第一推动油缸、连接管架、两个安装管、若干组上推臂、若干个防滑抵触座和连接管,第一推动油缸通过增高架固定安装在升降柱上,连接管架固定安装在第一推动油缸的输出端上,若干组上推臂沿着升降柱的长度方向均匀分布,且若干组上推臂均固定安装在升降柱上,每组上推臂均为两个,两个上推臂固定安装在升降柱的两侧,上推臂的输入端与连接管架固定连接,两个安装管位于升降柱的两侧,若干个连接管均固定安装在升降柱上,每个连接管的两端均与两个安装管固定连接,若干个防滑抵触座均固定安装在升降柱的底部,且若干个防滑抵触座沿着升降柱的长度方向均匀分布,每个安装管上均设置有弧形夹板,弧形夹板的内缘上设置有防滑层。Furthermore, the lifting column includes a first pushing cylinder, a connecting pipe rack, two mounting pipes, several groups of upper pushing arms, several anti-skid resistance seats and a connecting pipe. The first pushing cylinder is fixedly mounted on the lifting column through a raising frame, the connecting pipe rack is fixedly mounted on the output end of the first pushing cylinder, several groups of upper pushing arms are evenly distributed along the length direction of the lifting column, and several groups of upper pushing arms are fixedly mounted on the lifting column, each group of upper pushing arms is two, the two upper pushing arms are fixedly mounted on both sides of the lifting column, the input ends of the upper pushing arms are fixedly connected to the connecting pipe rack, the two mounting pipes are located on both sides of the lifting column, several connecting pipes are fixedly mounted on the lifting column, both ends of each connecting pipe are fixedly connected to the two mounting pipes, several anti-skid resistance seats are fixedly mounted on the bottom of the lifting column, and several anti-skid resistance seats are evenly distributed along the length direction of the lifting column, an arc-shaped splint is provided on each mounting pipe, and an anti-skid layer is provided on the inner edge of the arc-shaped splint.
进一步的,每个上推臂均包括导座、第一连接板、上推板、两个直线轴承、第一导柱、传动柱和折弯板,导座固定安装在升降柱上,两个直线轴承均固定安装在导座上,两个第一导柱分别与两个直线轴承滑动连接,每个第一导柱的顶部与连接管架固定连接,每个第一导柱的底部与第一连接板固定连接,侧推组件固定安装在第一连接板上,上推板固定安装在侧推组件上,且上推板呈倾斜设置,两个传动柱分别固定安装在上推板的顶部两侧,传动柱的外缘与折弯板的内缘抵触,两个折弯板均固定安装在安装管上。Furthermore, each upper push arm includes a guide seat, a first connecting plate, an upper push plate, two linear bearings, a first guide column, a transmission column and a bending plate. The guide seat is fixedly mounted on the lifting column, the two linear bearings are fixedly mounted on the guide seat, the two first guide columns are respectively slidably connected to the two linear bearings, the top of each first guide column is fixedly connected to the connecting pipe rack, the bottom of each first guide column is fixedly connected to the first connecting plate, the side push assembly is fixedly mounted on the first connecting plate, the upper push plate is fixedly mounted on the side push assembly, and the upper push plate is inclined, the two transmission columns are respectively fixedly mounted on both sides of the top of the upper push plate, the outer edge of the transmission column is in contact with the inner edge of the bending plate, and the two bending plates are fixedly mounted on the mounting tube.
进一步的,侧推组件包括第一底管、延伸板、导板、第二连接板、限位板、两个第二导柱和抵触弹簧,第一底管的顶部与第一连接板的底部固定连接,延伸板呈水平固定安装在第一底管上,导板固定安装在延伸板上,两个第二导柱的一端穿过导板,导板上开设有供第二导柱穿过的导孔,第二连接板固定安装在两个第二导柱的一端上,限位板固定安装在两个第二导柱的另一端上,上推板固定安装在第二连接板的顶部,两个抵触弹簧分别套设在两个第二导柱上,每个抵触弹簧的一端与限位板抵触,另一端与导板抵触。Furthermore, the side thrust assembly includes a first bottom tube, an extension plate, a guide plate, a second connecting plate, a limit plate, two second guide posts and a resistance spring, the top of the first bottom tube is fixedly connected to the bottom of the first connecting plate, the extension plate is horizontally fixedly mounted on the first bottom tube, the guide plate is fixedly mounted on the extension plate, one end of the two second guide posts passes through the guide plate, and a guide hole for the second guide post to pass through is provided on the guide plate, the second connecting plate is fixedly mounted on one end of the two second guide posts, the limit plate is fixedly mounted on the other end of the two second guide posts, the upper push plate is fixedly mounted on the top of the second connecting plate, and the two resistance springs are respectively mounted on the two second guide posts, one end of each resistance spring resists the limit plate, and the other end resists the guide plate.
进一步的,推升机构包括第二推动油箱、推动板、两个第一滑轨、第一滑座、安装板和安装短管,两个第一滑轨分别固定安装在旋转管的两侧,两个第一滑座分别与两个第一滑轨滑动连接,两个安装板分别固定安装在两个第一滑座上,两个安装短管分别固定安装在两个安装板的内侧,两个安装短管与升降柱固定连接,第二推动油箱通过安装板固定安装在旋转管上,第二推动油箱的输出端与推动板固定连接,推动板固定安装在升降柱的顶部。Furthermore, the pushing mechanism includes a second pushing oil tank, a pushing plate, two first slide rails, a first slide seat, a mounting plate and a mounting short tube. The two first slide rails are respectively fixedly mounted on both sides of the rotating tube. The two first slide seats are respectively slidably connected to the two first slide rails. The two mounting plates are respectively fixedly mounted on the two first slide seats. The two mounting short tubes are respectively fixedly mounted on the inner sides of the two mounting plates. The two mounting short tubes are fixedly connected to the lifting columns. The second pushing oil tank is fixedly mounted on the rotating tube through the mounting plate. The output end of the second pushing oil tank is fixedly connected to the pushing plate. The pushing plate is fixedly mounted on the top of the lifting column.
进一步的,管材旋转机构包括转轴、转座和驱动机构,驱动机构固定安装在水平推动机构上,转座固定安装在水平推动机构上,转座与转座转动连接,旋转管的一端固定安装在转轴上。Furthermore, the pipe rotating mechanism includes a rotating shaft, a rotating seat and a driving mechanism. The driving mechanism is fixedly mounted on the horizontal pushing mechanism. The rotating seat is fixedly mounted on the horizontal pushing mechanism. The rotating seats are rotatably connected to each other. One end of the rotating pipe is fixedly mounted on the rotating shaft.
进一步的,驱动机构包括蜗轮、蜗杆、驱动电机和底座,底座固定安装在水平推动机构的顶部,驱动电机固定安装在底座的顶部,蜗杆固定安装在驱动电机的输出端上,蜗轮固定安装在转轴的一端上,蜗轮与蜗杆啮合。Furthermore, the driving mechanism includes a worm wheel, a worm, a driving motor and a base. The base is fixedly mounted on the top of the horizontal pushing mechanism, the driving motor is fixedly mounted on the top of the base, the worm is fixedly mounted on the output end of the driving motor, the worm wheel is fixedly mounted on one end of the rotating shaft, and the worm wheel is meshed with the worm.
进一步的,水平推动机构包括推移器、安装顶管、两个第二滑座、第二滑轨、第二底管和垫管,每个第二底管的两端固定安装在两垫管的顶部,两个第二滑轨分别固定安装在两个第二底管的顶部,两个第二滑座能够滑动的安装在两个第二滑轨上,安装顶管固定安装在两个第二滑座上,管材旋转机构固定安装在安装顶管的顶部,推移器固定安装在地面上,推移器与安装顶管传动连接。Furthermore, the horizontal pushing mechanism includes a pusher, an installation top pipe, two second slides, a second slide rail, a second bottom pipe and a pad pipe, both ends of each second bottom pipe are fixedly mounted on the top of the two pad pipes, the two second slide rails are respectively fixedly mounted on the top of the two second bottom pipes, the two second slides can be slidably mounted on the two second slide rails, the installation top pipe is fixedly mounted on the two second slides, the pipe rotation mechanism is fixedly mounted on the top of the installation top pipe, the pusher is fixedly mounted on the ground, and the pusher is transmission-connected to the installation top pipe.
进一步的,上推板的底端内侧设置有倒斜角。Furthermore, a chamfer is provided on the inner side of the bottom end of the upper push plate.
本发明的有益效果:Beneficial effects of the present invention:
1、该建筑施工用静压桩机定向牵引装置,通过使用管材夹紧机构起到了三个效果,其一,通过素土桩管向上运动,使得素土桩管与地面产生距离,避免素土桩管与地面发生碰撞的情况发生,其二,且上推臂向下推动,才对素土桩管进行夹紧,进而使得在最开始素土桩管的左右两侧没有障碍物,使得素土桩管容易沿着水平推动机构和安装管之间的间隙推入到升降柱的下方,其三,且两个上推臂进行同时靠近素土桩管,进而对素土桩管进行中心定心,使得被夹紧在素土桩管处于中间位置,进而避免由于素土桩管错开一点,就造成素土桩管无法被两个上推臂上推。1. The directional traction device of the static pressure pile driver for construction achieves three effects by using a pipe clamping mechanism. First, the soil pile pipe moves upward to create a distance between the soil pile pipe and the ground, thereby avoiding collision between the soil pile pipe and the ground. Second, the upper push arm pushes downward to clamp the soil pile pipe, thereby making it possible to have no obstacles on the left and right sides of the soil pile pipe at the beginning, thereby making it easy for the soil pile pipe to be pushed into the bottom of the lifting column along the gap between the horizontal pushing mechanism and the installation pipe. Third, the two upper push arms approach the soil pile pipe at the same time, thereby centering the soil pile pipe, so that the soil pile pipe is clamped in the middle position, thereby avoiding the soil pile pipe being unable to be pushed up by the two upper push arms due to a slight deviation of the soil pile pipe.
2、通过管材夹紧机构对素土桩管进行夹紧,再通过管材旋转机构对素土桩管进行旋转,再通过推升机构向上推动素土桩管,再通过水平推动机构带动素土桩管进行水平移动,进而使得素土桩管不需要使用吊机,即可将素土桩管安装到静压桩机上,且不需要工人进行辅助安装,避免素土桩管掉落砸伤到工人,避免消耗工人大量的安装时间,加快了工作的工期。2. The soil pile pipe is clamped by the pipe clamping mechanism, and then rotated by the pipe rotating mechanism, and then pushed upward by the lifting mechanism, and then driven by the horizontal pushing mechanism to move horizontally, so that the soil pile pipe does not need to use a crane, and can be installed on the static pressure pile driver, and no workers are required to assist in the installation, so as to avoid the soil pile pipe falling and injuring workers, avoid consuming a lot of workers' installation time, and speed up the work period.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例的技术方案,下面将对本发明实施例中所需要使用的附图作简单地介绍。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the embodiments of the present invention are briefly introduced below.
图1为本发明的工作状态图一;Fig. 1 is a working state diagram 1 of the present invention;
图2为本发明的工作状态图二;Fig. 2 is a working state diagram 2 of the present invention;
图3为本发明的立体结构示意图;FIG3 is a schematic diagram of a three-dimensional structure of the present invention;
图4为管材夹紧机构的立体结构示意图;FIG4 is a schematic diagram of the three-dimensional structure of the pipe clamping mechanism;
图5为管材夹紧机构的立体结构分解示意图;FIG5 is a schematic diagram of the exploded three-dimensional structure of the pipe clamping mechanism;
图6为管材夹紧机构的局部立体结构示意图;FIG6 is a schematic diagram of a partial three-dimensional structure of a pipe clamping mechanism;
图7为侧推组件的立体结构示意图;FIG7 is a schematic diagram of the three-dimensional structure of the side thrust assembly;
图8为本发明的局部立体结构示意图;FIG8 is a schematic diagram of a partial three-dimensional structure of the present invention;
图9为图8的A处局部放大图;FIG9 is a partial enlarged view of point A in FIG8 ;
图10为管材旋转机构的立体结构示意图;FIG10 is a schematic diagram of the three-dimensional structure of the pipe rotating mechanism;
图11为水平推动机构的立体结构示意图;FIG11 is a schematic diagram of the three-dimensional structure of the horizontal pushing mechanism;
图中:In the figure:
1、压桩机;1. Pile driver;
2、水平推动机构;2a、推移器;2b、安装顶管;2c、第二滑座;2d、第二滑轨;2e、第二底管;2f、垫管;2. Horizontal pushing mechanism; 2a. Pusher; 2b. Installing top pipe; 2c. Second slide seat; 2d. Second slide rail; 2e. Second bottom pipe; 2f. Pad pipe;
3、管材旋转机构;3a、旋转管;3b、转轴;3c、转座;3d、蜗轮;3e、蜗杆;3f、驱动电机;3h、底座;3. Pipe rotating mechanism; 3a. Rotating pipe; 3b. Rotating shaft; 3c. Rotating seat; 3d. Worm gear; 3e. Worm; 3f. Driving motor; 3h. Base;
4、推升机构;4a、第二推动油箱;4b、第一滑轨;4c、第一滑座;4d、安装板;4e、安装短管;4f、推动板;4. Pushing mechanism; 4a. Second pushing oil tank; 4b. First slide rail; 4c. First slide seat; 4d. Mounting plate; 4e. Mounting short tube; 4f. Pushing plate;
5、管材夹紧机构;5a、第一推动油缸;5b、连接管架;5c、上推臂;5c1、导座;5c2、直线轴承;5c3、第一导柱;5c4、第一连接板;5c5、传动柱;5c6、折弯板;5c7、上推板;5d、防滑抵触座;5e、弧形夹板;5f、安装管;5h、连接管;5j、侧推组件;5j1、第一底管;5j2、延伸板;5j3、导板;5j4、第二导柱;5j5、第二连接板;5j6、限位板;5j7、抵触弹簧;5. Pipe clamping mechanism; 5a. First push cylinder; 5b. Connecting pipe rack; 5c. Push-up arm; 5c1. Guide seat; 5c2. Linear bearing; 5c3. First guide column; 5c4. First connecting plate; 5c5. Transmission column; 5c6. Bending plate; 5c7. Push-up plate; 5d. Anti-slip contact seat; 5e. Arc clamping plate; 5f. Mounting pipe; 5h. Connecting pipe; 5j. Side push assembly; 5j1. First bottom pipe; 5j2. Extension plate; 5j3. Guide plate; 5j4. Second guide column; 5j5. Second connecting plate; 5j6. Limiting plate; 5j7. Contact spring;
6、升降柱;6. Lifting column;
7、素土桩管。7. Plain soil pile pipe.
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本专利的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸。Among them, the drawings are only used for illustrative purposes and represent only schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product.
本发明提供一种技术方案:如图1、2和3所示,一种建筑施工用静压桩机定向牵引装置,包括压桩机1,其特征在于,还包括水平推动机构2、管材旋转机构3、推升机构4、管材夹紧机构5和升降柱6;The present invention provides a technical solution: as shown in FIGS. 1 , 2 and 3 , a directional traction device for a static pile driver for construction includes a pile driver 1 , characterized in that it also includes a horizontal pushing mechanism 2 , a pipe rotating mechanism 3 , a lifting mechanism 4 , a pipe clamping mechanism 5 and a lifting column 6 ;
水平推动机构2放置在压桩机1的旁侧,且水平推动机构2通过设备固定安装在地面上,用于带动管材旋转机构3进行水平靠近压桩机1;The horizontal pushing mechanism 2 is placed beside the pile driver 1 and is fixedly mounted on the ground through equipment, and is used to drive the pipe rotating mechanism 3 to horizontally approach the pile driver 1;
管材旋转机构3固定安装在水平推动机构2上,用于将素土桩管7从水平旋转成竖直状态,管材旋转机构3上设置有用于旋转的旋转管3a;The pipe rotating mechanism 3 is fixedly mounted on the horizontal pushing mechanism 2 and is used to rotate the soil pile pipe 7 from a horizontal state to a vertical state. The pipe rotating mechanism 3 is provided with a rotating tube 3a for rotation;
推升机构4固定安装在旋转管3a上,用于带动升降柱6进行升降,升降柱6固定安装在推升机构4上;The push-up mechanism 4 is fixedly mounted on the rotating tube 3a, and is used to drive the lifting column 6 to move up and down. The lifting column 6 is fixedly mounted on the push-up mechanism 4;
管材夹紧机构5固定安装在升降柱6上,用于对素土桩管7进行夹紧。The pipe clamping mechanism 5 is fixedly mounted on the lifting column 6 and is used to clamp the bare soil pile pipe 7 .
在本发明中,如图4和图5所示,为了对素土桩管7进行定心夹紧,并将素土桩管7向上拉起一定的高度,避免在旋转时素土桩管7与地面发生碰撞,且为了避免管材夹紧机构5对素土桩管7进行阻挡,使得素土桩管7难以放置在两个上推臂5c之间,升降柱6包括第一推动油缸5a、连接管架5b、两个安装管5f、若干组上推臂5c、若干个防滑抵触座5d和连接管5h,第一推动油缸5a通过增高架固定安装在升降柱6上,连接管架5b固定安装在第一推动油缸5a的输出端上,若干组上推臂5c沿着升降柱6的长度方向均匀分布,且若干组上推臂5c均固定安装在升降柱6上,每组上推臂5c均为两个,两个上推臂5c固定安装在升降柱6的两侧,上推臂5c的输入端与连接管架5b固定连接,两个安装管5f位于升降柱6的两侧,若干个连接管5h均固定安装在升降柱6上,每个连接管5h的两端均与两个安装管5f固定连接,若干个防滑抵触座5d均固定安装在升降柱6的底部,且若干个防滑抵触座5d沿着升降柱6的长度方向均匀分布,每个安装管5f上均设置有弧形夹板5e,弧形夹板5e的内缘上设置有防滑层。通过控制器控制第一推动油缸5a进行工作,将使得第一推动油缸5a向下推动连接管架5b,使得连接管架5b带动若干组上推臂5c进行运动,使得每组上推臂5c上的两个上推臂5c向下运动运动,使得上推臂5c对素土桩管7进行抵触,使得被抵触的素土桩管7向上运动,进而使得素土桩管7被抵触在弧形夹板5e上,进而对素土桩管7实现夹紧;In the present invention, as shown in Figures 4 and 5, in order to center and clamp the bare soil pile pipe 7 and pull the bare soil pile pipe 7 up to a certain height to avoid the bare soil pile pipe 7 from colliding with the ground during rotation, and in order to avoid the pipe clamping mechanism 5 from blocking the bare soil pile pipe 7, making it difficult for the bare soil pile pipe 7 to be placed between the two upper push arms 5c, the lifting column 6 includes a first pushing cylinder 5a, a connecting pipe rack 5b, two mounting pipes 5f, a plurality of groups of upper push arms 5c, a plurality of anti-slip abutment seats 5d and a connecting pipe 5h. The first pushing cylinder 5a is fixedly mounted on the lifting column 6 through a heightening frame, the connecting pipe rack 5b is fixedly mounted on the output end of the first pushing cylinder 5a, and a plurality of groups of upper push arms 5c are arranged along the lifting column 6. The lifting columns 6 are evenly distributed in the length direction, and several groups of upper push arms 5c are fixedly installed on the lifting columns 6, each group of upper push arms 5c has two, and the two upper push arms 5c are fixedly installed on both sides of the lifting columns 6, and the input ends of the upper push arms 5c are fixedly connected to the connecting pipe rack 5b, and the two mounting pipes 5f are located on both sides of the lifting columns 6, and several connecting pipes 5h are fixedly installed on the lifting columns 6, and both ends of each connecting pipe 5h are fixedly connected to the two mounting pipes 5f, and several anti-skid resistance seats 5d are fixedly installed on the bottom of the lifting columns 6, and the several anti-skid resistance seats 5d are evenly distributed along the length direction of the lifting columns 6, and each mounting pipe 5f is provided with an arc-shaped splint 5e, and an anti-skid layer is provided on the inner edge of the arc-shaped splint 5e. The controller controls the first push cylinder 5a to work, so that the first push cylinder 5a pushes the connecting pipe rack 5b downward, so that the connecting pipe rack 5b drives several groups of upper push arms 5c to move, so that the two upper push arms 5c on each group of upper push arms 5c move downward, so that the upper push arms 5c resist the plain soil pile pipe 7, so that the resisted plain soil pile pipe 7 moves upward, and then the plain soil pile pipe 7 is resisted on the arc clamping plate 5e, so as to clamp the plain soil pile pipe 7;
通过素土桩管7向上运动,使得素土桩管7与地面产生距离,避免素土桩管7与地面发生碰撞的情况发生,且上推臂5c向下推动,才对素土桩管7进行夹紧,进而使得在最开始素土桩管7的左右两侧没有障碍物,使得素土桩管7容易沿着水平推动机构2和安装管5f之间的间隙推入到升降柱6的下方,且两个上推臂5c进行同时靠近素土桩管7,进而对素土桩管7进行中心定心,使得被夹紧在素土桩管7处于中间位置,进而避免由于素土桩管7错开一点,就造成素土桩管7无法被两个上推臂5c上推。By moving the bare earth pile tube 7 upward, a distance is created between the bare earth pile tube 7 and the ground, thereby avoiding the bare earth pile tube 7 from colliding with the ground. The upper push arm 5c is pushed downward to clamp the bare earth pile tube 7, thereby ensuring that there are no obstacles on the left and right sides of the bare earth pile tube 7 at the beginning, so that the bare earth pile tube 7 can be easily pushed into the bottom of the lifting column 6 along the gap between the horizontal pushing mechanism 2 and the mounting tube 5f. The two upper push arms 5c approach the bare earth pile tube 7 at the same time, thereby centering the bare earth pile tube 7, so that it is clamped in the middle position of the bare earth pile tube 7, thereby avoiding the bare earth pile tube 7 being unable to be pushed up by the two upper push arms 5c due to the bare earth pile tube 7 being slightly offset.
在本发明中,如图6所示,为了在第一推动油缸5a下推时,上推臂5c能够对素土桩管7进行定心上推,每个上推臂5c均包括导座5c1、第一连接板5c4、上推板5c7、两个直线轴承5c2、第一导柱5c3、传动柱5c5和折弯板5c6,导座5c1固定安装在升降柱6上,两个直线轴承5c2均固定安装在导座5c1上,两个第一导柱5c3分别与两个直线轴承5c2滑动连接,每个第一导柱5c3的顶部与连接管架5b固定连接,每个第一导柱5c3的底部与第一连接板5c4固定连接,侧推组件5j固定安装在第一连接板5c4上,上推板5c7固定安装在侧推组件5j上,且上推板5c7呈倾斜设置,两个传动柱5c5分别固定安装在上推板5c7的顶部两侧,传动柱5c5的外缘与折弯板5c6的内缘抵触,两个折弯板5c6均固定安装在安装管5f上。通过连接管架5b向下运动,将使得连接管架5b带动两个第一导柱5c3沿着直线轴承5c2向下滑动,使得第一导柱5c3通过第一连接板5c4带动侧推组件5j向下运动,使得侧推组件5j带动传动柱5c5沿着折弯板5c6的内缘进行运动,在最开始时,传动柱5c5将与折弯板5c6的竖直段进行竖直下滑,上推板5c7也将进行竖直下滑,当传动柱5c5与折弯板5c6的倾斜段接触后,由于上推板5c7还在继续下移,将使得传动柱5c5沿着倾斜段推动上推板5c7朝向素土桩管7进行倾斜向下移动,使得侧推组件5j被进行拉伸;In the present invention, as shown in FIG6 , in order for the upper push arm 5c to be able to center and push up the soil pile pipe 7 when the first push cylinder 5a is pushed down, each upper push arm 5c includes a guide seat 5c1, a first connecting plate 5c4, an upper push plate 5c7, two linear bearings 5c2, a first guide column 5c3, a transmission column 5c5 and a bending plate 5c6, the guide seat 5c1 is fixedly mounted on the lifting column 6, the two linear bearings 5c2 are fixedly mounted on the guide seat 5c1, and the two first guide columns 5c3 are respectively slidably connected to the two linear bearings 5c2 The top of each first guide column 5c3 is fixedly connected to the connecting pipe frame 5b, the bottom of each first guide column 5c3 is fixedly connected to the first connecting plate 5c4, the side push assembly 5j is fixedly installed on the first connecting plate 5c4, the upper push plate 5c7 is fixedly installed on the side push assembly 5j, and the upper push plate 5c7 is inclined, the two transmission columns 5c5 are respectively fixedly installed on both sides of the top of the upper push plate 5c7, the outer edge of the transmission column 5c5 is in contact with the inner edge of the bending plate 5c6, and the two bending plates 5c6 are fixedly installed on the mounting tube 5f. By moving the connecting pipe frame 5b downward, the connecting pipe frame 5b will drive the two first guide columns 5c3 to slide downward along the linear bearing 5c2, so that the first guide column 5c3 drives the side push assembly 5j to move downward through the first connecting plate 5c4, so that the side push assembly 5j drives the transmission column 5c5 to move along the inner edge of the bending plate 5c6. At the beginning, the transmission column 5c5 will slide down vertically with the vertical section of the bending plate 5c6, and the upper push plate 5c7 will also slide down vertically. When the transmission column 5c5 contacts the inclined section of the bending plate 5c6, since the upper push plate 5c7 continues to move downward, the transmission column 5c5 will push the upper push plate 5c7 along the inclined section to move obliquely downward toward the plain soil pile pipe 7, so that the side push assembly 5j is stretched;
而在上推板5c7进行倾斜向下移动的过程中,上推板5c7的端部将与素土桩管7的外缘中下部接触,由于素土桩管7的外缘为环形,随着上推板5c7的继续运动,将使得上推板5c7对素土桩管7的外缘向上进行推动挤压,进而使得素土桩管7向上运动,进而使得素土桩管7被压紧在弧形夹板5e的底部;In the process of the upper push plate 5c7 moving obliquely downward, the end of the upper push plate 5c7 will contact the middle and lower part of the outer edge of the plain soil pile pipe 7. Since the outer edge of the plain soil pile pipe 7 is annular, as the upper push plate 5c7 continues to move, the upper push plate 5c7 will push and squeeze the outer edge of the plain soil pile pipe 7 upward, thereby causing the plain soil pile pipe 7 to move upward, and then the plain soil pile pipe 7 is pressed tightly against the bottom of the arc-shaped clamping plate 5e;
且由于两个上推板5c7同时朝向素土桩管7进行运动,将使得素土桩管7被推动到最中心的位置,且对素土桩管7进行上推时,由于两个上推板5c7之间构成三角形结构,使得素土桩管7被稳定的放置在两个上推板5c7正中间。And because the two upper push plates 5c7 move toward the plain soil pile tube 7 at the same time, the plain soil pile tube 7 will be pushed to the most central position, and when the plain soil pile tube 7 is pushed upward, due to the triangular structure formed between the two upper push plates 5c7, the plain soil pile tube 7 is stably placed in the middle of the two upper push plates 5c7.
在本发明中,如图6所示,上推板5c7的底端内侧设置有倒斜角。通过设置倒斜角,使得上推板5c7与素土桩管7的接触位置向下发生改变,使得两个上推板5c7能够更好的夹住素土桩管7。In the present invention, as shown in Figure 6, the bottom inner side of the upper push plate 5c7 is provided with a chamfered angle. By providing the chamfered angle, the contact position between the upper push plate 5c7 and the soil pile pipe 7 is changed downward, so that the two upper push plates 5c7 can better clamp the soil pile pipe 7.
在本发明中,如图7所示,为了在上推板5c7进行倾斜向下移动时,给上推板5c7构造水平移动的空间,侧推组件5j包括第一底管5j1、延伸板5j2、导板5j3、第二连接板5j5、限位板5j6、两个第二导柱5j4和抵触弹簧5j7,第一底管5j1的顶部与第一连接板5c4的底部固定连接,延伸板5j2呈水平固定安装在第一底管5j1上,导板5j3固定安装在延伸板5j2上,两个第二导柱5j4的一端穿过导板5j3,导板5j3上开设有供第二导柱5j4穿过的导孔,第二连接板5j5固定安装在两个第二导柱5j4的一端上,限位板5j6固定安装在两个第二导柱5j4的另一端上,上推板5c7固定安装在第二连接板5j5的顶部,两个抵触弹簧5j7分别套设在两个第二导柱5j4上,每个抵触弹簧5j7的一端与限位板5j6抵触,另一端与导板5j3抵触。通过第一连接板5c4向下移动,将使得第一连接板5c4通过第一底管5j1、延伸板5j2和导板5j3进而带动上推板5c7向下移动,当上推板5c7倾斜向下移动时,上推板5c7将拉动第二连接板5j5进行移动,使得第二连接板5j5通过两个第二导柱5j4拉动限位板5j6进行移动,进而使得两个抵触弹簧5j7被压缩,通过这种方式,进而为上推板5c7的移动留足了移动的空间,且在上推板5c7向上运动时,抵触弹簧5j7能够推动上推板5c7进行复位。In the present invention, as shown in FIG. 7 , in order to provide the upper push plate 5c7 with space for horizontal movement when the upper push plate 5c7 moves downwardly, the side push assembly 5j includes a first bottom tube 5j1, an extension plate 5j2, a guide plate 5j3, a second connecting plate 5j5, a limit plate 5j6, two second guide posts 5j4 and a resisting spring 5j7. The top of the first bottom tube 5j1 is fixedly connected to the bottom of the first connecting plate 5c4, the extension plate 5j2 is horizontally fixedly installed on the first bottom tube 5j1, and the guide plate 5j3 is fixedly installed on the extension plate 5j2. One end of the two second guide pillars 5j4 passes through the guide plate 5j3, and a guide hole for the second guide pillar 5j4 to pass through is opened on the guide plate 5j3. The second connecting plate 5j5 is fixedly installed on one end of the two second guide pillars 5j4, and the limit plate 5j6 is fixedly installed on the other end of the two second guide pillars 5j4. The push-up plate 5c7 is fixedly installed on the top of the second connecting plate 5j5. Two resistance springs 5j7 are respectively mounted on the two second guide pillars 5j4, and one end of each resistance spring 5j7 is in resistance with the limit plate 5j6, and the other end is in resistance with the guide plate 5j3. By moving the first connecting plate 5c4 downward, the first connecting plate 5c4 will drive the upper push plate 5c7 to move downward through the first bottom tube 5j1, the extension plate 5j2 and the guide plate 5j3. When the upper push plate 5c7 moves downward at an angle, the upper push plate 5c7 will pull the second connecting plate 5j5 to move, so that the second connecting plate 5j5 will move by pulling the limit plate 5j6 through the two second guide columns 5j4, thereby compressing the two resistance springs 5j7. In this way, sufficient space is left for the upper push plate 5c7 to move, and when the upper push plate 5c7 moves upward, the resistance spring 5j7 can push the upper push plate 5c7 to reset.
在本发明其中一实施例中,如图8和图9所示,为了能够向上推动升降柱6进行运动,推升机构4包括第二推动油箱4a、推动板4f、两个第一滑轨4b、第一滑座4c、安装板4d和安装短管4e,两个第一滑轨4b分别固定安装在旋转管3a的两侧,两个第一滑座4c分别与两个第一滑轨4b滑动连接,两个安装板4d分别固定安装在两个第一滑座4c上,两个安装短管4e分别固定安装在两个安装板4d的内侧,两个安装短管4e与升降柱6固定连接,第二推动油箱4a通过安装板固定安装在旋转管3a上,第二推动油箱4a的输出端与推动板4f固定连接,推动板4f固定安装在升降柱6的顶部。当素土桩管7转动为竖直状态时,通过第二推动油箱4a进行工作,使得第二推动油箱4a向前推动推动板4f进行运动,进而使得推动板4f带动升降柱6进行运动,使得升降柱6通过安装短管4e和安装板4d带动第一滑座4c进行滑动,进而使得第一滑座4c沿着第一滑轨4b进行滑动,进而实现升降柱6的竖直向上移动,使得素土桩管7的底端上升超过需要放置的预设位置。In one embodiment of the present invention, as shown in Figures 8 and 9, in order to push the lifting column 6 upward for movement, the lifting mechanism 4 includes a second pushing oil tank 4a, a pushing plate 4f, two first slide rails 4b, a first slide seat 4c, a mounting plate 4d and a mounting short tube 4e. The two first slide rails 4b are respectively fixedly mounted on both sides of the rotating tube 3a, the two first slide seats 4c are respectively slidably connected to the two first slide rails 4b, the two mounting plates 4d are respectively fixedly mounted on the two first slide seats 4c, the two mounting short tubes 4e are respectively fixedly mounted on the inner sides of the two mounting plates 4d, the two mounting short tubes 4e are fixedly connected to the lifting column 6, the second pushing oil tank 4a is fixedly mounted on the rotating tube 3a through the mounting plate, the output end of the second pushing oil tank 4a is fixedly connected to the pushing plate 4f, and the pushing plate 4f is fixedly mounted on the top of the lifting column 6. When the bare earth pile tube 7 rotates to a vertical state, the second pushing oil tank 4a works, so that the second pushing oil tank 4a pushes the pushing plate 4f forward to move, and then the pushing plate 4f drives the lifting column 6 to move, so that the lifting column 6 drives the first slide seat 4c to slide through the installing short tube 4e and the installing plate 4d, and then the first slide seat 4c slides along the first slide rail 4b, so as to realize the vertical upward movement of the lifting column 6, so that the bottom end of the bare earth pile tube 7 rises above the preset position where it needs to be placed.
在本发明其中一实施例中,如图10所示,为了能够带动转轴3b进行旋转,驱动机构包括蜗轮3d、蜗杆3e、驱动电机3f和底座3h,底座3h固定安装在水平推动机构2的顶部,驱动电机3f固定安装在底座3h的顶部,蜗杆3e固定安装在驱动电机3f的输出端上,蜗轮3d固定安装在转轴3b的一端上,蜗轮3d与蜗杆3e啮合。通过控制器控制驱动电机3f进行工作,将使得驱动电机3f带动蜗杆3e进行旋转,使得蜗杆3e带动蜗轮3d进行旋转,蜗轮3d将带动转轴3b进行旋转。In one embodiment of the present invention, as shown in FIG10 , in order to drive the rotating shaft 3b to rotate, the driving mechanism includes a worm wheel 3d, a worm 3e, a driving motor 3f and a base 3h, wherein the base 3h is fixedly mounted on the top of the horizontal pushing mechanism 2, the driving motor 3f is fixedly mounted on the top of the base 3h, the worm 3e is fixedly mounted on the output end of the driving motor 3f, the worm wheel 3d is fixedly mounted on one end of the rotating shaft 3b, and the worm wheel 3d is meshed with the worm 3e. The driving motor 3f is controlled by a controller to work, so that the driving motor 3f drives the worm 3e to rotate, so that the worm 3e drives the worm wheel 3d to rotate, and the worm wheel 3d drives the rotating shaft 3b to rotate.
在本发明中,如图10所示,为了将旋转管3a从水平转动为竖直状态,进而将素土桩管7由水平转动为竖直状态,管材旋转机构3包括转轴3b、转座3c和驱动机构,驱动机构固定安装在水平推动机构2上,转座3c固定安装在水平推动机构2上,转座3c与转座3c转动连接,旋转管3a的一端固定安装在转轴3b上。通过驱动机构进行工作,将使得驱动机构带动转轴3b沿着转座3c进行旋转,使得转轴3b带动旋转管3a进行旋转,使得旋转管3a从水平转动成竖直的状态。In the present invention, as shown in FIG10 , in order to rotate the rotating tube 3a from a horizontal state to a vertical state, and then rotate the plain soil pile tube 7 from a horizontal state to a vertical state, the pipe rotating mechanism 3 includes a rotating shaft 3b, a rotating seat 3c and a driving mechanism, the driving mechanism is fixedly mounted on the horizontal pushing mechanism 2, the rotating seat 3c is fixedly mounted on the horizontal pushing mechanism 2, the rotating seat 3c is rotatably connected with the rotating seat 3c, and one end of the rotating tube 3a is fixedly mounted on the rotating shaft 3b. When the driving mechanism works, the driving mechanism drives the rotating shaft 3b to rotate along the rotating seat 3c, so that the rotating shaft 3b drives the rotating tube 3a to rotate, so that the rotating tube 3a rotates from a horizontal state to a vertical state.
在本发明其中一实施例中,如图11所示,为了能够水平推动素土桩管7进行移动,水平推动机构2包括推移器2a、安装顶管2b、两个第二滑座2c、第二滑轨2d、第二底管2e和垫管2f,每个第二底管2e的两端固定安装在两垫管2f的顶部,两个第二滑轨2d分别固定安装在两个第二底管2e的顶部,两个第二滑座2c能够滑动的安装在两个第二滑轨2d上,安装顶管2b固定安装在两个第二滑座2c上,管材旋转机构3固定安装在安装顶管2b的顶部,推移器2a固定安装在地面上,推移器2a与安装顶管2b传动连接。通过推移器2a进行工作,使得推移器2a带动安装顶管2b进行运动,进而使得安装顶管2b带动两个第二滑座2c沿着两个第二滑轨2d进行滑动,进而使得素土桩管7移动到压桩机1的放置孔内。In one embodiment of the present invention, as shown in FIG11 , in order to horizontally push the soil pile pipe 7 to move, the horizontal pushing mechanism 2 includes a pusher 2a, a mounting top pipe 2b, two second slides 2c, a second slide rail 2d, a second bottom pipe 2e and a pad pipe 2f, the two ends of each second bottom pipe 2e are fixedly mounted on the top of the two pad pipes 2f, the two second slide rails 2d are respectively fixedly mounted on the top of the two second bottom pipes 2e, the two second slides 2c can be slidably mounted on the two second slide rails 2d, the mounting top pipe 2b is fixedly mounted on the two second slides 2c, the pipe rotating mechanism 3 is fixedly mounted on the top of the mounting top pipe 2b, the pusher 2a is fixedly mounted on the ground, and the pusher 2a is connected to the mounting top pipe 2b in transmission. The pusher 2a works, so that the pusher 2a drives the mounting top pipe 2b to move, and then the mounting top pipe 2b drives the two second slides 2c to slide along the two second slide rails 2d, so that the soil pile pipe 7 moves to the placement hole of the pile driver 1.
工作原理:当需要将素土桩管7放置到压桩机1内时,首先通过工人使用设备将地面上的素土桩管7沿着水平推动机构2和安装管5f之间的间隙推入,使得素土桩管7运动到升降柱6的下方;Working principle: When it is necessary to place the soil pile pipe 7 into the pile driver 1, the worker first uses the equipment to push the soil pile pipe 7 on the ground into the gap between the horizontal pushing mechanism 2 and the installation pipe 5f, so that the soil pile pipe 7 moves to the bottom of the lifting column 6;
通过控制器控制第一推动油缸5a进行工作,将使得第一推动油缸5a向下推动连接管架5b,使得连接管架5b带动若干组上推臂5c进行运动;The controller controls the first push cylinder 5a to work, so that the first push cylinder 5a pushes the connecting pipe rack 5b downward, so that the connecting pipe rack 5b drives the plurality of groups of upper push arms 5c to move;
通过连接管架5b向下运动,将使得连接管架5b带动两个第一导柱5c3沿着直线轴承5c2向下滑动,使得第一导柱5c3通过第一连接板5c4带动侧推组件5j向下运动,使得侧推组件5j带动传动柱5c5沿着折弯板5c6的内缘进行运动,在最开始时,传动柱5c5将与折弯板5c6的竖直段进行竖直下滑,上推板5c7也将进行竖直下滑,当传动柱5c5与折弯板5c6的倾斜段接触后,由于上推板5c7还在继续下移,将使得传动柱5c5沿着倾斜段推动上推板5c7朝向素土桩管7进行倾斜向下移动,使得侧推组件5j被进行拉伸;By moving the connecting pipe frame 5b downward, the connecting pipe frame 5b will drive the two first guide columns 5c3 to slide downward along the linear bearing 5c2, so that the first guide column 5c3 drives the side push assembly 5j to move downward through the first connecting plate 5c4, so that the side push assembly 5j drives the transmission column 5c5 to move along the inner edge of the bending plate 5c6. At the beginning, the transmission column 5c5 will slide down vertically with the vertical section of the bending plate 5c6, and the upper push plate 5c7 will also slide down vertically. When the transmission column 5c5 contacts the inclined section of the bending plate 5c6, since the upper push plate 5c7 continues to move downward, the transmission column 5c5 will push the upper push plate 5c7 along the inclined section to move obliquely downward toward the plain soil pile pipe 7, so that the side push assembly 5j is stretched;
而在上推板5c7进行倾斜向下移动的过程中,上推板5c7的端部将与素土桩管7的外缘中下部接触,由于素土桩管7的外缘为环形,随着上推板5c7的继续运动,将使得上推板5c7对素土桩管7的外缘向上进行推动挤压,进而使得素土桩管7向上运动,进而使得素土桩管7被压紧在弧形夹板5e的底部;In the process of the upper push plate 5c7 moving obliquely downward, the end of the upper push plate 5c7 will contact the middle and lower part of the outer edge of the plain soil pile pipe 7. Since the outer edge of the plain soil pile pipe 7 is annular, as the upper push plate 5c7 continues to move, the upper push plate 5c7 will push and squeeze the outer edge of the plain soil pile pipe 7 upward, thereby causing the plain soil pile pipe 7 to move upward, and then the plain soil pile pipe 7 is pressed tightly against the bottom of the arc-shaped clamping plate 5e;
对素土桩管7夹紧后,再通过控制器控制驱动电机3f进行工作,将使得驱动电机3f带动蜗杆3e进行旋转,使得蜗杆3e带动蜗轮3d进行旋转,蜗轮3d将带动转轴3b进行旋转,转轴3b沿着转座3c进行旋转,使得转轴3b带动旋转管3a进行旋转,使得旋转管3a从水平转动成竖直的状态;After the soil pile pipe 7 is clamped, the controller controls the driving motor 3f to work, which will drive the worm 3e to rotate, so that the worm 3e drives the worm wheel 3d to rotate, and the worm wheel 3d drives the rotating shaft 3b to rotate, and the rotating shaft 3b rotates along the rotating seat 3c, so that the rotating shaft 3b drives the rotating tube 3a to rotate, so that the rotating tube 3a rotates from the horizontal to the vertical state;
当素土桩管7转动为竖直状态时,通过控制器控制第二推动油箱4a进行工作,使得第二推动油箱4a向前推动推动板4f进行运动,进而使得推动板4f带动升降柱6进行运动,使得升降柱6通过安装短管4e和安装板4d带动第一滑座4c进行滑动,进而使得第一滑座4c沿着第一滑轨4b进行滑动,进而实现升降柱6的竖直向上移动,使得素土桩管7的底端上升超过需要放置的预设位置;When the soil pile pipe 7 is rotated to a vertical state, the second pushing oil tank 4a is controlled by the controller to work, so that the second pushing oil tank 4a pushes the pushing plate 4f forward to move, and then the pushing plate 4f drives the lifting column 6 to move, so that the lifting column 6 drives the first slide seat 4c to slide through the mounting short tube 4e and the mounting plate 4d, and then the first slide seat 4c slides along the first slide rail 4b, so as to realize the vertical upward movement of the lifting column 6, so that the bottom end of the soil pile pipe 7 rises beyond the preset position where it needs to be placed;
再通过控制器控制推移器2a进行工作,使得推移器2a带动安装顶管2b进行运动,进而使得安装顶管2b带动两个第二滑座2c沿着两个第二滑轨2d进行滑动,进而使得素土桩管7移动到压桩机1的放置孔的上方,再通过压桩机1上的夹紧设备对素土桩管7进行夹紧下移。The controller then controls the pusher 2a to work, so that the pusher 2a drives the installation jacking pipe 2b to move, and then the installation jacking pipe 2b drives the two second slide seats 2c to slide along the two second slide rails 2d, so that the bare soil pile pipe 7 moves to the top of the placement hole of the pile driver 1, and then the bare soil pile pipe 7 is clamped and moved downward by the clamping device on the pile driver 1.
Claims (6)
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