CN114346570A - Quick auto-change over device of welding jig positioning mechanism - Google Patents
Quick auto-change over device of welding jig positioning mechanism Download PDFInfo
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- CN114346570A CN114346570A CN202210072236.0A CN202210072236A CN114346570A CN 114346570 A CN114346570 A CN 114346570A CN 202210072236 A CN202210072236 A CN 202210072236A CN 114346570 A CN114346570 A CN 114346570A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0461—Welding tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/006—Vehicles
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- Mechanical Engineering (AREA)
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Abstract
Description
技术领域technical field
本发明涉及一种焊接装置,特别是用于类似产品共用焊接夹具时,焊接夹具定位机构快速切换装置,属焊接技术领域。The invention relates to a welding device, in particular to a fast switching device for a welding fixture positioning mechanism when similar products share a welding fixture, and belongs to the technical field of welding.
背景技术Background technique
在汽车平台化、模块化设计的背景下,不同车型零部件设计经常采用同一主体件,再匹配相似的零件进行组合焊接;各个车型的产量不同,尤其是在产量存在数倍差异的时候,在考虑装备成本及加工效率的前提下,量小的零件与量大的零件共用焊接夹具具有成本优势。但是,共用夹具因零件结构不同,需要不同的定位机构,这就对夹具的定位机构提出了快速切换的要求。目前常规的焊接夹具定位机构切换需要手动完成,工作效率低,每次切换用时约需要30分钟,影响生产节拍,且重复定位精度差,每次切换完成后都需要对焊接轨迹进行示教修正;若采用多套焊接夹具焊接,则存有工装、设备成本投入高的问题。Under the background of automobile platform and modular design, the design of parts of different models often uses the same main part, and then matches similar parts for combined welding; the output of each model is different, especially when the output is several times different, in On the premise of considering equipment cost and processing efficiency, it is cost-advantageous to share welding fixtures with small-quantity parts and large-quantity parts. However, the common fixture requires different positioning mechanisms due to different parts structures, which requires rapid switching of the positioning mechanism of the fixture. At present, the switching of the conventional welding fixture positioning mechanism needs to be completed manually, and the work efficiency is low. It takes about 30 minutes for each switching, which affects the production rhythm, and the repeat positioning accuracy is poor. After each switching is completed, it is necessary to teach and correct the welding track; If multiple sets of welding fixtures are used for welding, there is a problem of high cost of tooling and equipment.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术的弊端,提供一种相似产品共用焊接夹具可实现快速自动切换,从而提高生产效率的焊接夹具定位机构快速切换装置。The purpose of the present invention is to overcome the drawbacks of the prior art, and to provide a fast switching device for welding fixture positioning mechanism that can realize fast automatic switching of welding fixtures shared by similar products, thereby improving production efficiency.
本发明所述问题是以下述技术方案实现的:The problem described in the present invention is realized by following technical scheme:
一种焊接夹具定位机构快速切换装置,包括公共底座,公共底座上设有切换机构和穿销机构,所述切换机构设有滑台,滑台可相对公共底座直线运动,滑台上设有定位销孔,穿销机构设有定位销,定位销伸出穿入定位孔,滑台的位置即被锁定;滑台上设有两套焊接件定位夹紧机构,焊接件定位夹紧机构可相对滑台直线移动,焊接件定位夹紧机构的移动方向与滑台的移动方向垂直,焊接件定位夹紧机构实现对待焊接产品件的定位和夹紧。A quick switching device for welding fixture positioning mechanism, comprising a common base, a switching mechanism and a pin-through mechanism are arranged on the common base, the switching mechanism is provided with a sliding table, the sliding table can move linearly relative to the public base, and the sliding table is provided with a positioning mechanism The pin hole, the pin-through mechanism is provided with a positioning pin, the positioning pin protrudes and penetrates into the positioning hole, and the position of the sliding table is locked; there are two sets of welding parts positioning and clamping mechanisms on the sliding table, and the welding parts positioning and clamping mechanisms can be opposite to each other. The sliding table moves linearly, the moving direction of the welding piece positioning and clamping mechanism is perpendicular to the moving direction of the sliding table, and the welding piece positioning and clamping mechanism realizes the positioning and clamping of the product to be welded.
上述焊接夹具定位机构快速切换装置,焊接件定位夹紧机构设有送料气缸、支撑架、送料滑轨、产品件定位单元和产品件夹紧单元,送料气缸和送料滑轨固定在滑台上,支撑架底部与送料滑轨滑动配合,送料气缸活塞杆连接支撑架,产品件夹紧单元和产品件定位单元上下配置在支撑架上,产品件夹紧单元的夹紧气缸连接夹紧体;产品件定位单元设有两个产品件定位销,产品件定位销经固定块与支撑架固定。The welding fixture positioning mechanism quick switching device, the welding piece positioning and clamping mechanism is provided with a feeding cylinder, a support frame, a feeding slide rail, a product piece positioning unit and a product piece clamping unit, and the feeding cylinder and the feeding slide rail are fixed on the slide table, The bottom of the support frame is slidingly matched with the feeding slide rail, the piston rod of the feeding cylinder is connected to the support frame, the product part clamping unit and the product part positioning unit are arranged up and down on the support frame, and the clamping cylinder of the product part clamping unit is connected to the clamping body; The piece positioning unit is provided with two product piece positioning pins, and the product piece positioning pins are fixed with the support frame through the fixing block.
上述焊接夹具定位机构快速切换装置,所述切换机构设有切换气缸,切换气缸与公共底座固定,两条切换滑轨固定在公共底座上,滑台与切换滑轨滑动配合。In the above-mentioned quick switching device for the welding fixture positioning mechanism, the switching mechanism is provided with a switching cylinder, the switching cylinder is fixed to the common base, the two switching slide rails are fixed on the common base, and the slide table and the switching slide rail are slidably matched.
上述焊接夹具定位机构快速切换装置,所述穿销机构设置两套,各穿销机构包括穿销气缸、连接块、调整块和滑台定位销穿销气缸经气缸座连接公共底座,穿销气缸活塞杆固接连接块,连接块经两块L形的调节块与滑台定位销连接;两套穿销机构的定位销分别对滑台的两个切换位置锁定。The above-mentioned quick switching device for the positioning mechanism of the welding fixture, the pinning mechanism is provided with two sets, and each pinning mechanism includes a pinning cylinder, a connecting block, an adjustment block and a sliding table positioning pin. The pinning cylinder is connected to the common base through the cylinder seat, and the pinning cylinder The piston rod is fixedly connected to the connecting block, and the connecting block is connected with the positioning pins of the sliding table through two L-shaped adjusting blocks;
上述焊接夹具定位机构快速切换装置,各条切换滑轨的两侧分别设有凹V限位块,滑台两侧分别设有凸V限位块,滑台限位状态凸V限位块与凹V限位块匹配插合,位于滑台同侧的两个凸V限位块转位90°。The above-mentioned quick switching device for the positioning mechanism of the welding fixture, the concave V limit blocks are respectively provided on both sides of each switching slide rail, and the convex V limit blocks are respectively provided on both sides of the slide table. The concave V limit blocks are matched and inserted, and the two convex V limit blocks located on the same side of the slide table are indexed by 90°.
上述焊接夹具定位机构快速切换装置,焊接件定位夹紧机构还设有限位单元,限位单元包括设置在支撑架下部的两块凸V限位块和设置在滑台上的两块凹V限位块,两块凸V限位块转位90°。The above-mentioned quick switching device for the positioning mechanism of the welding fixture, the positioning and clamping mechanism for the welding piece is also provided with a limit unit, and the limit unit includes two convex V limit blocks arranged on the lower part of the support frame and two concave V limit blocks arranged on the sliding table. Position block, two convex V limit blocks are indexed by 90°.
上述焊接夹具定位机构快速切换装置,公共底座设有上下两层,公共底座中部设有便于切换气缸活塞杆运动的中间长方孔。In the above-mentioned quick switching device for the positioning mechanism of the welding fixture, the common base is provided with upper and lower layers, and the middle of the common base is provided with a middle rectangular hole which is convenient for switching the movement of the cylinder piston rod.
本发明是在焊接夹具上设计一套定位机构快速自动切换装置,所述装置通过PLC编程控制为两种相似产品的焊接件定位机构进行快速自动切换,解决了现有技术手动更换定位机构耗时费力的难题。本发明采用模块化结构,一次实现在同一夹具主体上不同产品的焊接定位机构切换,操作简单,工作效率极大提高,机构锁定互锁可以有效防错。本发明还具有重复定位精度高,产品质量可靠,调试工作简单的特点。The present invention is to design a set of positioning mechanism fast automatic switching device on the welding fixture, the device is controlled by PLC programming to quickly and automatically switch the welding parts positioning mechanism of two similar products, and solves the problem of the time-consuming manual replacement of the positioning mechanism in the prior art. A laborious problem. The present invention adopts a modular structure to realize the switching of welding positioning mechanisms of different products on the same fixture body at one time, the operation is simple, the work efficiency is greatly improved, and the mechanism locking and interlocking can effectively prevent errors. The invention also has the characteristics of high repeat positioning accuracy, reliable product quality and simple debugging work.
附图说明Description of drawings
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是焊接件定位夹紧机构的结构示意图;Figure 2 is a schematic structural diagram of a welding piece positioning and clamping mechanism;
图3是切换机构的结构示意图;3 is a schematic structural diagram of a switching mechanism;
图4是凹V限位块的结构示意图;Fig. 4 is the structural representation of the concave V limit block;
图5穿销机构的结构示意图;Figure 5 is a schematic structural diagram of a pin-through mechanism;
图6是公共底座的结构示意图。FIG. 6 is a schematic view of the structure of the common base.
附图中各标号表示为:1、公共底座;1-1、中间长方孔;2、焊接件定位夹紧机构;2-1、送料气缸,2-2、支撑架,2-3、送料滑轨,2-4、夹紧气缸,2-5、夹紧体,2-6、产品件定位销;2-7、固定块;3、切换机构;3-1、滑台,3-2、切换气缸;3-3、切换滑轨;3-4、定位销孔;4、穿销机构;4-1、气缸座,4-2、穿销气缸;4-3、连接块;4-4、调节块,4-5、滑台定位销,5、凹V限位块;6、凸V限位块。The symbols in the attached drawings are: 1. Common base; 1-1. Middle rectangular hole; 2. Welding parts positioning and clamping mechanism; 2-1. Feeding cylinder, 2-2. Supporting frame, 2-3. Feeding Slide rail, 2-4, clamping cylinder, 2-5, clamping body, 2-6, positioning pin for product parts; 2-7, fixing block; 3, switching mechanism; 3-1, sliding table, 3-2 , switching cylinder; 3-3, switching slide rail; 3-4, positioning pin hole; 4, pinning mechanism; 4-1, cylinder seat, 4-2, pinning cylinder; 4-3, connecting block; 4- 4. Adjustment block, 4-5, slide positioning pin, 5, concave V limit block; 6, convex V limit block.
具体实施方式Detailed ways
参看图1,本发明包括公共底座1,公共底座上设有切换机构3和穿销机构4,切换机构的滑台上设置焊接件定位夹紧机构2。切换机构的作用是利用气缸快速切换滑台位置;穿销机构的作用是对滑台的两个切换位置进行可靠锁定;焊接件定位夹紧机构是对焊接产品件定位并夹紧。Referring to FIG. 1 , the present invention includes a
参看图6,公共底座设有上下两层,公共底座中部设有便于切换气缸活塞杆运动的中间长方孔1-1。Referring to FIG. 6 , the common base is provided with upper and lower layers, and the middle of the common base is provided with a middle rectangular hole 1-1 which is convenient for switching the movement of the cylinder piston rod.
参看图1、图3,切换机构设有滑台3-1、切换气缸3-2、切换滑轨3-3,切换气缸与公共底座固定,两条切换滑轨固定在公共底座的上层,滑台经滑块与切换滑轨滑动配合,切换气缸动作,滑台沿切换导轨直线运动,滑台上设有定位销孔3-4。Referring to Figure 1 and Figure 3, the switching mechanism is provided with a sliding table 3-1, a switching cylinder 3-2, and a switching slide rail 3-3. The switching cylinder is fixed to the common base, and the two switching slide rails are fixed on the upper layer of the common base. The sliding block slides and cooperates with the switching sliding rail, the switching cylinder moves, the sliding table moves linearly along the switching guide rail, and the sliding table is provided with positioning pin holes 3-4.
参看图1、图5,穿销机构4设置两套,分别用于对滑台的两个切换位置锁定。各穿销机构包括气缸座4-1、穿销气缸4-2、连接块4-3、调整块4-4和滑台定位销4-5。气缸座与公共底座的下层固定,穿销气缸固定在气缸座上,穿销气缸活塞杆固接连接块,连接块经两块由螺栓连接的L形的调节块与滑台定位销连接,两块L形的调节块的相对位置可以调整。穿销气缸采用带有柱销的气缸,气缸运动更加稳定,滑台的两个切换位置,分别由一套插销机构的滑台定位销穿入定位销孔,保证滑台不同切换位置的定位可靠锁定。Referring to FIG. 1 and FIG. 5 , two sets of pin-
参看图1、图2,焊接件定位夹紧机构并排设置两套,分别用于不同的焊接件。每套焊接件定位夹紧机构设有送料气缸2-1、支撑架2-2、送料滑轨2-3、产品件定位单元和产品件夹紧单元。送料气缸和送料滑轨固定在滑台上,支撑架底部经滑块与送料滑轨滑动配合,送料气缸活塞杆连接支撑架。产品件夹紧单元和产品件定位单元上下配置安装在支撑架上,产品件夹紧单元的夹紧气缸连接夹紧体2-5,夹紧体用于对产品件夹紧;产品件定位单元设有两个产品件定位销2-6,产品件定位销经固定块2-7与支撑架固定。Referring to Fig. 1 and Fig. 2, two sets of welding parts positioning and clamping mechanisms are arranged side by side, which are respectively used for different welding parts. Each set of welding parts positioning and clamping mechanism is provided with a feeding cylinder 2-1, a support frame 2-2, a feeding sliding rail 2-3, a product part positioning unit and a product part clamping unit. The feeding cylinder and the feeding sliding rail are fixed on the sliding table, the bottom of the support frame is slidingly matched with the feeding sliding rail through the slider, and the piston rod of the feeding cylinder is connected to the supporting frame. The product part clamping unit and the product part positioning unit are arranged up and down and installed on the support frame. The clamping cylinder of the product part clamping unit is connected to the clamping body 2-5, and the clamping body is used to clamp the product part; the product part positioning unit There are two product part positioning pins 2-6, and the product part positioning pins are fixed with the support frame through the fixing blocks 2-7.
参看图1、图3、图4,本发明还设有凹V限位块5和与之配合的凸V限位块6,凸V限位块可以匹配插入凹V限位块的V形槽中。每条切换滑轨的两侧分别设有凹V限位块,滑台两侧分别设有两块凸V限位块,滑台限位状态凸V限位块与凹V限位块匹配插合,位于滑台同侧的两个凸V限位块转位90°,与之配合的凹V限位块同样相互转位90°。上述限位结构,两套垂直交叉设置的凸V限位块凹V型限位块相互配合,进行导向限位,定位稳定可靠,保证滑台切换位置准确性及可靠性。Referring to Figure 1, Figure 3, Figure 4, the present invention is also provided with a concave V-limiting
参看图2,焊接件定位夹紧机构设有限位单元,限位单元限定支撑架的运动,限位单元是采用两块相互转位90°的凹V限位块5,和两块相互转位90°的凸V限位块6进行运动限位。Referring to Figure 2, the welding part positioning and clamping mechanism is provided with a limit unit, the limit unit limits the movement of the support frame, and the limit unit adopts two concave V limit blocks 5 that are mutually indexed by 90°, and the two are mutually indexed. The 90° convex
参看图5,穿销气缸的运动限位同样是采用两块凹V限位块5和两块凸V限位块6对滑台定位销进行运动限位。Referring to FIG. 5 , the movement limit of the pin-piercing cylinder also uses two concave V limit blocks 5 and two convex V limit blocks 6 to limit the movement of the sliding table positioning pins.
本发明装置的工作控制机构控制协调动作。The work control mechanism of the device of the present invention controls the coordinated action.
本发明装置的工作过程如下:当需要对焊接件定位夹紧机构2进行快速切换时,通过焊接件定位夹紧机构上布置的传感器检测到焊接件上料到位后,将该信号传给PLC,PLC收到信号后输出给电磁阀一个换向信号,电磁阀将控制切换机构3上的切换气缸3-2通过切换滑轨3-3对与之相连的滑台3-1上布置的焊接件夹紧机构2进行快速位置切换,并通过该侧两组凹V限位块5与凸V限位块6进行配合限位。切换到位后,切换气缸3-2上的气缸到位检测开关回传给PLC一个到位信号,PLC收到信号后输出给电磁阀一个换向信号,电磁阀将控制相应侧穿销机构4上的穿销气缸4-2带动其上面的滑台定位销4-5穿到滑台3-1上的定位销孔3-4内,对滑台3-1上布置的焊接件夹紧机构2的位置进行锁定,穿销气缸4-2上的到位检测开关回传给PLC一个到位信号,PLC收到信号后输出给电磁阀一个换向信号,电磁阀将控制相应侧焊接件定位夹紧机构2上的送料气缸2-1通过送料滑轨2-3对与之相连的支撑架2-2上的焊接件进行送料到位,并通过该侧两组凹V限位块5与凸V限位块6进行配合限位。送料气缸2-1上的到位检测开关回传给PLC一个到位信号,PLC收到信号后输出给焊接机器人一个切换完成信号,机器人收到信号后开始焊接该侧焊接件。如需焊接另一侧焊接件则重复以上步骤。The working process of the device of the present invention is as follows: when the welding piece positioning and
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210072236.0A Pending CN114346570A (en) | 2022-01-21 | 2022-01-21 | Quick auto-change over device of welding jig positioning mechanism |
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Citations (8)
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| CN104057232A (en) * | 2014-06-30 | 2014-09-24 | 长城汽车股份有限公司 | Clamping device for rear cross beam of rear subframe |
| CN105057957A (en) * | 2015-09-09 | 2015-11-18 | 安徽江淮汽车股份有限公司 | Welding fixture and limiting structure thereof |
| US20160288849A1 (en) * | 2015-04-01 | 2016-10-06 | Guangzhou Mino Automotive Equipment Co., Ltd. | Ground sliding type flexible framing system |
| CN106425236A (en) * | 2016-11-30 | 2017-02-22 | 安徽瑞祥工业有限公司 | Multi-vehicle fixture switching system and switching method thereof |
| CN207521886U (en) * | 2017-10-25 | 2018-06-22 | 佛山市宏石激光技术有限公司 | A kind of laser processing device |
| CN209256154U (en) * | 2018-12-27 | 2019-08-16 | 烟台亿能机电科技有限公司 | Discrete station automatic welding device for automobile door frame |
| CN212311261U (en) * | 2020-03-26 | 2021-01-08 | 广州明珞汽车装备有限公司 | Clamp switching system |
| CN214185819U (en) * | 2020-12-15 | 2021-09-14 | 天津福臻工业装备有限公司 | A device of going up that is used for small-size plate of automobile body accurate positioning |
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2022
- 2022-01-21 CN CN202210072236.0A patent/CN114346570A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104057232A (en) * | 2014-06-30 | 2014-09-24 | 长城汽车股份有限公司 | Clamping device for rear cross beam of rear subframe |
| US20160288849A1 (en) * | 2015-04-01 | 2016-10-06 | Guangzhou Mino Automotive Equipment Co., Ltd. | Ground sliding type flexible framing system |
| CN105057957A (en) * | 2015-09-09 | 2015-11-18 | 安徽江淮汽车股份有限公司 | Welding fixture and limiting structure thereof |
| CN106425236A (en) * | 2016-11-30 | 2017-02-22 | 安徽瑞祥工业有限公司 | Multi-vehicle fixture switching system and switching method thereof |
| CN207521886U (en) * | 2017-10-25 | 2018-06-22 | 佛山市宏石激光技术有限公司 | A kind of laser processing device |
| CN209256154U (en) * | 2018-12-27 | 2019-08-16 | 烟台亿能机电科技有限公司 | Discrete station automatic welding device for automobile door frame |
| CN212311261U (en) * | 2020-03-26 | 2021-01-08 | 广州明珞汽车装备有限公司 | Clamp switching system |
| CN214185819U (en) * | 2020-12-15 | 2021-09-14 | 天津福臻工业装备有限公司 | A device of going up that is used for small-size plate of automobile body accurate positioning |
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