CN114346000A - A rib bone plate bending die - Google Patents
A rib bone plate bending die Download PDFInfo
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- CN114346000A CN114346000A CN202111490109.4A CN202111490109A CN114346000A CN 114346000 A CN114346000 A CN 114346000A CN 202111490109 A CN202111490109 A CN 202111490109A CN 114346000 A CN114346000 A CN 114346000A
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Abstract
本申请公开了一种肋骨接骨板压弯模具,包括:固定模块,安装于压力机工作台面上,其用于对肋骨接骨板进行定位固定,并用于型腔成型;压紧模块,其设置于固定模块的上方,且用于对定位在固定模块上的肋骨接骨板进行压弯包覆成型;驱动模块,安装于压力机滑块上,其用于控制驱动压紧模块的运动轨迹,以完成压紧模块对肋骨接骨板的压弯动作。实现在一个模具上完成对肋骨接骨板的压弯包覆成型,降低模具成本,同时还提高了肋骨接骨板压弯成型效率。
The present application discloses a rib-bonding plate bending die, comprising: a fixing module installed on the working table of a press, which is used for positioning and fixing the rib-bonding plate and used for cavity forming; a pressing module, which is arranged on the The upper part of the fixed module is used for bending and overmolding the rib bone plate positioned on the fixed module; the driving module is installed on the press slider, which is used to control the movement track of the driving pressing module to complete the The bending action of the compression module on the rib plate. The bending over-molding of the rib bone plate can be completed on one mold, the cost of the mold is reduced, and the bending forming efficiency of the rib bone plate is also improved.
Description
技术领域technical field
本申请涉及接骨板制作技术领域,特别是涉及一种肋骨接骨板压弯模具。The present application relates to the technical field of bone plate manufacturing, and in particular, to a rib bone plate bending die.
背景技术Background technique
接骨板是带孔板状骨折内固定器件。临床上常与骨螺钉或接骨丝配合使用,分为普通接骨板和加压接骨板两类,制作肋骨接骨板时,先将肋骨接骨板的一个弧形冲压成型,再对其第二弧形进行折弯成型,从而制作出肋骨接骨板。Bone plates are internal fixation devices for plate-like fractures with holes. It is often used in combination with bone screws or bone wires in clinical practice, and is divided into two types: ordinary bone plates and compression bone plates. When making rib bone plates, one arc of the rib plate is first punched and formed, and then the second arc is formed. Bending is performed to produce a rib plate.
在相关技术中,对肋骨接骨板进行折弯成型时,往往需要使用模具进行两次压弯成型,在这个过程中可能就需要使用到不止一种模具,由此带来模具成本的提高,同时还降低了肋骨接骨板压弯成型效率。In the related art, when bending and forming a rib bone plate, it is often necessary to use a mold for two bending forming. In this process, more than one mold may need to be used, which leads to an increase in the cost of the mold, and at the same time It also reduces the bending efficiency of the rib plate.
发明内容SUMMARY OF THE INVENTION
本申请提供一种肋骨接骨板压弯模具,为解决相关技术中需要使用多种模具来完成对肋骨接骨板的折弯成型,造成模具成本的提高,同时还降低了肋骨接骨板压弯成型效率的问题。The present application provides a rib plate bending die, in order to solve the problem that in the related art, multiple molds need to be used to complete the bending and forming of the rib plate, which increases the cost of the mold and reduces the efficiency of the rib plate bending. The problem.
根据一些实施例,本申请提供了一种肋骨接骨板压弯模具,包括:固定模块,安装于压力机工作台面上,其用于对肋骨接骨板进行定位固定,并用于型腔成型;压紧模块,其设置于固定模块的上方,且用于对定位在固定模块上的肋骨接骨板进行压弯包覆成型;驱动模块,安装于压力机滑块上,其用于控制驱动压紧模块的运动轨迹,以完成压紧模块对肋骨接骨板的压弯动作。According to some embodiments, the present application provides a rib bone plate pressing and bending mold, comprising: a fixing module installed on the work table of the press, which is used for positioning and fixing the rib bone plate, and used for cavity forming; compression; The module is arranged above the fixed module, and is used for bending and overmolding the rib bone plate positioned on the fixed module; the driving module is installed on the press slider, which is used to control the driving and pressing module. Movement trajectory to complete the bending action of the compression module on the rib plate.
优选的是,所述固定模块包括固定模座,所述固定模座的上面凸出有型芯,肋骨接骨板贴合放置在型芯上,所述压紧模块运动至贴合于型芯时实现对肋骨接骨板按照型芯的外形压弯包覆成型。Preferably, the fixed module includes a fixed mold base, a core protrudes from the upper surface of the fixed mold base, the rib bone plate is attached and placed on the core, and the pressing module is moved until it is attached to the core. Realize the bending and overmolding of the rib bone plate according to the shape of the core.
优选的是,所述压紧模块包括压紧板和安装于压紧板两侧且对称设置的侧边折弯机构,所述压紧板朝向型芯的一侧设置有型腔,所述型腔与型芯相适配,在压紧板和其两侧的边侧边折弯包覆机构对肋骨接骨板压弯包覆成型后型芯位于型腔内。Preferably, the pressing module includes a pressing plate and a side bending mechanism installed on both sides of the pressing plate and symmetrically arranged, and a cavity is provided on the side of the pressing plate facing the core. The cavity is adapted to the core, and the core is located in the cavity after the rib bone plate is bent and overmolded by the compression plate and the side-by-side bending and wrapping mechanism on both sides thereof.
优选的是,所述侧边折弯包覆机构包括旋转设置在压紧板上的旋转压块,所述旋转压块在压紧板完成一次压弯后在驱动模块的驱动下再次实现对肋骨接骨板的二次折弯完成包覆。Preferably, the side bending and wrapping mechanism includes a rotary pressing block rotatably arranged on the pressing plate, and the rotary pressing block is driven by the driving module to realize the rib alignment again after the pressing plate completes one pressing and bending. The second bending of the bone plate completes the cladding.
优选的是,所述驱动模块包括驱动板,所述驱动板在压力机滑块下实现运动,在所述驱动板和压紧板之间连接有驱动弹簧,所述驱动板通过驱动弹簧和旋转压块实现驱动压紧板运动;所述驱动板朝向压紧板的两侧设置有驱动斜面,所述旋转压块的一端与驱动斜面抵接、另一端在驱动斜面的挤压下进行旋转实现对肋骨接骨板折弯包覆操作。Preferably, the drive module includes a drive plate, the drive plate moves under the press slide block, a drive spring is connected between the drive plate and the pressing plate, and the drive plate rotates through the drive spring and the pressing plate. The pressing block realizes the movement of the driving pressing plate; the two sides of the driving plate facing the pressing plate are provided with driving inclined planes, one end of the rotating pressing block is in contact with the driving inclined plane, and the other end is rotated under the extrusion of the driving inclined plane. Bending and wrapping operation of rib plate.
优选的是,在所述旋转压块和压紧板之间设置有轴销和扭簧,所述旋转压块通过轴销旋转连接于压紧板上,在撤去驱动板对压紧板的作用力时,扭簧恢复形变将旋转压块实现复位。Preferably, a shaft pin and a torsion spring are arranged between the rotary pressing block and the pressing plate, the rotary pressing block is rotatably connected to the pressing plate through the shaft pin, and the effect of the driving plate on the pressing plate is removed. When the force is applied, the torsion spring recovers the deformation and resets the rotating pressure block.
优选的是,在所述驱动板和压紧板之间设置有导向轴,所述导向轴位于驱动弹簧内,所述驱动板开设有供导向轴滑动的导向孔,所述导向轴的一端固定在压紧板上。Preferably, a guide shaft is provided between the drive plate and the pressing plate, the guide shaft is located in the drive spring, the drive plate is provided with a guide hole for the guide shaft to slide, and one end of the guide shaft is fixed on the compression plate.
优选的是,所述固定模块还包括定位装置,所述定位装置包括定位滑销和定位螺母,所述固定模座背离型芯的一侧开设有定位孔,所述定位孔延伸至贯穿型芯;在肋骨接骨板上开设有对准孔,肋骨接骨板贴合放置在型芯上时,定位滑销的端部从定位孔插入至肋骨接骨板的对准孔内。Preferably, the fixing module further includes a positioning device, the positioning device includes a positioning slide pin and a positioning nut, a positioning hole is formed on the side of the fixed mold base away from the core, and the positioning hole extends to penetrate the core ; An alignment hole is provided on the rib assembly plate, and when the rib assembly plate is attached and placed on the core, the end of the positioning slide pin is inserted into the alignment hole of the rib assembly plate from the positioning hole.
优选的是,所述定位滑销插入对准孔内的端部设置为挤压斜面,在压弯成型后的肋骨接骨板顺着型芯的长度方向滑出时挤压定位滑销,使定位滑销退回至定位孔内。Preferably, the end of the positioning slide pin inserted into the alignment hole is set as an extrusion slope, and the positioning slide pin is squeezed when the rib bone plate after bending is slid out along the length direction of the core, so that the positioning The sliding pin retracts into the positioning hole.
优选的是,在所述定位螺母和定位滑销的端部之间设置有弹性件,所述定位滑销退回至定位孔内时压缩弹性件。Preferably, an elastic piece is provided between the positioning nut and the end of the positioning sliding pin, and the elastic piece is compressed when the positioning sliding pin is retracted into the positioning hole.
本公开的实施例至少具有以下优点:Embodiments of the present disclosure have at least the following advantages:
(1)通过驱动模块驱动压紧模块进行运动,使压紧模块往固定模块方向移动,通过固定模块和压紧模块的相互配合,实现对固定模块上的肋骨接骨板折弯并包覆成型设置;(1) The pressing module is driven by the driving module to move, so that the pressing module moves towards the fixed module. ;
(2)采用定位滑销实现对固定模块和肋骨接骨板的对准,从而便于对肋骨接骨板的准确折弯,提高了产品的良率。(2) The positioning slide pins are used to realize the alignment of the fixed module and the rib bone plate, so as to facilitate the accurate bending of the rib bone plate and improve the yield of the product.
(3)成型后的肋骨板沿着型芯轴向方向滑行取出,操作简单方便。(3) The formed rib plate slides out along the axial direction of the core, and the operation is simple and convenient.
附图说明Description of drawings
为了更清楚地说明本申请实施例或传统技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the traditional technologies, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some implementations of the present application. For example, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1是本申请实施例一种肋骨接骨板压弯模具工作前的状态结构示意图;Fig. 1 is the state structure schematic diagram before the work of a kind of rib bone plate bending die according to the embodiment of the present application;
图2是本申请实施例一种肋骨接骨板压弯模具工作后的状态结构示意图;Fig. 2 is the state structure schematic diagram of a kind of rib bone plate bending die after working in the embodiment of the present application;
图3是本申请实施例一种肋骨接骨板压弯模具的爆炸示意图;Fig. 3 is the exploded schematic diagram of a kind of rib bone plate bending die in the embodiment of the present application;
图4是本申请实施例中肋骨接骨板成型前后对比示意图;Figure 4 is a schematic diagram of the comparison before and after the formation of the rib bone plate in the embodiment of the present application;
图5是本申请实施例中成型后的肋骨接骨板侧视图;Fig. 5 is the side view of the rib bone plate after forming in the embodiment of the present application;
图6是本申请实施例中定位滑销的结构示意图。FIG. 6 is a schematic structural diagram of a positioning sliding pin in an embodiment of the present application.
附图说明:1、固定模块;11、固定模座;111、定位孔;12、型芯;131、定位滑销;1311、定位柱;13111、挤压斜面;1312、固定盘;13121、平面侧;132、定位螺母;2、压紧模块;21、压紧板;211、型腔;22、旋转压块;3、驱动模块;31、驱动板;311、驱动斜面;32、驱动弹簧;4、轴销;41、扭簧;5、导向轴;6、复位弹簧。Description of drawings: 1. Fixed module; 11. Fixed die base; 111. Positioning hole; 12. Core; 131. Positioning slide pin; 1311, Positioning column; side; 132, positioning nut; 2, pressing module; 21, pressing plate; 211, cavity; 22, rotating pressure block; 3, driving module; 31, driving plate; 311, driving slope; 32, driving spring; 4. Shaft pin; 41. Torsion spring; 5. Guide shaft; 6. Return spring.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合附图对本申请的各实施例进行详细的阐述。然而,本领域的普通技术人员可以理解,在本申请各实施例中,为了使读者更好地理解本申请而提出了许多技术细节。但是,即使没有这些技术细节和基于以下各实施例的种种变化和修改,也可以实现本申请所要求保护的技术方案。以下各个实施例的划分是为了描述方便,不应对本申请的具体实现方式构成任何限定,各个实施例在不矛盾的前提下可以相互结合,相互引用。In order to make the objectives, technical solutions and advantages of the embodiments of the present application more clear, each embodiment of the present application will be described in detail below with reference to the accompanying drawings. However, those of ordinary skill in the art can understand that, in each embodiment of the present application, many technical details are provided for the reader to better understand the present application. However, even without these technical details and various changes and modifications based on the following embodiments, the technical solutions claimed in the present application can be realized. The following divisions of the various embodiments are for the convenience of description, and should not constitute any limitation on the specific implementation manner of the present application, and the various embodiments may be combined with each other and referred to each other on the premise of not contradicting each other.
参照图1、图2所示,本申请实施例提供一种肋骨接骨板压弯模具,包括:固定模块1、压紧模块2和驱动模块3,三者依次排布,固定模块1安装于压力机工作台面上,用于对肋骨接骨板进行定位固定,驱动模块3安装于压力机滑块上,通过压力机滑块带动驱动模块3运动从而实现压紧模块2进行运动,压紧模块2朝固定模块1的方向移动至将肋骨接骨板压弯包覆成型为止。Referring to FIG. 1 and FIG. 2 , the embodiment of the present application provides a rib bone plate bending die, including: a
在一些实施例中,固定模块1包括固定模座11,固定模座11设置为矩形,在固定模座11的表面中部凸出设置有型芯12,型芯12顺着固定模座11的长度方向延伸设置,其中型芯12的外形与肋骨接骨板压弯成型后的形状相适配。肋骨接骨板需要压弯时首先放置在型芯12上,并且顺着型芯12的长度方向放置,因此型芯12作为肋骨接骨板的支撑位置且后期的折弯包覆塑性。In some embodiments, the
在一些实施例中,压紧模块2包括压紧板21和侧边折弯包覆机构,侧边折弯包覆机构设置为两组,两组侧边折弯包覆机构对称设置在压紧板21的两侧,压紧板21朝向固定模座11的一侧开设有型腔211,型腔211与型芯12相适配,在将压紧板21向型芯12方向移动时,通过压紧板21对位于型芯12上方的肋骨接骨板施加压力,肋骨接骨板弯曲后的部位进入到型腔211内,且两端竖直设置,此时完成了对肋骨接骨板的中部第一次折弯。In some embodiments, the
参照图3所示,在一些实施例中,通过侧边折弯包覆机构实现对第一次折弯后的肋骨接骨板第二次折弯包覆设置,侧边折弯包覆机构包括旋转压块22,旋转压块22设置为C型,旋转压块22的内凹部通过轴销4转动连接在压紧板21的侧面上,由此压紧板21两侧的旋转压块22可以相互收拢或者张开。在两个旋转压块22朝向型芯12的端部相互收拢时便会继续对肋骨接骨板进行折弯操作从而完成包覆,在包覆完成后,控制两个旋转压块22朝向型芯12的端部相互张开,从而完成折弯包覆的整体工作。其中肋骨接骨板成型前和成型后的对比图如图4、图5所示,图4中的a为成型前的肋骨接骨板、b为成型后的肋骨接骨板。由于成型后的肋骨接骨板L1>L2,因此在本申请实施例中通过压紧板21和旋转压块22进行分体设计,实现在一个模具上完成一次压弯包裹成型操作,由此成型后的肋骨接骨板沿着型芯12轴向方向滑行取出,操作简单方便。Referring to FIG. 3 , in some embodiments, the second bending and covering of the rib bone plate after the first bending is realized by a side bending and covering mechanism, and the side bending and covering mechanism includes rotating The
在一些实施例中,在轴销4上套设有扭簧41,在驱动模块3对压紧板21施加作用力时,旋转压块22在旋转的同时便会对扭簧41施加形变力,在撤去驱动模块3的作用力时,旋转压块22在扭簧41的扭转力下实现复位,从而准备下一次对新的肋骨接骨板进行折弯。In some embodiments, a
在一些实施例中,驱动模块3包括驱动板31和驱动弹簧32,驱动弹簧32位于驱动板31和压紧板21之间,驱动弹簧32的两端分别固定在驱动板31和压紧板21上,通过驱动弹簧32可以保持驱动板31和压紧板21之间的间距,驱动板31在压力机滑块的作用下可以往压紧板21一侧运动从而完成对驱动弹簧32压缩从而实现推动压紧板21。在一个例子中,驱动板31还可以安装在具有伸缩功能的液压缸的活塞杆上,或者其他具有直线运动的部件上。In some embodiments, the
参照图2、图3所示,驱动板31朝向压紧板21的一侧设置有驱动斜面311,驱动斜面311与旋转压块22相对应,在将驱动板31往压紧板21运动的过程中,旋转压块22远离型芯12的端部抵接在驱动斜面311上,当驱动板31通过驱动弹簧32带着压紧板21完成对型芯12的第一次压弯后,继续运动,此时驱动板31的驱动斜面311会挤压旋转压块22,旋转压块22进行旋转,在旋转的过程中旋转压块22的挤压端慢慢的挤压肋骨接骨板的竖直边,从而完成包覆。Referring to FIG. 2 and FIG. 3 , the
在一些实施例中,在驱动板31和压紧板21之间还设置有导向轴5,导向轴5位于驱动弹簧32内,驱动板31开设有供导向轴5滑动的导向孔,导向轴5的一端伸入至导向孔内、另一端固定在压紧板21上。In some embodiments, a
在其他实施例中,为了肋骨接骨板放置的更加稳定,固定模块1还包括定位装置,定位装置设置两组,两组定位装置沿固定模座11的长度方向间隔排列,在固定模座11背离型芯12的侧面开设有定位孔111,定位孔111与定位装置相对应,定位孔111延伸至贯穿型芯12,在一个例子中,将定位孔111设置为阶梯孔且包括延伸到型芯12上端面的较小孔和连接在较小孔下端的较大孔。In other embodiments, in order to place the rib bone plate more stably, the fixing
参照图3、图6所示,定位装置包括定位滑销131、定位螺母132,定位滑销131与定位孔111相适配,定位滑销131包括与较小孔适配的定位柱1311和与较大孔相适配的固定盘1312,其中定位柱1311一端固定在固定盘1312上且两者共轴线设置,定位柱1311的一端插入至定位孔111内并延伸出型芯12至肋骨接骨板的对准孔内,通过定位滑销131的定位作用,可以准确的放置肋骨接骨板。在定位孔111的较大端内周壁设置有内螺纹,定位螺母132螺纹连接于定位孔111内,从而实现对定位滑销131的固定。3 and 6 , the positioning device includes a
在一个例子中,为了限制定位滑销131在定位孔111的周向转动,将固定盘1312的侧面设置有两个平面侧13121,两个平面侧13121相对设置,通过平面侧13121与较大孔的内壁接触,限制固定盘1312的周向转动。In one example, in order to limit the circumferential rotation of the
在一个例子中,在定位滑销131的固定盘1312和定位螺母132之间设置有复位弹簧6,复位弹簧6在自然状态下时,定位柱1311的端部伸出至型芯12外并且设置有挤压斜面13111,在将压弯包覆成型后的肋骨接骨板顺着型芯12的长度方向滑动时,肋骨接骨板的对准孔内壁对定位柱1311的挤压斜面13111施加作用力,使定位柱1311退回至定位孔111内也即定位柱1311对肋骨接骨板没有定位作用,此时便能够顺利取出肋骨接骨板。在将定位柱1311退回至定位孔111内的过程中通过固定盘1312对复位弹簧6进行压缩,当肋骨接骨板取出后,复位弹簧6将定位滑销131顶回至原来的位置处。In one example, a
本实施例的实施原理:首先将肋骨接骨板放置在型芯12上,并且使肋骨接骨板的对准孔和型芯12的定位孔111相对准,此时将定位滑销131的定位柱1311从定位孔111插入至对准孔内实现对位固定操作,复位弹簧6放置于定位孔111内,使用定位螺母132对定位滑销131进行固定;The implementation principle of this embodiment: First, place the rib plate on the
驱动板31在压力机滑块的作用下往压紧板21方向做直线运动,驱动板31在运动的同时通过驱动弹簧32实现推着压紧板21运动,压紧板21运动至贴合于肋骨接骨板时继续下压,使肋骨接骨板的中部实现折弯,肋骨接骨板折弯的部分位于型腔211内,此时肋骨接骨板的两端呈竖直状态;The driving
此时驱动板31继续往压紧板21方向做直线运动,在这个过程中,驱动板31上的驱动斜面311会挤压旋转压块22的抵接端,使旋转压块22进行旋转,在旋转的过程中旋转压块22的挤压端会挤压肋骨接骨板的竖直部分,直到驱动板31移动至与压紧板21贴合时,此时肋骨接骨板完成包覆,从而在一个模具上实现了折弯和包覆工作。At this time, the driving
应当理解的是,本申请的上述具体实施方式仅仅用于示例性说明或解释本申请的原理,而不构成对本申请的限制。因此,在不偏离本申请的精神和范围的情况下所做的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。此外,本申请所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。It should be understood that, the above-mentioned specific embodiments of the present application are only used to illustrate or explain the principles of the present application, but not to limit the present application. Therefore, any modifications, equivalent replacements, improvements, etc. made without departing from the spirit and scope of the present application shall be included within the protection scope of the present application. Furthermore, the appended claims of this application are intended to cover all changes and modifications that fall within the scope and boundaries of the appended claims, or the equivalents of such scope and boundaries.
Claims (10)
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