CN114323734A - A cooling bed sampling detection robot - Google Patents

A cooling bed sampling detection robot Download PDF

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CN114323734A
CN114323734A CN202111591085.1A CN202111591085A CN114323734A CN 114323734 A CN114323734 A CN 114323734A CN 202111591085 A CN202111591085 A CN 202111591085A CN 114323734 A CN114323734 A CN 114323734A
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fixed
motor
nut
lead screw
support
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陈晓
刘钟
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Xiaoyu Internet Intelligent Technology Hangzhou Co ltd
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Xiaoyu Internet Intelligent Technology Hangzhou Co ltd
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Abstract

The invention belongs to the technical field of sampling detection, and discloses a cold bed sampling detection robot, which comprises: a sampling device, comprising: a cutting blade (100) for cutting a bar material, the cutting blade (100) being disposed above the bar material; a support (101) fixed to the frame; a baffle (102) for baffling the rod material; a reciprocating unit (200) that drives a screw-nut mechanism by a motor (201) to enable the baffle plate (102) to reciprocate; a detection device, comprising: a detection head (700) capable of detecting the size of the bar; a second support (701) fixed to the frame; and a first moving part (800) which drives a screw slider mechanism through a first motor (801) so that the detection head can transversely reciprocate and simultaneously drives the detection head (700) to rotate around the bar through a second motor (809). The invention improves the stability of detection and can avoid accidents caused by instability of the detection head.

Description

一种冷床取样检测机器人A cooling bed sampling detection robot

技术领域technical field

本发明涉及一种取样检测领域,特别是涉及一种冷床取样检测机器人。The invention relates to the field of sampling detection, in particular to a cooling bed sampling detection robot.

背景技术Background technique

冷床是中小型棒材车间不可缺少的辅助设备之一。它的功能是将轧机轧制后经飞剪剪切成倍尺长度的棒材,输送并卸到冷床齿条上冷却,然后由冷床下料装置将其收集成组送至输出辊道上,再由输出辊道将其送到冷剪剪切成定尺成品。冷床的设计质量与安装精度直接决定着产品的最终质量。棒材产品在冷床上取样后,样品处于高温状态,周围环境也在100℃左右,在冷床附近工作的人员工作环境恶劣,同时操作不当会增加人员烫伤的风险,同时通过人工进行裁剪后的棒材误差较大,影响使用,当有大批量的棒材需要裁剪时,会影响生产效率、从而影响取样效率。The cooling bed is one of the indispensable auxiliary equipment for small and medium-sized bar workshops. Its function is to cut the rods into double lengths by flying shears after rolling by the rolling mill, transport and unload them to the cooling bed rack for cooling, and then collect them in groups by the cooling bed unloading device and send them to the output roller table. Then it is sent to the cold shear by the output roller table to be cut into fixed-length products. The design quality and installation accuracy of the cooling bed directly determine the final quality of the product. After the bar product is sampled on the cooling bed, the sample is in a high temperature state, and the surrounding environment is also around 100 ℃. The working environment of the personnel working near the cooling bed is harsh, and improper operation will increase the risk of burns. The bar has a large error, which affects the use. When a large batch of bars needs to be cut, it will affect the production efficiency and thus the sampling efficiency.

目前,对于棒材检测主要是设置传感器来进行的,传感器只能获取长度信号,对于棒材的直径和是否有表面缺陷,无法检测,同时由于生产环境的多尘、复杂,而使得传感器获得信号的稳定性、及时性和准确性受到影响,引发长度信号的缺失、中断或者错误,造成严重的生产事故。At present, the detection of bars is mainly carried out by setting up sensors, which can only obtain the length signal, but cannot detect the diameter of the bar and whether there are surface defects. The stability, timeliness and accuracy of the data are affected, resulting in the absence, interruption or error of the length signal, resulting in serious production accidents.

发明内容SUMMARY OF THE INVENTION

本发明要解决的技术问题是提供一种能够加快生产效率、减少安全隐患、减少裁剪误差的一种冷床取样检测机器人。The technical problem to be solved by the present invention is to provide a cooling bed sampling detection robot that can speed up production efficiency, reduce potential safety hazards, and reduce cutting errors.

一种冷床取样检测机器人,包括:A cooling bed sampling inspection robot, comprising:

取样装置,包括:Sampling device, including:

裁剪刀,其用于对棒材进行裁剪,所述裁剪刀配置在棒材的上方;a cutting knife, which is used for cutting the bar, and the cutting knife is arranged above the bar;

支座,其与机架固定;a support, which is fixed to the frame;

挡板,其用于隔档棒材;baffles, which are used to space the bars;

往复移动部,其通过电机驱动丝杠螺母机构使所述挡板能够往复移动;a reciprocating moving part, which enables the baffle to move back and forth through a motor-driven lead screw nut mechanism;

检测装置,包括:Detection device, including:

检测头,其能够检测棒材的尺寸;A detection head, which can detect the size of the bar;

第二支座,其与机架固定;a second support, which is fixed with the frame;

第一运动部,其通过第一电机驱动丝杠滑块机构使所述检测头能够横向往复运动的同时通过第二电机驱动所述检测头绕所述棒材旋转。The first moving part drives the lead screw slider mechanism through the first motor to enable the detection head to reciprocate laterally while driving the detection head to rotate around the bar through the second motor.

进一步的:所述往复移动部包括电机、输出轴、第一丝杠、第一轴承座、第一螺母、第一导杆;Further: the reciprocating part includes a motor, an output shaft, a first lead screw, a first bearing seat, a first nut, and a first guide rod;

所述支座与电机固定,所述电机的输出轴与第一丝杠固定,所述第一丝杠通过轴承安装在所述第一轴承座上,所述第一轴承座与支座固定,所述第一丝杠与第一螺母螺纹连接,所述第一螺母与第一导杆连接,所述第一导杆与支座固定,所述第一螺母与所述挡板连接。The support is fixed to the motor, the output shaft of the motor is fixed to the first lead screw, the first lead screw is mounted on the first bearing seat through a bearing, and the first bearing seat is fixed to the support, The first lead screw is threadedly connected with the first nut, the first nut is connected with the first guide rod, the first guide rod is fixed with the support, and the first nut is connected with the baffle plate.

进一步的:所述第一螺母与第一导轨的一端固定,所述第一导轨的另一端与第一滑块固定,所述第一滑块配置在所述第一导杆上并沿移动,所述第一滑块与所述挡板固定,所述第一导轨上开设有第一卡槽,所述第一卡槽内能够配置有棒材,所述第一卡槽的内圆周面与所述棒材的外圆周面相配合,所述棒材能够沿所述第一卡槽移动。Further: the first nut is fixed with one end of the first guide rail, and the other end of the first guide rail is fixed with a first sliding block, the first sliding block is arranged on the first guide rod and moves along, The first sliding block is fixed to the baffle plate, the first guide rail is provided with a first clamping slot, a bar can be arranged in the first clamping slot, and the inner circumferential surface of the first clamping slot is the same as the one. The outer circumferential surfaces of the rods are matched, and the rods can move along the first clamping grooves.

进一步的:所述一种冷床取样检测机器人用取样装置还包括机械臂,所述机械臂的一端与机架固定,所述机械臂的另一端与取样头固定,所述取样头能够与棒材卡接。Further: the sampling device for a cooling bed sampling detection robot also includes a robotic arm, one end of the robotic arm is fixed to the frame, the other end of the robotic arm is fixed to the sampling head, and the sampling head can be attached to the rod. material clip.

进一步的:所述一种冷床取样检测机器人用取样装置还包括精锯机,所述精锯机与机架固定;Further: the sampling device for a cooling bed sampling detection robot further includes a fine saw machine, and the fine saw machine is fixed to the frame;

所述第一导轨的上表面和下表面能够同时开设多组所述第一卡槽;所述第一导轨上开设有所个第一凹槽,所述第一凹槽配置在所述取样头的下方。The upper surface and the lower surface of the first guide rail can open multiple groups of the first clamping grooves at the same time; a first groove is set on the first guide rail, and the first groove is arranged on the sampling head below.

所述裁剪刀与液压缸的活塞杆固定,所述液压缸与支座固定。The cutting knife is fixed to the piston rod of the hydraulic cylinder, and the hydraulic cylinder is fixed to the support.

所述液压缸的电源模块包括电池、电控模块、无线通信模块,所述无线通信模块能够与用户终端连接,所述无线通信模块与电控模块电连接,所述电控模块与电池和电机连接。The power supply module of the hydraulic cylinder includes a battery, an electric control module, and a wireless communication module. The wireless communication module can be connected to a user terminal. The wireless communication module is electrically connected to the electric control module. The electric control module is connected to the battery and the motor. connect.

进一步的:所述第一运动部包括第一电机、第一输出轴、第一连板、第二连板、第三连板、第一导槽、第二螺母、第二丝杠、第二电机;Further: the first moving part includes a first motor, a first output shaft, a first connecting plate, a second connecting plate, a third connecting plate, a first guide groove, a second nut, a second lead screw, a second connecting plate, and a second connecting plate. motor;

所述第二支座与第一电机连接,所述第一电机的第一输出轴与所述第一连板的中部同轴固定,所述第一连板与第二连板的一端垂直固定,所述第二连板的另一端与第三连板垂直固定,所述第二连板开设有第一导槽,所述第一导槽内配置有能够沿其移动的第二螺母,所述第二螺母与第二丝杠螺纹连接,所述第二丝杠通过轴承安装在所述第三连板上,所述第二丝杠与第二电机同轴固定,所述第二电机与第三连板固定;The second support is connected to the first motor, the first output shaft of the first motor is fixed coaxially with the middle of the first connecting plate, and one end of the first connecting plate and the second connecting plate is vertically fixed , the other end of the second connecting plate is vertically fixed with the third connecting plate, the second connecting plate is provided with a first guide groove, and a second nut that can move along the first guide groove is arranged in the first guide groove, so The second nut is threadedly connected to the second lead screw, the second lead screw is mounted on the third connecting plate through a bearing, the second lead screw is coaxially fixed with the second motor, and the second motor is connected to the third connecting plate. The third connecting plate is fixed;

所述第二螺母与所述检测头固定。The second nut is fixed with the detection head.

进一步的:所述第二运动部包括第三电机、第三丝杠、第三螺母、第二导轨;Further: the second moving part includes a third motor, a third lead screw, a third nut, and a second guide rail;

所述第二支座与第三电机固定,所述第三电机与第三丝杠同轴固定,所述第三丝杠与第三螺母螺纹连接,所述第三螺母配置在所述第二导轨内并沿其移动,所述第二导轨与第二支座固定,所述第二丝杠通过轴承安装在所述第二导轨上,所述第三螺母与所述第一电机固定。The second support is fixed to the third motor, the third motor is coaxially fixed to the third lead screw, the third lead screw is threadedly connected with a third nut, and the third nut is arranged on the second The second guide rail is fixed to the second support, the second lead screw is mounted on the second guide rail through a bearing, and the third nut is fixed to the first motor.

进一步的:所述检测头与显示模块连接,所述显示模块与防护门固定,所述防护门与第二支座滑动连接;Further: the detection head is connected with the display module, the display module is fixed with the protective door, and the protective door is slidably connected with the second support;

所述第二螺母为燕尾形螺母,所述第一导槽为与所述第二螺母形状相配合的燕尾形凹槽;The second nut is a dovetail nut, and the first guide groove is a dovetail groove matched with the shape of the second nut;

所述第三螺母为燕尾形螺母,所述第二导轨为与所述第三螺母形状相配合的燕尾形导轨。The third nut is a dovetail nut, and the second guide rail is a dovetail guide that matches the shape of the third nut.

进一步的:所述检测头为激光测量仪;所述检测头与显示模块连接的方式为电连接。Further: the detection head is a laser measuring instrument; the connection between the detection head and the display module is electrical connection.

进一步的:所述第一电机和所述第二电机的电源模块均包括电池、电控模块、无线通信模块,所述无线通信模块能够与用户终端连接,所述无线通信模块与电控模块电连接,所述电控模块与电池和电机连接;Further: the power supply modules of the first motor and the second motor each include a battery, an electric control module, and a wireless communication module, the wireless communication module can be connected to a user terminal, and the wireless communication module is electrically connected to the electric control module. connection, the electronic control module is connected with the battery and the motor;

所述棒材能够配置在支撑架上,所述支撑架与第二支座固定。The rod can be arranged on a support frame, and the support frame is fixed to the second support.

本发明一种冷床取样检测机器人用取样装置与现有技术不同之处在于本发明一种冷床取样检测机器人用取样装置通过所述电机驱动所述丝杠螺母机构使所述挡板能够往复移动,当所述挡板与棒材搭接时,所述挡板能够隔档住棒材,此时所述棒材不能向前移动,当所述电机驱动所述挡板移动至不与棒材搭接时,所述挡板不能够隔档住棒材,此时棒材能够向前运动至裁剪刀的下方,因此当裁剪刀向下运动时,能够将棒材裁剪下来,本发明通过上述内容能够控制棒材进行自动上料,从而完成自动裁剪的过程,能够使裁剪棒材通过机器裁剪取代人工裁剪,很大程度上保护了操作者的安全,同时通过本装置自动裁剪能够加快生产效率,减少裁剪后棒材的误差、减少裁剪时间、提高取样速度。The difference between the sampling device for a cooling bed sampling inspection robot of the present invention and the prior art is that the sampling device for a cooling bed sampling inspection robot of the present invention drives the lead screw nut mechanism through the motor to enable the baffle to reciprocate Move, when the baffle is overlapped with the bar, the baffle can block the bar, and the bar cannot move forward at this time. When the materials are overlapped, the baffle cannot block the bar, and the bar can move forward to the lower part of the cutting knife, so when the cutting knife moves downward, the bar can be cut off. The above content can control the automatic feeding of the bar, so as to complete the process of automatic cutting, and the cutting bar can be cut by machine instead of manual cutting, which greatly protects the safety of the operator, and at the same time, the automatic cutting through this device can speed up production. Efficiency, reduce the error of the bar after cutting, reduce the cutting time, and improve the sampling speed.

本发明一种冷床取样检测机器人用检测装置与现有技术不同之处在于本发明一种冷床取样检测机器人用检测装置通过所述第一电机驱动所述丝杠滑块机构能够使所述第一电机驱动所述检测头横向往复运动的同时通过第二电机驱动所述检测头绕所述棒材旋转,从而通过横向往复移动能够检测所述棒材的长度,通过旋转能够检测所述棒材外圆周面的直径并且能够检测出棒材外圆周面是否有缺陷,提高了工作效率,提高了检测的稳定度,同时能够避免检测头不稳定造成的事故发生。The difference between the detection device for a cooling bed sampling detection robot of the present invention and the prior art is that the detection device for a cooling bed sampling detection robot of the present invention can drive the lead screw slider mechanism by the first motor to make the When the first motor drives the detection head to reciprocate laterally, the detection head is driven to rotate around the bar by the second motor, so that the length of the bar can be detected by the lateral reciprocating movement, and the bar can be detected by rotating The diameter of the outer circumferential surface of the bar can be detected, and whether the outer circumferential surface of the bar is defective can be detected, the work efficiency is improved, the detection stability is improved, and the accident caused by the instability of the detection head can be avoided.

下面结合附图对本发明的一种冷床取样检测机器人用取样装置作进一步说明。A sampling device for a cooling bed sampling detection robot of the present invention will be further described below with reference to the accompanying drawings.

附图说明Description of drawings

图1是一种冷床取样检测机器人用取样装置的第一视角轴测图;Fig. 1 is a first perspective axonometric view of a sampling device for a cooling bed sampling detection robot;

图2是一种冷床取样检测机器人用取样装置的第二视角轴测图;Fig. 2 is a second perspective axonometric view of a sampling device for a cooling bed sampling detection robot;

图3是一种冷床取样检测机器人用取样装置的侧视图的局部放大图。Fig. 3 is a partial enlarged view of a side view of a sampling device for a cooling bed sampling detection robot.

图4是一种冷床取样检测机器人用检测装置的主视图的局部放大图;4 is a partial enlarged view of a front view of a detection device for a cooling bed sampling detection robot;

图5是图4所示一种冷床取样检测机器人用检测装置的俯视图的局部放大图;Fig. 5 is a partial enlarged view of a top view of a detection device for a cooling bed sampling detection robot shown in Fig. 4;

图6是一种冷床取样检测机器人用检测装置的轴测图。FIG. 6 is an axonometric view of a detection device for a cooling bed sampling detection robot.

具体实施方式Detailed ways

如图1~6所示,参见图1、3,一种冷床取样检测机器人用取样装置,包括As shown in Figures 1 to 6, and referring to Figures 1 and 3, a sampling device for a cooling bed sampling detection robot, comprising:

裁剪刀100,其用于对棒材进行裁剪,所述裁剪刀100配置在棒材的上方;a cutting knife 100, which is used for cutting the bar, and the cutting knife 100 is arranged above the bar;

支座101,其与机架固定;a support 101, which is fixed with the frame;

挡板102,其用于隔档棒材;baffles 102, which are used to space the bars;

往复移动部200,其通过电机201驱动丝杠螺母机构使所述挡板102能够往复移动。The reciprocating moving part 200 drives the screw nut mechanism through the motor 201 to enable the baffle plate 102 to reciprocate.

本发明通过所述电机201驱动所述丝杠螺母机构使所述挡板102能够往复移动,当所述挡板102与棒材搭接时,所述挡板102能够隔档住棒材,此时所述棒材不能向前移动,当所述电机201驱动所述挡板102移动至不与棒材搭接时,所述挡板102不能够隔档住棒材,此时棒材能够向前运动至裁剪刀100的下方,因此当裁剪刀向下运动时,能够将棒材裁剪下来,本发明通过上述内容能够控制棒材进行自动上料,从而完成自动裁剪的过程,能够使裁剪棒材通过机器裁剪取代人工裁剪,很大程度上保护了操作者的安全,同时通过本装置自动裁剪能够加快生产效率,减少裁剪后棒材的误差、减少裁剪时间、提高取样速度。In the present invention, the lead screw nut mechanism is driven by the motor 201 to enable the baffle 102 to move back and forth. When the baffle 102 overlaps with the bar, the baffle 102 can block the bar. When the bar cannot move forward, when the motor 201 drives the baffle 102 to move so as not to overlap with the bar, the baffle 102 cannot block the bar, and the bar can move toward the bar. The front moves to the bottom of the cutting knife 100, so when the cutting knife moves downward, the bar can be cut off. The present invention can control the automatic feeding of the bar through the above content, so as to complete the process of automatic cutting, and the cutting bar can be cut. The material is cut by machine instead of manual cutting, which greatly protects the safety of the operator. At the same time, the automatic cutting of the device can speed up the production efficiency, reduce the error of the cut bar, reduce the cutting time, and improve the sampling speed.

其中,所述电机201的电源模块包括电池、电控模块、无线通信模块,所述无线通信模块能够与用户终端连接,所述无线通信模块与电控模块电连接,所述电控模块与电池和电机连接。The power supply module of the motor 201 includes a battery, an electric control module, and a wireless communication module, the wireless communication module can be connected to a user terminal, the wireless communication module is electrically connected to the electric control module, and the electric control module is connected to the battery connected to the motor.

本发明通过上述电源模块可使用户终端无线控制往复移动部200,从而用户终端能够无线控制往复移动部200的开关、旋转方向、旋转速率,以调节所述挡板102纵向往复移动的速度和位置。In the present invention, the user terminal can wirelessly control the reciprocating part 200 through the above-mentioned power module, so that the user terminal can wirelessly control the switch, the rotation direction and the rotation rate of the reciprocating part 200 to adjust the speed and position of the baffle 102 in the longitudinal reciprocating movement. .

其中,所述丝杠螺母装置包括:第一丝杠203、第一轴承座204、第一螺母205、第一导杆206。The lead screw nut device includes: a first lead screw 203 , a first bearing seat 204 , a first nut 205 , and a first guide rod 206 .

优选的,参见图1、3,所述往复移动部200包括电机201、输出轴202、第一丝杠203、第一轴承座204、第一螺母205、第一导杆206;Preferably, referring to FIGS. 1 and 3 , the reciprocating portion 200 includes a motor 201, an output shaft 202, a first lead screw 203, a first bearing seat 204, a first nut 205, and a first guide rod 206;

所述支座101与电机201固定,所述电机201的输出轴202与第一丝杠203固定,所述第一丝杠203通过轴承安装在所述第一轴承座204上,所述第一轴承座204与支座101固定,所述第一丝杠203与第一螺母205螺纹连接,所述第一螺母205与第一导杆206连接,所述第一导杆206与支座101固定,所述第一螺母205与所述挡板102连接。The support 101 is fixed to the motor 201, the output shaft 202 of the motor 201 is fixed to the first lead screw 203, and the first lead screw 203 is mounted on the first bearing seat 204 through a bearing, and the first lead screw 203 is mounted on the first bearing seat 204. The bearing seat 204 is fixed to the support 101 , the first lead screw 203 is threadedly connected to the first nut 205 , the first nut 205 is connected to the first guide rod 206 , and the first guide rod 206 is fixed to the support 101 , the first nut 205 is connected with the baffle 102 .

本发明通过所述电机201的输出轴202转动带动所述第一丝杠203转动,所述第一丝杠203带动所述第一螺母205沿所述第一导杆206的长度方向移动,所述第一螺母205带动所述挡板102沿所述第一导杆206的长度方向移动,正常状态下所述第一挡板102配置在远离所述电机201一侧,并能够与棒材搭接,当所述电机201通电,所述电机201的输出轴202带动所述第一丝杠203顺时针转动,所述第一丝杠203带动所述第一螺母205向靠近所述电机201的方向运动,此时所述挡板102不与棒材搭接,此时,棒材能够通过所述挡板102和所述支座101之间的空隙中向前移动,从而完成进料,当所述裁剪刀100向下运动时,将棒材裁剪下来。In the present invention, the rotation of the output shaft 202 of the motor 201 drives the first lead screw 203 to rotate, and the first lead screw 203 drives the first nut 205 to move along the length direction of the first guide rod 206 . The first nut 205 drives the baffle plate 102 to move along the length direction of the first guide rod 206. In a normal state, the first baffle plate 102 is disposed on the side away from the motor 201, and can overlap with the rod. Then, when the motor 201 is energized, the output shaft 202 of the motor 201 drives the first lead screw 203 to rotate clockwise, and the first lead screw 203 drives the first nut 205 to move closer to the motor 201 At this time, the baffle 102 does not overlap with the bar, and at this time, the bar can move forward through the gap between the baffle 102 and the support 101 to complete the feeding. When the cutting knife 100 moves downward, the bar is cut off.

其中,所述第一螺母205与挡板102固定。The first nut 205 is fixed to the baffle 102 .

其中,所述第一螺母205能够配置在所述第一导杆206上并沿其移动。Wherein, the first nut 205 can be arranged on the first guide rod 206 and move along the same.

本发明通过上述结构能够避免所述第一螺母205随所述第一丝杠203同步转动,从而无法带动横向移动。The present invention can prevent the first nut 205 from rotating synchronously with the first lead screw 203 through the above structure, so that the lateral movement cannot be driven.

优选的,参见图1、3,所述第一螺母205与第一导轨207的一端固定,所述第一导轨207的另一端与第一滑块208固定,所述第一滑块208配置在所述第一导杆206上并沿移动,所述第一滑块208与所述挡板102固定,所述第一导轨207上开设有第一卡槽210,所述第一卡槽210内能够配置有棒材,所述第一卡槽210的内圆周面与所述棒材的外圆周面相配合,所述棒材能够沿所述第一卡槽210移动。Preferably, referring to FIGS. 1 and 3 , the first nut 205 is fixed to one end of the first guide rail 207 , and the other end of the first guide rail 207 is fixed to the first sliding block 208 , and the first sliding block 208 is arranged at The first guide rod 206 moves up and down, the first slider 208 is fixed to the baffle 102 , the first guide rail 207 is provided with a first slot 210 , and the first slot 210 A rod can be arranged, the inner circumferential surface of the first locking groove 210 is matched with the outer circumferential surface of the rod, and the rod can move along the first locking groove 210 .

本发明通过上述结构能够固定住所述第一螺母205,使所述第一螺母205不随所述第一丝杠203的转动而转动,从而带动所述挡板102能够沿所述第一导杆206运动,同时设置所述第一滑块208能够使所述挡板102运动的更加稳定,同时通过所述第一导轨207与所述第一螺母205固定,能够使所述第一螺母205在横向运动时能够带动所述第一导轨207同步运动,当所述第一挡板102不与棒材搭接时,所述棒材能够运动至所述第一卡槽210中,为棒材的运动起到了导向的作用,从而使棒材运动的更加稳定,进而使裁剪刀100在裁剪时能够裁剪的更加精准,减小误差,提高裁剪精度。The present invention can fix the first nut 205 through the above structure, so that the first nut 205 does not rotate with the rotation of the first lead screw 203 , thereby driving the baffle 102 to follow the first guide rod 206 At the same time, setting the first sliding block 208 can make the movement of the baffle plate 102 more stable, and at the same time, the first guide rail 207 is fixed with the first nut 205, so that the first nut 205 can be horizontally When moving, the first guide rail 207 can be driven to move synchronously. When the first baffle 102 does not overlap with the bar, the bar can move into the first slot 210, which is the movement of the bar. It plays a guiding role, so that the movement of the bar is more stable, so that the cutting knife 100 can cut more accurately when cutting, reduce the error, and improve the cutting precision.

优选的,参见图2,所述一种冷床取样检测机器人用取样装置还包括机械臂300,所述机械臂的一端与机架固定,所述机械臂300的另一端与取样头400固定,所述取样头400能够与棒材卡接。Preferably, referring to FIG. 2 , the sampling device for a cooling bed sampling detection robot further includes a robotic arm 300, one end of the robotic arm is fixed to the frame, and the other end of the robotic arm 300 is fixed to the sampling head 400, The sampling head 400 can be clamped with the rod.

本发明中所述机械臂300和所述取样头400的结构为现有技术,此处不为赘述,当所述裁剪刀100将所述棒材裁剪完成后,所述机械臂300能够带动所述取样头400向下运动并与所述棒材卡接,将所述棒材从第一导轨207中取出,从而进行下一步操作,本发明能够减少人体劳动,从而防止操作人员受伤。The structures of the robotic arm 300 and the sampling head 400 in the present invention are in the prior art, which will not be repeated here. After the cutting knife 100 completes cutting the bar, the robotic arm 300 can drive the The sampling head 400 moves downward and is clamped with the rod, and the rod is taken out from the first guide rail 207 to perform the next operation. The present invention can reduce human labor and prevent the operator from being injured.

优选的,参见图2,所述一种冷床取样检测机器人用取样装置还包括精锯机500,所述精锯机500与机架固定。Preferably, referring to FIG. 2 , the sampling device for a cooling bed sampling detection robot further includes a fine saw 500 , and the fine saw 500 is fixed to the frame.

本发明中所述精锯机500的结构为现有技术,此处不为赘述,所述机械臂300和所述取样头400将所述棒材取下来后运送至精锯机500上,通过精锯机500进行精细切割,从而能够提高棒材质量。The structure of the fine sawing machine 500 in the present invention is in the prior art, which will not be repeated here. The fine sawing machine 500 performs fine cutting, so that the bar quality can be improved.

优选的,参见图1,所述第一导轨207的上表面和下表面能够同时开设多组所述第一卡槽210。Preferably, referring to FIG. 1 , the upper surface and the lower surface of the first guide rail 207 can open multiple sets of the first card slots 210 at the same time.

本发明通过上述结构能够同时裁剪多根棒材,从而提高工作效率。The present invention can cut a plurality of bars at the same time through the above structure, thereby improving the work efficiency.

优选的,参见图1,所述第一导轨207上开设有所个第一凹槽211,所述第一凹槽211配置在所述取样头400的下方。Preferably, referring to FIG. 1 , a first groove 211 is defined on the first guide rail 207 , and the first groove 211 is disposed below the sampling head 400 .

本发明通过上述结构能够使所述取样头400向下运动时与棒材卡接,从而进行取样。According to the present invention, through the above structure, the sampling head 400 can be clamped with the rod when it moves downward, so as to perform sampling.

优选的,参见图3,所述裁剪刀100与液压缸600的活塞杆601固定,所述液压缸600与支座101固定。Preferably, referring to FIG. 3 , the cutting knife 100 is fixed to the piston rod 601 of the hydraulic cylinder 600 , and the hydraulic cylinder 600 is fixed to the support 101 .

本发明通过所述液压缸600驱动所述活塞杆601上下往复运动,所述活塞杆601驱动所述裁剪刀100上下往复运动,当裁剪刀100向下运动时,所述裁剪刀100能够与所述棒材搭接,并将棒材切断。In the present invention, the hydraulic cylinder 600 drives the piston rod 601 to reciprocate up and down, and the piston rod 601 drives the cutting knife 100 to reciprocate up and down. When the cutting knife 100 moves downward, the cutting knife 100 can be connected to the The bars are overlapped, and the bars are cut.

优选的,参见图1、3,所述液压缸600的电源模块包括电池、电控模块、无线通信模块,所述无线通信模块能够与用户终端连接,所述无线通信模块与电控模块电连接,所述电控模块与电池和电机连接。Preferably, referring to FIGS. 1 and 3 , the power supply module of the hydraulic cylinder 600 includes a battery, an electric control module, and a wireless communication module, the wireless communication module can be connected to a user terminal, and the wireless communication module is electrically connected to the electric control module , the electronic control module is connected with the battery and the motor.

本发明通过上述电源模块可使用户终端无线控制裁剪刀100的开关、移动方向和位置。The present invention enables the user terminal to wirelessly control the switch, moving direction and position of the cutting knife 100 through the above-mentioned power module.

参见图4-6,一种冷床取样检测机器人用检测装置,包括Referring to Figures 4-6, a detection device for a cooling bed sampling detection robot, including

检测头700,其能够检测棒材的尺寸;a detection head 700 capable of detecting the size of the bar;

第二支座701,其与机架固定;the second support 701, which is fixed with the frame;

第一运动部800,其通过第一电机801驱动丝杠滑块机构使所述检测头能够横向往复运动的同时通过第二电机809驱动所述检测头700绕所述棒材旋转。The first moving part 800 drives the lead screw slider mechanism through the first motor 801 to enable the detection head to reciprocate laterally, and drives the detection head 700 to rotate around the bar through the second motor 809 .

本发明通过所述第一电机801驱动所述丝杠滑块机构能够使所述第一电机801驱动所述检测头横向往复运动的同时通过第二电机809驱动所述检测头700绕所述棒材旋转,从而通过横向往复移动能够检测所述棒材的长度,通过旋转能够检测所述棒材外圆周面的直径并且能够检测出棒材外圆周面是否有缺陷,提高了工作效率,提高了检测的稳定度,同时能够避免检测头不稳定造成的事故发生。In the present invention, the first motor 801 drives the lead screw slider mechanism, so that the first motor 801 drives the detection head to reciprocate laterally, and the second motor 809 drives the detection head 700 to wind the rod. The bar rotates, so that the length of the bar can be detected through the lateral reciprocating movement, the diameter of the outer circumference of the bar can be detected through the rotation, and whether the outer circumference of the bar is defective can improve the work efficiency and improve the The stability of the detection can also avoid accidents caused by the instability of the detection head.

其中所述丝杆滑块机构包括:第一连板803、第二连板804、第三连板805、第一导槽806、第二螺母807、第二丝杠808、第二电机809。The screw-slider mechanism includes: a first connecting plate 803 , a second connecting plate 804 , a third connecting plate 805 , a first guide groove 806 , a second nut 807 , a second lead screw 808 , and a second motor 809 .

优选的,参见图4,第一运动部800包括第一电机801、第一输出轴802、第一连板803、第二连板804、第三连板805、第一导槽806、第二螺母807、第二丝杠808、第二电机809;Preferably, referring to FIG. 4 , the first moving part 800 includes a first motor 801 , a first output shaft 802 , a first connecting plate 803 , a second connecting plate 804 , a third connecting plate 805 , a first guide groove 806 , and a second connecting plate 804 . Nut 807, second lead screw 808, second motor 809;

所述第二支座701与第一电机801连接,所述第一电机801的第一输出轴802与所述第一连板803的中部同轴固定,所述第一连板803与第二连板804的一端垂直固定,所述第二连板804的另一端与第三连板805垂直固定,所述第二连板804开设有第一导槽806,所述第一导槽806内配置有能够沿其移动的第二螺母807,所述第二螺母807与第二丝杠808螺纹连接,所述第二丝杠808通过轴承安装在所述第三连板805上,所述第二丝杠808与第二电机809同轴固定,所述第二电机809与第三连板805固定;The second support 701 is connected to the first motor 801 , the first output shaft 802 of the first motor 801 is fixed coaxially with the middle of the first connecting plate 803 , and the first connecting plate 803 and the second connecting plate 803 are coaxially fixed. One end of the connecting plate 804 is vertically fixed, and the other end of the second connecting plate 804 is vertically fixed with the third connecting plate 805 . A second nut 807 that can move along the second nut 807 is arranged, the second nut 807 is threadedly connected with a second lead screw 808, the second lead screw 808 is mounted on the third connecting plate 805 through a bearing, and the second lead screw 808 is mounted on the third connecting plate 805. The two lead screws 808 are coaxially fixed with the second motor 809, and the second motor 809 is fixed with the third connecting plate 805;

所述第二螺母807与所述检测头700固定。The second nut 807 is fixed to the detection head 700 .

本发明通过所述第一电机801转动带动所述第一连板803转动,所述第一连板803带动所述第二连板804转动,所述第二连板804带动所述第二螺母807、第二丝杠808、第三连板805、第二电机809转动,所述第二丝杠808带动所述检测头700转动,从而能够检测出棒材的3D尺寸。所述第二电机809转动带动所述第二丝杠808转动,所述第二丝杠808转动带动所述第二螺母807沿所述第一导槽806横向运动,所述第二螺母807带动所述检测头700横向运动,从而能够沿所述棒材的长度方向旋转环绕检测,从而能够判断出所述棒材是否有缺陷。In the present invention, the rotation of the first motor 801 drives the first connecting plate 803 to rotate, the first connecting plate 803 drives the second connecting plate 804 to rotate, and the second connecting plate 804 drives the second nut 807 , the second lead screw 808 , the third connecting plate 805 , and the second motor 809 rotate, and the second lead screw 808 drives the detection head 700 to rotate, so that the 3D size of the bar can be detected. The rotation of the second motor 809 drives the second lead screw 808 to rotate, the second lead screw 808 rotates to drive the second nut 807 to move laterally along the first guide groove 806 , and the second nut 807 drives The detection head 700 moves laterally, so that it can rotate around and detect along the length direction of the bar, so as to determine whether the bar is defective.

其中,所述第二支座701与所述第一电机801固定。The second support 701 is fixed to the first motor 801 .

优选的,参见图4和5,所述第二运动部900包括第三电机901、第三丝杠902、第三螺母903、第二导轨904;Preferably, referring to FIGS. 4 and 5 , the second moving part 900 includes a third motor 901, a third lead screw 902, a third nut 903, and a second guide rail 904;

所述第二支座701与第三电机901固定,所述第三电机901与第三丝杠902同轴固定,所述第三丝杠902与第三螺母903螺纹连接,所述第三螺母903配置在所述第二导轨904内并沿其移动,所述第二导轨904与第二支座701固定,所述第二丝杠808通过轴承安装在所述第二导轨904上,所述第三螺母903与所述第一电机801固定。The second support 701 is fixed to the third motor 901, the third motor 901 is coaxially fixed to the third lead screw 902, the third lead screw 902 is threadedly connected to the third nut 903, and the third nut 903 is arranged in and moves along the second guide rail 904, the second guide rail 904 is fixed with the second support 701, the second lead screw 808 is mounted on the second guide rail 904 through a bearing, the The third nut 903 is fixed to the first motor 801 .

本发明通过所述第三电机901转动带动所述第三螺母903沿所述第二导轨904横向移动,所述第三螺母903带动所述第一运动部800沿所述第二导轨904横向移动,从而带动所述检测头700也能够沿所述第二导轨904移动,本发明通过上述内容能够当所述棒材的长度大于所述第一导槽806的长度时,所述第三电机901通电带动所述检测头700横向移动,从而能够检测出棒材所有部位的尺寸。In the present invention, the rotation of the third motor 901 drives the third nut 903 to move laterally along the second guide rail 904 , and the third nut 903 drives the first moving part 800 to move laterally along the second guide rail 904 , so as to drive the detection head 700 to move along the second guide rail 904 , the present invention can make the third motor 901 operate when the length of the rod is greater than the length of the first guide groove 806 through the above content. Power-on drives the detection head 700 to move laterally, so that the dimensions of all parts of the bar can be detected.

其中,所述第三电机901的电源模块均包括电池、电控模块、无线通信模块,所述无线通信模块能够与用户终端连接,所述无线通信模块与电控模块电连接,所述电控模块与电池和电机连接。The power modules of the third motor 901 all include a battery, an electric control module, and a wireless communication module, the wireless communication module can be connected to a user terminal, the wireless communication module is electrically connected to an electric control module, and the electric control module The module is connected to the battery and the motor.

本发明通过上述电源模块可使用户终端无线控制第二运动部900,从而用户终端可以无线控制第二运动部900的开关、旋转方向、旋转速率,以调节所述检测头700的横向往复移动的速度和位置。In the present invention, the user terminal can wirelessly control the second moving part 900 through the above-mentioned power module, so that the user terminal can wirelessly control the switch, rotation direction, and rotation rate of the second moving part 900 to adjust the horizontal reciprocating movement of the detection head 700. speed and position.

优选的,参见图6,所述检测头700与显示模块1000连接,所述显示模块1000与防护门1100固定,所述防护门1100与第二支座701滑动连接。Preferably, referring to FIG. 6 , the detection head 700 is connected to the display module 1000 , the display module 1000 is fixed to the protective door 1100 , and the protective door 1100 is slidably connected to the second support 701 .

本发明通过上述内容能够使检测时将防护门1100关上,检测结束后将检测结果发送至显示模块1000,并将防护门1100打开,从而在检测时能够有限保护操作人员的安全。According to the above content, the present invention can close the protective door 1100 during detection, send the detection result to the display module 1000 after the detection, and open the protective door 1100, so as to protect the safety of the operator to a limited extent during the detection.

优选的,参见图4和5,所述第二螺母807为燕尾形螺母,所述第一导槽806为与所述第二螺母807形状相配合的燕尾形凹槽。Preferably, referring to FIGS. 4 and 5 , the second nut 807 is a dovetail nut, and the first guide groove 806 is a dovetail groove that matches the shape of the second nut 807 .

本发明通过上述结构能够避免所述第二螺母807与所述第一导槽806连接失效,从而使所述检测头700稳定运动。The present invention can avoid the failure of the connection between the second nut 807 and the first guide groove 806 through the above structure, so that the detection head 700 can move stably.

优选的,参见图4和5,所述第三螺母903为燕尾形螺母,所述第二导轨904为与所述第三螺母903形状相配合的燕尾形导轨。Preferably, referring to FIGS. 4 and 5 , the third nut 903 is a dovetail nut, and the second guide rail 904 is a dovetail guide that matches the shape of the third nut 903 .

本发明通过上述结构能够避免所述第三螺母903与所述第二导轨904连接失效,从而使所述检测头700稳定运动。The present invention can avoid the failure of the connection between the third nut 903 and the second guide rail 904 through the above structure, so that the detection head 700 can move stably.

优选的,参见图6,所述检测头700为激光测量仪。Preferably, referring to FIG. 6 , the detection head 700 is a laser measuring instrument.

优选的,参见图6,所述检测头700与显示模块1000连接的方式为电连接。Preferably, referring to FIG. 6 , the connection between the detection head 700 and the display module 1000 is electrical connection.

优选的,参见图4和5,所述第一电机801和所述第二电机809的电源模块均包括电池、电控模块、无线通信模块,所述无线通信模块能够与用户终端连接,所述无线通信模块与电控模块电连接,所述电控模块与电池和电机连接。Preferably, referring to FIGS. 4 and 5 , the power modules of the first motor 801 and the second motor 809 each include a battery, an electric control module, and a wireless communication module, and the wireless communication module can be connected to a user terminal. The wireless communication module is electrically connected with the electric control module, and the electric control module is connected with the battery and the motor.

本发明通过上述电源模块可使用户终端无线控制第一运动部800,从而用户终端可以无线控制第一运动部800的开关、旋转方向、旋转速率,以调节所述检测头700的旋转和横向往复移动的速度和位置。In the present invention, the user terminal can wirelessly control the first moving part 800 through the above-mentioned power module, so that the user terminal can wirelessly control the switch, rotation direction and rotation rate of the first moving part 800 to adjust the rotation and lateral reciprocation of the detection head 700 The speed and location of the movement.

优选的,参见图4和5,所述棒材能够配置在支撑架1200上,所述支撑架1200与第二支座701固定。Preferably, referring to FIGS. 4 and 5 , the rod can be arranged on a support frame 1200 , and the support frame 1200 is fixed to the second support 701 .

以上所述的实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案作出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only to describe the preferred embodiments of the present invention, and do not limit the scope of the present invention. On the premise of not departing from the design spirit of the present invention, those of ordinary skill in the art can make various kinds of technical solutions of the present invention. Variations and improvements should fall within the protection scope determined by the claims of the present invention.

Claims (10)

1. The utility model provides a cold bed sampling inspection robot which characterized in that includes:
a sampling device, comprising:
a cutting blade (100) for cutting a bar material, the cutting blade (100) being disposed above the bar material;
a support (101) fixed to the frame;
a baffle (102) for baffling the rod material;
a reciprocating unit (200) that drives a screw-nut mechanism by a motor (201) to enable the baffle plate (102) to reciprocate;
a detection device, comprising:
a detection head (700) capable of detecting the size of the bar;
a second support (701) fixed to the frame;
and a first moving part (800) which drives a screw slider mechanism through a first motor (801) so that the detection head can transversely reciprocate and simultaneously drives the detection head (700) to rotate around the bar through a second motor (809).
2. The cooling bed sampling inspection robot of claim 1, wherein: the reciprocating part (200) comprises a motor (201), an output shaft (202), a first lead screw (203), a first bearing seat (204), a first nut (205) and a first guide rod (206);
the support (101) is fixed with a motor (201), an output shaft (202) of the motor (201) is fixed with a first lead screw (203), the first lead screw (203) is mounted on a first bearing seat (204) through a bearing, the first bearing seat (204) is fixed with the support (101), the first lead screw (203) is in threaded connection with a first nut (205), the first nut (205) is connected with a first guide rod (206), the first guide rod (206) is fixed with the support (101), and the first nut (205) is connected with the baffle (102).
3. The cooling bed sampling inspection robot of claim 2, wherein: first nut (205) are fixed with the one end of first guide rail (207), the other end and first slider (208) of first guide rail (207) are fixed, first slider (208) configuration is in on first guide arm (206) and along removing, first slider (208) with baffle (102) are fixed, first draw-in groove (210) have been seted up on first guide rail (207), can dispose the rod in first draw-in groove (210), the inner circumferential surface of first draw-in groove (210) with the outer circumferential surface of rod cooperatees, the rod can be followed first draw-in groove (210) remove.
4. The cooling bed sampling inspection robot of claim 3, wherein: the utility model provides a sampling device for cold bed sampling test robot still includes arm (300), the one end and the frame of arm are fixed, the other end and sampling head (400) of arm (300) are fixed, sampling head (400) can with the rod joint.
5. The cold bed sampling and detecting robot of claim 4, wherein: the sampling device for the cooling bed sampling detection robot further comprises a fine sawing machine (500), wherein the fine sawing machine (500) is fixed with the rack;
the upper surface and the lower surface of the first guide rail (207) can be simultaneously provided with a plurality of groups of first clamping grooves (210); the first guide rail (207) is provided with a first groove (211), and the first groove (211) is arranged below the sampling head (400).
The cutting knife (100) is fixed with a piston rod (601) of the hydraulic cylinder (600), and the hydraulic cylinder (600) is fixed with the support (101).
The power module of the hydraulic cylinder (600) comprises a battery, an electric control module and a wireless communication module, wherein the wireless communication module can be connected with a user terminal, the wireless communication module is electrically connected with the electric control module, and the electric control module is connected with the battery and a motor.
6. The cooling bed sampling inspection robot of claim 1, wherein: the first moving part (800) comprises a first motor (801), a first output shaft (802), a first connecting plate (803), a second connecting plate (804), a third connecting plate (805), a first guide groove (806), a second nut (807), a second lead screw (808) and a second motor (809);
the second support (701) is connected with a first motor (801), a first output shaft (802) of the first motor (801) is coaxially fixed with the middle of the first connecting plate (803), the first connecting plate (803) is vertically fixed with one end of a second connecting plate (804), the other end of the second connecting plate (804) is vertically fixed with a third connecting plate (805), the second connecting plate (804) is provided with a first guide groove (806), a second nut (807) capable of moving along the first guide groove is arranged in the first guide groove (806), the second nut (807) is in threaded connection with a second lead screw (808), the second lead screw (808) is mounted on the third connecting plate (805) through a bearing, the second lead screw (808) is coaxially fixed with a second motor (809), and the second motor (809) is fixed with the third connecting plate (805);
the second nut (807) is fixed to the inspection head (700).
7. The cooling bed sampling inspection robot of claim 6, wherein: the second moving part (900) comprises a third motor (901), a third lead screw (902), a third nut (903) and a second guide rail (904);
the second support (701) is fixed with a third motor (901), the third motor (901) is coaxially fixed with a third lead screw (902), the third lead screw (902) is in threaded connection with a third nut (903), the third nut (903) is arranged in the second guide rail (904) and moves along the second guide rail, the second guide rail (904) is fixed with the second support (701), the second lead screw (808) is mounted on the second guide rail (904) through a bearing, and the third nut (903) is fixed with the first motor (801).
8. The cooling bed sampling inspection robot of claim 7, wherein: the detection head (700) is connected with a display module (1000), the display module (1000) is fixed with a protective door (1100), and the protective door (1100) is connected with a second support (701) in a sliding manner;
the second nut (807) is a dovetail nut, and the first guide groove (806) is a dovetail groove matched with the second nut (807) in shape;
the third nut (903) is a dovetail-shaped nut, and the second guide rail (904) is a dovetail-shaped guide rail matched with the third nut (903) in shape.
9. The cooling bed sampling inspection robot of claim 8, wherein: the detection head (700) is a laser measuring instrument; the detection head (700) is electrically connected with the display module (1000).
10. The cooling bed sampling inspection robot of claim 9, wherein: the power supply modules of the first motor (801) and the second motor (809) respectively comprise a battery, an electric control module and a wireless communication module, the wireless communication module can be connected with a user terminal, the wireless communication module is electrically connected with the electric control module, and the electric control module is connected with the battery and the motor;
the bar can be arranged on a support frame (1200), and the support frame (1200) is fixed with a second support (701).
CN202111591085.1A 2021-12-23 2021-12-23 A cooling bed sampling detection robot Pending CN114323734A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111591085.1A CN114323734A (en) 2021-12-23 2021-12-23 A cooling bed sampling detection robot

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111591085.1A CN114323734A (en) 2021-12-23 2021-12-23 A cooling bed sampling detection robot

Publications (1)

Publication Number Publication Date
CN114323734A true CN114323734A (en) 2022-04-12

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111591085.1A Pending CN114323734A (en) 2021-12-23 2021-12-23 A cooling bed sampling detection robot

Country Status (1)

Country Link
CN (1) CN114323734A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115008193A (en) * 2022-08-09 2022-09-06 杭州纳志机器人科技有限公司 Automatic roller assembly line

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115008193A (en) * 2022-08-09 2022-09-06 杭州纳志机器人科技有限公司 Automatic roller assembly line

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Application publication date: 20220412