CN114315584A - Photosensitizer and preparation method thereof - Google Patents

Photosensitizer and preparation method thereof Download PDF

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Publication number
CN114315584A
CN114315584A CN202111656548.8A CN202111656548A CN114315584A CN 114315584 A CN114315584 A CN 114315584A CN 202111656548 A CN202111656548 A CN 202111656548A CN 114315584 A CN114315584 A CN 114315584A
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photosensitizer
hydrogen
oxygen
containing sulfur
butyl
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夏力
顾大公
马潇
陈鹏
许从应
毛智彪
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Ningbo Nata Opto Electronic Material Co Ltd
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Ningbo Nata Opto Electronic Material Co Ltd
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Abstract

The invention is applicable to the technical field of photosensitizers, and provides a photosensitizer and a preparation method thereof. The structural general formula of the photosensitizer is as follows:
Figure DDA0003446100310000011
wherein R1 is hydrogen, one of substituents of aromatic hydrocarbon with 1-10 carbon atoms containing sulfur/oxygen/nitrogen heteroatomOr a plurality thereof; r2 is hydrogen, methyl, propyl, isopropyl, n-butyl, tert-butyl, methoxy, ethoxy, propoxy, isopropoxy, isobutoxy or one or more of fluorine, bromine and iodine; the R3 is one or more of hydrogen, C1-10 alkane aromatic hydrocarbon or substituent containing sulfur/oxygen/nitrogen heteroatom; and R4 is one or more of hydrogen, C1-10 alkane aromatic hydrocarbon or substituent containing sulfur/oxygen/nitrogen heteroatom. The photosensitizer and the preparation method thereof provided by the invention can effectively control the computational diffusion range, so that the photoresist has better appearance and line width roughness, and the defects are reduced.

Description

Photosensitizer and preparation method thereof
Technical Field
The invention belongs to the technical field of organic matter synthesis, and particularly relates to a photosensitizer and a preparation method thereof.
Background
Photoresist (Photoresist), also called Photoresist, refers to a resist material for etching a thin film, the solubility of which changes by irradiation or radiation of ultraviolet light, electron beam, ion beam, X-ray, etc. Photoresist is one of the key materials for fine pattern processing in microelectronic processing technology, and is a photosensitive film for transferring an image onto a substrate, which is a photosensitive mixed liquid composed of three main components, namely photosensitive resin, sensitizer and solvent, and is commonly used as an anti-corrosion coating material in the process of a photolithography technique. The main components of the photoresist are polymer resin, photosensitizer and corresponding additives. The photosensitizer is an important component in a photoresist system, generates acid (H +) under illumination, and in the baking process after exposure, the acid can be used as a catalyst to enable unstable groups on a polymer to be detached, and generates new acid, so that the characteristics of the polymer are changed, and the photoresist can be dissolved in a developing solution.
However, the photosensitizers in the prior art are all basically diphenyl iodonium salts and have no other modified functional groups, the photosensitizers cannot be uniformly dispersed in a photoresist system, and the performance of the conventional photosensitizers in the photoresist system is weak.
Accordingly, there is a need in the art for improvements.
Disclosure of Invention
The embodiment of the invention provides a photosensitizer and a preparation method thereof, aiming at solving the problems that the photosensitizer in the prior art is basically diphenyl iodonium salt and has no other modified functional groups, the photosensitizer cannot be uniformly dispersed in a photoresist system, and the prior photosensitizer has weaker performance in the photoresist system.
The embodiment of the invention is realized in such a way that the invention provides a photosensitizer, which has a structural general formula as follows:
Figure BDA0003446100290000021
wherein R1 is one or more of substituents of hydrogen, C1-10 arene containing sulfur/oxygen/nitrogen heteroatom; r2 is hydrogen, methyl, propyl, isopropyl, n-butyl, tert-butyl, methoxy, ethoxy, propoxy, isopropoxy, isobutoxy or one or more of fluorine, bromine and iodine; the R3 is one or more of hydrogen, C1-10 alkane aromatic hydrocarbon or substituent containing sulfur/oxygen/nitrogen heteroatom; and R4 is one or more of hydrogen, C1-10 alkane aromatic hydrocarbon or substituent containing sulfur/oxygen/nitrogen heteroatom.
Still further, the photosensitizer is (4- (methacryloyloxy) phenyl) (p-tolyl) iodonium, which has the formula:
Figure BDA0003446100290000022
still further, the photosensitizer is (4- (methacryloyloxy) phenyl) (p-tert-butylphenyl) iodonium, which has the chemical formula:
Figure BDA0003446100290000023
still further, the photosensitizer is (4- ((methacryloyloxy) methyl) phenyl) (p-tolyl) iodonium 1, 1, 2, 2, 3, 3-hexafluoropropane-1, 3-disulfonylimide salt, having the formula:
Figure BDA0003446100290000024
still further, the photosensitizer is (4- (t-butylacryloxy) phenyl) (p-tolyl) iodonium, which has the formula:
Figure BDA0003446100290000031
still further, the photosensitizer is (4- (tert-butyl) phenyl) (4- ((3, 3-dimethyl-2-methylenebutyl) oxy) methyl) phenyl) iodonium perfluorobutanesulfonate, having the formula:
Figure BDA0003446100290000032
the embodiment of the invention also provides a preparation method of the photosensitizer, which has a reaction formula as follows:
Figure BDA0003446100290000033
wherein R1 is one or more of substituents of hydrogen, C1-10 arene containing sulfur/oxygen/nitrogen heteroatom; r2 is hydrogen, methyl, propyl, isopropyl, n-butyl, tert-butyl, methoxy, ethoxy, propoxy, isopropoxy, isobutoxy or one or more of fluorine, bromine and iodine; the R3 is one or more of hydrogen, C1-10 alkane aromatic hydrocarbon or substituent containing sulfur/oxygen/nitrogen heteroatom; the R4 is one or more of hydrogen, C1-10 alkane aromatic hydrocarbon or substituent containing sulfur/oxygen/nitrogen heteroatom; x is one or more of hydrogen sulfate, sulfate radical, nitrate radical, phosphate radical, sulfonate radical, fluorine, bromine and iodine; the M metal ion.
Further, the reaction formula is:
Figure BDA0003446100290000034
further, the reaction formula is:
Figure BDA0003446100290000041
further, the reaction formula is:
Figure BDA0003446100290000042
has the advantages that: in the invention, an ester group and an acrylic acid system are introduced into a specific functional group on a modified benzene ring, so that photoacid molecules can be better dissolved in a photoresist solution and are uniformly distributed; meanwhile, the newly introduced optical energy group can promote the acid production efficiency of the photoacid generator to be better improved; can generate enough acid strength to generate chemical amplification effect with resin; the photosensitizer can effectively control the calculation diffusion range, so that the photoresist has better appearance and line width roughness, and the defects are reduced. The preparation method provided by the invention has simple steps and can realize preparation of various photosensitizers.
Drawings
FIG. 1 is a general structural formula of a photosensitizer provided by an embodiment of the present invention;
FIG. 2 is a reaction scheme of a method for preparing a photosensitizer provided by an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1 and fig. 2, fig. 1 is a general structural formula of a photosensitizer provided in an embodiment of the present invention, and fig. 2 is a reaction formula of a preparation method of the photosensitizer provided in an embodiment of the present invention.
The invention provides a photosensitizer, which has a structural general formula as follows:
Figure BDA0003446100290000043
wherein R1 is one or more of substituents of hydrogen, C1-10 arene containing sulfur/oxygen/nitrogen heteroatom; r2 is hydrogen, methyl, propyl, isopropyl, n-butyl, tert-butyl, methoxy, ethoxy, propoxy, isopropoxy, isobutoxy or one or more of fluorine, bromine and iodine; the R3 is one or more of hydrogen, C1-10 alkane aromatic hydrocarbon or substituent containing sulfur/oxygen/nitrogen heteroatom; and R4 is one or more of hydrogen, C1-10 alkane aromatic hydrocarbon or substituent containing sulfur/oxygen/nitrogen heteroatom.
The invention also provides a preparation method of the photosensitizer, which has a reaction formula as follows:
Figure BDA0003446100290000051
wherein R1 is one or more of substituents of hydrogen, C1-10 arene containing sulfur/oxygen/nitrogen heteroatom; r2 is hydrogen, methyl, propyl, isopropyl, n-butyl, tert-butyl, methoxy, ethoxy, propoxy, isopropoxy, isobutoxy or one or more of fluorine, bromine and iodine; the R3 is one or more of hydrogen, C1-10 alkane aromatic hydrocarbon or substituent containing sulfur/oxygen/nitrogen heteroatom; the R4 is one or more of hydrogen, C1-10 alkane aromatic hydrocarbon or substituent containing sulfur/oxygen/nitrogen heteroatom; x is one or more of hydrogen sulfate, sulfate radical, nitrate radical, phosphate radical, sulfonate radical, fluorine, bromine and iodine; the M metal ion.
Example one
Provided in this example is (4- (methacryloyloxy) phenyl) (p-tolyl) iodonium as a photosensitizer and a method for preparing the same. In the preparation process of this example, 34.66g of 4-hydroxy, 4-methyldiphenyliodonium chloride salt was added to a reaction flask, 150ml of methylene chloride was added, the mixture was dissolved and 11.5g of triethylamine solution was added dropwise. The reaction flask was stirred at room temperature for 0.5h under nitrogen, then cooled to-5 ℃. In another reaction bottle, 11.7g of methacrylic chloride is mixed in advance and dissolved in 30ml of dichloromethane, the dropping speed is slowly controlled, and the methacrylic chloride mixed solution is added, and the temperature is controlled to be-5 ℃. After the addition of the methacrylic chloride mixed solution, the mixture was stirred at-5 ℃ for 1 hour. Stirring at-5 deg.C for 1h, naturally heating to 25 deg.C, and stirring for 2 h. The mixture was filtered, the filter cake was washed with 30ml of dichloromethane, and the filtrate was washed 2 times with 10ml of pure water. The filtrate was concentrated and the temperature controlled at 35 ℃. 36.97g of (4- (methacryloyloxy) phenyl) (p-tolyl) iodonium was finally obtained, which was found to have a yield of 89.3%.
The reaction formula is as follows:
Figure BDA0003446100290000061
the photosensitizer provided by the invention introduces acrylic groups, so that the overall performance of the photosensitizer is improved, and the photosensitizer is distributed in polymer resin to meet the principle of similar compatibility.
Example two
In this embodiment, the preparation process of the photosensitizer is as follows: 28.9g of 4-hydroxy, 4-tert-butyldiphenyliodonium chloride salt was charged into a reaction flask, 150ml of methylene chloride was added, and then, a solution was dissolved and 11.5g of triethylamine solution was added dropwise. Stirring at room temperature for 0.5h under nitrogen protection, and then cooling to-5 ℃. In another reaction flask, 11.7g of methacryloyl chloride was previously mixed and dissolved in 30ml of methylene chloride. Slowly controlling the dropping speed, adding the methacrylic chloride mixed solution, and controlling the temperature to be-5 ℃. After the addition of the methacrylic chloride mixture, the mixture was stirred at-5 ℃ for 1 h. Stirring at-5 deg.C for 1h, naturally heating to 25 deg.C, and stirring for 2 h. The mixture was filtered, the filter cake was washed with 30ml of dichloromethane, and the filtrate was washed 2 times with 10ml of pure water. The filtrate was concentrated and the temperature was controlled at 35 ℃. 39.1g of (4- (methacryloyloxy) phenyl) (p-tert-butylphenyl) iodonium is obtained in a yield of 85.7%.
The reaction formula is as follows:
Figure BDA0003446100290000062
EXAMPLE III
In this embodiment, the preparation process of the photosensitizer is as follows: 42.9g of (4- ((methacryloyloxy) methyl) phenyl) (p-tolyl) iodonium was charged into a flask, and a mixture of 200g of purified water and 100ml of methanol was added thereto and dissolved. Another reaction flask was charged with 30g of 1, 1, 2, 2, 3, 3-hexafluoropropane-1, 3-disulfonylimide salt aqueous methanol solution in a clear state. As the dropwise addition proceeded, a white solid precipitated. Stir at room temperature overnight. And (3) desolventizing, adding 250ml of dichloromethane, stirring, washing with 100ml of purified water for 3 times, and desolventizing to obtain 63.8g of (4- ((methacryloyloxy) methyl) phenyl) (p-tolyl) iodonium 1, 1, 2, 2, 3, 3-hexafluoropropane-1, 3-disulfonylimide salt as a target product, wherein the yield is 93.2%.
The reaction formula is as follows:
Figure BDA0003446100290000071
example four
In this embodiment, the preparation process of the photosensitizer is as follows: 34.66g of 4-hydroxy, 4-methyldiphenyliodonium chloride salt are added to a reaction flask, 150ml of dichloromethane are added, the solution is cleared and triethylamine solution is added dropwise: 11.5 g. Stirring at room temperature for 0.5h under nitrogen protection, and then cooling to-5 ℃. In another reaction flask, 14.6g of t-butylacryloyl chloride was previously mixed and dissolved in 30ml of methylene chloride. Slowly controlling the dropping speed, adding the tert-butyl acryloyl chloride mixed solution, and controlling the temperature to be-5 ℃. After the addition, the mixture was stirred at-5 ℃ for 1 h. Stirring at-5 deg.C for 1h, naturally heating to 25 deg.C, and stirring for 2 h. The mixture was filtered, the filter cake was washed with 30ml of dichloromethane, and the filtrate was washed 2 times with 10ml of pure water. The filtrate was concentrated and the temperature was controlled at 35 ℃. The product (4- (tert-butylacryloxy) phenyl) (p-tolyl) iodonium was obtained.
The reaction formula is as follows:
Figure BDA0003446100290000072
EXAMPLE five
In this embodiment, the preparation process of the photosensitizer is as follows: 51.3g of (4- (tert-butyl) phenyl) (4- ((3, 3-dimethyl-2-methylenebutyl) oxy) methyl) phenyl) iodonium salt was charged in a flask, and a mixture of 200g of purified water and 100ml of methanol was added to dissolve it clearly. Another reaction flask was charged with 30g of aqueous solution of potassium perfluorobutylsulfonate in methanol to obtain a clear solution. As the dropwise addition proceeded, a white solid precipitated. Stir at room temperature overnight. And (3) desolventizing, adding 250ml of dichloromethane, stirring for 20min, washing with 100ml of purified water for 3 times, and desolventizing to obtain the target product (4- (tert-butyl) phenyl) (4- ((3, 3-dimethyl-2-methylene butyl) oxy) methyl) phenyl) iodonium perfluorobutylsulfonate.
The reaction formula is as follows:
Figure BDA0003446100290000081
in general, the photosensitizer provided by the invention introduces an ester group and an acrylic acid system by modifying a specific functional group on a benzene ring, so that photoacid molecules can be better dissolved in a photoresist solution and are uniformly distributed; ester groups and acrylic groups are added in the photosensitizer molecules, so that the photosensitizer can be better dispersed in a photoresist resin system, has larger molecular volume and smaller diffusion coefficient, and can improve the photoetching performance, and especially, perfluorobutyl sulfonate, 1, 2, 2, 3, 3-hexafluoropropane-1, 3-disulfonimide salt, tris (trifluoromethanesulfonyl) methyl salt, camphorsulfonate, fluorosulfonate and the like can have enough acid strength, so that the photoetching pattern on the resin has lower edge roughness and higher photoetching image forming quality; meanwhile, ester groups and acrylic acid groups are introduced into hydroxyl dialkyl hydrocarbon cations, so that the stability of the photoacid generator in a photoresist system can be improved, and the line roughness can be better; meanwhile, the newly introduced optical energy group can promote the acid production efficiency of the photoacid generator to be better improved; the anion containing sulfonic acid, especially the anion with fluorine element can generate enough acid strength to generate chemical amplification effect with resin; the photosensitizer can effectively control the calculation diffusion range, so that the photoresist has better appearance and line width roughness, and the defects are reduced. The preparation method provided by the invention has simple steps and can realize preparation of various photosensitizers.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (10)

1. A photosensitizer, characterized in that the structural formula of the photosensitizer is as follows:
Figure FDA0003446100280000011
wherein R1 is one or more of substituents of hydrogen, C1-10 arene containing sulfur/oxygen/nitrogen heteroatom; r2 is hydrogen, methyl, propyl, isopropyl, n-butyl, tert-butyl, methoxy, ethoxy, propoxy, isopropoxy, isobutoxy or one or more of fluorine, bromine and iodine; the R3 is one or more of hydrogen, C1-10 alkane aromatic hydrocarbon or substituent containing sulfur/oxygen/nitrogen heteroatom; and R4 is one or more of hydrogen, C1-10 alkane aromatic hydrocarbon or substituent containing sulfur/oxygen/nitrogen heteroatom.
2. The photosensitizer of claim 1, wherein the photosensitizer is (4- (methacryloxy) phenyl) (p-tolyl) iodonium, having the formula:
Figure FDA0003446100280000012
3. the photosensitizer of claim 1, wherein the photosensitizer is (4- (methacryloyloxy) phenyl) (p-tert-butylphenyl) iodonium, having the formula:
Figure FDA0003446100280000013
4. the photosensitizer of claim 1, wherein said photosensitizer is a (4- ((methacryloyloxy) methyl) phenyl) (p-tolyl) iodonium 1, 1, 2, 2, 3, 3-hexafluoropropane-1, 3-disulfonylimide salt having the formula:
Figure FDA0003446100280000014
5. the photosensitizer of claim 1, wherein the photosensitizer is (4- (t-butylacryloxy) phenyl) (p-tolyl) iodonium, having the formula:
Figure FDA0003446100280000021
6. the photosensitizer of claim 1, wherein the photosensitizer is (4- (tert-butyl) phenyl) (4- ((3, 3-dimethyl-2-methylenebutyl) oxy) methyl) phenyl) iodonium perfluorobutanesulfonate having the formula:
Figure FDA0003446100280000022
7. a process for preparing the photosensitizer of claim 1, wherein the reaction formula is:
Figure FDA0003446100280000023
wherein R1 is one or more of substituents of hydrogen, C1-10 arene containing sulfur/oxygen/nitrogen heteroatom; r2 is hydrogen, methyl, propyl, isopropyl, n-butyl, tert-butyl, methoxy, ethoxy, propoxy, isopropoxy, isobutoxy or one or more of fluorine, bromine and iodine; the R3 is one or more of hydrogen, C1-10 alkane aromatic hydrocarbon or substituent containing sulfur/oxygen/nitrogen heteroatom; the R4 is one or more of hydrogen, C1-10 alkane aromatic hydrocarbon or substituent containing sulfur/oxygen/nitrogen heteroatom; x is one or more of hydrogen sulfate, sulfate radical, nitrate radical, phosphate radical, sulfonate radical, fluorine, bromine and iodine; the M metal ion.
8. The process for preparing the photosensitizer according to claim 1, wherein the reaction formula is:
Figure FDA0003446100280000024
9. the process for preparing the photosensitizer according to claim 1, wherein the reaction formula is:
Figure FDA0003446100280000031
10. the process for preparing the photosensitizer according to claim 1, wherein the reaction formula is:
Figure FDA0003446100280000032
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114805048A (en) * 2022-04-14 2022-07-29 乐凯华光印刷科技有限公司 Iodonium salt initiator, treatment-free thermosensitive plate precursor containing iodonium salt initiator, treatment-free thermosensitive plate and application of treatment-free thermosensitive plate precursor

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CN103525435A (en) * 2012-07-03 2014-01-22 Jsr株式会社 Liquid crystal aligning agent, manufacturing method for liquid crystal display device, liquid crystal alignment film, liquid crystal display device, polymer and carboxylic acid
CN109503752A (en) * 2018-10-12 2019-03-22 珠海雅天科技有限公司 A kind of low diffusion ArF photoresist polymer photosensitizer PAG and its application
CN109796382A (en) * 2019-02-27 2019-05-24 江苏南大光电材料股份有限公司 The salty photo-acid generator of long flexible chain, preparation method and photoetching compositions
CN109991811A (en) * 2019-02-27 2019-07-09 江苏南大光电材料股份有限公司 A kind of acid dispersion inhibitor and preparation method thereof and photoetching compositions
CN110058489A (en) * 2019-02-27 2019-07-26 江苏南大光电材料股份有限公司 A kind of photoetching compositions and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1306224A (en) * 1999-12-21 2001-08-01 西巴特殊化学品控股有限公司 Iodonium salt used as potential acid provider
CN103525435A (en) * 2012-07-03 2014-01-22 Jsr株式会社 Liquid crystal aligning agent, manufacturing method for liquid crystal display device, liquid crystal alignment film, liquid crystal display device, polymer and carboxylic acid
CN109503752A (en) * 2018-10-12 2019-03-22 珠海雅天科技有限公司 A kind of low diffusion ArF photoresist polymer photosensitizer PAG and its application
CN109796382A (en) * 2019-02-27 2019-05-24 江苏南大光电材料股份有限公司 The salty photo-acid generator of long flexible chain, preparation method and photoetching compositions
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114805048A (en) * 2022-04-14 2022-07-29 乐凯华光印刷科技有限公司 Iodonium salt initiator, treatment-free thermosensitive plate precursor containing iodonium salt initiator, treatment-free thermosensitive plate and application of treatment-free thermosensitive plate precursor

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Application publication date: 20220412