CN114311271A - Lightweight ceramsite partition board production system - Google Patents
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000005192 partition Methods 0.000 title claims abstract description 25
- 238000005520 cutting process Methods 0.000 claims abstract description 197
- 230000007246 mechanism Effects 0.000 claims abstract description 115
- 238000009966 trimming Methods 0.000 claims abstract description 55
- 238000000465 moulding Methods 0.000 claims abstract description 27
- 230000008531 maintenance mechanism Effects 0.000 claims abstract description 9
- 238000004806 packaging method and process Methods 0.000 claims abstract description 6
- 238000012937 correction Methods 0.000 claims description 27
- 230000007723 transport mechanism Effects 0.000 claims description 16
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 7
- 230000001427 coherent effect Effects 0.000 abstract description 5
- 238000005266 casting Methods 0.000 abstract description 4
- 230000032258 transport Effects 0.000 description 14
- 238000012546 transfer Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 4
- 238000009413 insulation Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 239000010881 fly ash Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- PASHVRUKOFIRIK-UHFFFAOYSA-L calcium sulfate dihydrate Chemical compound O.O.[Ca+2].[O-]S([O-])(=O)=O PASHVRUKOFIRIK-UHFFFAOYSA-L 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
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- 229910003471 inorganic composite material Inorganic materials 0.000 description 1
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- 239000004570 mortar (masonry) Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及轻质陶粒隔墙板生产设备技术领域,具体涉及一种轻质陶粒隔墙板生产系统。The invention relates to the technical field of light-weight ceramsite partition board production equipment, in particular to a light-weight ceramsite partition board production system.
背景技术Background technique
轻质隔墙板是一种新型节能墙材料,它是一种外型像空心楼板一样的墙材,但是它两边有公母榫槽,安装时只需将板材立起,公、母榫涂上少量嵌缝砂浆后对拼装起来即可。它是由无害化磷石膏、轻质钢渣、粉煤灰等多种工业废渣组成,经变频蒸汽加压养护而成。轻质隔墙板具有质量轻、强度高、多重环保、保温隔热、隔音、呼吸调湿、防火、快速施工、降低墙体成本等优点。内层装有合理布局的隔热、吸声的无机发泡型材或其他保温材料,墙板经流水线浇注、整平、科学养护而成,生产自动化程度高,规格品种多。以陶粒等轻质无机复合材料为轻集料、并掺加粉煤灰矿渣等外掺料制成的空心条板,为轻质陶粒隔墙板。具有轻质、高强、防火、隔音、保温等特点,产品不含任何有害物质,绿色环保。适用于框架、多层、高层建筑、旧房改造等工程,是装配式建筑理想的墙体配套材料。Lightweight partition board is a new type of energy-saving wall material. It is a wall material with the same appearance as a hollow floor slab, but it has male and female tongue grooves on both sides. After a small amount of caulking mortar is applied, it can be assembled. It is composed of harmless phosphogypsum, light steel slag, fly ash and other industrial waste residues, and is cured by frequency conversion steam pressure. Lightweight partition board has the advantages of light weight, high strength, multiple environmental protection, thermal insulation, sound insulation, breathing and humidity control, fire prevention, rapid construction, and reduced wall costs. The inner layer is equipped with a reasonable layout of thermal insulation, sound-absorbing inorganic foam profiles or other thermal insulation materials. The wall panels are poured, leveled, and scientifically maintained by an assembly line. The production automation is high, and there are many specifications and varieties. The hollow slats made of lightweight inorganic composite materials such as ceramsite as light aggregates and mixed with fly ash slag and other external admixtures are lightweight ceramsite partition boards. It has the characteristics of light weight, high strength, fire prevention, sound insulation, heat preservation, etc. The product does not contain any harmful substances and is green and environmentally friendly. It is suitable for frame, multi-storey, high-rise buildings, renovation of old houses and other projects. It is an ideal wall supporting material for prefabricated buildings.
现有的轻质陶粒隔墙板生产系统在浇筑成模时直接对单板进行浇筑成型,然后将单板通过转运架叠放起来,转运到养护窑中进行养护,再对单板进行逐一切割,使其达到符合要求的长度,成模效率低,叠放、转运耗时使养护周期长,导致生产效率低,因此,需要提供一种轻质陶粒隔墙板生产系统,以解决上述现有存在的问题。The existing lightweight ceramsite partition board production system directly casts and forms the veneer when it is poured into a mold, and then stacks the veneer through the transfer frame, transfers it to the curing kiln for curing, and then processes the veneer one by one. Cutting to make it reach the required length, the molding efficiency is low, and the time-consuming stacking and transportation make the maintenance cycle long, resulting in low production efficiency. Therefore, it is necessary to provide a lightweight ceramsite partition board production system to solve the above problems. existing problems.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明提供一种轻质陶粒隔墙板生产系统,结构简单,使用方便,成模机构包括用于成模的模箱,模箱成型出的整模可分切成至少两个单板,浇筑成模效率高;第一切割机构、单板运输机构和第二切割机构工序连贯、高效,生产效率高。In view of this, the present invention provides a light-weight ceramsite partition board production system, which has a simple structure and is easy to use. The molding mechanism includes a mold box for molding. Each veneer has high casting and moulding efficiency; the first cutting mechanism, the veneer transport mechanism and the second cutting mechanism have coherent and efficient processes and high production efficiency.
为解决上述技术问题,本发明提供一种轻质陶粒隔墙板生产系统,包括依次设置的成模机构、养护机构、码板机构、成品输送机构和包装机构,所述成模机构包括用于成模的模箱,所述模箱的内壁平整、光滑,所述模箱成型出的整模可分切成至少两个单板;In order to solve the above-mentioned technical problems, the present invention provides a light-weight ceramsite partition board production system, which includes a molding mechanism, a maintenance mechanism, a pallet mechanism, a finished product conveying mechanism and a packaging mechanism, which are arranged in sequence. For the mold box, the inner wall of the mold box is flat and smooth, and the whole mold formed by the mold box can be divided into at least two veneers;
还包括:Also includes:
第一切割机构,所述第一切割机构设置于养护机构和码板机构之间,所述第一切割机构用于对模箱成型出的整模进行分切;a first cutting mechanism, the first cutting mechanism is arranged between the maintenance mechanism and the pallet mechanism, and the first cutting mechanism is used for cutting the whole mold formed by the mold box;
单板运输机构,所述单板运输机构设置于第一切割机构和码板机构之间,所述单板运输机构用于对分切后的单板进行逐个运输;a veneer transport mechanism, the veneer transport mechanism is arranged between the first cutting mechanism and the palletizing mechanism, and the veneer transport mechanism is used to transport the slitted veneers one by one;
第二切割机构,所述第二切割机构设置于单板运输机构和码板机构之间,所述第二切割机构包括用于输送单板的第二切割输送机、设置于第二切割输送机两侧的第二切割支架、设置于第二切割支架上且用于对单板进行切边的第二切边组件、设置于第二切割支架上且用于对切边后的单板进行开槽和开榫的第二成型组件。The second cutting mechanism, the second cutting mechanism is arranged between the veneer transport mechanism and the palletizing mechanism, the second cutting mechanism includes a second cutting conveyor for conveying veneers, and is arranged on the second cutting conveyor The second cutting brackets on both sides, the second trimming components arranged on the second cutting bracket and used for trimming the veneer, and the second cutting brackets are arranged on the second cutting bracket and used to open the veneer after trimming. Second molding assembly of groove and tenon.
进一步的,所述成模机构包括运输小车,所述模箱设置于运输小车上,所述模箱包括设置于运输小车上且开口朝上的箱体、可拆卸设置于箱体内的若干插钎。Further, the molding mechanism includes a transport trolley, the mold box is disposed on the transport trolley, and the mold box includes a box body disposed on the transport trolley with an upward opening, and a number of plugs detachably arranged in the box body. .
进一步的,所述插钎沿竖直方向或水平方向设置于箱体内。Further, the inserts are arranged in the box along a vertical direction or a horizontal direction.
进一步的,所述第一切割机构包括用于输送整模的第一切割输送机、设置于第一切割输送机两侧的第一切割支架、设置于第一切割支架上且用于对输送中的整模进行分切的第一切割组件。Further, the first cutting mechanism includes a first cutting conveyor for conveying the whole mold, a first cutting support provided on both sides of the first cutting conveyor, and a first cutting support provided on the first cutting support and used for conveying. The first cutting assembly for slitting the whole die.
进一步的,所述第一切割组件包括转动设置于第一切割支架上的第一切割轴、设置于第一切割支架上且用于驱动第一切割轴以其中轴线为中心旋转的第一切割驱动电机、均匀套设于第一切割轴上且与第一切割轴同轴转动并将整模切割成单板的若干第一切割盘。Further, the first cutting assembly includes a first cutting shaft rotatably disposed on the first cutting support, a first cutting drive disposed on the first cutting support and used to drive the first cutting shaft to rotate around its central axis The motor is evenly sleeved on the first cutting shaft and rotates coaxially with the first cutting shaft to cut the whole mold into a number of first cutting discs.
进一步的,所述第二切边组件包括转动设置于第二切割支架上的第二切边轴、设置于第二切割支架上且用于驱动第二切边轴以其中轴线为中心旋转的第二切边驱动电机、套设于第二切边轴上且与第二切边轴同轴转动并对单板的两端进行切边的两个第二切边盘。Further, the second trimming assembly includes a second trimming shaft rotatably disposed on the second cutting bracket, a first trimming shaft disposed on the second cutting bracket and used to drive the second trimming shaft to rotate around its center axis. Two edge trimming drive motors, two second edge trimming discs sleeved on the second edge trimming shaft and coaxially rotating with the second edge trimming shaft and trimming both ends of the single plate.
进一步的,所述第二成型组件包括转动设置于第二切割支架的两侧侧壁内壁上的两个第二成型轴、设置于第二切割支架上且用于驱动第二成型轴以其中轴线为中心旋转的第二成型驱动电机、套设于第二成型轴上且与第二成型轴同轴转动并对单板的两端进行开槽和开榫的第二成型刀片组。Further, the second forming assembly includes two second forming shafts that are rotatably arranged on the inner walls of the two side walls of the second cutting bracket, are arranged on the second cutting bracket and are used to drive the second forming shafts to have their center axes. It is a second forming driving motor that rotates in the center, and a second forming blade set which is sleeved on the second forming shaft and rotates coaxially with the second forming shaft and performs grooving and tenoning on both ends of the single plate.
进一步的,所述第二切割机构上设有用于对输送中的单板进行修正以避免单板歪斜的修正机构。Further, the second cutting mechanism is provided with a correction mechanism for correcting the veneer being conveyed to avoid the veneer being skewed.
进一步的,所述修正机构包括设置于第二切割支架的一侧侧壁上且与输送中的单板滚动接触的修正轮组件、设置于第二切割支架的另一侧侧壁上且用于将输送中的单板朝靠近修正轮组件的方向推的平推组件。Further, the correction mechanism includes a correction wheel assembly arranged on one side wall of the second cutting support and in rolling contact with the veneer being conveyed, and a correction wheel assembly arranged on the other side wall of the second cutting support and used for A pusher assembly that pushes the conveying veneer toward the direction close to the correction wheel assembly.
进一步的,所述修正轮组件包括设置于第二切割支架上的弹性缓冲座、转动设置于弹性缓冲座上的修正滚轮,所述弹性缓冲座包括设置于第二切割支架上的安装板、通过若干弹簧连接件与安装板连接的安装座,所述修正滚轮与安装座转动连接。Further, the correction wheel assembly includes an elastic buffer seat arranged on the second cutting bracket, a correction roller rotatably arranged on the elastic buffer seat, the elastic buffer seat includes a mounting plate arranged on the second cutting bracket, A mounting seat is connected with a plurality of spring connecting pieces to the mounting plate, and the correction roller is rotatably connected with the mounting seat.
本发明的上述技术方案至少包括以下有益效果:The above-mentioned technical solutions of the present invention at least include the following beneficial effects:
1、本发明结构简单,使用方便,成模机构包括用于成模的模箱,模箱成型出的整模可分切成至少两个单板,浇筑成模效率高;1. The present invention has a simple structure and is easy to use. The molding mechanism includes a mold box for molding, and the entire mold formed by the mold box can be divided into at least two veneers, and the casting molding efficiency is high;
2、设置第一切割机构,用于对模箱成型出的整模进行分切,直接将整模切割成多个单板,成模、分切操作连贯,工作效率高;2. The first cutting mechanism is set up, which is used to cut the whole mold formed by the mold box, and directly cut the whole mold into multiple veneers.
3、设置单板运输机构,对分切后的单板进行逐个运输,设置第二切割机构,对单板进行切边、开槽、开榫处理,使得单板符合生产要求,过程连贯、效率高;3. Set up a veneer transport mechanism to transport the veneer after slitting one by one, and set up a second cutting mechanism to trim, slot and tenon the veneer, so that the veneer meets the production requirements, and the process is coherent and efficient. high;
4、设置修正机构,对输送中的单板进行修正以避免单板歪斜,防止单板在输送过程中出现歪斜而影响切边工序的正常进行,提高成品率。4. A correction mechanism is set up to correct the veneer being conveyed to avoid the veneer skewing, preventing the veneer from skewing during the conveying process and affecting the normal progress of the trimming process and improving the yield.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明成模机构的结构示意图;Fig. 2 is the structural representation of the molding mechanism of the present invention;
图3为图2的右视图;Fig. 3 is the right side view of Fig. 2;
图4为图2中A-A方向的剖面结构示意图;Fig. 4 is the cross-sectional structure schematic diagram of A-A direction in Fig. 2;
图5为本发明第一切割机构的结构示意图;5 is a schematic structural diagram of the first cutting mechanism of the present invention;
图6为本发明第二切割机构的结构示意图;6 is a schematic structural diagram of the second cutting mechanism of the present invention;
图7为图6的左视图;Fig. 7 is the left side view of Fig. 6;
图8为图6的右视图;Fig. 8 is the right side view of Fig. 6;
图9为图7中B部分的放大结构示意图。FIG. 9 is an enlarged schematic structural diagram of part B in FIG. 7 .
图中:In the picture:
1、成模机构;101、运输小车;102、箱体;103、框板;104、插钎;105、限位套件;1. Molding mechanism; 101, transport trolley; 102, box body; 103, frame plate; 104, inserting drill; 105, limit kit;
2、合模机;2. Clamping machine;
3、钢网放置支架;3. Steel mesh placement bracket;
4、搅拌站;4. Mixing station;
5、布料机;5, cloth machine;
6、摆渡车;6. Ferry;
7、养护窑;7. Maintenance kiln;
8、脱模机;8. Stripping machine;
9、坯板转移龙门架;9. Blank transfer gantry;
10、第一切割机构;1001、第一切割输送机;1002、第一切割支架;1003、第一切割驱动电机;1004、第一切割主动皮带轮;1005、第一切割轴;1006、第一切割从动皮带轮;1007、第一切割盘;10. The first cutting mechanism; 1001, the first cutting conveyor; 1002, the first cutting support; 1003, the first cutting drive motor; 1004, the first cutting driving pulley; 1005, the first cutting shaft; 1006, the first cutting Driven pulley; 1007, the first cutting disc;
11、提升机;11. Hoist;
12、集体输送机;12. Collective conveyor;
13、第一翻板机;13. The first flipping machine;
14、单板转移龙门架;14. Veneer transfer gantry;
15、第二切割机构;1501、第二切割支架;1502、第二切边驱动电机;1503、第二切边主动皮带轮;1504、第二切边从动皮带轮;1505、第二切边轴;1506、第二切边盘;1507、第二成型驱动电机;1508、第二成型主动皮带轮;1509、第二成型从动皮带轮;1510、第二成型轴;1511、第二成型刀片组;15. The second cutting mechanism; 1501, the second cutting support; 1502, the second trimming drive motor; 1503, the second trimming driving pulley; 1504, the second trimming driven pulley; 1505, the second trimming shaft; 1506, the second trimming disc; 1507, the second forming drive motor; 1508, the second forming driving pulley; 1509, the second forming driven pulley; 1510, the second forming shaft; 1511, the second forming blade group;
16、码板架;16. Code plate rack;
17、码板龙门架;17. Code plate gantry;
18、成品行走小车;18. Finished walking trolley;
19、成品翻板机;19. Finished product turning machine;
20、修正机构;2001、伸缩件;2002、推板;2003、安装板;2004、螺杆;2005、缓冲弹簧;2006、安装座;2007、修正滚轮。20. Correction mechanism; 2001, telescopic piece; 2002, push plate; 2003, mounting plate; 2004, screw rod; 2005, buffer spring; 2006, mounting seat; 2007, correction roller.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例的附图1-9,对本发明实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于所描述的本发明的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。To make the purposes, technical solutions, and advantages of the embodiments of the present invention clearer, the following will clearly and completely describe the technical solutions of the embodiments of the present invention with reference to FIGS. 1-9 of the embodiments of the present invention. Obviously, the described embodiments are some, but not all, embodiments of the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art fall within the protection scope of the present invention.
如图1-9所示,一种轻质陶粒隔墙板生产系统,包括依次设置的成模机构、养护机构、码板机构、成品输送机构和包装机构,所述成模机构包括用于成模的模箱,所述模箱的内壁平整、光滑,所述模箱成型出的整模可分切成至少两个单板;As shown in Figures 1-9, a light-weight ceramsite partition board production system includes a molding mechanism, a maintenance mechanism, a pallet mechanism, a finished product conveying mechanism, and a packaging mechanism, which are arranged in sequence. A molded mold box, the inner wall of the mold box is flat and smooth, and the whole mold formed by the mold box can be divided into at least two veneers;
还包括:Also includes:
第一切割机构10,所述第一切割机构10设置于养护机构和码板机构之间,所述第一切割机构10用于对模箱成型出的整模进行分切;The
单板运输机构,所述单板运输机构设置于第一切割机构10和码板机构之间,所述单板运输机构用于对分切后的单板进行逐个运输;A veneer transport mechanism, the veneer transport mechanism is arranged between the
第二切割机构15,所述第二切割机构15设置于单板运输机构和码板机构之间,所述第二切割机构15包括用于输送单板的第二切割输送机、设置于第二切割输送机两侧的第二切割支架1501、设置于第二切割支架1501上且用于对单板进行切边的第二切边组件、设置于第二切割支架1501上且用于对切边后的单板进行开槽和开榫的第二成型组件。The
具体而言,一种轻质陶粒隔墙板生产系统,包括依次布置的成模机构、养护机构、码板机构、成品输送机构和包装机构,养护机构包括养护窑7,配合摆渡车6使用;码板机构包括配合使用的码板架16、码板龙门架17;成品输送机构包括成品行走小车18;包装机构包括成品翻板机19和包装机,上述均为现有技术设备,不在这里做进一步赘述。Specifically, a light-weight ceramsite partition board production system includes a molding mechanism, a curing mechanism, a pallet mechanism, a finished product conveying mechanism and a packaging mechanism arranged in sequence. The code plate mechanism includes the
成模机构包括用于成模的模箱,模箱的内壁平整、光滑,模箱成型出的整模可分切成十个单板,浇筑成模效率高;The molding mechanism includes a mold box for molding. The inner wall of the mold box is flat and smooth. The whole mold formed by the mold box can be divided into ten veneers, and the casting and molding efficiency is high;
还包括:Also includes:
第一切割机构10,第一切割机构10安装在养护机构和码板机构之间,第一切割机构10用于对模箱成型出的整模进行分切,直接将整模切割成十个单板,成模、分切操作连贯,工作效率高;The
单板运输机构,单板运输机构安装在第一切割机构10和码板机构之间,单板运输机构用于对分切后的单板进行逐个运输;A veneer transport mechanism, the veneer transport mechanism is installed between the
第二切割机构15,第二切割机构15安装在单板运输机构和码板机构之间,第二切割机构15包括用于输送单板的第二切割输送机、安装在第二切割输送机两侧的第二切割支架1501、安装在第二切割支架1501上且用于对单板进行切边的第二切边组件、安装在第二切割支架1501上且用于对切边后的单板进行开槽和开榫的第二成型组件。The
单板运输机构,对分切后的单板进行逐个运输,第二切割机构15对单板进行切边、开槽、开榫处理,使得单板符合生产要求,工序过程连贯、高效。The veneer transport mechanism transports the slitted veneers one by one, and the
根据本发明的一个实施例,如图2-4所示,成模机构包括运输小车101,模箱位于运输小车101的顶部,模箱包括位于运输小车101顶部且开口朝上的箱体102、可拆卸安装在箱体102内的若干插钎104。According to an embodiment of the present invention, as shown in FIGS. 2-4 , the molding mechanism includes a
进一步的,插钎104沿竖直方向或水平方向设置于箱体102内。Further, the
具体地,运输小车101顶部连接箱体102,箱体102的顶部开口,箱体102的顶部安装框板103,框板103为框架型板状结构,不会阻碍浇筑料进入箱体102内,框板103上均匀贯穿开设若干插孔,插钎104沿竖直方向插入插孔内并位于箱体102内。插钎104上套装有限位套件105,限位套件105包括套装在插钎104上且外径大于插孔的直径的套环、与套环的外侧壁连接的斜杆,套环起到限位作用,斜杆便于工作人员手握,便于对插钎104进行插拔操作,使操作更加便捷;在另一个实施例中,插孔均匀贯穿开设在箱体102的侧壁上,插钎104沿水平方向插入插孔内并位于箱体102内部。Specifically, the top of the
根据本发明的另一个实施例,如图5所示,第一切割机构10包括用于输送整模的第一切割输送机1001、安装在第一切割输送机1001两侧的第一切割支架1002、安装在第一切割支架1002上且用于对输送中的整模进行分切的第一切割组件。According to another embodiment of the present invention, as shown in FIG. 5 , the
进一步的,第一切割组件包括转动安装在第一切割支架1002上的第一切割轴1005、安装在第一切割支架1002上且用于驱动第一切割轴1005以其中轴线为中心旋转的第一切割驱动电机1003、均匀套设于第一切割轴1005上且与第一切割轴1005同轴转动并将整模切割成单板的若干第一切割盘1007。Further, the first cutting assembly includes a
具体地,模箱内的整模经脱模机8脱模之后,经由坯板转移龙门架9转移到第一切割输送机1001上,第一切割输送机1001为现有技术的皮带输送机。第一切割支架1002位于第一切割输送机1001的两侧,第一切割轴1005沿水平方向通过轴承座和轴承转动安装在第一切割支架1002的顶部,第一切割轴1005的一端固定套装第一切割从动皮带轮1006,第一切割驱动电机1003安装在第一切割支架1002上,第一切割驱动电机1003的输出端固定套装第一切割主动皮带轮1004,第一切割主动皮带轮1004和第一切割从动皮带轮1006上传动套装第一切割传动皮带。第一切割输送机1001对整模进行输送的同时,第一切割驱动电机1003工作,驱动第一切割轴1005旋转,十一个第一切割盘1007同时对输送中的整模进行分切,将整模切割成十等份,即十个规格相同的单板。切割过程驱动稳定、可靠,分切效率高。Specifically, after the whole mold in the mold box is demolded by the
在本发明的一个实施例中,如图6-8所示,第二切边组件包括转动安装在第二切割支架1501上的第二切边轴1505、安装在第二切割支架1501上且用于驱动第二切边轴1505以其中轴线为中心旋转的第二切边驱动电机1502、套设于第二切边轴1505上且与第二切边轴1505同轴转动并对单板的两端进行切边的两个第二切边盘1506。In one embodiment of the present invention, as shown in FIGS. 6-8 , the second trimming assembly includes a
进一步的,第二成型组件包括转动安装在第二切割支架1501的两侧侧壁内壁上的两个第二成型轴1510、安装在第二切割支架1501上且用于驱动第二成型轴1510以其中轴线为中心旋转的第二成型驱动电机1507、套设于第二成型轴1510上且与第二成型轴1510同轴转动并对单板的两端进行开槽和开榫的第二成型刀片组1511。Further, the second forming assembly includes two second forming
具体地,分切后单板集体经过提升机11、集体输送机12,然后经由第一翻板机13翻转,再由单板转移龙门架14逐个向第二切割机构15转移。第二切割机构15包括第二切割输送机,第二切割支架1501安装在第二切割输送机的两侧。第二切边轴1505沿水平方向安装在第二切割支架1501的顶部,第二切边轴1505的两端通过轴承座和轴承与第二切割支架1501的顶部转动连接。第二切边驱动电机1502安装在第二切割支架1501上,第二切边驱动电机1502的输出端固定套装第二切边主动皮带轮1503,第二切边轴1505的端部固定套装第二切边从动皮带轮1504,第二切边主动皮带轮1503和第二切边从动皮带轮1504上传动套装第二切边传动皮带。第二切割支架1501的两侧壁的外壁上均安装有第二成型驱动电机1507,第二成型驱动电机1507的输出端竖直朝上且其上固定套装第二成型主动皮带轮1508,相对应的,第二切割支架1501的两侧壁内壁上沿竖直方向安装第二成型轴1510,每根第二成型轴1510均通过两个轴承座和两个轴承与第二切割支架1501的侧壁内壁转动连接,每根第二成型轴1510的顶部均固定套装第二成型从动皮带轮1509,第二成型主动皮带轮1508和第二成型从动皮带轮1509上传动套装第二成型皮带,第二成型轴1510上固定套装与输送中的单板的端部相对应且用于开槽和开榫的第二成型刀片组1511。第二切割输送机也为现有技术的皮带输送机。第二切割输送机对单板进行输送时,第一切割驱动电机1003和第二成型驱动电机1507均工作,分别驱动第二切边轴1505和第二成型轴1510旋转,使得两个第二切边盘1506对输送中的单板进行切边,使得第二成型刀片组1511对输送中的切边后的单板进行相应的开槽和开榫。驱动稳定、可靠,效率高。Specifically, after slitting, the veneer collectively passes through the
在本发明的另一个实施例中,如图7 和图9所示,第二切割机构15上安装有用于对输送中的单板进行修正以避免单板歪斜的修正机构20。In another embodiment of the present invention, as shown in FIG. 7 and FIG. 9 , the
进一步的,修正机构20包括安装在第二切割支架1501的一侧侧壁上且与输送中的单板滚动接触的修正轮组件、安装在第二切割支架1501的另一侧侧壁上且用于将输送中的单板朝靠近修正轮组件的方向推的平推组件。Further, the
进一步的,修正轮组件包括安装在第二切割支架1501上的弹性缓冲座、转动安装在弹性缓冲座上的修正滚轮2007,弹性缓冲座包括安装在第二切割支架1501上的安装板2003、通过若干弹簧连接件与安装板2003连接的安装座2006,修正滚轮2007与安装座2006转动连接。Further, the correction wheel assembly includes an elastic buffer seat mounted on the
具体地,修正轮组件安装在第二切割输送机的一侧顶部,安装板2003焊接在第二切割输送机的一侧顶部,安装板2003上开设有通过,通过内穿装螺杆2004,螺杆2004远离第二切割输送机的一端螺纹连接螺母,螺杆2004的另一端焊接安装座2006,螺杆2004上活动套装缓冲弹簧2005,缓冲弹簧2005位于安装板2003和安装座2006之间,修正滚轮2007转动安装在安装座2006靠近第二切割输送机的一侧。平推组件包括沿水平方向安装在第二切割支架1501上的伸缩件2001、安装在伸缩件2001靠近第二切割输送机一端的推板2002,这里伸缩件2001可采用气缸或电动推杆,目的是平推推板2002,使推板2002推动输送中的单板,避免单板因歪斜而影响切边效果。Specifically, the correction wheel assembly is installed on the top of one side of the second cutting conveyor, and the mounting
本发明的工作原理:成模机构1通过合模机2、钢网放置支架3、搅拌站4和布料机5浇筑成型整模,然后拔钎,整模通过摆渡车6运输进养护窑7进行养护,养护好的整模通过摆渡车6运输出养护窑7,经脱模机8脱模,经坯板转移龙门架9转移向第一切割机构10,第一切割机构10对整模进行输送的同时将整模分切成多个单板,然后经由提升机11和集体输送机12输送,再由第一翻板机13翻转,然后,单板转移龙门架14对单板进行逐个转移,将单板逐个转移向第二切割机构15,第二切割机构15对单板进行输送的同时先对单板进行切边,然后再对单板的两端进行开槽、开榫的成型切割,最终使单板成为符合生产标准的轻质陶粒隔墙板,然后,经码板龙门架17和码板架16进行码板,再由成品行走小车18进行输送,输送到成品翻板机19上,由成品翻板机19进行翻转,最后由打包设备进行包装。The working principle of the present invention: the
在本发明中,除非另有明确的规定和限定,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, for example, it may be a fixed connection, a detachable connection, or an integrated; it may be a mechanical connection or an electrical connection; it may be a direct connection or a The indirect connection through an intermediate medium may be the internal communication between two elements or the interaction relationship between the two elements. Unless otherwise explicitly defined, those of ordinary skill in the art can understand the above terms in the present invention according to specific circumstances. specific meaning in .
以上是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can also be made, and these improvements and modifications should also be regarded as the present invention. the scope of protection of the invention.
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