CN114295392A - Electric scooter comprehensive properties testing arrangement - Google Patents
Electric scooter comprehensive properties testing arrangement Download PDFInfo
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Abstract
本发明涉及电动滑板车测试技术领域,特别涉及一种电动滑板车综合性能测试装置,包括物流运输单元、车把头极限转角及灵活性测试单元、骑行加载测试单元和与前述单元电连接的控制单元,所述物流运输单元包括举升滑动装置和车辆固定装置;所述车把头极限转角及灵活性测试单元安装于检测台中心支架的上部且包括车头测试工位、指拨测试工位;所述骑行加载测试单元包括车辆加载工位、皮带驱动工位、刹车动作实现工位,车辆加载工位位于检测台中心支架内部的一侧,皮带驱动工位位于检测台中心支架的底部,刹车动作实现工位位于辆加载工位上方;本发明可以满足电动滑板车大部分功能的模拟试验,结构紧凑,占地面积小、自动化程度高。
The invention relates to the technical field of electric scooter testing, in particular to an electric scooter comprehensive performance testing device, comprising a logistics transportation unit, a handlebar head limit angle and flexibility testing unit, a riding load testing unit and a control unit electrically connected to the aforementioned unit The logistics and transportation unit includes a lifting and sliding device and a vehicle fixing device; the handlebar head limit angle and flexibility test unit is installed on the upper part of the central support of the test table and includes a head test station and a dial test station; the The riding loading test unit includes a vehicle loading station, a belt drive station, and a braking action realization station. The vehicle loading station is located on one side inside the center bracket of the inspection table, and the belt drive station is located at the bottom of the center bracket of the inspection table. The braking action The realization station is located above the vehicle loading station; the present invention can satisfy the simulation test of most functions of the electric scooter, and has a compact structure, small footprint and high degree of automation.
Description
技术领域technical field
本发明涉及电动滑板车测试技术领域,特别涉及一种电动滑板车综合性能测试装置。The invention relates to the technical field of electric scooter testing, in particular to an electric scooter comprehensive performance testing device.
背景技术Background technique
电动滑板车是一种新兴的代步工具,具有价格实惠、使用便利的优点,受到了大众的认可。然而,由于现有的电动滑板车制造设备和装配工艺的限制,电动滑板车在制造和装配完成后仍可能存在一些故障,整体跑合可靠性需要改善。因此,电动滑板车制造厂家都会进行大量的出厂前检测,使其在出厂前充分暴露制造装配中存在的一些问题并及时解决,因此,其性能测试成为了很重要的一部分。目前电动滑板车的质量检测、性能测试等过程基本由人工测量完成。检测人员需要对电动车的每一项功能进行测试,这种人工质检不便利,不能与MES实现无缝集成,而且效率低下。操作人员主观判断或者辅助检测装置存在一定误差。Electric scooter is an emerging means of transportation, which has the advantages of affordable price and convenient use, and has been recognized by the public. However, due to the limitations of the existing electric scooter manufacturing equipment and assembly process, there may still be some failures after the electric scooter is manufactured and assembled, and the overall running-in reliability needs to be improved. Therefore, electric scooter manufacturers will conduct a large number of pre-delivery inspections to fully expose some problems in the manufacturing and assembly before leaving the factory and solve them in time. Therefore, their performance testing has become a very important part. At present, the quality inspection and performance testing of electric scooters are basically completed by manual measurement. Inspectors need to test every function of the electric vehicle. This manual quality inspection is inconvenient, cannot be seamlessly integrated with the MES, and is inefficient. There is a certain error in the subjective judgment of the operator or the auxiliary detection device.
发明内容SUMMARY OF THE INVENTION
本发明解决了相关技术中的问题,提出一种电动滑板车综合性能测试装置,通过设置物流运输单元、车把头极限转角及灵活性测试单元、骑行加载测试单元和控制单元,能够完成电动滑板车的大部分功能模拟测试,避免了人员主观判断或者辅助检测装置存在的误差,而且,结构紧凑,占地面积小;主要工位均采用自动上下料、伺服控制检测,自动化程度高,大幅度节省检测人员数量,并降低操作人员劳动强度。The invention solves the problems in the related art, and proposes an electric scooter comprehensive performance testing device, which can complete the electric scooter by setting up a logistics transportation unit, a handlebar head limit angle and flexibility testing unit, a riding loading testing unit and a control unit. Most of the functions of the car are simulated and tested, which avoids the subjective judgment of personnel or the errors existing in the auxiliary detection device. Moreover, the structure is compact and the floor area is small; the main stations adopt automatic loading and unloading, servo control detection, high degree of automation, large scale Save the number of inspection personnel and reduce the labor intensity of operators.
为了解决上述技术问题,本发明是通过以下技术方案实现的:一种电动滑板车综合性能测试装置,包括:In order to solve the above-mentioned technical problems, the present invention is achieved through the following technical solutions: a comprehensive performance testing device for electric scooters, comprising:
物流运输单元,所述物流运输单元包括对称分布的上料工位和下料工位,所述上料工位和下料工位均包括举升滑动装置和车辆固定装置;a logistics transportation unit, the logistics transportation unit includes symmetrically distributed loading stations and unloading stations, and both the loading stations and the unloading stations include lifting and sliding devices and vehicle fixing devices;
车把头极限转角及灵活性测试单元,所述车把头极限转角及灵活性测试单元安装于检测台中心支架的上部且包括车头测试工位、指拨测试工位;The handlebar head limit rotation angle and flexibility test unit, the handlebar head limit rotation angle and flexibility test unit is installed on the upper part of the central bracket of the test table and includes a headgear test station and a dial test station;
骑行加载测试单元,所述骑行加载测试单元包括车辆加载工位、皮带驱动工位、刹车动作实现工位,车辆加载工位位于检测台中心支架内部的一侧,皮带驱动工位位于检测台中心支架的底部,刹车动作实现工位位于辆加载工位上方;The riding loading test unit includes a vehicle loading station, a belt drive station, and a brake action realization station. The vehicle loading station is located on one side inside the center bracket of the testing table, and the belt drive station is located at the testing station. At the bottom of the center bracket of the table, the brake action realization station is located above the vehicle loading station;
控制单元,所述控制单元分别与物流运输单元、车把头极限转角及灵活性测试单元、骑行加载测试单元电性连接。The control unit is electrically connected with the logistics transportation unit, the handlebar head limit rotation angle and flexibility test unit, and the riding load test unit, respectively.
作为优选方案,所述举升滑动装置包括第一滑板、顶升气缸、第一水平气缸、导轨和导杆,所述顶升气缸安装于第一滑板底部且所述顶升气缸的驱动端可穿过第一滑板驱动托板,所述导杆安装于托板与第一滑板之间,所述第一滑板滑动安装于导轨上,所述导轨安装于导轨垫条上;所述第一水平气缸安装于两导轨垫条之间。As a preferred solution, the lifting and sliding device includes a first sliding plate, a lifting cylinder, a first horizontal cylinder, a guide rail and a guide rod, the lifting cylinder is installed at the bottom of the first sliding plate, and the driving end of the lifting cylinder can be Passing through the first slide plate to drive the support plate, the guide rod is installed between the support plate and the first slide plate, the first slide plate is slidably installed on the guide rail, and the guide rail is installed on the guide rail pad; the first horizontal The cylinder is installed between the two guide rail gaskets.
作为优选方案,所述车辆固定装置包括定位气缸、勾头气缸、车身限位柱、车头挡块,所述定位气缸和勾头气缸安装在托板的一侧,所述车身限位柱安装于托板的另一侧,所述车头挡块安装于上料底座的一端。As a preferred solution, the vehicle fixing device includes a positioning cylinder, a hook cylinder, a body limit post, and a head block, the positioning cylinder and the hook cylinder are installed on one side of the support plate, and the body limit post is installed on the On the other side of the pallet, the head block is installed on one end of the feeding base.
作为优选方案,所述车头测试工位包括位置调整装置和扭转装置,所述位置调整装置设有第一底座、第二底座、工位调整气缸、第二底座导轨、车把扶正气缸、凹槽垫块、测试气缸,所述第一底座固定在测试台中心支架上,所述第二底座上开设有装置腔且所述第二底座通过滑块与第二底座导轨连接,所述工位调整气缸的一端与第一底座相连,另一端与第二底座相连,所述第二底座导轨安装在第一底座的两侧,所述车把扶正气缸通过扶正气缸支架安装于检测台中心支架内部,所述车把扶正气缸头部固定有凹槽垫块,所述测试气缸安装在第二底座背部并与扭转装置相连;所述扭转装置包括扭转气缸、卡爪转轴、旋转卡爪,所述扭转气缸的一端与测试气缸相连,另一端安装有扭矩传感器,所述旋转卡爪通过卡爪转轴安装于扭转气缸的驱动端,所述旋转卡爪的扭转方向设有弹簧。As a preferred solution, the head test station includes a position adjustment device and a torsion device, and the position adjustment device is provided with a first base, a second base, a station adjustment cylinder, a second base guide rail, a handlebar centering cylinder, a groove A spacer block and a test cylinder, the first base is fixed on the central support of the test bench, a device cavity is opened on the second base, and the second base is connected with the second base guide rail through a slider, and the working position is adjusted One end of the cylinder is connected with the first base, and the other end is connected with the second base, the second base guide rail is installed on both sides of the first base, and the handlebar centering cylinder is installed inside the center support of the testing platform through the centering cylinder bracket, The head of the handlebar centering cylinder is fixed with a groove block, and the test cylinder is installed on the back of the second base and is connected with a torsion device; One end of the cylinder is connected to the test cylinder, the other end is installed with a torque sensor, the rotating claw is installed on the driving end of the torsion cylinder through the claw rotating shaft, and a spring is provided in the torsion direction of the rotating claw.
作为优选方案,所述指拨测试工位包括指拨气缸、第一伺服电机、旋转摇杆、工业相机,所述指拨气缸固定在测试台中心支架侧面,所述第一伺服电机通过电机支架安装于指拨气缸底部,所述第一伺服电机的端部安装有旋转摇杆,所述工业相机安装于第二底座的装置腔内。As a preferred solution, the dial test station includes a dial cylinder, a first servo motor, a rotary rocker, and an industrial camera. The dial cylinder is fixed on the side of the center bracket of the test bench, and the first servo motor is installed on the dial through the motor bracket. At the bottom of the cylinder, a rotating rocker is installed at the end of the first servo motor, and the industrial camera is installed in the device cavity of the second base.
作为优选方案,所述车辆加载工位包括加载气缸、滑动底座、导轨支座、转角气缸、滑动底座导轨垫条、加载气缸支架,所述导轨支座竖直安装在测测台中心支架上,两所述滑动底座导轨垫条固定在导轨支座的两端,所述滑动底座与滑动底座导轨垫条通过滑块连接,所述加载气缸支架安装在滑动底座导轨垫条上端,所述加载气缸一端与加载气缸支架固定,另一端与滑动底座上的梯形板连接,所述滑动底座底部安装有4组转角气缸。As a preferred solution, the vehicle loading station includes a loading cylinder, a sliding base, a guide rail support, a corner cylinder, a sliding base guide rail gasket, and a loading cylinder bracket, and the guide rail support is vertically installed on the central support of the measuring platform, The two sliding base guide rail gaskets are fixed on both ends of the guide rail support, the sliding base and the sliding base rail gasket are connected by a slider, the loading cylinder bracket is installed on the upper end of the sliding base rail gasket, the loading cylinder One end is fixed with the loading cylinder bracket, and the other end is connected with the trapezoidal plate on the sliding base, and 4 groups of corner cylinders are installed at the bottom of the sliding base.
作为优选方案,所述皮带驱动工位包括皮带固定底座、直线模组、皮带负载组件,所述直线模组安装于皮带固定底座上,所述皮带负载组件滑动安装于直线模组上,所述皮带负载组件包括驱动支架滑台、第二伺服电机和皮带组件,所述驱动支架滑台滑动安装于直线模组上,所述皮带负载组件滑动安装于驱动支架滑台上,所述第二伺服电机通过减速器驱动皮带组件转动,所述皮带组件包括组合皮带、皮带辊和承重辊,组合皮带安装于皮带辊和承重辊上,一侧的所述皮带辊通过轴承座安装,另一侧的所述皮带辊通过第二伺服电机驱动。As a preferred solution, the belt drive station includes a belt fixing base, a linear module, and a belt load assembly, the linear module is installed on the belt fixing base, and the belt load assembly is slidably installed on the linear module. The belt load assembly includes a drive bracket slide table, a second servo motor and a belt assembly, the drive bracket slide table is slidably installed on the linear module, the belt load assembly is slidably installed on the drive bracket slide table, and the second servo The motor drives the belt assembly to rotate through the reducer. The belt assembly includes a combined belt, a belt roller and a bearing roller. The combined belt is installed on the belt roller and the bearing roller. The belt roller on one side is installed through the bearing seat, and the belt roller on the other side The belt roller is driven by a second servo motor.
作为优选方案,所述刹车动作实现工位包括刹车顶出气缸、刹车气缸固定板、刹车卡紧块,所述刹车气缸固定板连接在测试台中心支架内部,所述刹车顶出气缸安装在刹车气缸固定板上,所述刹车卡紧块对位安装在刹车顶出气缸顶部。As a preferred solution, the brake action realization station includes a brake ejection cylinder, a brake cylinder fixing plate, and a brake clamping block, the brake cylinder fixing plate is connected inside the center bracket of the test bench, and the brake ejection cylinder is installed on the brake On the cylinder fixing plate, the brake clamping block is aligned and installed on the top of the brake ejection cylinder.
与现有技术相比,本发明的有益效果是:本发明可以满足电动滑板车大部分功能的模拟试验,避免了人员主观判断或者辅助检测装置存在的误差,结构紧凑,占地面积小;本发明的主要工位均采用自动上下料、伺服控制检测,自动化程度高,大幅度节省检测人员数量,并降低操作人员劳动强度。Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention can satisfy the simulation test of most functions of the electric scooter, avoid the subjective judgment of personnel or errors existing in the auxiliary detection device, and has a compact structure and small footprint; The main stations of the invention all adopt automatic loading and unloading, servo control detection, high degree of automation, greatly save the number of inspection personnel, and reduce the labor intensity of operators.
附图说明Description of drawings
图1是本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2是本发明物流运输单元图(去掉一侧的上料底座);Fig. 2 is the logistics transport unit diagram of the present invention (remove the feeding base on one side);
图3是本发明车把头极限转角及灵活性测试单元与骑行加载测试单元的位置关系示意图;3 is a schematic diagram of the positional relationship between the handlebar head limit angle and flexibility test unit and the riding load test unit of the present invention;
图4是本发明车头测试工位结构示意图;Fig. 4 is the structural schematic diagram of the head test station of the present invention;
图5是本发明指拨测试工位的结构示意图;Fig. 5 is the structural representation of the present invention's assignment test station;
图6是本发明车辆加载工位的结构示意图;Fig. 6 is the structural representation of the vehicle loading station of the present invention;
图7是本发明皮带驱动工位的结构示意图;Fig. 7 is the structural representation of the belt drive station of the present invention;
图8是本发明刹车动作实现工位的结构示意图。FIG. 8 is a schematic structural diagram of the braking action realization station of the present invention.
图中:In the picture:
A、举升滑动装置,B、车辆固定装置,C、车头测试工位,D、指拨测试工位,E、车辆加载工位,F、皮带驱动工位,G、刹车动作实现工位,1、第一滑板,2、顶升气缸,3、第一水平气缸,4、导轨,5、导轨垫条,6、定位气缸,7、勾头气缸,8、车身限位柱,9、车头挡块,10、托板,11、上料底座,12、导杆,13、第一底座,14、第二底座,15、工位调整气缸,16、第二底座导轨,17、车把扶正气缸,18、凹槽垫块,19、测试气缸,20、扭矩传感器,21、检测台中心支架,22、扭转气缸,23、卡爪转轴,24、旋转卡爪,25、指拨气缸,26、第一伺服电机,27、旋转摇杆,28、加载气缸,29、滑动底座,30、导轨支座,31、转角气缸,32、滑动底座导轨垫条,33加载气缸支架,34、皮带固定底座,35、直线模组,36、驱动支架滑台,37、第二伺服电机,38、皮带组件,3801、组合皮带,3802、皮带辊,3803、承重辊,3804、轴承座,39、刹车顶出气缸,40、刹车固定板,41、刹车卡紧块,42、电动滑板车。A. Lifting and sliding device, B. Vehicle fixing device, C. Front end test station, D. Dial test station, E. Vehicle loading station, F. Belt drive station, G, Brake action realization station, 1 , The first slide plate, 2, the jacking cylinder, 3, the first horizontal cylinder, 4, the guide rail, 5, the guide rail gasket, 6, the positioning cylinder, 7, the hook cylinder, 8, the body limit column, 9, the front block Block, 10, pallet, 11, feeding base, 12, guide rod, 13, first base, 14, second base, 15, station adjustment cylinder, 16, second base guide rail, 17, handlebar centering cylinder , 18, groove spacer, 19, test cylinder, 20, torque sensor, 21, center bracket of test table, 22, torsion cylinder, 23, claw shaft, 24, rotating claw, 25, dial cylinder, 26, No. 1 servo motor, 27, rotary rocker, 28, loading cylinder, 29, sliding base, 30, guide rail support, 31, corner cylinder, 32, sliding base guide rail gasket, 33 loading cylinder bracket, 34, belt fixing base, 35, linear module, 36, drive bracket slide, 37, second servo motor, 38, belt assembly, 3801, combined belt, 3802, belt roller, 3803, bearing roller, 3804, bearing seat, 39, brake ejector Cylinder, 40, brake fixing plate, 41, brake clamping block, 42, electric scooter.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that There are features, steps, operations, devices, components and/or combinations thereof.
除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本发明的范围。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the invention unless specifically stated otherwise. Meanwhile, it should be understood that, for the convenience of description, the dimensions of various parts shown in the accompanying drawings are not drawn in an actual proportional relationship. Techniques, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the authorized description. In all examples shown and discussed herein, any specific value should be construed as illustrative only and not as limiting. Accordingly, other examples of exemplary embodiments may have different values. It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further discussion in subsequent figures.
在本发明的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。In the description of the present invention, it should be understood that the orientations indicated by orientation words such as "front, rear, top, bottom, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" etc. Or the positional relationship is usually based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and these orientation words do not indicate or imply the indicated device or element unless otherwise stated. It must have a specific orientation or be constructed and operated in a specific orientation, so it cannot be construed as a limitation on the protection scope of the present invention; the orientation words "inside and outside" refer to the inside and outside relative to the outline of each component itself.
为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。For ease of description, spatially relative terms, such as "on", "over", "on the surface", "above", etc., may be used herein to describe what is shown in the figures. The spatial positional relationship of one device or feature shown to other devices or features. It should be understood that spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "over" other devices or features would then be oriented "below" or "over" the other devices or features under other devices or constructions". Thus, the exemplary term "above" can encompass both an orientation of "above" and "below." The device may also be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptions used herein interpreted accordingly.
此外,需要说明的是,使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本发明保护范围的限制。In addition, it should be noted that the use of words such as "first" and "second" to define components is only for the convenience of distinguishing corresponding components. Unless otherwise stated, the above words have no special meaning and therefore cannot be understood to limit the scope of protection of the present invention.
如图1至8所示,一种电动滑板车综合性能测试装置,包括物流运输单元、车把头极限转角及灵活性测试单元、骑行加载测试单元和控制单元H,其中,物流运输单元包括对称分布于车把头极限转角及灵活性测试单元、骑行加载测试单元两侧的上料工位和下料工位,上料工位和下料工位均包括举升滑动装置A和车辆固定装置B;车把头极限转角及灵活性测试单元安装于检测台中心支架21的上部且包括车头测试工位C、指拨测试工位D;骑行加载测试单元包括车辆加载工位E、皮带驱动工位F、刹车动作实现工位G,车辆加载工位E位于检测台中心支架21内部的一侧,皮带驱动工位F位于检测台中心支架21的底部,刹车动作实现工位G位于辆加载工位E上方;控制单元H分别与物流运输单元、车把头极限转角及灵活性测试单元、骑行加载测试单元电性连接。As shown in Figures 1 to 8, an electric scooter comprehensive performance testing device includes a logistics transport unit, a handlebar head limit angle and flexibility test unit, a riding load test unit and a control unit H, wherein the logistics transport unit includes a symmetrical Distributed on the handlebar head limit angle and flexibility test unit, the loading station and the blanking station on both sides of the riding load test unit, the loading station and the blanking station both include lifting and sliding device A and vehicle fixing device B; The handlebar head limit angle and flexibility test unit is installed on the upper part of the
在一个实施例中,举升滑动装置A位于上料底座11的开口处,举升滑动装置A包括第一滑板1、顶升气缸2、第一水平气缸3、导轨4和导杆12,顶升气缸2安装于第一滑板1底部且顶升气缸2的驱动端可穿过第一滑板1驱动托板10,使得托板10上升或者下降,在电动滑板车42未上料时,托板10处于与上料底座11水平面高度一致的位置,导杆12安装于托板10与第一滑板1之间,在托板10上升或者下降过程中起到导向左右,第一滑板1滑动安装于导轨4上,导轨4安装于导轨垫条5上;第一水平气缸3通过第一水平气缸支架安装于两导轨垫条5之间,则第一水平气缸3能够驱动第一滑板1在导轨4上往复运动,从而将电动滑板车42从上料工位移栽到检测工位。In one embodiment, the lifting and sliding device A is located at the opening of the feeding base 11 , and the lifting and sliding device A includes a first sliding plate 1 , a
在一个实施例中,车辆固定装置B包括定位气缸6、勾头气缸7、车身限位柱8、车头挡块9,定位气缸6和勾头气缸7安装在托板10的一侧,用勾头气缸7勾住电动滑板车42,保证电动滑板车42在移栽过程中位置不变,车身限位柱8安装于托板10的另一侧,通过定位气缸6和车身限位柱8可以防止电动滑板车42左右移动,车头挡块7安装于上料底座11的一端,其中上料底座11中间为平面结构,两侧为坡形结构,则电动滑板车42从上料底座11运动经过托板10,在前车轮碰到车头挡块9停止运动,并通过顶升气缸2、导杆12、第一水平气缸3的组合运动将电动滑板车42抬起运送到检测工位,完成电动滑板车42从上料工位至检测工位的移栽。In one embodiment, the vehicle fixing device B includes a
在一个实施例中,车头测试工位C包括位置调整装置和扭转装置,位置调整装置设有第一底座13、第二底座14、工位调整气缸15、第二底座导轨16、车把扶正气缸17、凹槽垫块18、测试气缸19,第一底座13固定在测试台中心支架21上,第二底座14上开设有装置腔;第二底座14通过滑块与第二底座导轨16连接,从而调整扭转装置的前后位置,工位调整气缸15的一端与第一底座13相连,另一端与第二底座14相连,具体的,第一底座13的尾部安装有空心梯形支架,工位调整气缸15安装于空心梯形支架上,第二底座导轨16安装在第一底座14的两侧,车把扶正气缸17通过扶正气缸支架安装于检测台中心支架21内部,车把扶正气缸17头部固定有凹槽垫块18,则当电动滑板车42经过车头加载工位E后,车把扶正气缸17伸出,凹槽垫块18和车把手接触使其达到水平状态,避免车把头的转角位置不确定;测试气缸19安装在第二底座14背部并与扭转装置相连,则工位调整气缸15推动第二底座14滑动,从而带动测试气缸19运动,进而带动扭转装置运动;扭转装置包括扭转气缸22、卡爪转轴23、旋转卡爪24,扭转气缸22的一端与测试气缸19相连,另一端安装有扭矩传感器20,旋转卡爪24通过卡爪转轴23安装于扭转气缸22的驱动端,旋转卡爪24的扭转方向设有弹簧,保证在不受力的情况下保证初始位置;则通过扭转气缸35与卡爪转轴23,从而使得旋转卡爪24进行转动,并通过扭矩传感器36的信号反馈来得到车把转动的极限位置,完成极限转角和灵活性的测试;此外,第二底座14的装置腔内设有视觉系统,可以判断仪表盘是否合格,加减档跑合和刹车情况是否合格,并及时存档。In one embodiment, the head test station C includes a position adjustment device and a torsion device. The position adjustment device is provided with a
在一个实施例中,指拨测试工位D包括指拨气缸25、第一伺服电机26、旋转摇杆27、工业相机,指拨气缸25固定在测试台中心支架21侧面,第一伺服电机26通过电机支架安装于指拨气缸25底部,第一伺服电机26的端部安装有旋转摇杆27,则第一伺服电机26带动旋转摇杆27旋转,从而完成对车辆档位的切换,工业相机安装于第二底座14的装置腔内,可以对显示屏进行反馈。In one embodiment, the dial test station D includes a
在一个实施例中,车辆加载工位E包括加载气缸28、滑动底座29、导轨支座30、转角气缸31、滑动底座导轨垫条32、加载气缸支架33,导轨支座30竖直安装在测测台中心支架21上,两滑动底座导轨垫条32固定在导轨支座30的两端,滑动底座29与滑动底座导轨垫条32通过滑块连接,加载气缸支架33安装在滑动底座导轨垫条32上端,加载气缸28一端与加载气缸支架33固定,另一端与滑动底座29上的梯形板连接,滑动底座29底部安装有4组转角气缸31,转角气缸31的驱动端安装有锁紧块,则锁紧块卡在电动滑板车42的滑动板底部,可以对车辆电池架进行锁紧,固定车辆主体定位,实现测试工况的切换。In one embodiment, the vehicle loading station E includes a
在一个实施例中,皮带驱动工位F有两组,设置在测试台中心支架21皮带驱动工位F包括皮带固定底座34、直线模组35、皮带负载组件,直线模组35安装于皮带固定底座34上,皮带负载组件滑动安装于直线模组35上,则通过直线模组35来调节皮带负载组件的位置来适应不同电动滑板车42的大小;皮带负载组件包括驱动支架滑台36、第二伺服电机37和皮带组件38,驱动支架滑台36滑动安装于直线模组35上,皮带负载组件37滑动安装于驱动支架滑台36上,第二伺服电机37通过减速器驱动皮带组件38转动,皮带组件38包括组合皮带3801、皮带辊3802和承重辊3803,其中,组合皮带3801为平面皮带和带有凸起的皮带交替组合而成,以模拟不同路况对车辆的运行影响;组合皮带3801安装于皮带辊3802和承重辊3803上,其中,承重辊3803用以承受车辆的模拟加载力;一侧的皮带辊3802通过轴承座3804安装,另一侧的皮带辊3802通过第二伺服电机37驱动,则第二伺服电机37采用直接转矩控制,通过改变其电机转速来进行跑合测试和刹车动作测试的切换;此外,皮带驱动工位F配合指拨测试工位D的不同档位改变,可实现骑行过程的加/减速测试。In one embodiment, there are two groups of belt drive stations F, which are arranged on the
在一个实施例中,刹车动作实现工位G包括刹车顶出气缸39、刹车气缸固定板40、刹车卡紧块41,刹车气缸固定板40连接在测试台中心支架21内部,刹车顶出气缸39安装在刹车气缸固定板40上,刹车卡紧块41对位安装在刹车顶出气缸39顶部,工作时,刹车顶出气缸39伸出,刹车卡紧块41与刹车把手接触,皮带驱动工位F的第二伺服电机37采取直接转矩控制通过控制器调节参数带动组合皮带3801对车辆驱动轮产生反向负载扭矩,可以对刹车性能进行测试,并将测试参数实时上传上位控制器。In one embodiment, the braking action realization station G includes a
具体的工作过程如下:The specific working process is as follows:
(1)待测试的电动滑板车42经过上料底座11一面的斜坡到达平面,车头碰到车头挡块9停止运动,此时电动滑板车42的滑板部分位于托板10上,车身限位柱8与定位气缸6可以防止电动滑板车42左右移动,然后通过顶升气缸2、导杆12、第一水平气缸3的组合运动将电动滑板车42抬起并运送到检测工位,完成电动滑板车42从上料工位至检测工位的移栽;(1) The
(2)当电动滑板车42通过物料运输单元的上料工位移栽到检测工位后,4组转角气缸31头部旋转90°,对车辆电池架进行夹持保证车辆的主体定位,举升滑动装置A下降,回到上料工位,测试气缸19压下滑动底座29,将车轮与皮带负载组件37接触,防止车辆发生移动;(2) When the
(3)车把头极限转角及灵活性测试:当电动滑板车42经过车头加载工位E后,车把扶正气缸17伸出,凹槽垫块18和车把手接触使其达到水平状态,避免车把头的转角位置不确定;通过扭转气缸35与卡爪转轴23,从而使得旋转卡爪24进行转动,并通过扭矩传感器36的信号反馈来得到车把转动的极限位置,完成极限转角和灵活性的测试,通过第一伺服电机26带动旋转摇杆27旋转,从而完成对车辆档位的切换;(3) Handlebar head limit angle and flexibility test: When the
(4)骑行加载测试:通过组合皮带3801中的平面和凸起,以模拟不同路况对车辆的运行影响,通过直线模组35来调节皮带负载组件的位置来适应不同电动滑板车42的大小,第二伺服电机37驱动皮带负载组件,第二伺服电机37采用直接转矩控制,通过改变其电机转速来进行跑合测试和刹车动作测试的切换;此外,皮带驱动工位F配合指拨测试工位D的不同档位改变,可实现骑行过程的加/减速测试;最后,刹车顶出气缸39伸出,刹车卡紧块41与刹车把手接触,皮带驱动工位F的第二伺服电机37采取直接转矩控制通过控制器调节参数带动组合皮带3801对车辆驱动轮产生反向负载扭矩,可以对刹车性能进行测试,并将测试参数实时上传上位控制器。(4) Cycling loading test: By combining the planes and protrusions in the
(5)测试完成后,通过第一水平气缸3将电动滑板车42输送至下料工位的下料底座上,然后通过顶升气缸2、导杆12配合,将电动滑板车42降下,最后从下料底座上卸载下去。(5) After the test is completed, the
以上为本发明较佳的实施方式,本发明所属领域的技术人员还能够对上述实施方式进行变更和修改,因此,本发明并不局限于上述的具体实施方式,凡是本领域技术人员在本发明的基础上所作的任何显而易见的改进、替换或变型均属于本发明的保护范围。The above are preferred embodiments of the present invention. Those skilled in the art can also make changes and modifications to the above-mentioned embodiments. Therefore, the present invention is not limited to the above-mentioned specific embodiments. Any obvious improvement, substitution or modification made on the basis of the invention belongs to the protection scope of the present invention.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115524136A (en) * | 2022-07-21 | 2022-12-27 | 无锡翼友智能科技有限公司 | A floating finger mechanism |
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| CN115524136A (en) * | 2022-07-21 | 2022-12-27 | 无锡翼友智能科技有限公司 | A floating finger mechanism |
| CN115524136B (en) * | 2022-07-21 | 2025-08-12 | 无锡翼友智能科技有限公司 | Floating finger-shifting mechanism |
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| CN114295392B (en) | 2024-10-29 |
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