CN114290086A - An elevator rotary processing fixing device with four-dimensional processing effect - Google Patents
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Abstract
本发明公开了一种具有四维加工效果的吊卡旋转加工固定装置,包括旋转机构,其特征在于,所述旋转机构的上部旋转连接有旋转圆盘,所述旋转圆盘的上部卡入设置有支撑托盘,所述支撑托盘的内侧设置有与旋转圆盘相配合的荡摆机构,所述支撑托盘的外侧设置有与荡摆机构相配合的旋摆组件。本发明通过支撑托盘将旋转圆盘与荡摆机构相结合的设计,简化了结构和安装的过程,再利用旋转机构和旋摆组件,使吊卡或卡瓦工件能够自动实现360度和180度的旋转加工,实现了自动化控制的多角度且全方位的加工,有效的降低了操作难度,同时又有效地节约了生产时间,达到了四维加工中心的效果,大幅度地提升了加工效率,保证了吊卡或卡瓦的加工质量。
The invention discloses an elevator rotary processing fixing device with four-dimensional processing effect, comprising a rotating mechanism, characterized in that a rotating disk is rotatably connected to the upper part of the rotating mechanism, and the upper part of the rotating disk is clamped and provided with a rotating disk. A support tray is provided on the inner side of the support tray with a swing mechanism matched with the rotating disc, and a swing component matched with the swing mechanism is provided on the outside of the support tray. The invention simplifies the structure and the installation process through the design of combining the rotating disc and the swing mechanism through the support tray, and then utilizes the rotating mechanism and the swing assembly, so that the elevator or slip workpiece can automatically realize 360 degrees and 180 degrees. It realizes automatic control of multi-angle and all-round processing, effectively reduces the difficulty of operation, and at the same time effectively saves production time, achieves the effect of a four-dimensional machining center, greatly improves the processing efficiency, and guarantees Improve the processing quality of elevators or slips.
Description
技术领域technical field
本发明属于石油钻井机械设备加工技术领域,具体涉及一种具有四维加工效果的吊卡旋转加工固定装置。The invention belongs to the technical field of oil drilling machinery and equipment processing, in particular to an elevator rotary processing fixing device with four-dimensional processing effect.
背景技术Background technique
通常,石油钻井机械设备有很多种类,尤其是吊卡或卡瓦,在吊卡或卡瓦加工过程中,会涉及到对吊卡或卡瓦进行铣面、钻孔等加工工序,而传统的加工工序都是通过人工加工而成,劳动强度大,效率低且加工质量较差。Usually, there are many types of oil drilling machinery and equipment, especially elevators or slips. During the processing of elevators or slips, it will involve milling and drilling of elevators or slips. The processing procedures are all made by manual processing, which is labor-intensive, low in efficiency and poor in processing quality.
目前已有通过加工装置来对吊卡或卡瓦进行加工,加工效率有了大幅度的提升,由于吊卡或卡瓦需要在不同角度不同方向进行加工,故一般的加工装置并不能满足全方位的加工工序,极易出现加工死角,从而影响到吊卡或卡瓦的加工质量。At present, elevators or slips have been processed by processing devices, and the processing efficiency has been greatly improved. Since elevators or slips need to be processed at different angles and directions, general processing devices cannot meet the requirements of all directions. It is very easy to have dead corners in the processing process, which will affect the processing quality of elevators or slips.
现阶段已有全方位的加工装置进行加工,虽能解决加工死角的问题,但此类全方位的加工装置的结构较复杂,生产成本也较高,安装过程较繁杂,操作难度也较大。如中国专利文献公告CN112643389A,公开日2021年04月13日,公开了一种双轴加工的全方位数控立式加工中心,文中提出“包括底座,所述底座顶部两端的一侧对称设置有滑轨A,所述底座顶部远离滑轨A的一侧设置有旋转台,所述底座顶部远离旋转台一侧的中间位置处设置有伺服电机B,所述伺服电机B的输出端设置有外螺纹杆C,所述外螺纹杆C的外侧套设有与其相互适配的内螺纹套管B,所述内螺纹套管B的顶部设置有支撑板A,所述支撑板A底部的两端对称设置有滑块A,所述滑块A与滑轨A相互配合。”此现有技术的加工中心是通过旋转台、旋转电机、齿轮A和齿轮B的相互配合,来带动支撑架进行360度的转动,此种转动也只针对卧式铣刀和立式铣刀的位置进行转换,不能对加工工件进行同步旋转,无法实现工件的四维加工效果。为此,需要一种新的技术方案来解决上述技术问题。At this stage, there are all-round processing devices for processing, although the problem of processing dead ends can be solved, but the structure of such all-round processing devices is relatively complex, the production cost is also high, the installation process is more complicated, and the operation is also difficult. For example, Chinese Patent Literature Announcement CN112643389A, published on April 13, 2021, discloses an omnidirectional CNC vertical machining center for dual-axis machining. Rail A, the side of the top of the base away from the slide rail A is provided with a rotary table, the middle position of the top of the base away from the side of the rotary table is provided with a servo motor B, and the output end of the servo motor B is provided with an external thread Rod C, the outer side of the externally threaded rod C is sleeved with an internally threaded sleeve B that is compatible with it, the top of the internal threaded sleeve B is provided with a support plate A, and the bottom ends of the support plate A are symmetrical A slider A is provided, and the slider A and the slide rail A cooperate with each other." The machining center of the prior art drives the support frame to rotate 360 degrees through the mutual cooperation of the rotary table, the rotary motor, the gear A and the gear B. This kind of rotation only converts the positions of the horizontal milling cutter and the vertical milling cutter, and cannot rotate the workpiece synchronously, and cannot realize the four-dimensional machining effect of the workpiece. Therefore, a new technical solution is required to solve the above technical problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种具有四维加工效果的吊卡旋转加工固定装置,以解决上述背景技术中提出的现阶段旋转加工固定装置,结构复杂,生产成本高,安装过程繁杂,操作难度大,不能对加工工件进行同步旋转的问题。The purpose of the present invention is to provide a rotary machining fixture for elevators with four-dimensional machining effect, so as to solve the problem of the present rotary machining fixture proposed in the above-mentioned background technology, which is complicated in structure, high in production cost, complicated in installation process, and difficult in operation. The problem that the workpiece cannot be rotated synchronously.
为实现上述目的,本发明提供如下技术方案:一种具有四维加工效果的吊卡旋转加工固定装置,包括旋转机构,其特征在于,所述旋转机构的上部旋转连接有旋转圆盘,所述旋转圆盘的上部卡入设置有支撑托盘,所述支撑托盘的内侧设置有与旋转圆盘相配合的荡摆机构,所述支撑托盘的外侧设置有与荡摆机构相配合的旋摆组件。In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: an elevator rotary processing fixing device with four-dimensional processing effect, comprising a rotating mechanism, characterized in that the upper part of the rotating mechanism is rotatably connected with a rotating disc, and the rotating The upper part of the disc is clipped with a support tray, the inner side of the support tray is provided with a swing mechanism matched with the rotating disc, and the outer side of the support tray is provided with a swing component matched with the swing mechanism.
进一步的,所述荡摆机构的底部设置有荡摆座,所述荡摆座的两端各垂直设置有一个与支撑托盘相配合的连接旋摆板,两个所述连接旋摆板的顶部各贯穿设置有一个螺栓,两个所述螺栓分别固定设置在支撑托盘的上端两侧,所述支撑托盘和连接旋摆板上均设置有若干个角度定位孔。Further, the bottom of the swing mechanism is provided with a swing seat, and two ends of the swing seat are vertically provided with a connecting swing plate matched with the support tray, and the tops of the two connecting swing plates are vertically arranged. A bolt is provided through each, and the two bolts are respectively fixed on both sides of the upper end of the support tray, and a plurality of angle positioning holes are provided on the support tray and the connecting swing plate.
进一步的,所述荡摆座上设置有工件固定机构,所述工件固定机构的中部设置有工件,所述工件的一侧两端各设置有一个限位块,所述工件的另一侧两端各设置有一个与限位块相配合的压紧组件A。Further, the swing seat is provided with a workpiece fixing mechanism, the middle of the workpiece fixing mechanism is provided with a workpiece, one side and two ends of the workpiece are each provided with a limit block, and the other side of the workpiece is provided with a limit block. Each end is provided with a pressing component A matched with the limit block.
进一步的,所述旋摆组件包括用于带动连接旋摆板旋摆的传动半齿轮,所述传动半齿轮的下端啮合连接有传动轴齿轮A,所述传动轴齿轮A通过支撑架旋转连接有电机A。Further, the swing pendulum assembly includes a transmission half-gear for driving and connecting the swing plate to swing, the lower end of the transmission half-gear is meshed and connected with a transmission shaft gear A, and the transmission shaft gear A is rotatably connected with a support frame. motor A.
进一步的,所述传动半齿轮的一侧上端通过螺栓与连接旋摆板旋摆连接,所述传动半齿轮的另一侧设置有与传动半齿轮相配合的压紧组件B。Further, the upper end of one side of the transmission half-gear is swivel-connected to the connecting swing plate through bolts, and the other side of the transmission half-gear is provided with a pressing component B matched with the transmission half-gear.
进一步的,所述支撑托盘和连接旋摆板上均设置有若干个角度定位孔,所述支撑托盘通过卡槽与旋转圆盘卡入式连接。Further, a plurality of angular positioning holes are provided on both the support tray and the connecting swing plate, and the support tray is connected with the rotating disc in a snap-fit manner through a card slot.
进一步的,所述旋转圆盘的两侧各设置有一个用于固定旋转圆盘旋转角度的压紧组件C。Further, each of the two sides of the rotating disk is provided with a pressing component C for fixing the rotation angle of the rotating disk.
进一步的,所述旋转机构包括用于带动旋转圆盘旋转的传动齿轮,所述传动齿轮的一侧啮合连接有传动轴齿轮B,所述传动轴齿轮B通过底座旋转连接有电机B,所述底座固定设置在固定盘上,所述固定盘的两端各设置有一个用于固定压紧组件C的支撑座。Further, the rotating mechanism includes a transmission gear for driving the rotating disc to rotate, one side of the transmission gear is meshed with a transmission shaft gear B, and the transmission shaft gear B is rotatably connected to a motor B through the base, and the The base is fixedly arranged on a fixed plate, and two ends of the fixed plate are each provided with a support seat for fixing the pressing component C.
进一步的,所述传动齿轮的中部通过轴承与旋转圆盘旋转连接,所述传动齿轮的底部通过支座固定设置在固定盘上。Further, the middle part of the transmission gear is rotatably connected to the rotating disk through a bearing, and the bottom of the transmission gear is fixedly arranged on the fixed disk through a support.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1.本发明通过支撑托盘将旋转圆盘与荡摆机构相结合的设计,有效地简化了结构,同时也有效地简化了安装的过程,再利用旋转机构和旋摆组件,使旋转圆盘能够自动实现360度的旋转,同时也使荡摆机构带动吊卡或卡瓦工件实现180度的旋转,从而使旋转加工装置能够实现自动化控制的多角度且全方位的加工,有效的降低了操作难度,同时又有效地节约了生产时间,达到了四维加工中心的效果,大幅度地提升了加工效率,保证了吊卡或卡瓦的加工质量。1. The present invention effectively simplifies the structure and the installation process through the design of combining the rotating disc and the swinging mechanism through the support tray, and then uses the rotating mechanism and the swinging assembly to enable the rotating disc to Automatically realize 360-degree rotation, and also enable the swing mechanism to drive the elevator or slip workpiece to achieve 180-degree rotation, so that the rotary processing device can realize automatic control of multi-angle and all-round processing, effectively reducing the difficulty of operation. At the same time, it effectively saves the production time, achieves the effect of a four-dimensional machining center, greatly improves the processing efficiency, and ensures the processing quality of the elevator or slip.
2.本发明利用齿轮传动间隙小的原理,使旋转圆盘和荡摆座能够平稳地进行转动,有效地提升了转动地稳定度,再利用电机A和电机B分别控制传动半齿轮和传动齿轮的旋转角度,无需手动就能控制旋转圆盘和连接旋摆板进行转动,有效地提升了加工效率,保证了吊卡或卡瓦的加工质量。2. The present invention utilizes the principle of small gear transmission gap, so that the rotating disc and the swing seat can rotate smoothly, effectively improving the stability of the rotation, and then use the motor A and the motor B to control the transmission half-gear and the transmission gear respectively. It can control the rotating disc and the connecting swing plate to rotate without manual operation, which effectively improves the processing efficiency and ensures the processing quality of the elevator or slip.
3.本发明采用压紧组件B和压紧组件C分别与传动半齿轮和旋转圆盘配合设置,再通过压紧组件A及限位块的配合设置,使工件在多角度旋转下能够牢牢固定在荡摆座上,有效地提升了工件加工的稳定性和精准度。3. The present invention adopts the pressing component B and the pressing component C to cooperate with the transmission half-gear and the rotating disc respectively, and then through the cooperative setting of the pressing component A and the limit block, the workpiece can be firmly set under multi-angle rotation. It is fixed on the swing seat, which effectively improves the stability and precision of workpiece processing.
4.本发明通过螺栓将荡摆座悬挂设置在支撑托盘的内侧,再利用传动半齿轮与传动轴齿轮A啮合的设置,使工件能够在XZ、YZ的两个面做旋转加工,从而使工件能够满足除底面外的其他加工面做一次性加工,无需装卸工件,保证了工件的加工精度,节约了装卸、调整、对刀的时间。4. In the present invention, the swing seat is suspended on the inner side of the support tray by bolts, and then the transmission half-gear is meshed with the transmission shaft gear A, so that the workpiece can be rotated on the two surfaces of XZ and YZ, so that the workpiece can be rotated. It can meet the one-time processing of other processing surfaces except the bottom surface, without loading and unloading the workpiece, which ensures the processing accuracy of the workpiece and saves the time for loading and unloading, adjustment and tool setting.
附图说明Description of drawings
图1为本发明的整体正面结构示意图;Fig. 1 is the overall front structure schematic diagram of the present invention;
图2为本发明的整体背面结构示意图;Fig. 2 is the overall rear structure schematic diagram of the present invention;
图3为图2中A区域放大结构示意图;Fig. 3 is the enlarged structural schematic diagram of A region in Fig. 2;
图4为图3中B区域放大结构示意图;Fig. 4 is the enlarged structural schematic diagram of B region in Fig. 3;
图5为图4中C区域平面结构示意图。FIG. 5 is a schematic diagram of the plane structure of the C region in FIG. 4 .
其中:1、旋转机构;101、传动齿轮;2、旋转圆盘;3、支撑托盘;4、荡摆机构;5、旋摆组件;501、传动半齿轮;6、传动轴齿轮A;7、支撑架;8、电机A;9、荡摆座;10、连接旋摆板;11、螺栓;12、压紧组件B;121、液压气缸B;122、固定块A;13、工件;14、限位块;15、压紧组件A;151、液压气缸C;152、固定块B;16、卡槽;17、压紧组件C;171、液压气缸A;172、圆盘爪;18、轴承;19、支座;20、固定盘;21、支撑座;22、传动轴齿轮B;23、底座;24、电机B;25、角度定位孔;26、支架。Among them: 1. Rotating mechanism; 101. Transmission gear; 2. Rotating disc; 3. Supporting tray; 4. Swing mechanism; 5. Swing assembly; 501. Transmission half-gear; 6. Transmission shaft gear A; 7. Support frame; 8. Motor A; 9. Swing seat; 10. Connecting swing plate; 11. Bolt; 12. Pressing assembly B; 121. Hydraulic cylinder B; 122. Fixed block A; 13. Workpiece; 14. Limit block; 15, pressing component A; 151, hydraulic cylinder C; 152, fixing block B; 16, card slot; 17, pressing component C; 171, hydraulic cylinder A; 172, disc claw; 18, bearing ; 19, the support; 20, the fixed plate; 21, the support seat; 22, the transmission shaft gear B; 23, the base; 24, the motor B; 25, the angle positioning hole; 26, the bracket.
具体实施方式Detailed ways
以下实施例用来进一步说明本发明的内容,并不限制本发明的应用。The following examples are used to further illustrate the content of the present invention, but do not limit the application of the present invention.
如图1-图2所示,一种具有四维加工效果的吊卡旋转加工固定装置,包括旋转机构1,旋转机构1的上部旋转连接有用于360度旋转的旋转圆盘2,旋转圆盘2的上部卡入设置有用于固定的支撑托盘3,支撑托盘3的内侧设置有用于180度旋转的荡摆机构4,荡摆机构4通过支撑托盘3与旋转圆盘2配合设置,支撑托盘3的外侧设置有用于控制荡摆机构4转动的旋摆组件5,旋摆组件5通过支撑托盘3与荡摆机构4配合设置。As shown in Figures 1-2, an elevator rotary processing fixture with four-dimensional processing effect includes a
如图3-图4所示,旋摆组件5包括用于带动荡摆机构4旋摆的传动半齿轮501,传动半齿轮501的下端啮合连接有用于带动传动半齿轮501转动的传动轴齿轮A6,传动轴齿轮A6通过支撑架7旋转连接有用于控制传动轴齿轮A6转动的电机A8,支撑架7固定设置在支撑托盘3的一端;As shown in FIG. 3-FIG. 4 , the
荡摆机构4的底部设置有用于固定加工工件的荡摆座9,荡摆座9的两端各垂直设置有一个用于悬挂荡摆座9至支撑托盘3的连接旋摆板10,两个连接旋摆板10的顶部各贯穿设置有一个螺栓11,两个螺栓11分别固定设置在支撑托盘3的上端两侧,支撑托盘3和连接旋摆板10上均设置有若干个角度定位孔25;The bottom of the swing mechanism 4 is provided with a
传动半齿轮501的一侧上端通过螺栓11与连接旋摆板10旋摆连接,传动半齿轮501的另一侧设置有用于固定传动半齿轮501角度的压紧组件B12。The upper end of one side of the transmission half-
如图4-图5所示,荡摆座9上设置有工件固定机构,工件固定机构的中部设置有工件13,工件13的一侧两端各设置有一个用于限定工件13固定位置的限位块14,工件13的另一侧两端各设置有一个用于固定工件13位置的压紧组件A15。As shown in FIGS. 4 to 5 , the
如图3所示,支撑托盘3通过卡槽16与旋转圆盘2卡入式连接,旋转圆盘2的两侧各设置有一个用于固定旋转圆盘2旋转角度的压紧组件C17。As shown in FIG. 3 , the
如图1所示,旋转机构1包括用于带动旋转圆盘2旋转的传动齿轮101,传动齿轮101的中部通过轴承18与旋转圆盘2旋转连接,传动齿轮101的底部通过支座19固定设置在固定盘20上,固定盘20的两端各设置有一个用于固定压紧组件C17的支撑座21;As shown in FIG. 1 , the
传动齿轮101的一侧啮合连接有用于带动传动齿轮101转动的传动轴齿轮B22,传动轴齿轮B22通过底座23旋转连接有用于控制传动轴齿轮B22转动的电机B24,底座23固定设置在固定盘20上。One side of the
在工件13旋转加工时,如图1-图5示意,将工件13整体安装在荡摆座9上,使工件13悬挂在支撑托盘3的内侧。具体地:先将传动轴齿轮B22通过底座23固定在固定盘20上,再将电机B24固定在底座23的一端,使电机B24与传动轴齿轮B22转动连接,而后将传动齿轮101通过支座19固定在固定盘20的中部,使传动齿轮101与传动轴齿轮B22啮合连接,再在传动齿轮101的中部通过轴承18与旋转圆盘2旋转连接,即完成旋转圆盘2的安装;且在固定盘20的两端各固定一个支撑座21,在两个支撑座21上各固定一个压紧组件C17,压紧组件C17包括液压气缸A171和圆盘爪172,圆盘爪172通过液压气缸A171与旋转圆盘2接触锁紧连接;然后通过卡槽16将支撑托盘3卡入固定在旋转圆盘2的上部,即完成支撑托盘3的安装;再通过螺栓11及将荡摆座9悬挂在支撑托盘3的内侧,即完成荡摆座9的安装;而后在支撑托盘3的上端外侧通过螺栓11固定传动半齿轮501,使传动半齿轮501能够与连接旋摆板10活动连接,传动半齿轮501的底部啮合连接传动轴齿轮A6,传动轴齿轮A6固定设置在支撑架7上,在支撑架7的一端固定电机A8,使电机A8与传动轴齿轮A6转动连接,再在支撑架7的旁侧固定有支架26,在支架26固定上压紧组件B12,压紧组件B12包括液压气缸B121和固定块A122,固定块A122通过液压气缸B121与传动半齿轮501接触锁紧连接,即完成传动半齿轮501的安装;然后通过限位块14及压紧组件A15将工件13固定在荡摆座9上,压紧组件A15包括液压气缸C151和固定块B152,固定块B152通过液压气缸C151与工件13接触锁紧连接,即完成工件13的固定安装,从而实现对工件13进行全方位的旋转加工。When the
本发明的工作原理及使用过程:如图1-图5示意,当需要加工工件13的XY面时,操作人员开启电机B24,此时传动轴齿轮B22跟随电机B24进行转动,使得传动齿轮101随传动轴齿轮B22转动而转动,从而带动旋转圆盘2转动,由于工件13固定在荡摆座9,荡摆座9固定在支撑托盘3的内侧,而支撑托盘3又固定在旋转圆盘2上,故工件13在旋转圆盘2的转动下而跟随做360度转动,从而实现对工件13的XY面进行360度的旋转加工;The working principle and use process of the present invention: as shown in Figures 1-5, when the XY plane of the
当需要加工工件13的XZ、YZ面时,操作人员开启电机A8,此时传动轴齿轮A6跟随电机A8进行转动,使得传动半齿轮501随传动轴齿轮A6转动而摆动,从而带动连接旋摆板10摆动,由于工件13固定在荡摆座9,荡摆座9两端与连接旋摆板10连接,故工件13会在连接旋摆板10的摆动下而跟随做180度摆动,从而实现对工件13的XZ、YZ面进行180度的旋转加工,使工件13能够满足除底面外的其他加工面做一次性加工,无需装卸工件,保证了工件13的加工精度,节约了装卸、调整、对刀的时间。When the XZ and YZ surfaces of the
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