CN114287239B - Prickly ash pole separation collection device - Google Patents
Prickly ash pole separation collection device Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于花椒加工设备技术领域,具体涉及一种花椒杆分离收集装置。The invention belongs to the technical field of pepper processing equipment, and in particular relates to a device for separating and collecting pepper stems.
背景技术Background technique
花椒(学名:Zanthoxylum bungeanum Maxim.)是芸香科、花椒属落叶小乔木。花椒具有可去除各种肉类的腥气,促进唾液分泌,增加食欲,使血管扩张,从而起到降低血压等作用,深受人们的喜爱。Zanthoxylum bungeanum (scientific name: Zanthoxylum bungeanum Maxim.) is a small deciduous tree belonging to Rutaceae and Zanthoxylum genus. Zanthoxylum bungeanum can remove the fishy smell of various meats, promote saliva secretion, increase appetite, dilate blood vessels, thereby lowering blood pressure, etc., and is deeply loved by people.
带枝条的花椒干燥后,需要进行花椒的枝杆分离,以及将枝杆上的树叶等杂质去除,以便于收获花椒果。现有技术中,通常采用人工分离的方式,分离后需要对花椒和枝杆进行分别处理,如此导致分离效率不高。现有技术中,还会以破碎花椒杆的方式进行分离,但是,枝杆粉碎后与花椒混合在一起,同时花椒也会造成大量的破坏,导致花椒的质量降低,因此,提出一种花椒杆分离装置,以提高花椒杆的分离效率,并降低花椒的破碎。After the Zanthoxylum bungeanum with branches is dried, it is necessary to separate the branches of the Zanthoxylum bungeanum and remove impurities such as leaves on the branches, so that the Zanthoxylum bungeanum fruit can be harvested. In the prior art, the method of manual separation is usually adopted, and after separation, the Chinese prickly ash and the branches need to be treated separately, which leads to low separation efficiency. In the prior art, it is also separated by crushing the pepper stems. However, the crushed branches are mixed with the peppercorns. At the same time, the peppercorns will also cause a lot of damage, resulting in a reduction in the quality of the peppercorns. Therefore, a kind of pepper stems is proposed. Separation device to improve the separation efficiency of pepper stems and reduce the breakage of pepper.
发明内容Contents of the invention
本发明旨在解决现有技术中存在的技术问题,提供一种花椒杆分离收集装置,以对花椒杆进行分离工作,提高花椒与枝杆分离的效率。The invention aims to solve the technical problems existing in the prior art, and provides a device for separating and collecting pepper stems to separate pepper stems and improve the separation efficiency of pepper and branches.
为达到上述目的,本发明采用如下技术方案:花椒杆分离收集装置,包括分离部件、收集部件和驱动部件;分离部件包括由大直径段、中直径段和小直径段构成的分离桶,分离桶的侧壁上均固定有若干呈螺旋布置的叶片,中直径段上开有若干分离孔;收集部件包括安装座,安装座上开有用于支撑分离桶的支撑槽和位于中直径段下方的收集腔,收集腔内的上部收集机构,收集腔的底部开有出料口;驱动部件用于驱动分离桶和收集机构。In order to achieve the above object, the present invention adopts the following technical solutions: the pepper bar separation and collection device includes a separation part, a collection part and a driving part; There are a number of spirally arranged blades fixed on the side walls, and a number of separation holes are opened on the middle diameter section; the collection part includes a mounting seat, and a support groove for supporting the separation barrel is opened on the installation seat. Cavity, the upper collection mechanism in the collection chamber, the bottom of the collection chamber has a discharge port; the driving part is used to drive the separation barrel and the collection mechanism.
上述技术方案中,(1)本方案中,通过驱动部件以驱动分离桶转动,在转动过程中通过呈螺旋布置的叶片对花椒杆进行运输,当花椒杆运输至中直径段时,花椒伸入至分离孔内,一方面中直径段与支撑槽,支撑槽的侧壁将花椒刮下,使得花椒与枝杆脱离,如此,利用刮的方式,对枝杆的破坏较小,同时将花椒刮下,也降低了对花椒的碾压,进而降低了花椒破碎的几率,另一方面在收集机构的作用下将花椒刮下,如此,双重作用对花椒与枝杆进行分离,提高花椒与枝杆的分离效率,同时,降低花椒破碎的几率。In the above-mentioned technical solutions, (1) in this solution, the separation barrel is driven to rotate through the driving parts, and the pepper stems are transported through the spirally arranged blades during the rotation process. When the pepper stems are transported to the middle diameter section, the peppercorns extend into To the separation hole, on the one hand, the middle diameter section and the support groove, the side wall of the support groove will scrape the peppercorns, so that the peppercorns will be separated from the branches. In this way, the damage to the branches is less by scraping, and at the same time, the peppercorns will be scraped It also reduces the crushing of the peppercorns, thereby reducing the probability of crushing the peppercorns. On the other hand, the peppercorns are scraped off under the action of the collection mechanism. In this way, the double function separates the peppercorns from the branches, improving the quality of the peppercorns and branches. The separation efficiency is high, and at the same time, the probability of pepper breakage is reduced.
(2)本方案中,刮下的花椒掉落至收集腔内以进行花椒收集,并且通过出料口排出。(2) In this scheme, the scraped peppercorns fall into the collection chamber for peppercorn collection, and are discharged through the discharge port.
在本发明的一种优选实施方式中,驱动部件包括至少两个电机,两个电机位于安装座的两侧,电机的输出轴上同轴固定有主齿轮,主齿轮啮合有用于驱动分离桶的从齿轮。In a preferred embodiment of the present invention, the driving part includes at least two motors, the two motors are located on both sides of the mounting base, the output shaft of the motor is coaxially fixed with a main gear, and the main gear is engaged with a gear for driving the separation bucket. from gears.
有益效果:本方案中,电机带动主齿轮转动,主齿轮带动从齿轮转动,从齿轮驱动分离桶转动,分离桶与安装座相对运动,以达到刮下花椒的目的。Beneficial effects: In this solution, the motor drives the main gear to rotate, the main gear drives the slave gear to rotate, the slave gear drives the separation barrel to rotate, and the separation barrel and the mounting seat move relatively to achieve the purpose of scraping off the peppercorns.
在本发明的一种优选实施方式中,收集机构包括转轴和固定在转轴上的收集刀,转轴与任意一个电机的输出轴同轴固定连接。In a preferred embodiment of the present invention, the collecting mechanism includes a rotating shaft and a collecting knife fixed on the rotating shaft, and the rotating shaft is coaxially and fixedly connected with the output shaft of any one motor.
有益效果:本方案中,在电机工作时,电机带动转轴转动,转轴带动收集刀转动,收集刀间歇性地与中直径段相贴,以达到将花椒刮下的目的,如此同步驱动转轴和分离桶,减少其他驱动部件的设计,节约设备成本。Beneficial effects: In this solution, when the motor is working, the motor drives the rotating shaft to rotate, and the rotating shaft drives the collecting knife to rotate, and the collecting knife is intermittently attached to the middle diameter section to achieve the purpose of scraping off the peppercorns, so that the rotating shaft is synchronously driven and separated barrel, reducing the design of other drive components and saving equipment costs.
在本发明的一种优选实施方式中,收集刀上开有若干凹槽,任意一个凹槽与出料口对齐,凹槽内竖向滑动配合有推动块,推动块与收集刀之间安装有推动件。In a preferred embodiment of the present invention, there are several grooves on the collecting knife, any one of the grooves is aligned with the discharge port, and a push block is vertically slid in the groove, and a push block is installed between the push block and the collecting knife. push piece.
有益效果:当凹槽朝向下方时,在重力的作用下,推动块朝向收集腔内的花椒运动,以推动花椒从出料口排出,提高花椒排放的效率。由于其中一个凹槽与出料口对齐,则推动块会挤压出料口内的花椒,以避免花椒发生堵塞。Beneficial effect: when the groove faces downward, under the action of gravity, the pushing block moves toward the peppercorns in the collecting cavity, so as to push the peppercorns to be discharged from the discharge port, thereby improving the discharge efficiency of peppercorns. Since one of the grooves is aligned with the outlet, the pushing block will squeeze the peppercorns in the outlet to avoid blockage of the peppercorns.
在本发明的一种优选实施方式中,凹槽内固定有用于对推动块限位的限位块。In a preferred embodiment of the present invention, a limiting block for limiting the pushing block is fixed in the groove.
有益效果:通过限位块以避免推动块从凹槽内滑出。Beneficial effect: the push block is prevented from slipping out of the groove by the limit block.
在本发明的另一种优选实施方式中,还包括支撑部,电机安装于支撑部上,支撑部上固定有用于支撑分离桶的支撑板。In another preferred embodiment of the present invention, it further includes a support part, on which the motor is installed, and a support plate for supporting the separation bucket is fixed on the support part.
有益效果:通过支撑板对分离桶整体进行支撑,以提高对分离桶支撑的稳定性。Beneficial effect: the whole separation barrel is supported by the support plate, so as to improve the support stability of the separation barrel.
在本发明的另一种优选实施方式中,大直径段和小直径段上均开有减轻孔。In another preferred embodiment of the present invention, both the large-diameter section and the small-diameter section are provided with lightening holes.
有益效果:减轻孔以减轻分离桶整体的重量,并减小电机动能的消耗。Beneficial effect: the holes are lightened to lighten the overall weight of the separating barrel, and the kinetic energy consumption of the motor is reduced.
在本发明的另一种优选实施方式中,中直径段内安装有横向板和竖向板,竖向板的两侧均开有滑槽和与滑槽竖向连接的竖向轴,竖向轴与竖向板之间设置有弹性件,竖向轴上固定有挤压板。In another preferred embodiment of the present invention, a horizontal plate and a vertical plate are installed in the middle diameter section, and both sides of the vertical plate are provided with a chute and a vertical shaft vertically connected with the chute, and the vertical An elastic member is arranged between the shaft and the vertical plate, and an extrusion plate is fixed on the vertical shaft.
有益效果:本方案中,挤压板位于竖向轴的下部时,挤压板对花椒进行挤压,以尽量保证花椒伸出分离孔,挤压板位于竖向板的上方时,挤压板收束且靠近横向轴,以将花椒杆进行推动分离,降低花椒杆堆积的几率。Beneficial effects: In this scheme, when the extrusion plate is located at the lower part of the vertical axis, the extrusion plate squeezes the pepper to ensure that the pepper sticks out of the separation hole as far as possible; when the extrusion plate is located above the vertical plate, the extrusion plate Condensed and close to the horizontal axis to push and separate the pepper stalks to reduce the chance of prickly ash stalks piling up.
在本发明的另一种优选实施方式中,横向板上的两侧均开有气腔,气腔内滑动连接有配重块,气腔连通有进气单向阀,外部气体通过进气单向阀进入至气腔内,气腔连通有出气单向阀,气腔内的气体通过出气单向阀排出。In another preferred embodiment of the present invention, air cavities are opened on both sides of the transverse plate, a counterweight is slidably connected to the air cavity, the air cavity is connected with an air intake check valve, and the external air passes through the air intake check valve. The directional valve enters into the air chamber, and the air chamber is connected with an air outlet one-way valve, and the gas in the air chamber is discharged through the air outlet one-way valve.
有益效果:本方案中,配重块位于横向板的上部时,配重块向下滑动,以使得气腔产生吸力且通过进气单向阀吸入气体,配重块位于横版的下部时,配重块向下运动且产生挤压作用,气体通过出气单向阀排出气体,气体吹向花椒和花椒叶,降低花椒叶堵塞分离孔的几率,并且尽量保证花椒通过分离孔。Beneficial effects: In this solution, when the counterweight is located on the upper part of the horizontal plate, the counterweight slides downward so that the air cavity generates suction and the gas is inhaled through the intake check valve; when the counterweight is located on the lower part of the horizontal plate, The counterweight moves downward and produces a squeezing effect. The gas is discharged through the air outlet one-way valve, and the gas is blown to the pepper and pepper leaves, reducing the probability of pepper leaves blocking the separation hole, and ensuring that the pepper passes through the separation hole as much as possible.
在本发明的另一种优选实施方式中,挤压板由弹性材料制成。In another preferred embodiment of the invention, the extrusion plate is made of elastic material.
有益效果:与硬质材料相比,通过弹性材料可以降低对花椒的破碎几率。Beneficial effect: compared with the hard material, the chance of breaking the peppercorns can be reduced by the elastic material.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and comprehensible from the description of the embodiments in conjunction with the following drawings, wherein:
图1是本申请实施例一的花椒杆分离收集装置的侧视图。Fig. 1 is a side view of the device for separating and collecting pepper stalks according to Embodiment 1 of the present application.
图2是本申请实施例一的花椒杆分离收集装置的左视图。Fig. 2 is a left view of the device for separating and collecting pepper stalks according to Embodiment 1 of the present application.
图3是本申请实施例二的花椒杆分离收集装置的左视图。Fig. 3 is a left view of the device for separating and collecting pepper stalks according to the second embodiment of the present application.
说明书附图中的附图标记包括:安装座11、小直径段12、安装槽121、从齿轮122、中直径段13、分离孔131、大直径段14、叶片141、电机21、支撑部22、支撑板23、主齿轮24、转轴31、收集腔32、出料口33、收集刀34、推动件35、推动块36、限位块37、竖向板51、滑槽、挤压板53、竖向轴54、弹性件55、横向板61、气腔62、配重块63、进气单向阀64、出气单向阀65。The reference signs in the accompanying drawings of the description include:
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“竖向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "vertical", "upper", "lower", "front", "rear", "left", "right", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplified descriptions, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the invention.
在本发明的描述中,除非另有规定和限定,需要说明的是,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,也可以通过中间媒介间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the description of the present invention, unless otherwise specified and limited, it should be noted that the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be mechanical connection or electrical connection, or two The internal communication of each element may be directly connected or indirectly connected through an intermediary. Those skilled in the art can understand the specific meanings of the above terms according to specific situations.
实施例一Embodiment one
本发明提供了一种花椒杆分离收集装置,如附图1和附图2所示,包括分离部件、收集部件和驱动部件。The present invention provides a device for separating and collecting pepper stalks, as shown in accompanying drawings 1 and 2, comprising a separating part, a collecting part and a driving part.
本实施例中,分离部件包括从左至右依次由大直径段14、中直径段13和小直径段12构成的分离桶,分离桶的直径从左至右依次减小。大直径段14和小直径段12上均开有若干减轻孔,以及大直径段14和小直径段12上开有呈环形的安装槽121,中直径段13上开有若干分离孔131。In this embodiment, the separation component includes a separation bucket composed of a large-
收集部件包括安装座11和开设于安装座11上的支撑槽,支撑槽用于支撑分离桶整体,安装座11上开有位于中直径段13下方的收集腔32,收集腔32内转动连接有转轴31和固定在转轴31上的收集刀34,安装座11上开有位于收集腔32下方的出料口33,收集腔32的底部朝向出料口33倾斜且出料口33与收集腔32连通。本实施例中,收集刀34与中直径段13相抵,收集刀34上开有若干凹槽,其中一个凹槽与出料口33对齐,凹槽内竖向滑动配合有推动块36,推动块36与收集刀34之间固定有推动件35,推动件35为弹簧,推动块36的上方设置有焊接固定在推动块36上方的限位块37。The collection part includes a
本实施例中,驱动部件包括至少两个电机21,两个电机21分别螺栓固定在安装座11的两侧,以左侧的电机21为例,电机21的输出轴上同轴固定有主齿轮24,主齿轮24啮合有从齿轮122,从齿轮122螺栓固定在安装槽121内且从齿轮122与分离桶同轴。左侧电机21的输出轴与转轴31同轴螺栓固定连接。本实施例中主齿轮24与从齿轮122具有一定的齿数比,例如:主齿轮24与从齿轮122的齿数比为1:10。In this embodiment, the driving part includes at least two motors 21, and the two motors 21 are bolted to both sides of the mounting
还包括支撑部22和固定在支撑部22上的支撑板23,支撑板23用于固定电机21,支撑板23与分离桶相抵,且用于支撑分离桶。It also includes a
具体实施过程如下:The specific implementation process is as follows:
本实施例中,将花椒杆(带有花椒的枝杆)从大直径段14送入,此时启动电机21,电机21通过主齿轮24和从齿轮122带动分离桶转动,呈螺旋布置的叶片141将花椒杆从大直径段14传送至小直径段12。In the present embodiment, the Chinese prickly ash bar (branch bar with Chinese prickly ash) is sent in from the large-
花椒杆进入中直径段13时,花椒伸入至分离孔131内,一方面花椒与安装座11相对运动,支撑槽的侧壁将花椒刮下,另一方面电机21驱动转轴31转动,转轴31带动收集刀34与中直径段13相抵(由于主齿轮24与从齿轮122具有一定的齿数比,转轴31和分离桶非同步转动)在相对转动的作用力下,以将花椒刮下,如此两个方面将花椒刮下,如此对花椒和枝杆进行分离,从枝杆分离的花椒掉落至收集腔32内,并从出料口33排出。收集刀34在转动过程中,当收集刀34朝向中直径段13时,推动块36挤压推动件35收缩在凹槽内,当收集刀34朝向出料口33时,在重力作用以及推动件35的推动作用下,以将花椒从出料口33推出。由于其中一个凹槽对准出料口33,该凹槽内的推动块36会朝向出料口33运动以推动出料口33的花椒,降低花椒在出料口33堆积的几率。When the Zanthoxylum bark enters the
实施例二:Embodiment two:
实施例二与实施例一的不同之处在于,如附图3所示,中直径段13内设置有螺栓固定在中直径段13上的竖向板51和螺栓固定在竖向板51上的横向板61,横向板61未与中直径段13的侧壁相抵。The difference between the second embodiment and the first embodiment is that, as shown in Figure 3 , the
本实施例中,竖向板51的两侧均开有滑槽,滑槽内竖向滑动连接有竖向轴54,竖向轴54与滑槽之间固定有弹性件55,弹性件55为弹簧,竖向轴54上固定有呈弧形的挤压板53,挤压板54上开有条形滑槽,竖向轴上开有与条形滑槽竖向滑动配合的条形块,挤压板53由弹性材料制成。In this embodiment, both sides of the
本实施例中,横向板61的两侧均开有气腔62,气腔62内滑动配合有配重块63,气腔62均连通有出气单向阀65,出气单向阀65与横向板61螺钉固定连接,气腔62均连通有进气单向阀64,进气单向阀64与横向板61螺钉固定连接。In this embodiment,
具体实施过程如下:The specific implementation process is as follows:
花椒枝杆位于中直径段13内时,中直径段13转动时也带动竖向板51和横向板61同步转动形成搅拌,以避免花椒枝杆堆积。在转动过程中,当挤压板53位于中直径段13上部时,在挤压板53重力的作用下挤压弹簧,以使得挤压板53靠近横向板61,当挤压板53位于中直径段13下部时,在挤压板53重力的作用下,挤压板53向下滑动以对花椒枝杆挤压,以尽量使得花椒枝杆上的花椒伸入至分离孔131内,以尽量保证花椒能被支撑槽和收集刀34刮下。When the peppercorns are located in the
本实施例中,当配重块63位于中直径段13的上部时,配重块63向下滑动且靠近横向板61,配重块63向下滑动以使得气腔62产生一定的吸力且通过进气单向阀64吸入气体,当配重块63位于中直径段13的下部时,配重块63向下滑动且配重块63会挤压气腔62内的气体,气体通过出气单向阀65吹向花椒,以使得花椒能够通过分离孔131,同时气体也会吹动花椒叶,以避免花椒叶将分离孔131堵塞。In this embodiment, when the
在本说明书的描述中,参考术语“优选的实施方式”、“一个实施例”、“一些实施例”、“示例”、“具体示例”或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "preferred embodiment", "one embodiment", "some embodiments", "examples", "specific examples" or "some examples" etc. mean that the embodiments are combined A specific feature, structure, material, or characteristic described by or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the invention is defined by the claims and their equivalents.
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Effective date of registration: 20250213 Address after: No. 3-1 Gaowu Road, Baisha Town, Jiangjin District, Chongqing City, 402260 Patentee after: Chongqing Dalsi Machinery Manufacturing Co.,Ltd. Country or region after: China Address before: 402260 plot d8-01 / 02, Baisha Industrial Park, Jiangjin District, Chongqing Patentee before: Chongqing Jiaoda mechanical equipment Co.,Ltd. Country or region before: China |