CN114284094B - Novel electrical engineering distribution switch processing device - Google Patents
Novel electrical engineering distribution switch processing device Download PDFInfo
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Abstract
本发明属于电力设备技术领域,具体涉及一种新型电气工程配电开关加工装置,包括底板,底板上固定安装有支撑柱,支撑柱上固定安装有水平的工作台,工作台中部固定安装有底座限位机构,工作台上围绕底座限位机构均匀安装有四个面板调节机构,移动台底部安装有导向杆,工作台下表面转动安装有竖直柱,竖直柱上安装有导向盘,导向盘上开设有斜槽;导向盘外圆周面上固定安装有外齿圈,底板上安装有驱动电机,驱动电机上安装有驱动齿轮。本发明保证了将面板下压到底座上的过程中,卡扣均能进入底座内侧,避免了对卡扣造成损伤;本发明保证了螺钉能够准确安装到开关底座和面板上。
The present invention belongs to the technical field of electric power equipment, and specifically relates to a new type of electrical engineering power distribution switch processing device, including a bottom plate, a support column fixedly installed on the bottom plate, a horizontal workbench fixedly installed on the support column, a base limiting mechanism fixedly installed in the middle of the workbench, four panel adjustment mechanisms evenly installed on the workbench around the base limiting mechanism, a guide rod installed at the bottom of the moving table, a vertical column rotatably installed on the lower surface of the workbench, a guide plate installed on the vertical column, and an inclined groove opened on the guide plate; an outer gear ring is fixedly installed on the outer circumference of the guide plate, a drive motor is installed on the bottom plate, and a drive gear is installed on the drive motor. The present invention ensures that in the process of pressing the panel down onto the base, the buckles can enter the inner side of the base to avoid damage to the buckles; the present invention ensures that the screws can be accurately installed on the switch base and the panel.
Description
技术领域Technical Field
本发明属于电力设备技术领域,具体涉及一种新型电气工程配电开关加工装置。The invention belongs to the technical field of electric power equipment, and in particular relates to a novel electrical engineering power distribution switch processing device.
背景技术Background Art
配电开关是用来控制电力设备运行的开关,是电气工程中常见的一种元件。配电开关包括底座、面板以及安装在面板上的拨杆,面板边缘处安装有卡扣与底座配合的卡扣,面板与底座之间还装配有螺钉。目前在对配电开关进行安装时,操作人员一手持底座,另一手持面板,然后将面板上的卡扣插入底座内,最后通过螺钉将底座和面板固定连接,这种方式在实际操作时存在以下的问题:(1)人工难以保证面板上的卡扣均能准确插入底座内部,容易出现个别卡扣插入底座外部的情况,影响加工效率的同时也有可能损伤卡扣;(2)人工对螺钉进行安装时,难以保证螺钉的轴线始终与面板螺孔以及底座螺孔的轴线重合,容易出现螺钉安装偏差的情况,对配电开关的质量造成不利影响。A distribution switch is a switch used to control the operation of electrical equipment and is a common component in electrical engineering. The distribution switch includes a base, a panel, and a lever installed on the panel. A clip that matches the base is installed on the edge of the panel, and screws are installed between the panel and the base. At present, when installing a distribution switch, the operator holds the base in one hand and the panel in the other hand, then inserts the clip on the panel into the base, and finally fixes the base and the panel with screws. This method has the following problems in actual operation: (1) It is difficult to manually ensure that the clips on the panel can be accurately inserted into the base, and it is easy for individual clips to be inserted into the outside of the base, which affects the processing efficiency and may also damage the clip; (2) When manually installing the screws, it is difficult to ensure that the axis of the screw always coincides with the axis of the panel screw hole and the base screw hole, and it is easy for the screw installation to deviate, which has an adverse effect on the quality of the distribution switch.
发明内容Summary of the invention
为解决上述技术问题,本发明采用如下技术方案:一种新型电气工程配电开关加工装置,包括底板,底板上固定安装有支撑柱,支撑柱上固定安装有水平的工作台,工作台中部固定安装有底座限位机构,工作台上围绕底座限位机构均匀安装有四个面板调节机构。In order to solve the above technical problems, the present invention adopts the following technical solutions: a new type of electrical engineering distribution switch processing device, including a base plate, a support column is fixedly installed on the base plate, a horizontal workbench is fixedly installed on the support column, a base limiting mechanism is fixedly installed in the middle of the workbench, and four panel adjustment mechanisms are evenly installed on the workbench around the base limiting mechanism.
面板调节机构包括水平滑动安装在工作台上的移动台,移动台顶面竖直滑动安装有升降台,升降台侧壁上固定安装有水平的升降板,移动台侧壁上对应升降板的位置安装有水平的固定板,升降板与固定板之间安装有竖直的支撑弹簧;升降台顶部固定安装有水平的导向套,导向套上水平滑动安装有贯穿导向套的推板,推板上表面竖直固定安装有施压板,导向套上对应施压板的位置竖直固定安装有承压板,施压板与承压板之间固定安装有水平的复位弹簧;推板外端固定安装有水平的导向辊,移动台外侧面固定安装有支架,支架上固定安装有安装板,安装板朝向导向辊的表面固定安装有导向块,导向块的纵截面为水滴形且导向块与导向辊相贴合。The panel adjustment mechanism includes a moving platform horizontally slidably installed on the workbench, a lifting platform is vertically slidably installed on the top surface of the moving platform, a horizontal lifting plate is fixedly installed on the side wall of the lifting platform, a horizontal fixed plate is installed at a position corresponding to the lifting plate on the side wall of the moving platform, and a vertical supporting spring is installed between the lifting plate and the fixed plate; a horizontal guide sleeve is fixedly installed on the top of the lifting platform, a push plate that penetrates the guide sleeve is horizontally slidably installed on the guide sleeve, a pressure plate is vertically fixedly installed on the upper surface of the push plate, a pressure plate is vertically fixedly installed on the guide sleeve at a position corresponding to the pressure plate, and a horizontal reset spring is fixedly installed between the pressure plate and the pressure plate; a horizontal guide roller is fixedly installed on the outer end of the push plate, a bracket is fixedly installed on the outer side of the moving platform, a mounting plate is fixedly installed on the bracket, a guide block is fixedly installed on the surface of the mounting plate facing the guide roller, and the longitudinal section of the guide block is teardrop-shaped and the guide block fits the guide roller.
移动台底部贯穿工作台且固定安装有导向杆,工作台下表面中部转动安装有竖直柱,竖直柱上固定安装有水平的导向盘,导向盘上开设有与导向杆配合的斜槽;导向盘外圆周面上固定安装有外齿圈,底板上固定安装有驱动电机,驱动电机的输出轴上固定安装有与外齿圈相啮合的驱动齿轮。The bottom of the movable platform passes through the workbench and is fixedly installed with a guide rod. A vertical column is rotatably installed in the middle of the lower surface of the workbench. A horizontal guide plate is fixedly installed on the vertical column. The guide plate is provided with an oblique groove that cooperates with the guide rod; an outer gear ring is fixedly installed on the outer circumferential surface of the guide plate, a driving motor is fixedly installed on the bottom plate, and a driving gear meshing with the outer gear ring is fixedly installed on the output shaft of the driving motor.
作为本发明的一种优选技术方案,移动台底面转动安装有与工作台滚动配合的滚轮。As a preferred technical solution of the present invention, a roller that rolls with the workbench is rotatably mounted on the bottom surface of the movable table.
作为本发明的一种优选技术方案,所述推板内端面上下边缘处均为圆角。As a preferred technical solution of the present invention, the upper and lower edges of the inner end surface of the push plate are both rounded.
作为本发明的一种优选技术方案,相邻两个面板调节机构之间安装有同步机构,同步机构包括水平的L形套管,L形套管两端均滑动安装有水平的滑动杆,滑动杆外端固定连接在升降台上。As a preferred technical solution of the present invention, a synchronization mechanism is installed between two adjacent panel adjustment mechanisms, and the synchronization mechanism includes a horizontal L-shaped sleeve, and horizontal sliding rods are slidably installed at both ends of the L-shaped sleeve, and the outer end of the sliding rod is fixedly connected to the lifting platform.
作为本发明的一种优选技术方案,底座限位机构包括固定安装在工作台上表面的固定块,固定块朝向每个面板调节机构的侧壁均固定安装有水平的限位块,限位块外端面为弧形面。As a preferred technical solution of the present invention, the base limiting mechanism includes a fixed block fixedly installed on the upper surface of the workbench, and a horizontal limiting block is fixedly installed on the side wall of the fixed block facing each panel adjustment mechanism, and the outer end surface of the limiting block is an arc surface.
作为本发明的一种优选技术方案,所述底板上安装有下压机构,下压机构包括竖直固定安装在底板上的液压缸,液压缸的伸缩段顶端固定安装有水平条,水平条端部与底座限位机构位置对应且固定安装有连接架,连接架底端固定安装有水平的水平框,水平框固定安装有若干个压块。As a preferred technical solution of the present invention, a pressing mechanism is installed on the base plate, and the pressing mechanism includes a hydraulic cylinder vertically fixedly installed on the base plate, a horizontal bar is fixedly installed on the top of the telescopic section of the hydraulic cylinder, the end of the horizontal bar corresponds to the position of the base limiting mechanism and is fixedly installed with a connecting frame, a horizontal frame is fixedly installed at the bottom end of the connecting frame, and a number of pressing blocks are fixedly installed on the horizontal frame.
作为本发明的一种优选技术方案,所述压块上竖直开设有贯穿压块的圆槽,压块上表面竖直固定安装有与圆槽位置对应的限位圆筒,圆槽与限位圆筒内径大小相同。As a preferred technical solution of the present invention, a circular groove penetrating the pressing block is vertically opened on the pressing block, and a limiting cylinder corresponding to the position of the circular groove is vertically fixedly installed on the upper surface of the pressing block, and the inner diameter of the circular groove is the same as that of the limiting cylinder.
作为本发明的一种优选技术方案,所述压块底面围绕圆槽均匀安装有滚珠。As a preferred technical solution of the present invention, balls are evenly installed around the circular groove on the bottom surface of the pressing block.
作为本发明的一种优选技术方案,所述水平条上表面固定安装有竖直的固定轴,固定轴上套设有水平板,水平板沿固定轴上下滑动且水平板可以自由转动;水平板上竖直固定安装有与压块数量相等的定位杆,定位杆底面为半球面,定位杆直径与所述圆槽内径大小相同。As a preferred technical solution of the present invention, a vertical fixed shaft is fixedly installed on the upper surface of the horizontal bar, a horizontal plate is sleeved on the fixed shaft, the horizontal plate slides up and down along the fixed shaft and can rotate freely; a number of positioning rods equal to the number of pressure blocks are vertically fixedly installed on the horizontal plate, the bottom surface of the positioning rod is a hemispherical surface, and the diameter of the positioning rod is the same as the inner diameter of the circular groove.
作为本发明的一种优选技术方案,所述固定轴上固定安装有水平杆,水平杆端部固定安装有L型的挡板。As a preferred technical solution of the present invention, a horizontal rod is fixedly installed on the fixed shaft, and an L-shaped baffle is fixedly installed on the end of the horizontal rod.
本发明至少具有如下有益效果:(1)本发明通过底座限位机构对配电开关的底座进行水平方向的限位,通过面板调节机构中的推板水平推动配电开关面板上的卡扣,使得卡扣产生微量的弯曲形变,从而使得各个卡扣的底端均能处于开关底座上方的区域,从而保证了将开关面板下压到开关底座上的过程中,卡扣均能进入开关底座内侧,避免了对卡扣造成损伤。The present invention has at least the following beneficial effects: (1) The present invention limits the base of the distribution switch in the horizontal direction through the base limiting mechanism, and pushes the buckles on the distribution switch panel horizontally through the push plate in the panel adjustment mechanism, so that the buckles produce a slight bending deformation, so that the bottom end of each buckle can be in the area above the switch base, thereby ensuring that when the switch panel is pressed down onto the switch base, the buckles can enter the inner side of the switch base, avoiding damage to the buckles.
(2)本发明通过底座限位机构对开关底座进行定位,通过面板调节机构对开关面板的安装过程进行辅助调节,使得开关面板能够与开关底座精确对接,并通过定位杆对开关底座和开关面板上的螺孔进行定位,确保二者轴线处于重合状态;在进行螺钉安装时,通过限位圆筒对螺钉头部进行限位,保证了螺钉安装时轴线不发生偏移,从而保证了螺钉能够准确安装到开关底座和面板上,保证了配电开关的质量。(2) The present invention positions the switch base through a base limiting mechanism, and assists in adjusting the installation process of the switch panel through a panel adjusting mechanism, so that the switch panel can be accurately docked with the switch base, and the screw holes on the switch base and the switch panel are positioned through a positioning rod to ensure that the axes of the two are in a coincident state; when installing the screws, the screw heads are limited by a limiting cylinder to ensure that the axes are not offset during the installation of the screws, thereby ensuring that the screws can be accurately installed on the switch base and the panel, thereby ensuring the quality of the distribution switch.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和实施例对本发明进一步说明。The present invention is further described below in conjunction with the accompanying drawings and embodiments.
图1为本发明实施例中新型电气工程配电开关加工装置的第一立体结构示意图。FIG. 1 is a first three-dimensional structural schematic diagram of a novel electrical engineering power distribution switch processing device in an embodiment of the present invention.
图2为图1中A处的放大示意图。FIG. 2 is an enlarged schematic diagram of point A in FIG. 1 .
图3为图1中B处的放大示意图。FIG. 3 is an enlarged schematic diagram of point B in FIG. 1 .
图4为本发明实施例中新型电气工程配电开关加工装置的第二立体结构示意图。FIG. 4 is a second three-dimensional structural schematic diagram of the novel electrical engineering power distribution switch processing device in an embodiment of the present invention.
图5为图4中C处的放大示意图。FIG. 5 is an enlarged schematic diagram of point C in FIG. 4 .
图6为图4中D处的放大示意图。FIG. 6 is an enlarged schematic diagram of point D in FIG. 4 .
图7为本发明实施例中新型电气工程配电开关加工装置的侧视图。FIG. 7 is a side view of a novel electrical engineering power distribution switch processing device in an embodiment of the present invention.
图8为本发明实施例中配电开关的内部结构示意图。FIG. 8 is a schematic diagram of the internal structure of a power distribution switch in an embodiment of the present invention.
图中:1、底板;2、支撑柱;3、工作台;4、底座限位机构;401、固定块;402、限位块;5、面板调节机构;501、移动台;502、升降台;503、升降板;504、固定板;505、支撑弹簧;506、导向套;507、推板;508、施压板;509、承压板;510、复位弹簧;511、导向辊;512、支架;513、安装板;514、导向块;515、导向杆;516、滚轮;6、竖直柱;7、导向盘;701、斜槽;8、外齿圈;9、驱动电机;10、驱动齿轮;11、同步机构;111、L形套管;112、滑动杆;12、下压机构;121、液压缸;122、水平条;123、连接架;124、水平框;125、压块;126、圆槽;127、限位圆筒;128、滚珠;129、固定轴;1210、水平板;1211、定位杆;1212、水平杆;1213、挡板;13a、开关底座;13b、面板;13c、卡扣;13d、螺钉。In the figure: 1, bottom plate; 2, support column; 3, workbench; 4, base limit mechanism; 401, fixed block; 402, limit block; 5, panel adjustment mechanism; 501, moving platform; 502, lifting platform; 503, lifting plate; 504, fixed plate; 505, support spring; 506, guide sleeve; 507, push plate; 508, pressure plate; 509, pressure plate; 510, return spring; 511, guide roller; 512, bracket; 513, mounting plate; 514, guide block; 515, guide rod; 516, roller; 6, vertical column; 7, guide plate; 7 01. inclined groove; 8. outer gear ring; 9. driving motor; 10. driving gear; 11. synchronization mechanism; 111. L-shaped sleeve; 112. sliding rod; 12. pressing mechanism; 121. hydraulic cylinder; 122. horizontal bar; 123. connecting frame; 124. horizontal frame; 125. pressing block; 126. circular groove; 127. limiting cylinder; 128. ball bearing; 129. fixed shaft; 1210. horizontal plate; 1211. positioning rod; 1212. horizontal rod; 1213. baffle; 13a. switch base; 13b. panel; 13c. buckle; 13d. screw.
具体实施方式DETAILED DESCRIPTION
以下结合附图对本发明的实施例进行详细说明,但是本发明可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention are described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.
图8所示为电气工程配电开关的内部结构示意图;如图1和图3所示,本实施例提供了一种新型电气工程配电开关加工装置,包括底板1,底板1上固定安装有支撑柱2,支撑柱2上固定安装有水平的工作台3,工作台3中部固定安装有底座限位机构4,工作台3上围绕底座限位机构4均匀安装有四个面板调节机构5。Figure 8 is a schematic diagram of the internal structure of an electrical engineering distribution switch; as shown in Figures 1 and 3, this embodiment provides a new type of electrical engineering distribution switch processing device, including a base plate 1, a support column 2 is fixedly installed on the base plate 1, a horizontal workbench 3 is fixedly installed on the support column 2, a base limiting mechanism 4 is fixedly installed in the middle of the workbench 3, and four panel adjustment mechanisms 5 are evenly installed on the workbench 3 around the base limiting mechanism 4.
如图3所示,底座限位机构4包括固定安装在工作台3上表面的固定块401,固定块401朝向每个面板调节机构5的侧壁均固定安装有水平的限位块402,限位块402外端面为弧面;将开关底座13a放置在工作台3上,通过限位块402对开关底座13a进行限位,避免开关底座13a水平移动。As shown in Figure 3, the base limiting mechanism 4 includes a fixed block 401 fixedly installed on the upper surface of the workbench 3, and the fixed block 401 is fixedly installed with a horizontal limiting block 402 on the side wall facing each panel adjustment mechanism 5, and the outer end surface of the limiting block 402 is an arc surface; the switch base 13a is placed on the workbench 3, and the switch base 13a is limited by the limiting block 402 to prevent the switch base 13a from moving horizontally.
如图1和图5所示,面板调节机构5包括水平滑动安装在工作台3上的移动台501,移动台501底面转动安装有与工作台3上表面滚动配合的滚轮516,移动台501顶面竖直滑动安装有升降台502,升降台502侧壁上固定安装有水平的升降板503,移动台501侧壁上对应升降板503的位置安装有水平的固定板504,升降板503与固定板504之间安装有竖直的支撑弹簧505;升降台502顶部固定安装有水平的导向套506,导向套506上水平滑动安装有贯穿导向套506的推板507,推板507内端面上下边缘处均为圆角,推板507上表面竖直固定安装有施压板508,导向套506上对应施压板508的位置竖直固定安装有承压板509,施压板508与承压板509之间固定安装有水平的复位弹簧510;推板507外端固定安装有水平的导向辊511,移动台501外侧面固定安装有支架512,支架512上固定安装有安装板513,安装板513朝向导向辊511的表面固定安装有导向块514,导向块514的纵截面为水滴形且导向块514与导向辊511相贴合。As shown in Figures 1 and 5, the panel adjustment mechanism 5 includes a moving platform 501 horizontally slidably mounted on the workbench 3, a roller 516 rotatably mounted on the bottom surface of the moving platform 501 and rollingly matched with the upper surface of the workbench 3, a lifting platform 502 vertically slidably mounted on the top surface of the moving platform 501, a horizontal lifting plate 503 fixedly mounted on the side wall of the lifting platform 502, a horizontal fixed plate 504 mounted on the side wall of the moving platform 501 at a position corresponding to the lifting plate 503, and a vertical support spring 505 mounted between the lifting plate 503 and the fixed plate 504; a horizontal guide sleeve 506 is fixedly mounted on the top of the lifting platform 502, and a push plate 506 penetrating the guide sleeve 506 is horizontally slidably mounted on the guide sleeve 506 07, the upper and lower edges of the inner end surface of the push plate 507 are both rounded, a pressure plate 508 is vertically fixedly installed on the upper surface of the push plate 507, a pressure plate 509 is vertically fixedly installed on the guide sleeve 506 at the position corresponding to the pressure plate 508, and a horizontal return spring 510 is fixedly installed between the pressure plate 508 and the pressure plate 509; a horizontal guide roller 511 is fixedly installed on the outer end of the push plate 507, a bracket 512 is fixedly installed on the outer side of the moving platform 501, a mounting plate 513 is fixedly installed on the bracket 512, and a guide block 514 is fixedly installed on the surface of the mounting plate 513 facing the guide roller 511, and the longitudinal section of the guide block 514 is a teardrop shape and the guide block 514 fits the guide roller 511.
如图4所示,移动台501底部贯穿工作台3且固定安装有导向杆515,工作台3下表面中部转动安装有竖直柱6,竖直柱6上固定安装有水平的导向盘7,导向盘7上开设有与导向杆515配合的斜槽701;导向盘7外圆周面上固定安装有外齿圈8,底板1上固定安装有驱动电机9,驱动电机9的输出轴上固定安装有与外齿圈8相啮合的驱动齿轮10。As shown in Figure 4, the bottom of the movable platform 501 passes through the workbench 3 and is fixedly installed with a guide rod 515. A vertical column 6 is rotatably installed in the middle of the lower surface of the workbench 3. A horizontal guide plate 7 is fixedly installed on the vertical column 6. The guide plate 7 is provided with an inclined groove 701 that cooperates with the guide rod 515; an outer gear ring 8 is fixedly installed on the outer circumferential surface of the guide plate 7, a driving motor 9 is fixedly installed on the base plate 1, and a driving gear 10 meshing with the outer gear ring 8 is fixedly installed on the output shaft of the driving motor 9.
固定好开关底座13a后,通过驱动电机9带动驱动齿轮10转动,从而带动外齿圈8和导向盘7转动,导向盘7上的斜槽701与导向杆515产生相互作用力,使得导向杆515带动面板调节机构5整体水平移动,直至面板调节机构5到达预定的工作位置,随后人工将面板13b放置到各个面板调节机构5之间的位置,面板13b底面与推板507上表面相贴合;在此状态下向下按压面板13b,面板13b带动推板507、导向套506、升降台502、施压板508、承压板509、复位弹簧510和导向辊511整体向下移动,导向辊511在导向块514的导向作用下带动推板507朝向卡扣13c水平移动,推板507与卡扣13c相贴合后推动卡扣13c微微弯曲,从而使得卡扣13c底端处于开关底座13a内侧上方的位置;随着面板13b继续向下移动,卡扣13c最终伸入开关底座13a内,推板507被夹在开关底座13a和面板13b之间,在此状态下,通过驱动电机9带动驱动齿轮10反向转动,从而带动外齿圈8和导向盘7反向转动,导向盘7上的斜槽701与导向杆515产生相互作用力,使得导向杆515带动面板调节机构5整体反向水平移动,直至推板507从开关底座13a和面板13b之间脱离,失去推板507推力后的卡扣13c在复位过程中与开关底座13a内壁相贴合,最后继续向下按压面板13b,直至面板13b底面与开关底座13a顶面相贴合,卡扣13c卡入开关底座13a内的相应位置。After the switch base 13a is fixed, the driving gear 10 is driven to rotate by the driving motor 9, thereby driving the outer gear ring 8 and the guide plate 7 to rotate, and the inclined groove 701 on the guide plate 7 generates an interaction force with the guide rod 515, so that the guide rod 515 drives the panel adjustment mechanism 5 to move horizontally as a whole until the panel adjustment mechanism 5 reaches the predetermined working position, and then the panel 13b is manually placed at a position between each panel adjustment mechanism 5, and the bottom surface of the panel 13b is in contact with the upper surface of the push plate 507; in this state, the panel 13b is pressed downward, and the panel 13b drives the push plate 507, the guide sleeve 506, the lifting platform 502, the pressure plate 508, the pressure plate 509, the return spring 510 and the guide roller 511 to move downward as a whole, and the guide roller 511 drives the push plate 507 to move horizontally toward the buckle 13c under the guiding action of the guide block 514, and the push plate 507 is in contact with the buckle 13c and pushes the buckle 13c slightly. The push plate 507 is clamped between the switch base 13a and the panel 13b. In this state, the driving motor 9 drives the driving gear 10 to rotate in the opposite direction, thereby driving the outer gear ring 8 and the guide plate 7 to rotate in the opposite direction. The inclined groove 701 on the guide plate 7 and the guide rod 515 generate an interaction force, so that the guide rod 515 drives the panel adjustment mechanism 5 to move horizontally in the opposite direction as a whole, until the push plate 507 is separated from the switch base 13a and the panel 13b. After losing the thrust of the push plate 507, the buckle 13c fits with the inner wall of the switch base 13a during the resetting process, and finally continues to press the panel 13b downward until the bottom surface of the panel 13b fits with the top surface of the switch base 13a, and the buckle 13c is clamped into the corresponding position in the switch base 13a.
如图1和图5所示,相邻两个面板调节机构5之间安装有同步机构11,同步机构11包括水平的L形套管111,L形套管111两端均滑动安装有水平的滑动杆112,滑动杆112外端固定连接在升降台502上,面板调节机构5水平移动时,滑动杆112在L形套管111伸缩,以保证各个两个面板调节机构5中升降台502的高度一致,从而保证安装过程中配电开关面板始终处于水平状态。As shown in Figures 1 and 5, a synchronization mechanism 11 is installed between two adjacent panel adjustment mechanisms 5. The synchronization mechanism 11 includes a horizontal L-shaped sleeve 111. Horizontal sliding rods 112 are slidably installed at both ends of the L-shaped sleeve 111. The outer end of the sliding rod 112 is fixedly connected to the lifting platform 502. When the panel adjustment mechanism 5 moves horizontally, the sliding rod 112 retracts and contracts in the L-shaped sleeve 111 to ensure that the heights of the lifting platforms 502 in each of the two panel adjustment mechanisms 5 are consistent, thereby ensuring that the distribution switch panel is always in a horizontal state during the installation process.
如图2和图7所示,底板1上安装有下压机构12,下压机构12包括竖直固定安装在底板1上的液压缸121,液压缸121的伸缩段顶端固定安装有水平条122,水平条122端部与底座限位机构4位置对应且固定安装有连接架123,连接架123底端固定安装有水平的水平框124,水平框124上固定安装有若干个压块125。As shown in Figures 2 and 7, a pressing mechanism 12 is installed on the base plate 1, and the pressing mechanism 12 includes a hydraulic cylinder 121 vertically fixedly installed on the base plate 1, and a horizontal bar 122 is fixedly installed on the top of the telescopic section of the hydraulic cylinder 121. The end of the horizontal bar 122 corresponds to the position of the base limiting mechanism 4 and is fixedly installed with a connecting frame 123. A horizontal frame 124 is fixedly installed at the bottom of the connecting frame 123, and a plurality of pressing blocks 125 are fixedly installed on the horizontal frame 124.
如图2、图6和图7所示,压块125上竖直开设有贯穿压块125的圆槽126,压块125上表面竖直固定安装有与圆槽126位置对应的限位圆筒127,圆槽126与限位圆筒127内径大小相同;压块125底面围绕圆槽126均匀安装有滚珠128;水平条122上表面固定安装有竖直的固定轴129,固定轴129上套设有水平板1210,水平板1210沿固定轴129上下滑动且水平板1210可以自由转动;水平板1210上竖直固定安装有与压块125数量相等的定位杆1211,定位杆1211底面为半球面,定位杆1211直径与所述圆槽126内径大小相同;固定轴129上固定安装有水平杆1212,水平杆1212端部固定安装有L型的挡板1213。As shown in Figures 2, 6 and 7, a circular groove 126 is vertically opened on the pressing block 125 and penetrates the pressing block 125. A limiting cylinder 127 corresponding to the position of the circular groove 126 is vertically fixedly installed on the upper surface of the pressing block 125. The inner diameter of the circular groove 126 and the limiting cylinder 127 are the same; balls 128 are evenly installed around the circular groove 126 on the bottom surface of the pressing block 125; a vertical fixed shaft 129 is fixedly installed on the upper surface of the horizontal bar 122, and a horizontal plate is sleeved on the fixed shaft 129 1210, the horizontal plate 1210 slides up and down along the fixed axis 129 and can rotate freely; the horizontal plate 1210 is vertically fixed with positioning rods 1211 equal to the number of the pressing block 125, the bottom surface of the positioning rod 1211 is a hemispherical surface, and the diameter of the positioning rod 1211 is the same as the inner diameter of the circular groove 126; a horizontal rod 1212 is fixedly installed on the fixed axis 129, and an L-shaped baffle 1213 is fixedly installed at the end of the horizontal rod 1212.
通过液压缸121带动水平条122、连接架123、水平框124和压块125向下移动,压块125与面板13b顶面相贴合后,通过调整水平板1210的转动角度和高度,使得定位杆1211伸入限位圆筒127内,并先后插入圆槽126、面板13b上的螺孔以及开关底座13a上的螺孔内,从而对面板13b上的螺孔以及开关底座13a上的螺孔进行对位,确保圆槽126、面板13b上的螺孔以及开关底座13a上的螺孔轴线重合,通过调整水平板1210的转动角度和高度使得定位杆1211移出限位圆筒127,并通过挡板1213对水平板1210和定位杆1211的高度进行限位;通过下压机构12推动面板13b向下移动即可,当面板13b底面与开关底座13a顶面相贴合后,将螺钉13d插入限位圆筒127内,通过螺钉枪将螺钉13d安装进入面板13b上的螺孔以及开关底座13a上的螺孔即可。The hydraulic cylinder 121 drives the horizontal bar 122, the connecting frame 123, the horizontal frame 124 and the pressing block 125 to move downward. After the pressing block 125 is in contact with the top surface of the panel 13b, the rotation angle and height of the horizontal plate 1210 are adjusted so that the positioning rod 1211 extends into the limiting cylinder 127 and is inserted into the circular groove 126, the screw hole on the panel 13b and the screw hole on the switch base 13a in turn, thereby aligning the screw hole on the panel 13b and the screw hole on the switch base 13a, ensuring that the circular groove 126, the screw hole on the panel 13b and the screw hole on the switch base The axes of the screw holes on the seat 13a coincide with each other. The positioning rod 1211 is moved out of the limiting cylinder 127 by adjusting the rotation angle and height of the horizontal plate 1210, and the height of the horizontal plate 1210 and the positioning rod 1211 are limited by the baffle 1213; the panel 13b can be pushed downward by the pressing mechanism 12, and when the bottom surface of the panel 13b is in contact with the top surface of the switch base 13a, the screw 13d is inserted into the limiting cylinder 127, and the screw 13d is installed into the screw hole on the panel 13b and the screw hole on the switch base 13a by a screw gun.
本实施例中新型电气工程配电开关加工装置的工作过程如下:先将开关底座13a放置在工作台3上,通过限位块402对开关底座13a进行限位;通过驱动电机9带动驱动齿轮10转动,从而带动外齿圈8和导向盘7转动,导向杆515带动面板调节机构5整体水平移动,直至面板调节机构5到达预定的工作位置。The working process of the new electrical engineering distribution switch processing device in this embodiment is as follows: first, place the switch base 13a on the workbench 3, and limit the switch base 13a by the limit block 402; drive the drive motor 9 to drive the drive gear 10 to rotate, thereby driving the outer gear ring 8 and the guide plate 7 to rotate, and the guide rod 515 drives the panel adjustment mechanism 5 to move horizontally as a whole until the panel adjustment mechanism 5 reaches the predetermined working position.
随后人工将面板13b放置到各个面板调节机构5之间的位置,面板13b底面与推板507上表面相贴合;在此状态下通过定位杆1211对面板13b上的螺孔以及开关底座13a上的螺孔进行定位;通过下压机构12向下按压面板13b,在此过程中,推板507朝向卡扣13c水平移动并推动卡扣13c微微弯曲,使得卡扣13c底端处于开关底座13a内侧上方的位置;随着面板13b继续向下移动,卡扣13c最终伸入开关底座13a内,推板507被夹在开关底座13a和面板13b之间;在此状态下,通过驱动电机9带动驱动齿轮10反向转动,导向杆515带动面板调节机构5整体反向水平移动,直至推板507从开关底座13a和面板13b之间脱离,失去推板507推力后的卡扣13c在复位过程中与开关底座13a内壁相贴合,继续通过下压机构12向下按压面板13b,直至面板13b底面与开关底座13a顶面相贴合,卡扣13c卡入开关底座13a内的相应位置。Then, the panel 13b is manually placed between the panel adjustment mechanisms 5, and the bottom surface of the panel 13b is in contact with the upper surface of the push plate 507; in this state, the screw holes on the panel 13b and the screw holes on the switch base 13a are positioned by the positioning rod 1211; the panel 13b is pressed downward by the pressing mechanism 12, and during this process, the push plate 507 moves horizontally toward the buckle 13c and pushes the buckle 13c to bend slightly, so that the bottom end of the buckle 13c is located above the inner side of the switch base 13a; as the panel 13b continues to move downward, the buckle 13c finally extends into the switch base 13a , the push plate 507 is clamped between the switch base 13a and the panel 13b; in this state, the driving motor 9 drives the driving gear 10 to rotate in the opposite direction, and the guide rod 515 drives the panel adjustment mechanism 5 to move horizontally in the opposite direction as a whole, until the push plate 507 is separated from between the switch base 13a and the panel 13b, and the buckle 13c after losing the thrust of the push plate 507 fits with the inner wall of the switch base 13a during the resetting process, and continues to press the panel 13b downward through the pressing mechanism 12 until the bottom surface of the panel 13b fits with the top surface of the switch base 13a, and the buckle 13c is snapped into the corresponding position in the switch base 13a.
最后将螺钉13d插入限位圆筒127内,通过螺钉枪将螺钉13d安装进入面板13b上的螺孔以及开关底座13a上的螺孔,将下压机构12和各个面板调节机构5复位后取出组装好的开关即可。Finally, insert the screw 13d into the limiting cylinder 127, and install the screw 13d into the screw hole on the panel 13b and the screw hole on the switch base 13a by using a screw gun, reset the pressing mechanism 12 and each panel adjustment mechanism 5, and then take out the assembled switch.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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| CN111933469A (en) * | 2020-09-21 | 2020-11-13 | 西安西电开关电气有限公司 | Alignment assembling equipment for accessories of isolating switch |
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Application publication date: 20220405 Assignee: YANGZHOU QINGYUAN ELECTRICAL COMPLETE EQUIPMENT CO.,LTD. Assignor: Jiangsu Hengxinyuan Electric Co.,Ltd. Contract record no.: X2025980017991 Denomination of invention: A new type of electrical engineering distribution switch processing device Granted publication date: 20240823 License type: Common License Record date: 20250819 |