CN114279669A - Electronic equipment chassis multi-angle shock vibration test fixture and method - Google Patents
Electronic equipment chassis multi-angle shock vibration test fixture and method Download PDFInfo
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Abstract
本发明公开了一种电子设备机箱多角度冲击震动试验夹具及方法,包括机箱震动测试架,所述机箱震动测试架包括安装架和夹持架,所述安装架包括底板和安装于底板上的竖板,所述竖板上通过轴承安装有转轴,所述转轴的两轴端分别伸出在竖板的左、右端面外;所述夹持架于竖板的一侧安装于对应的转轴轴端上;所述转轴的另一轴端与竖板的对应端面之间安装有棘轮机构,所述竖板的该端面上设有限制棘轮机构带动夹持架正向转动角度的限位机构。本发明采用手动压紧电子设备机箱的机构,可调整压块推进距离,适应性强;夹持架可多角度旋转,可实现在不拆装电子设备机箱的条件下进行不同方向的冲击试验。
The invention discloses a multi-angle impact vibration test fixture and method for an electronic equipment chassis, including a chassis vibration test frame, the chassis vibration test frame includes an installation frame and a clamping frame, and the installation frame includes a bottom plate and a bracket mounted on the bottom plate. A vertical plate, a rotating shaft is installed on the vertical plate through a bearing, and the two shaft ends of the rotating shaft respectively protrude out of the left and right end faces of the vertical plate; the clamping frame is installed on one side of the vertical plate on the corresponding rotating shaft On the shaft end; a ratchet mechanism is installed between the other shaft end of the rotating shaft and the corresponding end face of the vertical plate, and a limit mechanism for restricting the positive rotation angle of the ratchet mechanism to drive the clamping frame is arranged on the end face of the vertical plate . The invention adopts the mechanism of manually pressing the electronic equipment case, can adjust the pushing distance of the pressing block, and has strong adaptability;
Description
技术领域technical field
本发明涉及电子设备抗冲击震动试验,具体为一种电子设备机箱多角度冲击震动试验夹具及方法。The invention relates to a shock-resistant vibration test of electronic equipment, in particular to a multi-angle shock-vibration test fixture and method of an electronic equipment chassis.
背景技术Background technique
在电子设备的服役过程中,设备会受到瞬时冲击震动的危害,因此有必要考核电子设备在预期的冲击环境条件下,电子设备的功能、使用性能是否符合要求,电子设备结构是否产生残余变形、裂纹及其他机械损伤等。During the service of electronic equipment, the equipment will be harmed by instantaneous shock and vibration. Therefore, it is necessary to check whether the function and performance of the electronic equipment meet the requirements under the expected impact environment conditions, and whether the structure of the electronic equipment has residual deformation. cracks and other mechanical damage.
根据电子设备的冲击震动相关测试标准要求,需沿3个正交轴的6个轴向分别对电子设备施加有关规范规定次数的冲击。然而,市场上常用的冲击震动试验台的台面均为水平面,且台面无法旋转,而电子设备多为扁平方块状箱体,在无夹具的情况下只能对设备进行上、下轴方向的冲击,无法进行前、后轴和左、右轴方向的冲击。因此需设计可供电子设备垂直放置和固定的夹具来辅助测试电子设备前、后轴和左、右轴的耐冲击震动性能。According to the requirements of the relevant test standards for shock and vibration of electronic equipment, it is necessary to apply shocks to the electronic equipment for the specified number of times along the 6 axes of the 3 orthogonal axes. However, the table tops of the commonly used shock and vibration test benches on the market are all horizontal, and the table tops cannot be rotated, and most electronic devices are flat box-shaped boxes. Shock, the front and rear axles and the left and right axles cannot be impacted. Therefore, it is necessary to design a fixture for vertical placement and fixing of electronic equipment to assist in testing the shock and vibration resistance of the front and rear axles and the left and right axles of the electronic equipment.
目前电子设备机箱夹具的结构形式主要有L型,倒T型和盒型三种,但大多只能对设备进行单向的夹紧,不能施加其他方向约束或方便地调整冲击震动角度。At present, there are three main structural forms of electronic equipment chassis clamps: L-shaped, inverted T-shaped and box-shaped, but most of them can only clamp the equipment in one direction, and cannot impose other directional constraints or easily adjust the shock and vibration angle.
如授权号为CN204740175U的《落球冲击试验机上的夹具》实用新型专利,公布了一种带有挤压装置的夹具,所述挤压装置主要包括推杆、弹簧和固定板,依靠弹簧的弹力来夹紧试验物品,压紧力较小,不适用于自重较大的电子设备机箱在冲击震动试验中的夹紧。For example, the utility model patent of "Clamp on the Falling Ball Impact Tester" with the authorization number of CN204740175U, discloses a clamp with an extrusion device. The extrusion device mainly includes a push rod, a spring and a fixing plate. Clamping the test item, the compression force is small, and it is not suitable for clamping the electronic equipment chassis with large self-weight in the shock and vibration test.
如申请号为CN110658059A的《一种冲击位置稳定的落锤式多角度冲击夹具》发明专利,公布了一种冲击位置稳定的落锤式多角度冲击夹具,所述转动架为异形结构,不易加工成形。For example, the invention patent of "a drop-weight multi-angle impact fixture with stable impact position" with application number CN110658059A discloses a drop-weight multi-angle impact fixture with stable impact position. The turret is a special-shaped structure, which is not easy to process. take shape.
如授权号为CN208921386U的《一种用于震动与冲击试验的夹具》实用新型专利,公布了一种可90°旋转的夹具,夹具结构比较简单,但无零件夹紧装置,且仅适用于可直接安装在竖板上的机箱。For example, the utility model patent of "a fixture for vibration and impact test" with the authorization number of CN208921386U, discloses a fixture that can be rotated by 90°. The structure of the fixture is relatively simple, but there is no clamping device for parts, and it is only suitable for Chassis mounted directly on a riser.
上述各专利申请的结构对于电子设备机箱而言,由于无法直接固定到竖板上,因此暂无合适的夹具可用。The structures of the above-mentioned patent applications cannot be directly fixed to the vertical plate for the electronic equipment chassis, so there is currently no suitable fixture available.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明所要解决的技术问题是提出了一种可实现对电子设备机箱多角度夹持的冲击震动试验夹具及方法。Aiming at the deficiencies of the prior art, the technical problem to be solved by the present invention is to provide an impact and vibration test fixture and method that can realize multi-angle clamping of an electronic equipment chassis.
能够解决上述技术问题的电子设备机箱多角度冲击震动试验夹具,其技术方案包括机箱震动测试架,所不同的是所述机箱震动测试架包括安装架和夹持架,所述安装架包括底板和安装于底板上的竖板,所述竖板上通过轴承安装有转轴,所述转轴的两轴端分别伸出在竖板的左、右端面外;所述夹持架于竖板的一侧安装于对应的转轴轴端上;所述转轴的另一轴端与竖板的对应端面之间安装有棘轮机构,所述竖板的该端面上设有限制棘轮机构带动夹持架正向转动角度的限位机构。The electronic equipment chassis multi-angle impact vibration test fixture that can solve the above technical problems, its technical solution includes a chassis vibration test frame, the difference is that the chassis vibration test frame includes a mounting frame and a clamping frame, and the mounting frame includes a bottom plate and a A vertical plate installed on the bottom plate, a rotating shaft is installed on the vertical plate through a bearing, and the two shaft ends of the rotating shaft respectively protrude out of the left and right end faces of the vertical plate; the clamping frame is on one side of the vertical plate Installed on the corresponding shaft end of the rotating shaft; a ratchet mechanism is installed between the other shaft end of the rotating shaft and the corresponding end face of the vertical plate, and the end face of the vertical plate is provided with a restricting ratchet mechanism to drive the clamping frame to rotate in the forward direction Angle limit mechanism.
所述限位机构的一种结构包括穿设于转轴对应轴端上的限位杆,在限位杆左、右杆体的转动范围内,于竖板的对应端面上开设有多组圆周均布且以轴心两两相对的螺纹孔,两两相对的螺纹孔中旋合有阻挡对应杆体正向转动的限位螺钉。One structure of the limiting mechanism includes a limiting rod that is penetrated on the corresponding shaft end of the rotating shaft. Within the rotation range of the left and right rod bodies of the limiting rod, a plurality of groups of uniform circumferences are provided on the corresponding end faces of the vertical plate. In addition, there are two opposite threaded holes in the shaft centers, and limit screws for blocking the forward rotation of the corresponding rod body are screwed into the two opposite threaded holes.
所述棘轮机构的一种结构包括棘轮和棘爪,所述棘轮安装于转轴的对应轴端上,所述棘爪可转动的安装于竖板的对应端面上,棘爪在竖板对应端面上安装的弹片作用下与棘轮的棘齿咬合而阻止棘轮的反向转动。One structure of the ratchet mechanism includes a ratchet wheel and a pawl, the ratchet wheel is installed on the corresponding shaft end of the rotating shaft, the pawl is rotatably installed on the corresponding end surface of the vertical plate, and the pawl is on the corresponding end surface of the vertical plate. The installed shrapnel engages with the ratchet teeth of the ratchet to prevent the reverse rotation of the ratchet.
所述夹持架的一种结构包括安装于转轴对应轴端上的基板,所述基板的底部安装有托板,基板的左、右侧部分别安装有左侧板和右侧板,所述托板和左侧板、右侧板构成就位电子设备机箱的框体,所述框体内的一侧设有压板,所述压板上至少旋合有上、下两颗定位螺钉,各定位螺钉滑动安装于对应侧板上的滑套中,该侧板上至少旋合有上、下两颗作用在压板上的压紧螺钉;左侧板和右侧板之间通过螺钉至少安装有上、下两根压条。One structure of the clamping frame includes a base plate installed on the corresponding shaft end of the rotating shaft, a support plate is installed at the bottom of the base plate, a left side plate and a right side plate are respectively installed on the left and right sides of the base plate, and the The support plate, the left side plate and the right side plate constitute the frame body of the electronic equipment chassis in place, one side of the frame body is provided with a pressure plate, and the pressure plate is screwed with at least two upper and lower positioning screws, each positioning screw It is slidably installed in the sliding sleeve on the corresponding side plate, and the side plate is screwed with at least two upper and lower pressing screws acting on the pressing plate; Next two strips.
采用本发明对电子设备机箱进行多角度冲击震动试验的方法,其操作的方案步骤为:Adopt the method of the present invention to carry out the multi-angle impact vibration test on the electronic equipment chassis, and the scheme steps of its operation are as follows:
1、将电子设备机箱置于夹持架的框体中,旋紧一侧板上的压紧螺钉而推动压板将电子设备机箱压紧在另一侧板上。1. Place the electronic equipment chassis in the frame of the clamping frame, tighten the compression screws on one side panel and push the pressure plate to press the electronic equipment chassis on the other side panel.
2、将上、下两根压条安装于左侧板和右侧板上而前、后固定电子设备机箱。2. Install the upper and lower pressure strips on the left and right side panels and fix the electronic equipment chassis at the front and back.
3、正向转动限位杆而将夹持架及电子设备机箱旋转到所需的抗震角度,旋合限位螺钉于对应的一组螺纹孔中而限制住限位杆的位置,以防止限位杆的正转。3. Rotate the limit rod in the forward direction to rotate the clamping frame and the electronic equipment chassis to the required anti-vibration angle, and screw the limit screw into the corresponding set of threaded holes to limit the position of the limit rod to prevent the limit Forward rotation of the bit rod.
4、将底板安装于震动试验台上而进行电子设备机箱的冲击试验。4. Install the bottom plate on the vibration test bench to conduct the impact test of the electronic equipment chassis.
5、试验完成后,拧下限位螺钉,正向转动限位杆而将夹持架及电子设备机箱旋转180°,拧上限位螺钉于另一组对应的螺纹孔中而进行电子设备机箱另一正交方向的冲击测试。5. After the test is completed, unscrew the limit screw, turn the limit rod in the forward direction to rotate the clamping frame and the electronic equipment case by 180°, and screw the upper limit screw into another set of corresponding threaded holes to carry out another electronic equipment case. Shock testing in orthogonal directions.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明结构中,采用手动压紧电子设备机箱的机构,可调整压块推进距离,适应性强,电子设备机箱易于安装,相比采用电机的电动压紧机构更能适应冲击试验的实际条件。1. In the structure of the present invention, a mechanism for manually pressing the electronic equipment case can be used to adjust the pushing distance of the pressing block, with strong adaptability, and the electronic equipment case is easy to install. Compared with the electric pressing mechanism using a motor, it is more suitable for the actual impact test. condition.
2、本发明结构中,夹持架可多角度旋转,可实现在不拆装电子设备机箱的条件下进行不同方向的冲击试验。2. In the structure of the present invention, the clamping frame can be rotated at multiple angles, which can realize impact tests in different directions without disassembling and assembling the electronic equipment chassis.
附图说明Description of drawings
图1为本发明一种实施方式的轴测图。FIG. 1 is an axonometric view of an embodiment of the present invention.
图2为图1实施方式的背视图。FIG. 2 is a rear view of the embodiment of FIG. 1 .
图3为图1中的A向局部视图。FIG. 3 is a partial view from the direction A in FIG. 1 .
图4为图1中棘轮机构和限位机构的结构示意图。FIG. 4 is a schematic structural diagram of the ratchet mechanism and the limiting mechanism in FIG. 1 .
图5为用于图1实施方式的导轨安装型插箱的轴测图。FIG. 5 is an axonometric view of the rail-mounted sub-box used in the embodiment of FIG. 1 .
图号标识:1、底板;2、竖板;2-1手把孔;3、转轴;4、棘轮机构;4-1、棘轮;4-2、棘爪;4-3、弹片;5、限位机构;5-1、限位杆;5-2、螺纹孔;5-3、限位螺钉;6、基板;7、托板;8、左侧板;9、右侧板;10、压板;11、定位螺钉;12、压紧螺钉;13、压条;14、导轨安装型插箱;14-1、导轨;14-2、接插件;14-3、安装孔;15、夹板。Drawing number identification: 1. Bottom plate; 2. Vertical plate; 2-1 Handle hole; 3. Rotating shaft; 4. Ratchet mechanism; 4-1, Ratchet; 4-2, Pawl; 4-3, Shrapnel; 5, Limiting mechanism; 5-1, limit rod; 5-2, threaded hole; 5-3, limit screw; 6, base plate; 7, support plate; 8, left side plate; 9, right side plate; 10, Pressing plate; 11. Positioning screw; 12. Pressing screw; 13. Pressing strip; 14. Rail-mounting box; 14-1.
具体实施方式Detailed ways
下面结合附图所示实施方式对本发明的技术方案作进一步说明。The technical solutions of the present invention will be further described below with reference to the embodiments shown in the accompanying drawings.
本发明特别适合对导轨安装型插箱14(电子设备机箱的一个种类型,属于扁平长方体形体)的夹持安装,所述导轨安装型插箱14的左、右箱板上均设有导轨14-1,导轨安装型插箱14的底板上设有多个接插件14-2,导轨安装型插箱14的顶板的左、右两侧还设有安装孔14-3,如图5所示。The present invention is particularly suitable for the clamping installation of a rail-mounted sub-box 14 (a type of electronic equipment chassis, belonging to a flat cuboid). The rail-mounted
本发明电子设备机箱多角度冲击震动试验夹具,包括机箱震动测试架,所述机箱震动测试架包括安装于震动试验台上的安装架和安装于安装架上的夹持架。The multi-angle impact vibration test fixture of the electronic equipment chassis of the present invention includes a chassis vibration test frame, and the chassis vibration test frame includes a mounting frame installed on the vibration test bench and a clamping frame installed on the installation frame.
所述安装架包括底板1和竖板2,所述竖板2垂直设于底板1上的中部,竖板2由左、右位置的夹板15夹紧,左、右夹板15于底板1上用螺钉固定安装,竖板2的上部中央开设有手把孔2-1,竖板2的中部通过轴承安装有贯穿板体的转轴3,所述转轴3的前轴端上安装有夹持架,转轴3的后轴端与竖板2的后端面之间安装有棘轮机构4,所述竖板2的后端面上设有限位机构5,所述限位机构5限制棘轮机构4带动夹持架正向转动的角度,如图1、图2所示。The mounting frame includes a
所述夹持架的主体为基板6,所述基板6安装于转轴3的前轴端上并贴合于竖板2的前端面,基板6前端面的底部安装有托板7,基板6前端面的左、右侧部分别安装有左侧板8和右侧板9,所述托板7、左侧板8和右侧板9构成放置导轨安装型插箱14的框体,托板7上开设有避让各接插件14-2的让位孔,所述框体内的右侧设有竖直的压板10,所述右侧板9上的上、中、下三个滑套中均滑动安装有与压板10旋合的定位螺钉11,右侧板9上还旋合有可作用在压板10上的上、中、下三颗压紧螺钉12,三颗压紧螺钉12的旋进可将压板10向左推动,各压紧螺钉12上套装有压紧在右侧板9上的弹簧以防止压紧螺钉12的松动,所述左侧板8和右侧板9的端面上通过螺钉安装有上、下两根压条13,如图1、图2、图3所示。The main body of the clamping frame is the
所述棘轮机构4包括棘轮4-1和棘爪4-2,所述棘轮4-1安装于转轴3的后轴端上并贴合于竖板2的后端面,所述棘爪4-2可转动的安装于竖板2的后端面上并处于棘轮4-1上方的一侧,棘爪4-2在竖板2后端面上安装的弹片4-3作用下与棘轮4-1的棘齿咬合,使得棘轮4-1只能正向转动(图中箭头的顺时针方向),如图1、图4所示。The
所述限位机构5包括贯穿转轴3安装的限位杆5-1,所述限位杆5-1可跟随转轴3旋转而与棘轮4-1同步转动,在限位杆5-1左、右杆体的转动范围内,于竖板2的后端面上开设有四组圆周均布且以轴心两两相对的螺纹孔5-2,两两相对的一组螺纹孔5-2中均旋合有限位螺钉5-3,所述限位螺钉5-3可阻挡住对应杆体的正向转动而限制限位杆5-1亦即棘轮4-1的转动位置,如图1、图4所示。The
采用本发明对导轨安装型插箱14进行多角度冲击震动试验,其操作的方案步骤为:Adopt the present invention to carry out the multi-angle impact vibration test to the guide rail
1、将导轨安装型插箱14置于夹持架的框体中,导轨安装型插箱14的底板坐落于托板7上,导轨安装型插箱14的左、右箱板置于左侧板8和右侧板9之间,旋紧右侧板9上的压紧螺钉12而推动压板10将导轨安装型插箱14压紧在左侧板8上,左侧板8上开设有避让左侧导轨14-1的凹槽,压板10的宽度设计可避开右侧导轨14-1。1. Place the rail-mounted sub-box 14 in the frame of the clamping frame, the bottom plate of the rail-mounted
2、将上、下两根压条13安装于左侧板8和右侧板9上而前、后固定导轨安装型插箱14的位置。2. Install the upper and lower pressure strips 13 on the
3、正向转动限位杆5-1并通过夹持架带动导轨安装型插箱14旋转到所需要检测的抗震角度,旋合限位螺钉5-3于对应的一组两两相对的螺纹孔5-2中而限制住限位杆5-1的位置而防止限位杆5-1的正转。3. Rotate the limit rod 5-1 in the positive direction and drive the guide rail-mounted
4、通过提拿竖板2而将底板1安装于震动试验台上,随后即可对导轨安装型插箱14进行冲击试验。4. Install the
5、试验完成后,拧下限位螺钉5-3,正向转动限位杆5-1而通过夹持架将导轨安装型插箱14旋转180°,于对应的另一组两两相对的螺纹孔5-2中拧上限位螺钉5-3,进而可进行导轨安装型插箱14另一正交方向的冲击测试。5. After the test is completed, unscrew the limit screw 5-3, turn the limit rod 5-1 in the positive direction, and rotate the guide rail-mounted
上述实施例,仅为对本发明的目的、技术方案和有益效果进一步详细说明的具体个例,本发明并非限定于此。凡在本发明公开范围内所做的任何修改、等同替换、改进等,均包含在本发明的保护范围之内。The above embodiments are only specific examples for further detailed description of the purpose, technical solutions and beneficial effects of the present invention, and the present invention is not limited thereto. Any modifications, equivalent replacements, improvements, etc. made within the scope of the disclosure of the present invention are included within the protection scope of the present invention.
Claims (5)
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| CN116026713A (en) * | 2022-12-08 | 2023-04-28 | 常州康普斯冶金设备科技有限公司 | Carbon fiber roller production process and surface hardness detection device |
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| CN107764564A (en) * | 2017-10-16 | 2018-03-06 | 广州汽车集团零部件有限公司 | A kind of dummy's foot position adjusting means |
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