CN114276922A - A kind of shallow liquid layer quasi-static microalgae culture system and using method - Google Patents

A kind of shallow liquid layer quasi-static microalgae culture system and using method Download PDF

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CN114276922A
CN114276922A CN202210120409.1A CN202210120409A CN114276922A CN 114276922 A CN114276922 A CN 114276922A CN 202210120409 A CN202210120409 A CN 202210120409A CN 114276922 A CN114276922 A CN 114276922A
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culture
connecting pipe
tank
liquid
exchange column
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章真
张荣庆
陈夏
姚丽萍
刘晓军
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Zhejiang Qingrong Biotechnology Development Co ltd
Yangtze Delta Region Institute of Tsinghua University Zhejiang
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Zhejiang Qingrong Biotechnology Development Co ltd
Yangtze Delta Region Institute of Tsinghua University Zhejiang
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Abstract

The invention discloses a shallow liquid layer quasi-static microalgae culture system and a use method thereof, wherein the shallow liquid layer quasi-static microalgae culture system comprises the following steps: the culture tank is used for containing microalgae and a culture solution; the exchange column is communicated with the culture tank through a first connecting pipe and is used for accommodating a culture solution, and one end of the first connecting pipe, which extends into the exchange column, is provided with a liquid level height adjusting part; the pipeline circulating driving structure comprises a second connecting pipe, a third connecting pipe and a first pump, wherein one end of the second connecting pipe is communicated with the exchange column, the other end of the second connecting pipe is communicated with one end of the third connecting pipe, the other end of the third connecting pipe is communicated with the culture tank, and the first pump is arranged on the second connecting pipe; the gas mixing device is communicated with the bottom of the exchange column through a fourth connecting pipe; the temperature adjusting device is used for adjusting the temperature of the culture solution in the exchange column; and the light supplementing device is positioned beside the culture tank and used for supplementing light for the microalgae in the culture tank. The invention has the characteristics of water saving and energy saving, and can be applied to the industrial production of microalgae and various fields of carbon neutralization.

Description

一种浅液层准静态的微藻培养系统及使用方法A kind of shallow liquid layer quasi-static microalgae culture system and using method

技术领域technical field

本申请涉及微藻生物技术领域,尤其涉及一种浅液层准静态的微藻培养系统及使用方法。The present application relates to the field of microalgae biotechnology, and in particular, to a quasi-static microalgae culture system in a shallow liquid layer and a method for using the same.

背景技术Background technique

微藻是含有叶绿素a可进行光合作用的一类微生物的总称,胞内通常含有蛋白、油脂、多不饱和脂肪酸、多糖、天然色素、维生素等高附加值产物因此具有极高的价值,在食品、饲料、化妆品等行业已有广泛应用,同时在生物固碳、污水处理(减污降碳)、生物燃料、生物塑料及生物肥料生产等碳中和领域具有潜在的应用前景。Microalgae is a general term for a class of microorganisms that contain chlorophyll a and can perform photosynthesis. The cells usually contain high value-added products such as protein, oil, polyunsaturated fatty acids, polysaccharides, natural pigments, and vitamins. Therefore, they have extremely high value and are used in food. It has been widely used in industries such as feed, cosmetics, etc., and has potential application prospects in carbon neutral fields such as biological carbon sequestration, sewage treatment (pollution reduction and carbon reduction), biofuel, bioplastic and biofertilizer production.

目前已知的微藻种类超过2万多种,但业已实现产业化的寥寥无几。制约微藻产业的瓶颈是光能利用率低、培养效率低导致的经济性差。而光生物反应器是微藻培养的重要基础,目前光生物反应器主要有开放式(跑道池、圆池等)和封闭式(列管式、水平管式、平板式、吊袋式等)两种。但都存在细胞密度低、产率低,耗水耗能的缺点。密度低势必造成所需生产水体体积大,推高采收能耗及成本。耗水尤其是大量的淡水,一方面造成培养基和水资源的浪费,另一方面污染周边受纳水体。封闭式反应器虽然可以提高细胞密度,但存在放大困难、成本高的问题,因此微藻光自养培养效率亟待提高以进一步降低生产成本。There are more than 20,000 species of microalgae known at present, but few of them have been industrialized. The bottleneck restricting the microalgae industry is the poor economy caused by the low utilization rate of light energy and the low cultivation efficiency. The photobioreactor is an important basis for microalgae cultivation. At present, photobioreactors mainly include open type (runway pool, round pool, etc.) and closed type (tube type, horizontal tube type, flat type, hanging bag type, etc.) two kinds. However, they all have the disadvantages of low cell density, low productivity, and water and energy consumption. The low density will inevitably result in a large volume of production water, which will increase the energy consumption and cost of recovery. Water consumption, especially a large amount of fresh water, causes waste of culture medium and water resources on the one hand, and pollutes the surrounding receiving water bodies on the other hand. Although the closed reactor can increase the cell density, it has the problems of difficulty in scale-up and high cost. Therefore, the efficiency of photoautotrophic culture of microalgae needs to be improved to further reduce the production cost.

发明内容SUMMARY OF THE INVENTION

本申请实施例的目的是提供一种浅液层准静态的微藻培养系统及使用方法,以解决相关技术中存在的单细胞受光不充分和藻细胞产率低、耗水耗能的技术问题。The purpose of the embodiments of the present application is to provide a quasi-static microalgae culture system in a shallow liquid layer and a method for using the same, so as to solve the technical problems of insufficient single cell light reception, low algal cell yield, water consumption and energy consumption existing in the related art .

根据本申请实施例的第一方面,提供一种浅液层准静态的微藻培养系统,包括:According to a first aspect of the embodiments of the present application, there is provided a quasi-static microalgae cultivation system in a shallow liquid layer, comprising:

培养槽,用于容纳微藻及培养液;Cultivation tank, used to accommodate microalgae and culture medium;

交换柱,通过第一连接管与所述培养槽相连通,用于容纳培养液,所述第一连接管伸入所述交换柱的一端具有液位高度调节件;an exchange column, which is communicated with the culture tank through a first connecting pipe, and is used for accommodating the culture liquid, and one end of the first connecting pipe extending into the exchange column is provided with a liquid level height adjusting member;

管路循环驱动结构,包括第二连接管、第三连接管和第一泵,所述第二连接管的一端与所述交换柱相连通,另一端与所述第三连接管的一端相连通,所述第三连接管的另一端与所述培养槽相连通,所述第一泵设置在所述第二连接管上;The pipeline circulation drive structure includes a second connecting pipe, a third connecting pipe and a first pump, one end of the second connecting pipe is communicated with the exchange column, and the other end is communicated with one end of the third connecting pipe , the other end of the third connecting pipe is communicated with the culture tank, and the first pump is arranged on the second connecting pipe;

气体混合装置,通过第四连接管与所述交换柱的底部相连通;a gas mixing device, communicated with the bottom of the exchange column through a fourth connecting pipe;

温度调节装置,用于调节所述交换柱内部培养液的温度;及a temperature adjusting device for adjusting the temperature of the culture solution inside the exchange column; and

补光装置,位于所述培养槽旁,用于给所述培养槽内的微藻进行补光。A supplementary light device, located beside the cultivation tank, is used for supplementing light to the microalgae in the cultivation tank.

进一步地,所述交换柱的上端为筒状,下端为锥状。Further, the upper end of the exchange column is cylindrical, and the lower end is conical.

进一步地,还包括补液装置,所述补液装置通过第五连接管与所述交换柱相连通。Further, a liquid replenishing device is also included, and the liquid replenishing device communicates with the exchange column through a fifth connecting pipe.

进一步地,所述补液装置包括:Further, the rehydration device includes:

用于补充无菌水的第一补液罐,及a first rehydration tank for replenishing sterile water, and

用于补充培养基的第二补液罐,其中所述第五连接管的一端分别与所述第一补液罐和第二补液罐相连通,另一端通入所述交换柱。The second liquid replenishment tank used for supplementing the culture medium, wherein one end of the fifth connecting pipe is communicated with the first liquid replenishment tank and the second liquid replenishment tank respectively, and the other end is connected to the exchange column.

进一步地,还包括集液装置,所述集液装置包括:Further, a liquid collecting device is also included, and the liquid collecting device includes:

用于收集上清液的第一集液罐;a first collection tank for collecting supernatant;

第六连接管,其一端与所述第一集液罐相连通,另一端连接在所述第二连接管和第三连接管的连接处;a sixth connecting pipe, one end of which is communicated with the first liquid collecting tank, and the other end is connected at the connection between the second connecting pipe and the third connecting pipe;

第二泵和第一阀门,设置在所述第六连接管上,第二泵和第一阀门并联布置;The second pump and the first valve are arranged on the sixth connecting pipe, and the second pump and the first valve are arranged in parallel;

用于收集浓缩藻液的第二集液罐;A second collection tank for collecting concentrated algal liquid;

第七连接管,其一端与所述第二集液罐相连通,另一端连接在所述第二连接管和第三连接管的连接处;及a seventh connecting pipe, one end of which is communicated with the second liquid collecting tank, and the other end is connected at the connection between the second connecting pipe and the third connecting pipe; and

第二阀门,设置在所述第七连接管上。The second valve is arranged on the seventh connecting pipe.

进一步地,所述气体混合装置包括:Further, the gas mixing device includes:

CO2源和空气源,及 CO2 source and air source, and

混合器,分别与所述CO2源和空气源相连通,将两者混合后通过所述第四连接管与所述交换柱的底部相连通。The mixer is communicated with the CO 2 source and the air source respectively, and communicates with the bottom of the exchange column through the fourth connecting pipe after mixing the two.

进一步地,所述补光装置包括:Further, the supplementary light device includes:

灯架,及light stand, and

安装在所述灯架上的光源。A light source mounted on the light stand.

进一步地,所述温度调节装置包括:Further, the temperature adjustment device includes:

交换盘管,设置在所述交换柱内;及an exchange coil disposed within the exchange column; and

热交换机,与所述交换盘管相连通。a heat exchanger, communicated with the exchange coil.

进一步地,还包括:安装在所述交换柱上的传感器。Further, it also includes: a sensor installed on the exchange column.

根据本申请实施例的第二方面,提供上述的一种浅液层准静态的微藻培养系统的使用方法,包括:According to a second aspect of the embodiments of the present application, there is provided a method for using the above-mentioned shallow liquid layer quasi-static microalgae culture system, including:

步骤S1.在补液装置中配置培养基,加入培养体系,形成浅液层;Step S1. configure a culture medium in the rehydration device, add a culture system, and form a shallow liquid layer;

步骤S2.接种藻细胞到培养体系的培养槽中;Step S2. Inoculate algal cells into the culture tank of the culture system;

步骤S3.先静置实现藻细胞沉降,让藻细胞附着在培养槽底面并静置培养;Step S3. Let stand first to realize algal cell sedimentation, let the algal cells adhere to the bottom surface of the culture tank and stand for culture;

步骤S4.启动第一泵,清液通过第二连接管和第三连接管流入培养槽实现准静态培养,通过气体混合装置向交换柱内通气实现补碳和氧气的解析,调节补光装置;Step S4. start the first pump, the clear liquid flows into the culture tank through the second connecting pipe and the third connecting pipe to realize quasi-static cultivation, and the ventilation in the exchange column is realized by the gas mixing device to realize the analysis of carbon supplement and oxygen, and adjust the light supplement device;

步骤S5.至培养结束,先收集上清液至第一集液罐,后收集培养槽中的浅层藻泥至第二集液罐,收集的上清液通过第二泵送至培养体系,其中含有的部分藻细胞作为接种量,启动第一泵,继续培养;Step S5. to the end of the culture, first collect the supernatant to the first collection tank, then collect the shallow algal mud in the culture tank to the second collection tank, and the collected supernatant is pumped to the culture system by the second, Part of the algal cells contained therein are used as the inoculum to start the first pump and continue to cultivate;

重复以上步骤S3~S5,按需利用补液装置中的培养基补足反应体系的体积。The above steps S3 to S5 are repeated, and the volume of the reaction system is supplemented with the medium in the liquid replenishing device as needed.

本申请的实施例提供的技术方案可以包括以下有益效果:The technical solutions provided by the embodiments of the present application may include the following beneficial effects:

与现有技术相比,本发明通过灵活调节液位高度,实现浅液层,又避免常规浅液层容易蒸发干涸的问题,实现自动化补液及维持液位深度,在培养槽中实现微藻的浅液层培养,节水和节省培养基,同时培养后可以实现初级浓缩,节省了采收成本,可以实现气液传质,溶解CO2和解析氧气,实现热量交换,维持培养液的温度。无需搅拌装置,节省了能源,藻细胞准静态培养,通过清液的流动实现对藻细胞的营养供给和代谢物质的交换,并维持藻细胞的生长环境。通过pH与通气系统的偶联,在实现稳定pH的同时实现CO2的补给。实现了稳定的自动化控制,并设有温度、pH及溶解氧的自动监测,随时监测培养环境并适当做出调整,有利于实现工厂化和自动化培养。提高控制精准度。生产时间不受季节、天气和昼夜的影响、微藻曝光强度可控,微藻生长效率大幅度提高,在微藻固碳及微藻工业化生产等方面具有广阔前景。Compared with the prior art, the present invention realizes a shallow liquid layer by flexibly adjusting the liquid level height, avoids the problem that the conventional shallow liquid layer is easily evaporated and dried up, realizes automatic liquid replenishment and maintains the liquid level depth, and realizes the growth of microalgae in the culture tank. Shallow liquid layer cultivation saves water and medium, and at the same time, it can achieve primary concentration after cultivation, save the cost of recovery, realize gas-liquid mass transfer, dissolve CO 2 and analyze oxygen, realize heat exchange, and maintain the temperature of the culture medium. No stirring device is required, energy is saved, and algal cells are quasi-statically cultured. The nutrient supply to algal cells and the exchange of metabolites are realized through the flow of clear liquid, and the growth environment of algal cells is maintained. By coupling the pH to the aeration system, CO replenishment is achieved while a stable pH is achieved. It realizes stable automatic control, and is equipped with automatic monitoring of temperature, pH and dissolved oxygen, monitoring the culture environment at any time and making appropriate adjustments, which is conducive to the realization of factory and automatic culture. Improve control accuracy. The production time is not affected by seasons, weather, day and night, the exposure intensity of microalgae is controllable, the growth efficiency of microalgae is greatly improved, and it has broad prospects in microalgae carbon fixation and microalgae industrial production.

综上所述,本申请的实施例提供的技术方案可以包括以下有益效果:(1)提高藻细胞的产率;(2)方便藻液浓缩和采收;(3)可进行连续工业化、自动化培养;(4)培养液可以回用,节水节能。To sum up, the technical solutions provided by the embodiments of the present application may include the following beneficial effects: (1) improving the yield of algal cells; (2) facilitating the concentration and harvesting of algal liquid; (3) enabling continuous industrialization and automation (4) The culture medium can be reused, saving water and energy.

应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本申请。It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not limiting of the present application.

附图说明Description of drawings

此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本申请的实施例,并与说明书一起用于解释本申请的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and together with the description serve to explain the principles of the application.

图1为本发明实施例提供的一种浅液层准静态微藻培养系统的结构示意图。FIG. 1 is a schematic structural diagram of a shallow liquid layer quasi-static microalgae culture system according to an embodiment of the present invention.

图2为本发明实施例提供的第一连接管及弯头装配示意图,其中(a)为主视图,(b)为左视图,(c)为俯视图。FIG. 2 is a schematic diagram of the assembly of the first connecting pipe and the elbow according to the embodiment of the present invention, wherein (a) is a front view, (b) is a left view, and (c) is a top view.

图3为本发明实施例1~4浅液层深度对终细胞密度及单位面积产率的影响。Fig. 3 is the effect of the depth of the shallow liquid layer on the final cell density and the yield per unit area in Examples 1-4 of the present invention.

图中附图标记有:The reference numbers in the figure are:

1、培养槽;1. Cultivation tank;

2、交换柱;2. Exchange column;

3、补液装置;31、第一补液罐;32、第二补液罐;33、流量控制阀。3. Liquid replenishing device; 31. First liquid replenishing tank; 32. Second liquid replenishing tank; 33. Flow control valve.

4、集液装置;41、第一集液罐;42、第二集液罐;43、第六连接管;44、第一阀门;45、第二泵;46、第二阀门;47、第七连接管;4. Liquid collecting device; 41. The first liquid collecting tank; 42, The second liquid collecting tank; 43, The sixth connecting pipe; 44, The first valve; 45, The second pump; 46, The second valve; 47, The first Seven connecting pipes;

5、气体混合装置;51、CO2源;52、空气源;53、混合器;5. Gas mixing device; 51. CO2 source; 52. Air source; 53. Mixer;

6、补光装置;61、灯架;62、光源;6. Lighting device; 61. Lamp stand; 62. Light source;

7、第一连接管;71、液位高度调节件;7. The first connecting pipe; 71. The liquid level height adjustment piece;

8、第五连接管;8. The fifth connecting pipe;

9、管路循环驱动结构;91、第二连接管;92、第三连接管;93、第一泵9. Pipeline circulation drive structure; 91. The second connecting pipe; 92. The third connecting pipe; 93. The first pump

10、第四连接管;10. The fourth connecting pipe;

11、交换盘管;11. Exchange coils;

12、传感器;121、温度探头;122、pH探头;123、溶解氧电极;124、液位电极。12, sensor; 121, temperature probe; 122, pH probe; 123, dissolved oxygen electrode; 124, liquid level electrode.

具体实施方式Detailed ways

这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本申请相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本申请的一些方面相一致的装置和方法的例子。Exemplary embodiments will be described in detail herein, examples of which are illustrated in the accompanying drawings. Where the following description refers to the drawings, the same numerals in different drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the illustrative examples below are not intended to represent all implementations consistent with this application. Rather, they are merely examples of apparatus and methods consistent with some aspects of the present application as recited in the appended claims.

在本申请使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本申请。在本申请和所附权利要求书中所使用的单数形式的“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其他含义。还应当理解,本文中使用的术语“和/或”是指并包含一个或多个相关联的列出项目的任何或所有可能组合。The terminology used in this application is for the purpose of describing particular embodiments only and is not intended to limit the application. As used in this application and the appended claims, the singular forms "a," "the," and "the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. It will also be understood that the term "and/or" as used herein refers to and includes any and all possible combinations of one or more of the associated listed items.

应当理解,尽管在本申请可能采用术语第一、第二、第三等来描述各种信息,但这些信息不应限于这些术语。这些术语仅用来将同一类型的信息彼此区分开。例如,在不脱离本申请范围的情况下,第一信息也可以被称为第二信息,类似地,第二信息也可以被称为第一信息。取决于语境,如在此所使用的词语“如果”可以被解释成为“在……时”或“当……时”或“响应于确定”。It should be understood that although the terms first, second, third, etc. may be used in this application to describe various information, such information should not be limited by these terms. These terms are only used to distinguish the same type of information from each other. For example, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information without departing from the scope of the present application. Depending on the context, the word "if" as used herein can be interpreted as "at the time of" or "when" or "in response to determining."

在光生物反应器内,可进行光合作用的微藻细胞的捕光特性及自遮挡效应导致藻液具有显著的光衰减特征,光线在其中的穿透性较差,而且随着细胞密度增加呈现指数型衰减趋势,特别是针对大容积的光生物反应器,其中大部分微藻通常处于光限制的状态,光能利用率低,生长受阻。常规的解决办法是加大混合,促进藻细胞在光暗区间的循环往复,实现均匀受光。但水体较大时为了维持均匀的混合,需要大量的动力消耗,而且通常藻细胞密度较低,因此极小比例的微藻的混合不得不经由大体积水体的混合来实现,所做的绝大部分是“无用功”,此外,相当多的微藻尤其是无细胞壁或有鞭毛微藻对剪切力敏感,加大混合反而会影响微藻活力。In the photobioreactor, the light-harvesting characteristics and self-shading effect of microalgal cells that can perform photosynthesis cause the algal fluid to have significant light attenuation characteristics, and the penetration of light in it is poor. Exponential decay trends, especially for large-volume photobioreactors, where most of the microalgae are usually in a light-limited state, with low utilization of light energy and stunted growth. The conventional solution is to increase the mixing to promote the circulation of algal cells in the light and dark interval to achieve uniform light reception. However, when the water body is large, in order to maintain uniform mixing, a large amount of power consumption is required, and the density of algae cells is usually low, so the mixing of a very small proportion of microalgae has to be achieved by mixing a large volume of water body, and the vast majority of what is done is done. Part of it is "useless work". In addition, a considerable number of microalgae, especially those without cell walls or flagellated microalgae, are sensitive to shear force, and increasing mixing will affect the viability of microalgae.

另一方面,微藻生长依赖水环境,营养盐、CO2需要借助水体的流动传质实现藻细胞与培养环境之间的物质交换,藻细胞也需要缓冲体系和渗透环境以保持自身形态并保障胞内生化反应的正常进行。基于以上特点,有研究提出新型培养方式如半干型贴附,但如果出现脱水等现象也会引起藻细胞的生长分裂停滞甚至死亡,此外表面水分极易因蒸发等因素造成营养组成波动,不利于藻细胞的稳态培养。On the other hand, the growth of microalgae depends on the water environment. Nutrients and CO 2 need to rely on the flow and mass transfer of the water body to realize the material exchange between the algal cells and the culture environment. The algal cells also need a buffer system and an osmotic environment to maintain their own shape and ensure The normal progress of intracellular biochemical reactions. Based on the above characteristics, some studies have proposed new culture methods such as semi-dry attachment. However, if dehydration occurs, the growth and division of algal cells will be stagnant or even die. In addition, the surface moisture is easily caused by factors such as evaporation. It is beneficial to the steady-state culture of algal cells.

综上所述,发明人认为微藻培养的核心是增加受光面积,增强单个细胞对光能的可获得性,同时需加强传质,补充适量碳源,及时将光合作用产生的氧气排出,维持较低的溶解氧浓度,保证微藻培养的水环境以实现其他营养成分的充足供应。针对光生物反应器的优化,提高受光面积/体积比是关键。To sum up, the inventors believe that the core of microalgae culture is to increase the light-receiving area and enhance the availability of light energy to a single cell. The lower dissolved oxygen concentration ensures the water environment for microalgae cultivation to achieve sufficient supply of other nutrients. For the optimization of photobioreactors, improving the light-receiving area/volume ratio is the key.

实施例1:Example 1:

参考图1,本发明实施例提供一种浅液层准静态的微藻培养系统,该系统可以包括:培养槽1、交换柱2、气体混合装置5、管路循环驱动结构9、温度调节装置和补光装置6。Referring to FIG. 1 , an embodiment of the present invention provides a quasi-static microalgae culture system in a shallow liquid layer. The system may include: a culture tank 1, an exchange column 2, a gas mixing device 5, a pipeline circulation drive structure 9, and a temperature adjustment device and fill light device 6.

所述培养槽1用于容纳微藻及培养液;具体地,所述培养槽1可以为水平放置的长方体容器(长宽高分别为100cm×100cm×10cm,可通过高度为100cm的支架进行固定。The culture tank 1 is used to accommodate microalgae and culture solution; specifically, the culture tank 1 can be a horizontally placed cuboid container (length, width and height are respectively 100cm×100cm×10cm, which can be fixed by a bracket with a height of 100cm. .

所述交换柱2通过第一连接管7与所述培养槽1相连通,用于容纳培养液,通过鼓泡加速传热及传质,所述第一连接管7伸入所述交换柱2的一端具有液位高度调节件71;可以通过调节液位高度调节件71在所述第一连接管7端部的角度,以调节所述培养槽1内浅液层的深度,一般维持培养槽1中的浅液层深度在1cm及以下。具体地,所述液位高度调节件71可以为一弯头,也可以为多个管依次嵌套形成的伸缩组件,通过伸缩来调节高度;本实例以为例,参考图2,所述弯头旋接在所述第一连接管7的一端,通过调节旋转角度,即可调节培养槽1内浅液层的深度。The exchange column 2 is communicated with the culture tank 1 through a first connecting pipe 7 for accommodating the culture liquid, and accelerating heat and mass transfer by bubbling, and the first connecting pipe 7 extends into the exchange column 2 There is a liquid level height adjusting member 71 at one end; the depth of the shallow liquid layer in the culture tank 1 can be adjusted by adjusting the angle of the liquid level height adjusting member 71 at the end of the first connecting pipe 7, generally maintaining the culture tank The shallow liquid layer in 1 has a depth of 1 cm and below. Specifically, the liquid level height adjusting member 71 can be an elbow, or can be a telescopic assembly formed by a plurality of tubes nested in sequence, and the height can be adjusted through expansion and contraction; this example is taken as an example, referring to FIG. 2 , the elbow It is screwed to one end of the first connecting pipe 7, and the depth of the shallow liquid layer in the culture tank 1 can be adjusted by adjusting the rotation angle.

所述交换柱2的上端为筒状,下端为锥状。具体地,所述交换柱2为圆柱状,高度120cm,外径14cm,壁厚5mm,底部为锥形,锥高15cm,交换柱2通过支架固定。The upper end of the exchange column 2 is cylindrical, and the lower end is conical. Specifically, the exchange column 2 is cylindrical, with a height of 120 cm, an outer diameter of 14 cm, a wall thickness of 5 mm, a cone-shaped bottom, and a cone height of 15 cm. The exchange column 2 is fixed by a bracket.

管路循环驱动结构9,包括第二连接管91、第三连接管92和第一泵93,所述第二连接管91的一端与所述交换柱2相连通,另一端与所述第三连接管92的一端相连通,所述第三连接管92的另一端与所述培养槽1相连通,所述第一泵93设置在所述第二连接管91上。通过启动第一泵93,实现培养液依次循环流经交换柱2、第二连接管91、第三连接管92、培养槽1、第一连接管7和交换柱2。The pipeline circulation driving structure 9 includes a second connecting pipe 91, a third connecting pipe 92 and a first pump 93. One end of the second connecting pipe 91 is communicated with the exchange column 2, and the other end is connected with the third connecting pipe 91. One end of the connecting pipe 92 is connected to each other, the other end of the third connecting pipe 92 is connected to the culture tank 1 , and the first pump 93 is arranged on the second connecting pipe 91 . By activating the first pump 93 , the culture fluid can be circulated through the exchange column 2 , the second connection pipe 91 , the third connection pipe 92 , the culture tank 1 , the first connection pipe 7 and the exchange column 2 in sequence.

还包括补液装置3,所述补液装置3通过第五连接管8与所述交换柱2相连通,主要用于向所述交换柱2补给因蒸发而损失的水或者补充培养基,也还可用于更换后进行下一次补给培养。Also include a liquid replenishing device 3, the liquid replenishing device 3 is communicated with the exchange column 2 through the fifth connecting pipe 8, and is mainly used to supply the exchange column 2 with water lost due to evaporation or supplementary culture medium, and can also be used. After the replacement, proceed to the next replenishment culture.

具体地,所述补液装置3可包括:用于补充无菌水的第一补液罐31,及用于补充培养基的第二补液罐32,其中所述第五连接管8的一端分别与所述第一补液罐31和第二补液罐32相连通,另一端通入所述交换柱2。进一步地,为了可以更好的控制补给的量,可以在第一补液罐31和第二补液罐32安装流量控制阀。Specifically, the rehydration device 3 may include: a first rehydration tank 31 for supplementing sterile water, and a second rehydration tank 32 for supplementing culture medium, wherein one end of the fifth connecting pipe 8 is respectively connected to the The first liquid replenishment tank 31 is communicated with the second liquid replenishment tank 32 , and the other end is connected to the exchange column 2 . Further, in order to better control the amount of replenishment, flow control valves may be installed in the first fluid replenishment tank 31 and the second fluid replenishment tank 32 .

还包括集液装置4,所述集液装置4是为了培养结束时采收及采收后清液回用,在正常培养运行过程中不启用。A liquid collecting device 4 is also included, and the liquid collecting device 4 is used for harvesting at the end of the cultivation and reuse of the supernatant after harvesting, and is not activated during the normal cultivation operation.

具体地,所述集液装置4包括:第一集液罐41、第二集液罐42、第六连接管43、第一阀门44、第二泵45、第二阀门46、第七连接管47。第一集液罐41用于收集上清液;第六连接管43其一端与所述第一集液罐41相连通,另一端连接在所述第二连接管91和第三连接管92的连接处;第二泵45和第一阀门44设置在所述第六连接管43上,第二泵45和第一阀门44并联布置;第二集液罐42用于收集浓缩藻液;第七连接管47一端与所述第二集液罐42相连通,另一端连接在所述第二连接管91和第三连接管92的连接处;第二阀门46设置在所述第七连接管47上。Specifically, the liquid collecting device 4 includes: a first liquid collecting tank 41, a second liquid collecting tank 42, a sixth connecting pipe 43, a first valve 44, a second pump 45, a second valve 46, and a seventh connecting pipe 47. The first collecting tank 41 is used to collect the supernatant; one end of the sixth connecting pipe 43 is communicated with the first collecting tank 41 , and the other end is connected between the second connecting pipe 91 and the third connecting pipe 92 . connection; the second pump 45 and the first valve 44 are arranged on the sixth connecting pipe 43, and the second pump 45 and the first valve 44 are arranged in parallel; the second liquid collecting tank 42 is used to collect concentrated algal liquid; the seventh One end of the connecting pipe 47 is connected to the second liquid collecting tank 42 , and the other end is connected to the connection between the second connecting pipe 91 and the third connecting pipe 92 ; the second valve 46 is arranged on the seventh connecting pipe 47 superior.

正常培养时,关闭第二泵45、第一阀门44及第二阀门46,打开第一泵93。收集清液至第一集液罐41时,关闭第二泵45、第二阀门46,打开第一阀门44、第一泵93。收集浓缩藻液至第二集液罐42时,将浓缩藻液经由第一连接管7转入交换柱2,关闭第一阀门44、第二泵45,打开第一泵93、第二阀门46。第一集液罐41中收集的清液因循环利用而需要返回培养系统时,关闭第一阀门44、第二阀门46和第一泵93,打开第二泵45直至输送完成后再关闭第二泵45。图中所示箭头方向为泵的输送方向。所述气体混合装置5通过第四连接管10与所述交换柱2的底部相连通,通过气体混合装置5,以实现碳源CO2的稳定补给,将CO2与空气混合达到设定的体积比后通入培养液,以提高CO2的溶解率和利用率。During normal cultivation, the second pump 45 , the first valve 44 and the second valve 46 are closed, and the first pump 93 is opened. When the clear liquid is collected to the first liquid collecting tank 41 , the second pump 45 and the second valve 46 are closed, and the first valve 44 and the first pump 93 are opened. When the concentrated algal liquid is collected to the second liquid collection tank 42, the concentrated algal liquid is transferred to the exchange column 2 through the first connecting pipe 7, the first valve 44 and the second pump 45 are closed, and the first pump 93 and the second valve 46 are opened. . When the clear liquid collected in the first liquid collection tank 41 needs to be returned to the culture system due to recycling, close the first valve 44, the second valve 46 and the first pump 93, open the second pump 45 until the delivery is completed, and then close the second valve. Pump 45. The direction of the arrow shown in the figure is the delivery direction of the pump. The gas mixing device 5 is communicated with the bottom of the exchange column 2 through the fourth connecting pipe 10, and the gas mixing device 5 is used to realize the stable supply of carbon source CO 2 , and the CO 2 and air are mixed to reach the set volume. Then, the culture medium was passed into it to improve the dissolution rate and utilization rate of CO 2 .

具体地,所述气体混合装置5包括:CO2源51和空气源52及混合器53,所述混合器53分别与所述CO2源51和空气源52相连通,将两者混合后通过所述第四连接管10与所述交换柱2的底部相连通。通过所述混合器53将CO2源51和空气源52进行混合,以调节控制合理的CO2浓度比例,该比例优选为2.5%。Specifically, the gas mixing device 5 includes: a CO 2 source 51, an air source 52 and a mixer 53, and the mixer 53 is communicated with the CO 2 source 51 and the air source 52 respectively, and the two are mixed and passed through The fourth connecting pipe 10 communicates with the bottom of the exchange column 2 . The CO 2 source 51 and the air source 52 are mixed by the mixer 53 to adjust and control a reasonable CO 2 concentration ratio, which is preferably 2.5%.

所述补光装置6位于所述培养槽1旁,用于给所述培养槽1内的微藻进行补光。The supplementary light device 6 is located beside the culture tank 1 and is used for supplementing light to the microalgae in the culture tank 1 .

具体地,所述补光装置6包括:灯架61,及安装在所述灯架61上的光源62。进一步地,所述光源62的光照强度为20~400μmol photons m-2s-1Specifically, the supplementary light device 6 includes: a lamp frame 61 and a light source 62 mounted on the lamp frame 61 . Further, the light intensity of the light source 62 is 20-400 μmol photons m -2 s -1 .

具体地,所述光源62可以采用LED灯等,优选光照强度为50μmol photons m-2s-1Specifically, the light source 62 can be an LED lamp or the like, and the light intensity is preferably 50 μmol photons m -2 s -1 .

所述温度调节装置用于调节所述交换柱内部培养液的温度,具体地所述温度调节装置可以包括:交换盘管11和热交换机。The temperature adjustment device is used to adjust the temperature of the culture liquid inside the exchange column, and specifically, the temperature adjustment device may include an exchange coil 11 and a heat exchanger.

所述交换盘管11设置在所述交换柱2内,所述热交换机与所述交换盘管相连通。进一步地,交换盘管11的直径1cm,螺旋直径为12cm,螺旋间距2mm,盘管高度为40cm。所述的交换盘管11为铜管,其出入口与热交换器(未示出)相连接,通过传热介质水(热水或冰水)在管内的流动实现热量交换,使培养液温度恒定在25~28℃。The exchange coil 11 is arranged in the exchange column 2, and the heat exchanger communicates with the exchange coil. Further, the diameter of the exchange coil 11 is 1 cm, the diameter of the spiral is 12 cm, the spacing between the spirals is 2 mm, and the height of the coil is 40 cm. The exchange coil 11 is a copper tube, and its inlet and outlet are connected to a heat exchanger (not shown), and the heat exchange is realized by the flow of heat transfer medium water (hot water or ice water) in the tube, so that the temperature of the culture solution is constant. At 25 ~ 28 ℃.

为了实时在线监控培养过程参数(温度、pH、溶解氧、液位等),该微藻培养系统还包括:安装在所述交换柱2上的传感器12。In order to monitor the cultivation process parameters (temperature, pH, dissolved oxygen, liquid level, etc.) online in real time, the microalgae cultivation system further includes: a sensor 12 installed on the exchange column 2 .

本实例中,所述传感器12可以包括用于检测所述交换柱2内培养液温度的温度探头121、用于检测所述交换柱2内培养液pH值的pH探头122、用于检测所述交换柱2内培养液溶解氧的溶解氧电极123及用于检测所述交换柱2内培养液液位高度的液位电极124。In this example, the sensor 12 may include a temperature probe 121 for detecting the temperature of the culture solution in the exchange column 2, a pH probe 122 for detecting the pH value of the culture solution in the exchange column 2, and a pH probe 122 for detecting the pH value of the culture solution in the exchange column 2. The dissolved oxygen electrode 123 for dissolved oxygen in the culture solution in the exchange column 2 and the liquid level electrode 124 for detecting the liquid level of the culture solution in the exchange column 2 are provided.

进一步地,所述温度探头121可以用于反馈控制所述交换盘管11;pH探头122和溶解氧电极123可以用于反馈控制所述气体混合装置5;所述液位电极124可以用于反馈控制所述补液装置3。Further, the temperature probe 121 can be used for feedback control of the exchange coil 11; the pH probe 122 and the dissolved oxygen electrode 123 can be used for feedback control of the gas mixing device 5; the liquid level electrode 124 can be used for feedback The rehydration device 3 is controlled.

所述培养槽1及交换柱2的材质高透光有机玻璃材质,这样一方面方便观察,另一方面可以透光,以便进行光合作用。The culturing tank 1 and the exchange column 2 are made of high light-transmitting plexiglass material, which is convenient for observation on the one hand, and light-transmitting on the other hand, so as to facilitate photosynthesis.

本发明实施例还提供一种浅液层准静态的微藻培养系统的使用方法,该方法可以包括:The embodiment of the present invention also provides a method for using a quasi-static microalgae cultivation system in a shallow liquid layer, the method may include:

S1.在补液装置3中配置培养基,加入培养体系,形成浅液层;S1. configure a culture medium in the rehydration device 3, add a culture system, and form a shallow liquid layer;

S2.接种藻细胞到培养体系的培养槽1中;S2. inoculate algal cells into the culture tank 1 of the culture system;

S3.先静置实现藻细胞沉降,让藻细胞附着在培养槽1底面并静置培养;S3. First let stand to achieve algal cell sedimentation, let the algal cells adhere to the bottom surface of the culture tank 1 and stand for culture;

S4.启动第一泵93,清液通过第二连接管91及第三连接管92流入培养槽1实现准静态培养,通过气体混合装置5向交换柱2内通气实现补碳和氧气的解析,调节补光装置6;S4. start the first pump 93, the clear liquid flows into the culture tank 1 through the second connecting pipe 91 and the third connecting pipe 92 to realize quasi-static culture, and the gas mixing device 5 is ventilated into the exchange column 2 to realize the analysis of carbon supplementation and oxygen, Adjust the supplementary light device 6;

S5.至培养结束,先收集上清液至第一集液罐41,后收集培养槽1中的浅层藻泥至第二集液罐42。收集的上清液通过第二泵45送至培养体系,其中含有的部分藻细胞作为接种量,启动第一泵93,继续培养;S5. To the end of the cultivation, first collect the supernatant to the first liquid collection tank 41 , and then collect the shallow algal sludge in the culture tank 1 to the second liquid collection tank 42 . The collected supernatant is sent to the culture system by the second pump 45, and the part of the algal cells contained therein is used as the inoculum, and the first pump 93 is started to continue the culture;

重复以上步骤S3~S5,按需利用补液装置3中的培养基补足反应体系的体积。The above steps S3 to S5 are repeated, and the volume of the reaction system is supplemented with the medium in the liquid replenishing device 3 as needed.

本发明实施例的工作原理是:利用藻细胞的沉降特性并结合其生长特性,先使得大部分藻细胞在培养槽1的底部停留,而含有培养基的培养清液在整个反应器内循环,形成藻细胞与培养液之间的相对运动,实现营养成分、代谢物的交换,并维持藻细胞生长的液体环境,同时藻细胞平铺在培养槽1中可以充分受光,提高藻细胞对光能的利用率。具体操作流程是:The working principle of the embodiment of the present invention is: using the sedimentation characteristics of algal cells combined with their growth characteristics, most of the algal cells stay at the bottom of the culture tank 1 first, and the culture clear liquid containing the culture medium circulates in the entire reactor, The relative movement between the algal cells and the culture solution is formed, the exchange of nutrients and metabolites is realized, and the liquid environment for the growth of algal cells is maintained. utilization rate. The specific operation process is:

通过在培养槽1中和交换柱2中加入过滤除菌的培养基,通过调节所述第一连接管7在所述交换柱2的竖直方向上的高度,维持培养槽1中的液位深度在10mm及以下,按照10%体积比接种藻细胞后静置12h,然后启动第一泵93(此时第二泵45停止、第一阀门44和第二阀门46关闭),使得上清液在培养槽1和交换柱2间循环,补液装置3与液位电极124监测相偶联,当液位低于设定值时,补充无菌水直至液位达到设定值,气体混合装置5与pH电极监测相偶联,当pH值高于设定值时,启动通气至pH降至设定值±0.5,自动化培养至藻细胞浓度增加缓慢时,调节弯头端口朝下,开启第一阀门44,通过第一集液罐41收集交换柱2及培养槽1中的清液,后关闭第一阀门44,启动第二阀门46,将培养槽1中附着的部分藻泥清扫并经由交换柱2和第二连接管91,收集于第二集液罐42,然后关闭第一泵93和第二阀门46,并将第一集液罐41中的清液通过第二泵45转移至培养槽1和交换柱2。而后关闭第二泵45,启动并经由第一泵93继续进行循环培养,液位电极124给出补液信号,打开流量控制阀,补充微藻培养基至整个培养体系直至设定液位。启动第一泵93和补光装置6开启新一轮的培养。By adding filter-sterilized medium into the culture tank 1 and the exchange column 2, and by adjusting the height of the first connecting pipe 7 in the vertical direction of the exchange column 2, the liquid level in the culture tank 1 is maintained The depth is 10mm and below, inoculate the algal cells at a volume ratio of 10% and let stand for 12h, and then start the first pump 93 (at this time, the second pump 45 is stopped, the first valve 44 and the second valve 46 are closed), so that the supernatant is Circulate between the culture tank 1 and the exchange column 2, the liquid replenishing device 3 is coupled with the monitoring of the liquid level electrode 124, when the liquid level is lower than the set value, add sterile water until the liquid level reaches the set value, the gas mixing device 5 Coupled with pH electrode monitoring, when the pH value is higher than the set value, start aeration until the pH drops to the set value ± 0.5, and automatically cultivate until the algal cell concentration increases slowly, adjust the elbow port downward, and open the first The valve 44 collects the clear liquid in the exchange column 2 and the culture tank 1 through the first liquid collection tank 41, then closes the first valve 44, starts the second valve 46, and cleans the part of the algal sludge attached to the culture tank 1 and exchanges it through the valve 44. The column 2 and the second connecting pipe 91 are collected in the second collecting tank 42, then the first pump 93 and the second valve 46 are closed, and the supernatant in the first collecting tank 41 is transferred to the culture through the second pump 45 Tank 1 and exchange column 2. Then turn off the second pump 45, start and continue the circulatory culture via the first pump 93, the liquid level electrode 124 gives a replenishment signal, open the flow control valve, and replenish the microalgae culture medium to the entire culture system until the set liquid level. Start the first pump 93 and the supplementary light device 6 to start a new round of cultivation.

热交换器及循环盘管内传热介质的流动与温度电极电信号相偶联,当温度高于设定值时,启动冷却液的循环,实现降温,一旦达到设定的温度值,即停止冷却液的循环。当微藻培养系统置于温度较低的环境下时,当温度低于设定值时,启动热流体的循环,实现升温,一旦达到设定的温度值,即停止热流体的循环。The flow of the heat transfer medium in the heat exchanger and the circulating coil is coupled with the electrical signal of the temperature electrode. When the temperature is higher than the set value, the circulation of the cooling liquid is started to achieve cooling. Once the set temperature value is reached, the cooling is stopped. fluid circulation. When the microalgae culture system is placed in a lower temperature environment, when the temperature is lower than the set value, the circulation of the thermal fluid is started to realize the temperature rise, and once the set temperature value is reached, the circulation of the thermal fluid is stopped.

本发明实施例所述的利用浅液层准静态微藻培养系统开展的微藻培养过程,主要包括培养前准备、培养及培养后处理三大步骤,其中培养前准备包括反应器(含管路、泵及阀门)的消毒、按照配方进行特定体积的培养基的配制、高压蒸汽灭菌或者过滤除菌,培养包括接种、过程自动控制和样品检测,培养后处理主要包括藻液(浆)采收、清液回用等步骤。The microalgae cultivation process using the shallow liquid layer quasi-static microalgae cultivation system according to the embodiment of the present invention mainly includes three steps: pre-cultivation preparation, cultivation and post-cultivation treatment, wherein the pre-cultivation preparation includes a reactor (including pipelines) , pumps and valves) sterilization, preparation of a specific volume of culture medium according to the recipe, autoclave sterilization or filtration sterilization, culture includes inoculation, process automatic control and sample detection, post-culture treatment mainly includes algal liquid (pulp) collection Collection, supernatant reuse and other steps.

本说明书所述细胞干重、藻细胞数目的测定方法详见相关教科书及公开的文献材料。更具体地,细胞干重通过重量差法测定;细胞数目通过血球板计数方法获得。For the determination methods of dry cell weight and algal cell number described in this specification, please refer to relevant textbooks and published literature materials. More specifically, dry cell weight was determined by weight difference method; cell number was obtained by hemocytometer method.

对比例1Comparative Example 1

选取实施例1中的交换柱2(高透光有机玻璃材质的圆柱体,高度120cm,外径14cm,壁厚5mm,底部为锥形,锥高15cm,交换柱2通过支架固定,传感器12包括温度探头121、pH探头122、溶解氧电极123及液位电极124,交换柱2内设有交换盘管11,管直径1cm,螺旋直径为12cm,螺旋间距2mm,盘管高度为40cm)作为对照用柱式反应器,反应器装液体积为10L,反应器表面光强50μmol photons m-2s-1,在该反应器中培养淡水小球藻Chlorella vulgaris,培养基及基本培养方法参见实施例1,所不同的是,接种后即开始鼓泡式培养。培养4天后,藻细胞密度1.25g L-1,细胞产率0.24g L-1d-1Select the exchange column 2 in embodiment 1 (a cylinder made of high light-transmitting plexiglass material, height 120cm, outer diameter 14cm, wall thickness 5mm, the bottom is a cone, the cone height is 15cm, the exchange column 2 is fixed by the bracket, and the sensor 12 includes A temperature probe 121, a pH probe 122, a dissolved oxygen electrode 123 and a liquid level electrode 124, an exchange coil 11 is provided in the exchange column 2, the pipe diameter is 1 cm, the spiral diameter is 12 cm, the spiral spacing is 2 mm, and the coil height is 40 cm) as a control A column reactor was used, the volume of the reactor liquid was 10L, and the light intensity on the surface of the reactor was 50 μmol photons m -2 s -1 , and freshwater Chlorella vulgaris was cultivated in this reactor. 1. The difference is that the bubble culture is started immediately after inoculation. After 4 days of culture, the algal cell density was 1.25 g L -1 , and the cell yield was 0.24 g L -1 d -1 .

对比例2Comparative Example 2

选取实施例1中的培养槽1(水平放置的长方体容器(长宽高分别为100cm×100cm×10cm))作为对照用反应器,封闭其与交换柱2的连接孔。保持培养液位10mm,反应器装液体积为10L,反应器表面光强50μmol photons m-2s-1,在该反应器中静置培养淡水小球藻Chlorella vulgaris,培养基参见实施例1,接种后即开始静置培养。每日补充蒸发水量,通过鼓气使得培养液初始pH为7.5,培养过程中不调节pH,维持室温28±1℃,培养4天后,藻细胞密度0.55g L-1,细胞产率0.06g L-1d-1,单位面积产率0.63g m-2d-1The culture tank 1 in Example 1 (a horizontally placed rectangular parallelepiped container (length, width and height respectively 100cm×100cm×10cm)) was selected as the control reactor, and the connection hole between it and the exchange column 2 was closed. Keeping the culture liquid level at 10mm, the reactor filling volume at 10L, and the light intensity on the surface of the reactor at 50μmol photons m -2 s -1 , the freshwater chlorella Chlorella vulgaris was cultured statically in the reactor. See Example 1 for the culture medium. Immediately after inoculation, stationary culture was started. The amount of evaporated water was supplemented every day, and the initial pH of the culture solution was 7.5 by aeration. The pH was not adjusted during the culture process, and the room temperature was maintained at 28±1°C. After 4 days of culture, the algal cell density was 0.55g L -1 , and the cell yield was 0.06g L -1 d -1 , the yield per unit area is 0.63 gm -2 d -1 .

对比例3Comparative Example 3

选取常规实验型跑道池(尺寸:主体长宽高分别为140cm×50cm×40cm,沿长度方向中间设有隔板,隔板一侧安装蹼轮搅拌桨,跑道池两端半圆型;材质:PP)作为对比反应器,在该反应器中培养淡水小球藻Chlorella vulgaris,培养液是以NaNO3为氮源的BG-11培养基。液位高度20cm,装液量为180L,搅拌转速15rpm,使得培养液平均整体流速约为0.05m s-1,上部补光,使得液面处光强为50μmol photons m-2s-1,接种密度为0.3g L-1。通入含CO2体积分数为2%的空气二氧化碳混合气,通气量为18L min-1,控制培养温度为28±1℃。培养7天后,藻细胞密度0.38g L-1,细胞产率0.011g L-1d-1,单位面积产率2.94g m-2d-1Select a conventional experimental runway pool (size: the length, width and height of the main body are 140cm x 50cm x 40cm respectively, there is a partition in the middle along the length direction, a web wheel stirring paddle is installed on one side of the partition, and the two ends of the runway pool are semi-circular; material: PP ) as a comparative reactor, in which the freshwater Chlorella vulgaris was cultured, and the culture medium was BG-11 medium with NaNO 3 as the nitrogen source. The liquid level height is 20cm, the liquid filling volume is 180L, and the stirring speed is 15rpm, so that the average overall flow rate of the culture solution is about 0.05ms -1 , and the upper part is filled with light, so that the light intensity at the liquid level is 50μmol photons m -2 s -1 , and the seeding density is 0.3 g L -1 . A mixture of air and carbon dioxide with a volume fraction of 2% CO 2 was introduced, the ventilation volume was 18L min -1 , and the culture temperature was controlled to be 28±1°C. After 7 days of culture, the algal cell density was 0.38 g L -1 , the cell yield was 0.011 g L -1 d -1 , and the unit area yield was 2.94 gm -2 d -1 .

实施例1Example 1

使用前先对培养槽1及交换柱2的内表面进行75%酒精喷洒(用量20~30mL m-2)后晾干,而后用次氯酸钠水溶液对反应器及管路进行浸泡消毒,有效氯浓度100ppm,浸泡时间1~2h,而后在水体中加入10~25ppm硫代硫酸钠进行中和,直至碘试纸不变色,上述用水为0.22μm膜过滤水。在该系统中培养淡水小球藻Chlorella vulgaris,培养液是以NaNO3为氮源的BG-11培养基,培养基在补液罐32中进行配置。通过调节连接管道左侧弯头旋转角度,调节培养槽1中的液位深度为5mm,总装液体积为15L(培养槽1中5L及交换柱2中10L),接种密度为0.3g L-1。接种后在培养槽1内静置培养12h,此过程不进行泵循环和调节pH,而后打开第一泵93,泵流速为400L h-1,通入含CO2体积分数为2.5%的空气二氧化碳混合气,其中空气由空气压缩机提供,而CO2由液化钢瓶气提供,两者通过气体混合装置5按照比例混合后供气,通气量为2L min-1,控制pH=7.5±0.5,控制培养温度为28±1℃。培养4天后,调节液位调节弯头朝下,先将清液回收(13L)至集液罐41,再收集附着的藻泥获得浓缩藻浆(2L)至集液罐42,藻浆中藻细胞终密度达到23.6g L-1,清液中细胞密度0.7g L-1,因此折合细胞体积密度为3.75g L-1,面积产率为12.95g m-2d-1。实验期间,每日蒸发量约为1L,通过液位电极124及其反馈控制系统从补液罐31自动补加无菌水,由于室内温度恒定,本例中换热交换盘管11未使用。Before use, spray 75% alcohol on the inner surfaces of culture tank 1 and exchange column 2 (amount of 20-30 mL m -2 ), then dry it, and then use sodium hypochlorite aqueous solution to immerse and disinfect the reactor and pipeline, with an effective chlorine concentration of 100 ppm , soaking time 1~2h, then add 10~25ppm sodium thiosulfate in the water body for neutralization, until the iodine test paper does not change color, the above water is 0.22μm membrane filtered water. Freshwater Chlorella vulgaris is cultivated in this system, the culture medium is BG-11 medium with NaNO 3 as nitrogen source, and the medium is configured in the rehydration tank 32 . By adjusting the rotation angle of the left elbow of the connecting pipe, adjust the depth of the liquid level in the culture tank 1 to 5mm, the total liquid volume to 15L (5L in the culture tank 1 and 10L in the exchange column 2), and the seeding density to be 0.3g L -1 . After inoculation, the culture tank 1 was left to stand for 12 hours without pump circulation and pH adjustment. Then, the first pump 93 was turned on, the pump flow rate was 400L h -1 , and the air containing CO 2 with a volume fraction of 2.5% carbon dioxide was introduced. Mixed gas, in which air is provided by air compressor, and CO 2 is provided by liquefied steel cylinder gas, the two are mixed in proportion by gas mixing device 5 and then supplied with gas, the ventilation volume is 2L min -1 , pH=7.5±0.5, control The incubation temperature was 28±1°C. After culturing for 4 days, adjust the liquid level to adjust the elbow downward, first recover the clear liquid (13L) to the liquid collection tank 41, and then collect the attached algal sludge to obtain concentrated algal slurry (2L) to the liquid collection tank 42. The final cell density reached 23.6 g L -1 , and the cell density in the supernatant was 0.7 g L -1 , so the equivalent cell volume density was 3.75 g L -1 , and the area yield was 12.95 gm -2 d -1 . During the experiment, the daily evaporation was about 1L, and sterile water was automatically replenished from the liquid replenishment tank 31 through the liquid level electrode 124 and its feedback control system. Due to the constant indoor temperature, the heat exchange coil 11 was not used in this example.

实施例2Example 2

培养系统配置及培养方法同实施例1。其他保持不变,通过调节第一连接管7端部的弯头的旋转角度,调节培养槽1中的液位深度为10mm,装液体积为20L(培养槽1中10L及交换柱2中10L),观测培养结果,培养结束后收集清液(18L),再收集附着的藻泥获得浓缩藻浆(2L),藻浆中藻细胞终密度达到32.5g L-1,清液中细胞密度0.1g L-1,因此折合细胞体积密度为3.34g L1,面积产率为15.2g m-2d-1The configuration of the culture system and the culture method were the same as those in Example 1. Others remain unchanged. By adjusting the rotation angle of the elbow at the end of the first connecting pipe 7, the depth of the liquid level in the culture tank 1 is adjusted to 10mm, and the liquid filling volume is 20L (10L in the culture tank 1 and 10L in the exchange column 2). ), observe the culture results, collect the clear liquid (18L) after the culture, and then collect the attached algal mud to obtain concentrated algal pulp (2L), the final density of algal cells in the algal pulp reaches 32.5g L -1 , and the cell density in the clear liquid is 0.1 g L -1 , so the equivalent cell volume density is 3.34 g L 1 and the area yield is 15.2 gm -2 d -1 .

实施例3Example 3

培养系统配置及培养方法同实施例1。其他保持不变,通过调节第一连接管7端部的弯头的旋转角度,调节培养槽1中的液位深度为15mm,装液体积为25L(培养槽1中15L及交换柱2中10L),观测培养结果,培养结束后收集清液(23L),再收集附着的藻泥获得浓缩藻浆(2L),藻浆中藻细胞终密度达到30.7g L-1,清液中细胞密度0.1g L-1,因此折合细胞体积密度为2.55g L-1,面积产率为14.05g m-2d-1The configuration of the culture system and the culture method were the same as those in Example 1. Others remain unchanged. By adjusting the rotation angle of the elbow at the end of the first connecting pipe 7, the depth of the liquid level in the culture tank 1 is adjusted to 15mm, and the liquid filling volume is 25L (15L in the culture tank 1 and 10L in the exchange column 2). ), observe the culture results, collect the clear liquid (23L) after the culture, then collect the attached algal mud to obtain the concentrated algal slurry (2L), the final density of algal cells in the algal pulp reaches 30.7g L -1 , and the cell density in the clear liquid is 0.1 g L -1 , so the equivalent cell volume density is 2.55 g L -1 , and the area yield is 14.05 gm -2 d -1 .

实施例4Example 4

培养系统配置及培养方法同实施例1。其他保持不变,通过调节第一连接管7端部的弯头的旋转角度,调节培养槽1中的液位深度为30mm,装液体积为40L(培养槽1中30L及交换柱2中10L),观测培养结果,培养结束后收集清液(38L),再收集附着的藻泥获得浓缩藻浆(2L),藻浆中藻细胞终密度为20.8g L-1,清液中细胞密度0.1g L-1,因此折合细胞体积密度为1.14g L-1,面积产率为8.35g m-2d-1The configuration of the culture system and the culture method were the same as those in Example 1. Others remain unchanged. By adjusting the rotation angle of the elbow at the end of the first connecting pipe 7, the liquid level depth in the culture tank 1 is adjusted to 30mm, and the liquid filling volume is 40L (30L in the culture tank 1 and 10L in the exchange column 2). ), observe the culture result, collect clear liquid (38L) after culture, collect the attached algal mud to obtain concentrated algal pulp (2L), the final density of algal cells in the algal pulp is 20.8g L -1 , and the cell density in the clear liquid is 0.1 g L -1 , so the equivalent cell volume density is 1.14 g L -1 , and the area yield is 8.35 gm -2 d -1 .

实施例5Example 5

培养系统配置及培养方法同实施例1。其他保持不变,通过调节第一连接管7端部的弯头的旋转角度,调节培养槽1中的液位深度为60mm,装液体积为70L(培养槽1中60L及交换柱2中10L),观测培养结果,培养结束后收集清液(68L),再收集附着的藻泥获得浓缩藻浆(2L),藻浆中藻细胞终密度为13.2g L-1,清液中细胞密度0.05g L-1,因此折合细胞体积密度为0.43g L-1,面积产率为2.20g m-2d-1。观察到藻液颜色显著不同于实施例1~4,呈现棕褐色。The configuration of the culture system and the culture method were the same as those in Example 1. Others remain unchanged. By adjusting the rotation angle of the elbow at the end of the first connecting pipe 7, the liquid level depth in the culture tank 1 is adjusted to 60mm, and the liquid filling volume is 70L (60L in the culture tank 1 and 10L in the exchange column 2). ), observe the culturing results, collect clear liquid (68L) after culturing, then collect the attached algal mud to obtain concentrated algal slurry (2L), the final density of algal cells in the algal pulp is 13.2g L -1 , and the cell density in the clear liquid is 0.05 g L -1 , so the equivalent cell volume density is 0.43 g L -1 , and the area yield is 2.20 gm -2 d -1 . It was observed that the color of the algal fluid was significantly different from Examples 1 to 4, showing a tan color.

实施例6Example 6

培养系统如图1所示,培养槽11为水平放置的长方体容器(长宽高分别为300cm×300cm×10cm),所用材质为10mm厚的高透光有机玻璃,通过高度为100cm的铝合金支架进行固定,交换柱2为高透光有机玻璃材质的圆柱体,高度120cm,外径40cm,壁厚5mm,底部为锥形,交换柱2通过支架固定,传感器12包括温度探头121、pH探头122、溶解氧电极123及液位电极124,交换柱2内设有交换盘管11,管直径1cm,螺旋直径为36cm,螺旋间距2mm,盘管高度为40cm,补液装置3包括第一补液罐31和第二补液罐32,其中第一补液罐31内装无菌水,第二补液罐32内装培养基;集液装置包括第一集液罐41及第二集液罐42,其中第一集液罐41主要用于收集上清液,第二集液罐42主要用于收集浓缩藻液。气体混合装置5通过调节CO2和空气的混合比例,通过两者的流量调节,控制合理的CO2浓度比例为2%,通气量为0.2vvm,补光装置6为在培养槽1的下侧面附近放置的9排LED灯架61,光照强度可调,控制培养槽1表面光照强度为50μmol photons m-2s-1The culture system is shown in Figure 1. The culture tank 11 is a horizontally placed cuboid container (length, width and height are respectively 300cm×300cm×10cm), and the material used is 10mm thick high light-transmitting plexiglass, which passes through an aluminum alloy bracket with a height of 100cm. For fixing, the exchange column 2 is a cylinder made of high light-transmitting plexiglass, with a height of 120cm, an outer diameter of 40cm, a wall thickness of 5mm, and a tapered bottom. , dissolved oxygen electrode 123 and liquid level electrode 124, the exchange column 2 is provided with an exchange coil 11, the pipe diameter is 1cm, the spiral diameter is 36cm, the spiral spacing is 2mm, and the coil height is 40cm. and the second liquid replenishment tank 32, wherein the first liquid replenishment tank 31 is filled with sterile water, and the second liquid replenishment tank 32 is filled with culture medium; the liquid collection device includes the first liquid collection tank 41 and the second liquid collection tank 42, wherein the first liquid collection tank 42 The tank 41 is mainly used for collecting supernatant liquid, and the second liquid collecting tank 42 is mainly used for collecting concentrated algal liquid. The gas mixing device 5 adjusts the mixing ratio of CO 2 and air and adjusts the flow of the two to control a reasonable CO 2 concentration ratio of 2%, and the ventilation volume is 0.2vvm. There are 9 rows of LED light racks 61 placed nearby, the light intensity is adjustable, and the light intensity on the surface of the culture tank 1 is controlled to be 50 μmol photons m -2 s -1 .

使用前先对培养槽1及交换柱2的内表面进行75%酒精喷洒(用量20~30mL m-2)后晾干,而后用次氯酸钠水溶液对反应器及管路进行浸泡消毒,有效氯浓度100ppm,浸泡时间1~2h,而后在水体中加入10~25ppm硫代硫酸钠进行中和,直至碘试纸不变色,上述用水为0.22μm膜过滤水。在该系统中培养淡水小球藻Chlorella vulgaris,培养液是以NaNO3为氮源的BG-11培养基,培养基在第二补液罐32中进行配置。总装液量为180L(培养槽1及交换柱2中各90L),接种密度为0.3g L-1。接种后在培养槽1内静置培养12h,此过程不进行泵循环和调节pH,而后打开第一泵93,泵流速为4000L h-1,通入含CO2体积分数为2%的空气二氧化碳混合气,其中空气由空气压缩机提供,而CO2由液化钢瓶气提供,两者通过气体混合装置5按照比例混合后供气,通气量为18L min-1,控制pH=7.5±0.5,控制培养温度为28±1℃。培养4天后,打开第一阀门44,调节液位调节弯头朝下,先将清液回收(约160L)至第一集液罐41,再收集附着的藻泥获得浓缩藻浆(20L)至第二集液罐42,藻浆中藻细胞终密度达到30.2gL-1,清液中细胞密度0.1g L-1,因此折合细胞体积密度为3.44g L-1,面积产率为15.7g m-2d-1。实验期间,每日蒸发量约为10L,通过液位电极124及其反馈控制系统从第一补液罐31自动补加无菌水,实验季节为秋季,为保持培养液温度恒定,本例中使用换热机连接交换盘管11用以保持培养温度。Before use, spray 75% alcohol on the inner surfaces of culture tank 1 and exchange column 2 (amount of 20-30 mL m -2 ), then dry it, and then use sodium hypochlorite aqueous solution to immerse and disinfect the reactor and pipeline, with an effective chlorine concentration of 100 ppm , soaking time 1~2h, then add 10~25ppm sodium thiosulfate in the water body for neutralization, until the iodine test paper does not change color, the above water is 0.22μm membrane filtered water. In this system, freshwater Chlorella vulgaris is cultivated, and the culture medium is BG-11 medium with NaNO 3 as a nitrogen source, and the medium is configured in the second replenishment tank 32 . The total liquid volume was 180 L (90 L in each of the culture tank 1 and the exchange column 2), and the seeding density was 0.3 g L -1 . After inoculation, the culture tank 1 was left to stand for 12 hours without pump circulation and pH adjustment, and then the first pump 93 was turned on, the pump flow rate was 4000L h -1 , and the air containing carbon dioxide with a volume fraction of 2% CO 2 was introduced Mixed gas, in which the air is provided by the air compressor, and the CO 2 is provided by the liquefied steel cylinder gas. The two are mixed in proportion by the gas mixing device 5 and then supplied to the gas. The incubation temperature was 28±1°C. After culturing for 4 days, open the first valve 44, adjust the liquid level and adjust the elbow to face down, first recover the clear liquid (about 160L) to the first liquid collection tank 41, and then collect the attached algal sludge to obtain concentrated algal slurry (20L). In the second liquid collection tank 42, the final density of algal cells in the algal pulp reaches 30.2 g L -1 , and the cell density in the supernatant is 0.1 g L -1 , so the equivalent cell volume density is 3.44 g L -1 , and the area yield is 15.7 gm - 2d -1 . During the experiment, the daily evaporation was about 10L, and sterile water was automatically added from the first replenishment tank 31 through the liquid level electrode 124 and its feedback control system. The experimental season was autumn. The heat exchanger is connected to the exchange coil 11 for maintaining the culture temperature.

实施例7Example 7

培养系统配置及培养方法同实施例2。其他保持不变,将泵更改为流速达4000L h-1的循环泵,显著缩短培养清液的循环周期,观测培养结果。先将清液回收(约18L),再收集附着的藻泥获得浓缩藻浆(2L),藻浆中藻细胞终密度达到28.5g L-1,清液中细胞密度0.25gL-1,因此折合细胞体积密度为3.07g L-1,面积产率为13.88g m-2d-1The configuration of the culture system and the culture method were the same as those in Example 2. Others remained unchanged, the pump was changed to a circulating pump with a flow rate of 4000L h -1 , which significantly shortened the circulation period of the culture supernatant, and the culture results were observed. First recover the clear liquid (about 18L), and then collect the attached algal mud to obtain concentrated algal slurry (2L). The final density of algal cells in the algal slurry reaches 28.5g L -1 , and the cell density in the clear liquid is 0.25gL -1 , so it is equivalent to The cell volume density was 3.07 g L -1 and the area yield was 13.88 gm -2 d -1 .

实施例8Example 8

培养系统配置同实施例2。培养方法参照实施例2,在该系统中培养海洋拟微球藻Nannochloropsis sp.,培养液是以硝酸钠为氮源的改良ASW培养基。初始接种密度0.3g L-1,控制培养温度为25±1℃,培养光强调整为100μmol photons m-2s-1。培养4天后,打开第一阀门44,调节液位调节弯头朝下,先将清液回收(约18L),再收集附着的藻泥获得浓缩藻浆(2L),藻浆中藻细胞终密度达到25.8g L-1,清液中细胞密度0.3g L-1,因此折合细胞体积密度为2.85g L-1,面积产率为12.75g m-2d-1The configuration of the culture system is the same as that of Example 2. For the culture method, refer to Example 2. In this system, Nannochloropsis sp. was cultured, and the culture medium was an improved ASW medium with sodium nitrate as the nitrogen source. The initial seeding density was 0.3 g L -1 , the culture temperature was controlled at 25±1°C, and the culture light intensity was adjusted to 100 μmol photons m -2 s -1 . After culturing for 4 days, open the first valve 44, adjust the liquid level and adjust the elbow to face down, first recover the clear liquid (about 18L), then collect the attached algal sludge to obtain concentrated algal slurry (2L), and the final density of algal cells in the algal slurry is 25.8 g L -1 was reached, the cell density in the supernatant was 0.3 g L -1 , so the equivalent cell volume density was 2.85 g L -1 , and the area yield was 12.75 gm -2 d -1 .

实施例9Example 9

培养系统及方法同实施例7。将回收获得的18L清液通过泵循环回培养系统,另通过第二补液罐32补加2L初始培养基,静置12h后,启动第一泵93,流量400L h-1,继续进行培养,控制培养温度为25±1℃。培养4天后,打开第一阀门44,调节液位调节弯头朝下,先将清液回收(约18L),再收集附着的藻泥获得浓缩藻浆(2L),藻浆中藻细胞终密度达到20.8g L-1,清液中细胞密度0.35g L-1,因此折合细胞体积密度为2.40g L-1,面积产率为10.48g m- 2d-1The culture system and method are the same as those in Example 7. The recovered 18L supernatant is circulated back to the culture system through the pump, and 2L of initial culture medium is added through the second rehydration tank 32. After standing for 12h, the first pump 93 is started, and the flow rate is 400L h -1 , and the culture is continued to control. The incubation temperature was 25±1°C. After culturing for 4 days, open the first valve 44, adjust the liquid level and adjust the elbow to face down, first recover the clear liquid (about 18L), then collect the attached algal sludge to obtain concentrated algal slurry (2L), and the final density of algal cells in the algal slurry is 20.8 g L -1 was reached, the cell density in the supernatant was 0.35 g L -1 , so the equivalent cell volume density was 2.40 g L -1 , and the area yield was 10.48 gm - 2 d -1 .

实施例10Example 10

培养系统配置同实施例2,培养方法参照实施例2,在该系统中培养具有鞭毛的微藻,选取海洋微藻球等鞭金藻Isochrysis galbana,培养液是以硝酸钠为氮源的f/2海水培养基,海水盐度36‰。控制光照强度为20μmol photons m-2s-1控制培养温度为25±1℃。培养初始细胞数目1.5×106cells mL-1,培养7天后,打开第一阀门44,调节液位调节弯头朝下,先将清液回收(约18L),再收集附着的藻泥获得浓缩藻浆(2L),藻浆中藻细胞终密度达到90.5×106cells mL-1,清液中细胞密度2.0×106cells mL-1,因此折合体积细胞数为10.85×106cells mL-1,生物量是初始接种量的7.23倍。显微观察表明细胞形态完好,大部分细胞仍具有鞭毛结构,少部分形成孢子态。The configuration of the culture system is the same as that of Example 2, and the culture method is with reference to Example 2. In this system, microalgae with flagella are cultivated, and marine microalgae ball Isochrysis galbana is selected, and the nutrient solution is f/ 2 Seawater culture medium, seawater salinity 36‰. The light intensity was controlled at 20 μmol photons m -2 s -1 and the culture temperature was controlled at 25±1°C. The initial number of cells in culture is 1.5×10 6 cells mL -1 . After 7 days of culture, open the first valve 44 , adjust the liquid level and adjust the elbow to face down, first recover the supernatant (about 18L), and then collect the attached algal mud to obtain concentrated Algal pulp (2L), the final density of algal cells in the algal pulp reaches 90.5×10 6 cells mL -1 , and the cell density in the supernatant is 2.0×10 6 cells mL -1 , so the equivalent volume of cells is 10.85×10 6 cells mL -1 - 1 , the biomass was 7.23 times the initial inoculum. Microscopic observation showed that the cell morphology was intact, most of the cells still had flagellar structure, and a small part formed spore state.

实施例11Example 11

培养系统配置同实施例2,培养方法参照实施例2,在该系统中培养较易附着的淡水硅藻舟形藻,培养液是以硝酸钙、硝酸钾为氮源并添加硅酸钠的CSI培养基。控制光照强度为20μmol photons m-2s-1控制培养温度为25±1℃。培养初始细胞数目1.2×106cellsmL-1,培养7天后,打开第一阀门44,调节液位调节弯头朝下,先将清液回收(18.8L),再收集附着的藻泥获得浓缩藻浆(1.2L),藻浆中藻细胞终密度达到155×106cells mL-1,清液中细胞密度0.2×106cells mL-1,因此折合体积细胞数为9.5×106cells mL-1,生物量是初始接种量的7.9倍。显微观察表明细胞形态完好。The configuration of the culture system is the same as that of Example 2, and the culture method refers to Example 2. In this system, the freshwater diatom Navicula that is easily attached is cultured, and the culture medium is CSI culture with calcium nitrate and potassium nitrate as nitrogen sources and sodium silicate added. base. The light intensity was controlled at 20 μmol photons m -2 s -1 and the culture temperature was controlled at 25±1°C. The initial number of cells in culture was 1.2×10 6 cellsmL -1 . After 7 days of culture, open the first valve 44 , adjust the liquid level and adjust the elbow to face down, first recover the supernatant (18.8L), and then collect the attached algal mud to obtain concentrated algae Plasma (1.2L), the final density of algal cells in the algal plasma reaches 155×10 6 cells mL -1 , and the cell density in the supernatant is 0.2×10 6 cells mL -1 , so the equivalent volume of cells is 9.5×10 6 cells mL -1 . 1 , the biomass was 7.9 times the initial inoculum. Microscopic observation showed that the cell morphology was intact.

以上为本发明公开的部分实施例,现结合具体实施方式分析讨论。实施例1~5的结果的比较分析(详见图3)表明,浅液层深度显著影响本发明公开的培养系统及方法的应用效果,优选的深度为5mm~60mm,更优选的为10mm~15mm,终细胞密度随着深度的增加而减少,具有显著的稀释效应,10mm组具有最高的单位面积产率。培养槽1中液位浅,浅液层中微藻光合作用产氧的解析更为方便快捷,然而其中水体流动性较差,不能形成整体流动,部分区域只能通过扩散,CO2及营养元素的输送存在死区,因此生长部分受阻。相反,培养槽1中液位过深,则在相近的泵流量条件下,水槽水体的更新率较低,代谢废物的移除存在障碍,传热传质效率大为下降。因此需要控制浅液层的液位深度,以实现微藻培养环境的更新和传质。反观传统类型的跑道池(对比例3),液位深度通常在15~30cm,为促进传热及传质,需要搅拌桨推动水体整体流动,藻体与水体之间的相对运动仍然较差,仅依靠沉降及湍流来实现,但是由于水体较大,仅在搅拌桨附近存在明显的湍流,因此总体混合效果并不好。The above are some of the embodiments disclosed in the present invention, which will now be analyzed and discussed in conjunction with specific implementations. Comparative analysis of the results of Examples 1 to 5 (see Figure 3 for details) shows that the depth of the shallow liquid layer significantly affects the application effect of the culture system and method disclosed in the present invention, and the preferred depth is 5 mm to 60 mm, more preferably 10 mm to 10 mm 15mm, the final cell density decreased with depth, with a significant dilution effect, and the 10mm group had the highest yield per unit area. The liquid level in the culture tank 1 is shallow, and the analysis of the photosynthetic oxygen production of microalgae in the shallow liquid layer is more convenient and fast. However, the fluidity of the water body is poor, and the overall flow cannot be formed. In some areas, only diffusion, CO 2 and nutrients There is a dead zone in the transport of , so the growth is partially blocked. On the contrary, if the liquid level in the culture tank 1 is too deep, under the condition of similar pump flow rate, the renewal rate of the water body in the tank will be low, the removal of metabolic waste will be hindered, and the heat and mass transfer efficiency will be greatly reduced. Therefore, it is necessary to control the liquid level depth of the shallow liquid layer to realize the renewal and mass transfer of the microalgae culture environment. In contrast to the traditional type of runway pool (Comparative Example 3), the liquid level depth is usually 15-30 cm. In order to promote heat and mass transfer, a stirring paddle is required to promote the overall flow of the water body, and the relative motion between the algae and the water body is still poor. It only relies on sedimentation and turbulence to achieve, but due to the large water body, there is only obvious turbulence near the stirring paddle, so the overall mixing effect is not good.

实施例2和对比例1,2的结果表明:本发明的一个令人惊讶的结果在于,若单独实施交换柱式或者静态培养,藻细胞产率均较低,而将两者结合后能显著提高藻细胞产率。柱式反应器虽然有着均匀的混合,但是其随着直径的增加,光衰减极其严重,因此随着柱子直径的增加生产效率显著下降。但是将其作为交换柱,而不是作为光合作用的主要场所,就可以扬长避短发挥其传质传热效果佳的优势。培养槽1作为光合作用主场所,提高光照面积,减少藻体之间的相互遮挡,浅液层中藻体层也是毫米级,在光照穿透的范围之内,因此单细胞的受光性显著提升。同时也可以看出,如果仅是静置(对比例2),由于传质及传热受限,细胞生长亦受限,而且细胞生长的环境尤其是CO2及营养元素需要不断供给,而且培养的pH需要维持在合理的范围内,如果仅是静置培养,培养液的pH可以高达10.0及以上,显然不利于微藻的扩繁,因此需要不断维持良好的微藻培养的水体环境。The results of Example 2 and Comparative Examples 1 and 2 show that: a surprising result of the present invention is that if the exchange column or static culture is implemented alone, the yield of algal cells is low, while the combination of the two can significantly reduce the yield of algal cells. Increase algal cell productivity. Although the column reactor has uniform mixing, the light attenuation is extremely serious with the increase of the diameter, so the production efficiency decreases significantly with the increase of the column diameter. However, by using it as an exchange column, rather than as the main site of photosynthesis, it can take advantage of its advantages of good mass transfer and heat transfer. The culture tank 1 is used as the main site of photosynthesis, which increases the light area and reduces the mutual occlusion between algae. The algae layer in the shallow liquid layer is also millimeter-level, which is within the range of light penetration, so the light-receiving ability of single cells is significantly improved. . At the same time, it can also be seen that if it is only left to stand (Comparative Example 2), due to the limited mass transfer and heat transfer, the cell growth is also limited, and the environment for cell growth, especially CO 2 and nutrients, need to be continuously supplied, and the culture The pH of microalgae needs to be maintained within a reasonable range. If it is only statically cultured, the pH of the culture solution can be as high as 10.0 and above, which is obviously not conducive to the expansion of microalgae. Therefore, it is necessary to continuously maintain a good water environment for microalgae cultivation.

从实施例6与对比例3的结果的分析比较可以看出,虽然两者具有相同的装液体积,但本发明公开的系统及方法具有显著的优势,单位面积产率是前者的3.05倍。如前所述,跑道池提高液位深度主要目的是便于搅动形成混合,本发明公开的方法主旨是实现藻体和培养水体的相对运动,以达到充分交换的目的。相比之下,虽然同为敞开式反应器,本发明公开的系统及方法无需大功率的搅拌装置,而仅需小功率的输送泵(低扬程、小流量),因此节省了大量的能源消耗,同时更加安全。同时实施例6的结果表明本发明所述光生物反应器的体积放大是可行的,在受光面积增大9倍的情况下,单位面积产率15.7gm-2d-1甚至超过了实施例2中的小型反应系统。此外也表明,本发明的培养系统可以通过培养槽1和交换柱2之间的自由组合实现放大,组合方式包括培养槽1的串联或并联,以及交换柱2的串联或并联。From the analysis and comparison of the results of Example 6 and Comparative Example 3, it can be seen that although the two have the same liquid filling volume, the system and method disclosed in the present invention have significant advantages, and the yield per unit area is 3.05 times that of the former. As mentioned above, the main purpose of increasing the liquid level depth in the racetrack pool is to facilitate stirring to form mixing. The purpose of the method disclosed in the present invention is to realize the relative movement of the algae body and the culture water body, so as to achieve the purpose of sufficient exchange. In contrast, although both are open reactors, the system and method disclosed in the present invention does not require a high-power stirring device, but only requires a low-power transfer pump (low lift, small flow), thus saving a lot of energy consumption. , while being more secure. At the same time, the results of Example 6 show that the volume enlargement of the photobioreactor of the present invention is feasible. Under the condition that the light-receiving area is increased by 9 times, the yield per unit area of 15.7 gm -2 d -1 even exceeds that of Example 2. Medium and small reaction system. In addition, it is also shown that the culture system of the present invention can be enlarged by free combination between the culture tank 1 and the exchange column 2, and the combination includes the series or parallel connection of the culture tank 1 and the series or parallel connection of the exchange column 2.

实施例7与实施例2的结果对比表明,提高泵流量未能显著增加细胞量和单位面积细胞产率,表明实施例2中的流量设置在合理的范围内,已经可以实现微藻正常生长所需的营养物质的供给和代谢废物的移除。同时也表明,为实现上述面积的光生物反应器系统的稳定运行,无需超大流量的清液置换和流动。表明流量与培养系统之间相匹配。The comparison between the results of Example 7 and Example 2 shows that increasing the pump flow rate fails to significantly increase the cell mass and the cell yield per unit area, indicating that the flow rate in Example 2 is set within a reasonable range, and the normal growth of microalgae can be achieved. Supply of required nutrients and removal of metabolic wastes. At the same time, it is also shown that in order to realize the stable operation of the photobioreactor system of the above area, superfluous liquid replacement and flow are not required. Indicates a match between flow and culture system.

实施例8与9的结果表明:本发明的培养系统及方法的另一个显著优势是,采收后的清液可以重复利用进行二次培养,而且单位面积产率的下降幅度很小,表明虽然培养基的配比组成等与初始相比已经发生显著变化,本系统仍然可以促进微藻的生长和对营养元素的充分摄取。常规微藻培养需要对藻液进行采收后复用,如果采用絮凝等方法,清液中残留的絮凝剂等会抑制细胞生长从而限制了清液的循环利用,如果采用高速离心,强剪切往往造成部分细胞破碎导致清液组分发生较大变动,细胞碎片等也会影响下一批次的培养,而且胞内有机物外溶至清液容易滋生细菌、真菌等其他微生物,从而影响微藻生长和产物积累,因此本发明充分利用藻体的沉降特性,实现了藻体与清液的第一道分离,而且清液中的细胞通常是新分裂的小细胞,活力更强,因此更有利于后续的二次培养。The results of Examples 8 and 9 show that another significant advantage of the culture system and method of the present invention is that the harvested supernatant can be reused for secondary culture, and the rate of decrease of the yield per unit area is very small. The ratio and composition of the medium have changed significantly compared with the initial stage, and the system can still promote the growth of microalgae and the adequate intake of nutrient elements. Conventional microalgae culture requires the algal liquid to be harvested and reused. If flocculation and other methods are used, the residual flocculant in the supernatant will inhibit cell growth and thus limit the recycling of supernatant liquid. If high-speed centrifugation is used, strong shearing Often, some cells are broken, resulting in a large change in the composition of the clear liquid, and cell debris will also affect the next batch of culture, and the intracellular organic matter dissolves into the clear liquid to easily breed bacteria, fungi and other microorganisms, thereby affecting the microalgae. Growth and product accumulation, so the present invention makes full use of the sedimentation characteristics of the algae to achieve the first separation of the algae and the clear liquid, and the cells in the clear liquid are usually newly divided small cells, which are more active and therefore more active. Conducive to subsequent secondary cultivation.

实施例8、10、11验证了本发明公开的浅液层准静态培养系统及方法在其他微藻(涵盖淡水及海水藻、有鞭毛和无鞭毛藻、底栖硅藻)培养中的运用,与已有的可公开获取的数据相比,本发明培养微藻的细胞产率较高,且可以用于饵料微藻的培养,经过培养,生物量可达初始接种量的7~8倍。说明了本发明具有极广泛的实用价值。Embodiments 8, 10 and 11 verify the application of the shallow liquid layer quasi-static culture system and method disclosed in the present invention in the cultivation of other microalgae (covering freshwater and seawater algae, flagellates and dinoflagellates, benthic diatoms), Compared with the existing publicly available data, the cell yield of the cultured microalgae of the invention is higher, and can be used for the culture of bait microalgae, and the biomass can reach 7-8 times of the initial inoculation amount after culture. It is illustrated that the present invention has extremely wide practical value.

综上所述,通过系列的对比研究,并与已有的可公开获取的数据相比,本发明申请创新了微藻培养系统和方法,该系统及方法具有产率高、节水节能、连续化生产的特点。说明了本发明申请可以工业化实施,因此具有极广泛的实用价值。To sum up, through a series of comparative studies and compared with the existing publicly available data, the present application has innovated the microalgae cultivation system and method, the system and method have the advantages of high productivity, water saving and energy saving, continuous characteristics of production. It is explained that the application of the present invention can be implemented industrially, so it has extremely wide practical value.

以上实施例仅用以说明本发明的技术方案而非对其限制,尽管参照上述实施例对本发明进行了详细的说明,所属领域的普通技术人员依然可以对本发明的具体实施方式进行修改或者等同替换,这些未脱离本发明精神和范围的任何修改或者等同替换,均在申请待批的本发明的权利要求保护范围之内。The above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still modify or equivalently replace the specific embodiments of the present invention. , any modifications or equivalent replacements that do not depart from the spirit and scope of the present invention are all within the protection scope of the claims of the present invention for which the application is pending.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.

Claims (10)

1.一种浅液层准静态的微藻培养系统,其特征在于,包括:1. a shallow liquid layer quasi-static microalgae culture system, is characterized in that, comprises: 培养槽,用于容纳微藻及培养液;Cultivation tank, used to accommodate microalgae and culture medium; 交换柱,通过第一连接管与所述培养槽相连通,用于容纳培养液,所述第一连接管伸入所述交换柱的一端具有液位高度调节件;an exchange column, which is communicated with the culture tank through a first connecting pipe, and is used for accommodating the culture liquid, and one end of the first connecting pipe extending into the exchange column is provided with a liquid level height adjusting member; 管路循环驱动结构,包括第二连接管、第三连接管和第一泵,所述第二连接管的一端与所述交换柱相连通,另一端与所述第三连接管的一端相连通,所述第三连接管的另一端与所述培养槽相连通,所述第一泵设置在所述第二连接管上;The pipeline circulation drive structure includes a second connecting pipe, a third connecting pipe and a first pump, one end of the second connecting pipe is communicated with the exchange column, and the other end is communicated with one end of the third connecting pipe , the other end of the third connecting pipe is communicated with the culture tank, and the first pump is arranged on the second connecting pipe; 气体混合装置,通过第四连接管与所述交换柱的底部相连通;a gas mixing device, communicated with the bottom of the exchange column through a fourth connecting pipe; 温度调节装置,用于调节所述交换柱内部培养液的温度;及a temperature adjusting device for adjusting the temperature of the culture solution inside the exchange column; and 补光装置,位于所述培养槽旁,用于给所述培养槽内的微藻进行补光。A supplementary light device, located beside the culture tank, is used for supplementing light to the microalgae in the culture tank. 2.根据权利要求1所述的一种浅液层准静态的微藻培养系统,其特征在于,所述交换柱的上端为筒状,下端为锥状。2 . The quasi-static microalgae cultivation system in a shallow liquid layer according to claim 1 , wherein the upper end of the exchange column is cylindrical, and the lower end is conical. 3 . 3.根据权利要求1所述的一种浅液层准静态的微藻培养系统,其特征在于,还包括补液装置,所述补液装置通过第五连接管与所述交换柱相连通。3 . The quasi-static microalgae cultivation system in a shallow liquid layer according to claim 1 , further comprising a liquid replenishing device, and the liquid replenishing device is communicated with the exchange column through a fifth connecting pipe. 4 . 4.根据权利要求3所述的一种浅液层准静态的微藻培养系统,其特征在于,所述补液装置包括:4. The quasi-static microalgae cultivation system of a shallow liquid layer according to claim 3, wherein the infusion device comprises: 用于补充无菌水的第一补液罐,及a first rehydration tank for replenishing sterile water, and 用于补充培养基的第二补液罐,其中所述第五连接管的一端分别与所述第一补液罐和第二补液罐相连通,另一端通入所述交换柱。The second liquid replenishment tank used for supplementing the culture medium, wherein one end of the fifth connecting pipe is communicated with the first liquid replenishment tank and the second liquid replenishment tank respectively, and the other end is connected to the exchange column. 5.根据权利要求1所述的一种浅液层准静态的微藻培养系统,其特征在于,还包括集液装置,所述集液装置包括:5. The quasi-static microalgae cultivation system in a shallow liquid layer according to claim 1, further comprising a liquid collecting device, the liquid collecting device comprising: 用于收集上清液的第一集液罐;a first collection tank for collecting supernatant; 第六连接管,其一端与所述第一集液罐相连通,另一端连接在所述第二连接管和第三连接管的连接处;a sixth connecting pipe, one end of which is communicated with the first liquid collecting tank, and the other end is connected at the connection between the second connecting pipe and the third connecting pipe; 第二泵和第一阀门,设置在所述第六连接管上,第二泵和第一阀门并联布置;The second pump and the first valve are arranged on the sixth connecting pipe, and the second pump and the first valve are arranged in parallel; 用于收集浓缩藻液的第二集液罐;A second collection tank for collecting concentrated algal liquid; 第七连接管,其一端与所述第二集液罐相连通,另一端连接在所述第二连接管和第三连接管的连接处;及a seventh connecting pipe, one end of which is communicated with the second liquid collecting tank, and the other end is connected at the junction of the second connecting pipe and the third connecting pipe; and 第二阀门,设置在所述第七连接管上。The second valve is arranged on the seventh connecting pipe. 6.根据权利要求1所述的一种浅液层准静态的微藻培养系统,其特征在于,所述气体混合装置包括:6. The quasi-static microalgae cultivation system in a shallow liquid layer according to claim 1, wherein the gas mixing device comprises: CO2源和空气源,及 CO2 source and air source, and 混合器,分别与所述CO2源和空气源相连通,将两者混合后通过所述第四连接管与所述交换柱的底部相连通。The mixer is communicated with the CO 2 source and the air source respectively, and communicates with the bottom of the exchange column through the fourth connecting pipe after mixing the two. 7.根据权利要求1所述的一种浅液层准静态的微藻培养系统,其特征在于,所述补光装置包括:7. The quasi-static microalgae culture system of a shallow liquid layer according to claim 1, wherein the supplementary light device comprises: 灯架,及light stand, and 安装在所述灯架上的光源。A light source mounted on the light stand. 8.根据权利要求1所述的一种浅液层准静态的微藻培养系统,其特征在于,所述温度调节装置包括:8. The quasi-static microalgae cultivation system in a shallow liquid layer according to claim 1, wherein the temperature adjusting device comprises: 交换盘管,设置在所述交换柱内;及an exchange coil disposed within the exchange column; and 热交换机,与所述交换盘管相连通。A heat exchanger is communicated with the exchange coil. 9.根据权利要求1所述的一种浅液层准静态的微藻培养系统,其特征在于,还包括:安装在所述交换柱上的传感器。9 . The quasi-static microalgae cultivation system in a shallow liquid layer according to claim 1 , further comprising: a sensor installed on the exchange column. 10 . 10.根据权利要求5所述的一种浅液层准静态的微藻培养系统的使用方法,其特征在于,包括:10. the using method of a kind of shallow liquid layer quasi-static microalgae culture system according to claim 5, is characterized in that, comprising: 步骤S1.在补液装置中配置培养基,加入培养体系,形成浅液层;Step S1. configure a culture medium in the rehydration device, add a culture system, and form a shallow liquid layer; 步骤S2.接种藻细胞到培养体系的培养槽中;Step S2. Inoculate algal cells into the culture tank of the culture system; 步骤S3.先静置实现藻细胞沉降,让藻细胞附着在培养槽底面并静置培养;Step S3. Let stand first to realize algal cell sedimentation, let the algal cells adhere to the bottom surface of the culture tank and stand for culture; 步骤S4.启动第一泵,清液通过第二连接管和第三连接管流入培养槽实现准静态培养,通过气体混合装置向交换柱内通气实现补碳和氧气的解析,调节补光装置;Step S4. Start the first pump, the clear liquid flows into the culture tank through the second connecting pipe and the third connecting pipe to realize quasi-static culture, and ventilate the exchange column through the gas mixing device to realize the analysis of carbon supplementation and oxygen, and adjust the supplementary light device; 步骤S5.至培养结束,先收集上清液至第一集液罐,后收集培养槽中的浅层藻泥至第二集液罐,收集的上清液通过第二泵送至培养体系,其中含有的部分藻细胞作为接种量,启动第一泵,继续培养;Step S5. to the end of the culture, first collect the supernatant to the first collection tank, then collect the shallow algal mud in the culture tank to the second collection tank, and the collected supernatant is pumped to the culture system by the second, Part of the algal cells contained therein are used as the inoculum to start the first pump and continue to cultivate; 重复以上步骤S3~S5,按需利用补液装置中的培养基补足反应体系的体积。The above steps S3 to S5 are repeated, and the volume of the reaction system is supplemented with the medium in the liquid supplement device as needed.
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