CN114272666A - Sludge spreading machine - Google Patents

Sludge spreading machine Download PDF

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Publication number
CN114272666A
CN114272666A CN202111044107.2A CN202111044107A CN114272666A CN 114272666 A CN114272666 A CN 114272666A CN 202111044107 A CN202111044107 A CN 202111044107A CN 114272666 A CN114272666 A CN 114272666A
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China
Prior art keywords
cloth
rolling
reciprocating
sludge
frame
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Granted
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CN202111044107.2A
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Chinese (zh)
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CN114272666B (en
Inventor
郑轶武
白絮飞
谭微
徐伟
李莉
罗淑玲
冯澎
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Dalian Qingwu Environmental Protection Technology Co ltd
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Dalian Qingwu Environmental Protection Technology Co ltd
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Priority to CN202111044107.2A priority Critical patent/CN114272666B/en
Publication of CN114272666A publication Critical patent/CN114272666A/en
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Publication of CN114272666B publication Critical patent/CN114272666B/en
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  • Treatment Of Sludge (AREA)

Abstract

A sludge spreading machine belongs to the field of sludge treatment and aims to solve the problem of improving the stacking efficiency of sludge treatment filter cloth, and comprises a frame, a first filter cloth rolling shaft, a second filter cloth rolling shaft, a rolling cloth reciprocating conveying mechanism, a sludge outlet, a spreading shaft, a cloth guide roller, a reciprocating mechanism, a push rod and a swinging mechanism, wherein a fixed part of the swinging mechanism is arranged on the frame near the end point of a conveying path of the rolling cloth reciprocating conveying mechanism, the fixed part is taken as a swinging reference, the swinging part is used for carrying the horizontally conveyed rolling cloth coated with the sludge when being horizontally pushed by the push rod to reciprocate and changing the carried rolling cloth into downward and reciprocating horizontal conveying due to the reciprocating swing of the swinging part, so that the rolling cloth is horizontally and reciprocally stacked in a pressure-bearing frame body, the effect is that the filter cloth does not need to be retreated in the material spreading process, the stacking efficiency is improved, and double-layer filter cloth can be spread, and stacked on the pressure-bearing frame body.

Description

Sludge spreading machine
Technical Field
The invention belongs to the field of sludge treatment, and relates to a sludge spreading machine.
Background
Chinese patent application CN107715521A discloses a high-humidity material pressing and carrying structure and a high-humidity material presser, and discloses the high-humidity material pressing and carrying structure further comprises a traction reciprocating structure, the traction reciprocating structure is arranged on the pressure-bearing frame body. The traction reciprocating structure is provided with a guide rail, a support and a filter cloth driver, the guide rail is arranged on the pressure-bearing frame body, the support is arranged on the guide rail, the output end of the filter cloth driver is connected with the support, and the filter cloth driver is used for driving the support to slide along the guide rail in a reciprocating mode. The cloth supporting device is characterized in that a cloth supporting roller and a cloth guide roller are arranged on the support in a rolling mode, the cloth supporting roller and the cloth guide roller are located between the first end and the second end of the filter cloth, the cloth supporting roller and the cloth guide roller clamp the filter cloth, and the cloth supporting roller and the cloth guide roller are jointly used for dragging the filter cloth to swing cloth in a reciprocating mode. Therefore, the position of the filter cloth can be controlled so as to form a layer of filter cloth, and then the placement of each filter cloth layer is realized, and the rolling after the squeezing is completed is realized in a matching way. However, the filter cloth of the scheme can achieve the effect of fully spreading the high-humidity materials to be squeezed by returning once, so that the stacking efficiency of the spreading filter cloth is reduced.
Disclosure of Invention
In order to solve the problem of improving the stacking efficiency of sludge treatment filter cloth, the invention provides the following technical scheme: a sludge spreading machine comprises
A frame;
the two filter cloth rolling shafts are arranged at different positions of the frame and are wrapped by rolling cloth;
the cloth rolling reciprocating transmission mechanism is arranged on the rack, and the transmission surface reciprocates and circularly moves and is used for transmitting two layers of horizontally unfolded cloth rolling with different heights;
a sludge outlet for discharging sludge towards the lower layer of the rolled cloth;
the flattening shaft is positioned at the downstream of the sludge outlet, so that the sludge is coated by the upper-layer rolling cloth and the lower-layer rolling cloth below the flattening shaft;
the reciprocating mechanism is arranged on the rack and horizontally pushes and pulls the push rod in a reciprocating way;
the push rod is connected between the reciprocating mechanism and the swinging mechanism and pushes the swinging mechanism to swing in a reciprocating manner when the reciprocating mechanism pushes and pulls the push rod in a reciprocating manner horizontally;
and the swinging mechanism is provided with a fixed part which is arranged on the frame at a position near the end point of the conveying path of the cloth rolling reciprocating conveying mechanism, takes the fixed part as a swinging reference, and takes the horizontally conveyed cloth rolling coated with the sludge when the swinging part is horizontally pushed by the push rod to swing in a reciprocating mode, and changes the taken cloth rolling from the horizontal conveying to the downward reciprocating horizontal conveying due to the reciprocating swinging of the swinging part, so that the cloth rolling is horizontally and repeatedly stacked in the pressure-bearing frame.
As a supplement of the technical scheme, the sludge spreading machine also comprises a cloth guide roller which is arranged on the frame, is positioned below a filter cloth rolling shaft of the upper layer of rolling cloth, guides the lower layer of rolling cloth to be conveyed to a corresponding position below the filter cloth rolling shaft of the upper layer of rolling cloth, discharges sludge to the lower layer of rolling cloth through a sludge outlet positioned above the position of the cloth guide roller, and spreads the upper layer of rolling cloth by the filter cloth rolling shaft and covers the sludge.
Further, the swing mechanism comprises
The swinging frame is used for carrying and conveying the batching when the swinging frame is horizontally pushed by the push rod to swing back and forth;
the track group comprises two track panels, and the two track panels are opposite and fixed on two sides of the rack at the position near the end point of the conveying path of the cloth rolling reciprocating conveying mechanism;
and the swinging device is fixedly arranged on the track panel, a guide rod forming a multi-angle vertical displacement track is matched with the swinging device, and the lower part of the swinging device is fixed on a side plate frame of the swinging frame, so that the swinging frame can swing along with the guide rod due to the fixation of the swinging device on the track panel.
As a supplement of the technical scheme, the swing frame of the swing mechanism is mainly formed by connecting two panel frames which are gradually inclined through a side plate frame, the upper end wide opening is an inlet of a double-layer cloth roll for coating sludge, the lower end narrow opening is an outlet of the double-layer cloth roll for coating sludge, and the double-layer cloth roll for coating sludge can pass through the upper wide opening and the lower narrow opening of the frame.
In addition to the above technical solution, the swing frame of the swing mechanism further comprises
The wheel set comprises two rollers which are oppositely arranged and rotatably connected to two side plate frames of the swing frame, the track panel is provided with track holes for rolling the rollers, the track holes are formed by matching with a displacement track formed by the swing frame along with the swinging of the guide rod, and the formed track holes are in a shape with a high middle part and low ends.
As a supplement of the technical scheme, an included angle formed by a vertical line at the middle high position of the track hole and a track line from the middle high position to the end position of the track hole is 25-35 degrees.
As a supplement to the technical solution, the oscillating device is a joint bearing;
as a supplement to the technical solution, the oscillating device includes a connecting portion, a rolling bearing, an installation shaft, and a linear bearing, wherein an outer ring of the rolling bearing is fixedly installed on the connecting portion, the installation shaft is fixed on the linear bearing, a shaft portion of the installation shaft is matched with an inner ring of the rolling bearing, the shaft portion of the installation shaft (13-3) is fixed in the inner ring of the rolling bearing, the linear bearing is provided with a vertical inner hole for installing a guide rod, the vertical inner hole limits the moving direction of the guide rod, the horizontal traction applied to the guide rod acts on the linear bearing and the installation shaft, the inner ring of the rolling bearing rotates relative to the outer ring, and the guide rod and the linear bearing generate rotational displacement by using the installation shaft as a rotating shaft.
In addition to the above technical solution, the reciprocating mechanism comprises
The bracket is fixed on the rack;
the two ends of the guide rod are fixed on the bracket, and the guide rod is axially arranged in the horizontal direction;
the connecting plate is connected with the push rod, and the plate surface of the connecting plate is provided with a vertical long hole and a guide hole for enabling the guide rod to pass through for horizontal guide of the connecting plate;
the driving motor is fixed on the bracket;
the driving chain wheel is connected with a rotating shaft of the driving motor and is driven by the driving motor to rotate;
the chain is connected between the driving chain wheel and the driven chain wheel, the length direction of the chain is configured to be parallel to the axial direction of the guide rod, the chain is driven by the driving chain wheel and drives the driven chain wheel to rotate, the meshing position of the chain with the driving chain wheel and the driven chain wheel is a chain turning position, and due to the meshing fit of the chain with the driving chain wheel and the driven chain wheel, the chain has vertical displacement at the turning position so that the chain can horizontally reciprocate;
the micro-shaft comprises an embedded part and a protruding part, the embedded part is embedded into the chain and serves as a chain joint, the micro-shaft is enabled to move along with the chain, and the protruding part is matched with the bearing;
the bearing is an external bearing of the micro-shaft, is sleeved on the periphery of the protruding part of the micro-shaft and is clamped by the vertical long hole on the connecting plate, so that the bearing follow-up micro-shaft can horizontally reciprocate along with the chain, and vertically moves in the vertical long hole of the connecting plate in the chain deflection direction to match with the chain deflection, so that the connecting plate only has a horizontal reciprocating movement track and horizontally reciprocates and transmits a push rod arranged on the connecting plate.
As the supplement of the technical scheme, the connecting plate of the reciprocating mechanism is connected with the push rod through the push rod connecting rod, the push rod connecting rod is provided with a hollow cavity inserted into the push rod, the push rod connecting rod is provided with a bolt hole used for being matched with a bolt inserted into the hollow cavity inner connecting rod, the bolt holes are distributed along the push rod connecting rod in the axial direction, so that the length of the connecting rod inserted into the hollow cavity is adjustable, the connecting plate of the reciprocating mechanism is provided with a bolt hole used for fixing the push rod connecting rod on the connecting plate, the bolt holes are distributed along the vertical direction to be multiple, and the height of the push rod connecting rod vertically arranged on the connecting plate is adjustable.
As a supplement to the technical scheme, the reciprocating mechanism is provided with two guide rods which are vertically arranged in parallel, and the two guide rods respectively guide the connecting plate in the horizontal upward direction through an upper guide hole and a lower guide hole of the connecting plate.
Has the advantages that: according to the invention, filter cloth retraction treatment is not needed in the material spreading process, the stacking efficiency is improved, double-layer filter cloth can be spread, and the double-layer filter cloth can be stacked on the pressure-bearing frame body.
Drawings
Fig. 1 is a schematic view of a sludge spreader.
Fig. 2 is a schematic view of a swing mechanism of a sludge spreader.
Fig. 3 is a schematic view of a swing device of a sludge spreader.
Fig. 4 is a schematic view of the reciprocating mechanism of the sludge spreader.
1. The automatic cloth rolling machine comprises a machine frame, 2 filter cloth rolling shafts, 3 filter cloth rolling shafts, 4 rolling cloth reciprocating conveying mechanisms, 5 mud outlets, 6 spreading shafts, 7 reciprocating mechanisms, 8 push rods, 9 swinging mechanisms, 10 cloth guide rollers, 11 swinging frames, 12 track panels, 13 swinging devices, 13-1 joint bearings, 13-2 rolling bearings, 13-3 mounting shafts, 13-4 linear bearings, 13-5 first flange joints, 13-6 second flange joints, 13-7 connecting shafts, 14 guide rods, 15 panel frames, 16 side panel frames, 17 rolling wheels, 18 supports, 19 guide rods, 20 connecting plates, 21 driving motors, 22 driving chain wheels, 23 chains, 24 driven chain wheels, 25 micro shafts, 26 bearings and 27 push rod connecting rods.
Detailed Description
In order to facilitate an understanding of the invention, the invention will be described in more detail below with reference to the accompanying drawings and specific embodiments. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
In one embodiment, FIG. 1 is a schematic view of a sludge spreader according to the present application, including
A frame 1.
Two filter cloth rolling shafts are arranged at different positions of the frame 1 and are wrapped by rolling cloth.
And the batching reciprocating transmission mechanism 4 is arranged on the frame 1, and the transmission surface reciprocates circularly and is used for transmitting two layers of batching which is horizontally unfolded at different horizontal heights. And a sludge outlet 5 for discharging sludge towards the lower-layer coiled cloth.
The flattening shaft 6 is positioned at the lower part of the sludge outlet 5 and is used for tightly coating the upper-layer cloth roll and the lower-layer cloth roll with sludge, namely the sludge is tightly coated by the two layers of cloth rolls below the flattening shaft and the sludge is flattened between the two layers of cloth rolls.
And the reciprocating mechanism 7 is arranged on the frame 1 and horizontally pushes and pulls the push rod 8 in a reciprocating mode. And the push rod 8 is connected between the reciprocating mechanism 7 and the swinging mechanism 9, and pushes the swinging mechanism 9 to swing in a reciprocating mode when the reciprocating mechanism 7 horizontally pushes and pulls the push rod 8 in a reciprocating mode.
And a swinging mechanism 9, the fixed part of which is arranged on the frame 1 at a position near the end point of the conveying path of the cloth rolling reciprocating conveying mechanism 4, and the swinging part takes the fixed part as a swinging reference, receives the horizontally conveyed cloth rolling coated with the sludge when the swinging part is pushed by the push rod 8 to swing in a reciprocating mode horizontally, and changes the received cloth rolling from the horizontal conveying to the downward and reciprocating horizontal conveying due to the reciprocating swinging of the swinging part, so that the cloth rolling is horizontally and repeatedly stacked in the pressure-bearing frame. The filter cloth is not needed to be retreated in the material spreading process, and the stacking efficiency is improved by swinging and stacking. This scheme can be to double-deck filter cloth stone to level and smooth piling up in the pressure-bearing framework.
In one scheme, the pressure-bearing frame body is selected as a basket. As a preferred scheme, the sludge spreading machine shown in figure 1 comprises a frame 1, a first filter cloth rolling shaft 2, a second filter cloth rolling shaft 3, a cloth rolling reciprocating transmission mechanism 4, a sludge outlet 5, a flattening shaft 6, a reciprocating mechanism 7, a push rod 8 and a swinging mechanism 9, wherein the filter cloth rolling shafts are wrapped by rolled cloth, the first filter cloth rolling shaft 2 and the second filter cloth rolling shaft 3 are fixed on the frame 1, the first filter cloth rolling shaft 2 is positioned above the cloth rolling reciprocating transmission mechanism 4, the flattening shaft 6 and a cloth guide roller 10 which are installed on the frame 1 are respectively arranged at two sides of the first filter cloth rolling shaft 2, the cloth guide roller 10 is positioned between the first filter cloth rolling shaft 2 and the second filter cloth rolling shaft 3, the first filter cloth rolling shaft 2 is higher than the second filter cloth rolling shaft 3 in installation position, the sludge outlet 5 is installed on the frame 1 and is positioned above a horizontal transmission terminal at one side of the cloth rolling reciprocating transmission mechanism 4, and a fixing part 9 near the horizontal transmission terminal at the other side of the cloth rolling reciprocating transmission mechanism 4 is fixed on the frame 1 The swinging part of the swinging mechanism 9 extends downwards and is connected with a push rod 8 on the frame 1 below the batching reciprocating conveying mechanism 4, the push rod 8 is connected with a part of the reciprocating mechanism 7 for pushing the push rod 8 to move, and the reciprocating mechanism 7 is arranged on the frame 1 below the batching reciprocating conveying mechanism 4.
In this embodiment, further explaining the implementation of the sludge spreader, the second filter cloth rolling shaft 3 of the sludge spreader is driven to rotate, the filter cloth wrapped by the second filter cloth rolling shaft 3 is horizontally unfolded and horizontally conveyed to a position below the first filter cloth rolling shaft 2 as a lower layer rolling cloth by the rolling cloth reciprocating conveying mechanism 4, the sludge outlet 5 discharges sludge towards the lower layer rolling cloth at the position, the first filter cloth rolling shaft 2 positioned above the lower layer rolling cloth is driven to rotate, under the guiding action of the cloth guide roller 10, the filter cloth wrapped by the first filter cloth rolling shaft 2 is horizontally unfolded and covered on the sludge as an upper layer rolling cloth, the sludge is horizontally conveyed to a position of the flattening shaft 6 by the rolling cloth reciprocating conveying mechanism 4 to be flattened, so that the upper layer rolling cloth and the lower layer rolling cloth are vertically wrapped and flattened, and are horizontally conveyed to one end horizontal conveying terminal point by the rolling cloth reciprocating conveying mechanism 4, the double-layer cloth roll of the coated sludge is received in the swing frame 11 by the swing mechanism 9, and the cloth roll is continuously conveyed downwards along with the swing mechanism 9 in the reciprocating swing process so that the cloth roll is horizontally paved in the frame body in a reciprocating mode layer by layer.
Preferably, the batching reciprocating conveying mechanism 4 is one of a conveying belt or a conveying chain plate, and the end point of the conveying path refers to the position where the horizontal conveying of the batching reciprocating conveying mechanism 4 changes direction, and can be understood as the position where the conveying belt or the conveying chain changes direction from horizontal to downward and returns.
In an embodiment, the difference from the above-mentioned embodiment is that according to the sludge spreader shown in fig. 1, the sludge spreader further includes a cloth guide roller 10 installed on the frame 1 below the filter cloth winding shaft of the upper layer winding cloth, guiding the lower layer winding cloth to be transferred to a corresponding position below the filter cloth winding shaft of the upper layer winding cloth, a sludge discharge port 5 located above the position of the cloth guide roller 10 discharges sludge to the lower layer winding cloth, and the upper layer winding cloth is unwound from the filter cloth winding shaft and covers the sludge.
In an embodiment, according to the schematic diagram of the swing mechanism 9 of the sludge spreader shown in fig. 2, for solving the problem that the rolled cloth coated with the sludge can be evenly spread in a reciprocating manner, the swing mechanism 9 comprises
The swinging frame 11 is used for receiving and conveying the batching when the pushing rod 8 horizontally pushes the reciprocating swinging.
And a track group which comprises two track panels 12, wherein the two track panels 12 are opposite and fixed on two sides of the frame 1 at the position near the end point of the conveying path of the batching reciprocating conveying mechanism 4.
And a swing device fixedly installed on the track panel 12, the lower portion of the guide bar 14, which can have a multi-angle vertical displacement in cooperation with the swing device, being fixed on the side frame 16 of the swing frame 11, so that the swing frame 11 can swing along with the guide bar 14 due to the fixing of the swing device on the track panel 12.
It can be understood that the guide rod 14 is fixed with the swing frame 11, the guide rod is mounted on the swing device, and the swing device enables the guide rod to have multi-angle vertical displacement, namely the guide rod forms a swing motion track, and drives the swing frame fixed on the guide rod to form a swing motion track.
In this embodiment, the swinging manner of the swinging mechanism 9 is further described, the swinging mechanism 9 is horizontally pushed by the push rod 8, the push rod 8 moves forward to push the swinging mechanism 9 to swing forward, and the push rod 8 moves backward to pull the swinging mechanism 9 to swing backward. The push rod 8 moves backwards to pull the swing mechanism 9 to swing backwards, and the push rod 8 moves forwards to push the swing mechanism 9 to swing forwards.
The plane of the swing mechanism 9 is vertical to the horizontal plane, and in the initial position: the push rod 8 moves forward to push the swing mechanism 9 to swing forward, namely, the swing frame 11 is pushed forward, and the guide rod 14 fixed with the swing frame 11 moves forward and downward because the upper end part is restrained by the swing device. The reason for this is that the swing frame 11 tends to move forward when pushed, and since the swing frame 11 is fixed to the guide bar 14, if the guide bar 14 is attached to the track panel 12 and the track panel 12 is fixed to the frame 1, the swing frame 11 is fixed to the frame 1 and cannot be pushed forward. The invention sets up the upper end of the guide lever 14 to mount inside the swing device, the swing device is fixed on the track panel 12, the track panel 12 is fixed on framework 1, the swing device can allow the guide lever 14 to swing back and forth with it as the swing base point, therefore the swing frame 11 is pushed forward, the guide lever 14 fixed with the swing frame 11 moves forward and downward because of the upper end because of the constraint of the swing device. The push rod 8 moves backwards to pull back the swing mechanism 9 to swing backwards, namely to pull the swing frame 11 backwards, the swing frame 11 is pulled backwards, and the guide rod 14 fixed with the swing frame 11 moves backwards and upwards due to the constraint of the swing device at the upper end part. And restoring the position of the surface of the swing mechanism 9, which is vertical to the horizontal plane.
The swing mechanism 9 is restored to be perpendicular to the horizontal plane, and in the initial position of the position: the push rod 8 moves backwards to pull the swing mechanism 9 to swing backwards, namely to pull the swing frame 11 backwards, the swing frame 11 is pulled backwards, and the guide rod 14 fixed with the swing frame 11 moves backwards and downwards due to the constraint of the swing device at the upper end part. When the push rod 8 moves forward and pushes the swing mechanism 9 to swing forward, that is, pushes the swing frame 11 forward, the swing frame 11 is pushed forward, and the guide rod 14 fixed to the swing frame 11 moves forward and upward due to the constraint of the swing device at the upper end. And restoring the position of the surface of the swing mechanism 9, which is vertical to the horizontal plane.
The swinging device can allow the guide rod to swing back and forth by taking the guide rod as a swinging base point, so that the swinging frame is pushed forwards or pulled backwards, namely, the cloth rolling in the swinging frame can be laid by reciprocating movement. This structure makes pile up preceding mud and lay on the batching promptly, need not to consider the synchronism problem to it is even to lay, and the basket opening part does not shelter from and spatial structure is compact and reasonable, can not hinder the batching conveying, and the swing is laid efficiency height.
Preferably, at least one fixing portion extends from a lower portion of the side plate frame 16 of the swing frame 11 to both sides, and the fixing portion is fixed to the end portion of the fixing portion by limiting the guide rod 14 at the end portion of the fixing portion by a clamp plate connected to the end portion, so that the lower portion of the guide rod 14 is fixed to the fixing portion of the side plate frame 16 of the swing frame 11. The fixing stability of the swing frame 11 and the guide bar 14 can be improved.
Preferably, the swing frame 11 of the swing mechanism 9 is mainly formed by connecting two panel frames 15 which are gradually inclined through side plate frames 16 to form a frame 1 which is wide at the top and narrow at the bottom, the wide opening at the top is an inlet of the double-layer cloth for coating the sludge, the narrow opening at the bottom is an outlet of the double-layer cloth for coating the sludge, and the wide-top and narrow-bottom hollow part of the frame 1 can enable the double-layer cloth for coating the sludge to pass through. The form of the swing frame 11 with wide top and narrow bottom can prevent the rolled cloth from entering the swing frame 11 and achieve the effect of uniform laying after being output from the outlet.
Preferably, one of the two face plate frames 15 which is further away from the push rod 8 has its upper end extending obliquely away from the push rod 8 and beyond the original inclination of the face plate frame, and the face plate frame 15 is made higher than the other face plate frame 15. The cloth rolling inertia can be buffered, and the phenomenon that the cloth is easy to rush out of the panel frame 15 due to the fact that the cloth is conveyed and turned between the cloth rolling reciprocating conveying mechanism 4 and the swing frame 11 is avoided as much as possible.
Preferably, the push rod 8 is connected to the end of the swing frame 11, and both sides of the push rod are connected to at least one transverse rod extending transversely, and the transverse rod is provided with a longitudinally extending rod at the terminal extending transversely, and the longitudinally extending rod is connected to the swing frame 11. In one arrangement, the dead plate is attached to both sides of the panel frame 15 of the swing frame 11 or to the side panel frame 16 of the swing frame 11.
In an embodiment, the difference from the above embodiment is that the swing frame 11 of the swing mechanism 9 further includes a wheel set, in a practical implementation, in order to further stabilize the swing frame 11 and improve the swinging smoothness of the swing frame 11, the wheel set includes two rollers 17, the two rollers 17 are oppositely disposed and rotatably connected to two side frames 16 of the swing frame 11, the track panel 12 is provided with a track hole for rolling the rollers 17, the track hole is formed by matching with a displacement track formed by the swing device fixed on the track panel 12 so that the swing frame 11 swings along with the guide rod 14, and the formed track hole is in a shape with a high middle and low ends. The roller 17 is rolled along the track hole and forms a reciprocating swing track. The shape of the track hole of the rolling wheel 17 is easy to set as a displacement track without considering that the swing device is fixed on the track panel 12 and the swing frame 11 swings with the guide rod 14 to form a displacement track, and the arrangement mode easily causes the problems that the guide rod is broken by stress or the swing device is damaged, and the rotation stability can not be ensured, so the stacking and laying efficiency is reduced. The scheme of the invention improves the stability of the rotating system and ensures the stacking and laying efficiency.
Preferably, an included angle formed by a vertical line at a middle high position of the track hole and a track line from the middle position to the end position of the track hole is 25-35 degrees.
In one embodiment, the oscillating device is a spherical plain bearing 13-1.
In one embodiment, according to the swing device of the sludge spreader shown in fig. 3, the swing device does not use the knuckle bearing 13-1 because the knuckle bearing 13-1 allows the roller 17 to roll along a track hole having a shape of a high middle and low ends, but in a terminal position where the roller rolls to a low end of the track hole, the guide bar 14 is prevented from moving within the knuckle bearing 13-1, causing a jamming problem, and causing some damage to both the guide bar 14 and the knuckle bearing 13-1. In order to solve the problem, the rotation angle of the joint bearing 13-1 can be increased, and the generation of the shell clamping phenomenon can be avoided, the embodiment provides a new swing device, which comprises a connecting part, a rolling bearing 13-2, a mounting shaft 13-3 and a linear bearing 13-4, wherein an outer ring of the rolling bearing 13-2 is fixedly mounted on the connecting part, the mounting shaft 13-3 is fixed on the linear bearing 13-4, a shaft part of the mounting shaft 13-3 is matched with an inner ring of the rolling bearing 13-2, the shaft part of the mounting shaft 13-3 is fixed in the inner ring of the rolling bearing 13-2, the linear bearing 13-4 is provided with a vertical inner hole for mounting a guide rod 19, the vertical inner hole limits the moving direction of the guide rod 19, and the horizontal traction applied to the guide rod 19 acts on the linear bearing 13-4 and the mounting shaft 13-3, causing the inner race of the rolling bearing 13-2 to rotate relative to the outer race to rotationally displace the guide rod 19 and the linear bearing 13-4 about the mounting shaft 13-3. The horizontal traction applied to the guide rod 19 of the invention acts on the linear bearing 13-4 and the mounting shaft 13-3 to cause the inner ring of the rolling bearing 13-2 to rotate relative to the outer ring so as to enable the guide rod 19 and the linear bearing 13-4 to generate rotary displacement by taking the mounting shaft 13-3 as a rotating shaft, so that the rotating range is increased through the rotating capacity of the rolling bearing 13-2, and when the roller rolls to a terminal position with two lower ends of the track hole, the guide rod 19 can not be clamped through the rolling bearing 13-2 in a larger-angle rotation.
Preferably, the track panel 12 has the connection portion fixed thereto by a connection shaft 13-7.
Preferably, the connecting part comprises a first flange joint 13-5 and a second flange joint 13-6, the flange joints comprise disk-shaped bodies, holes for fixing are formed on the peripheries of the disk-shaped bodies, hollow bulges are formed in the centers of the disk-shaped bodies, and the top surface of the projection has an inner hole 13, the top surface of the projection of the first flange joint 13-5 has a certain thickness, the inner wall of the hole of the inner hole opened on the flange joint is provided with screw threads which are matched with the screw threads on the circumferential surface of the shaft end part at one end of the connecting shaft 13-7, so that the distance between the connecting shaft 13-7 and the connecting part is adjusted by the screw thread matching, the outer ring of the rolling bearing 13-2 is fixed on the raised inner wall of the second flange joint 13-6, the rolling bearing 13-2 is fixed in the raised hollow, the first flange joint 13-5 and the second flange joint 13-6 are fixed by a connecting piece through holes on the disk-shaped body. The distance between connecting piece and track panel 12 can conveniently be adjusted through threaded connection to the connecting portion of this embodiment for distance between track panel 12 and guide bar 19 is adjustable, and two-wayly provides hollow structure, installs antifriction bearing in hollow structure and can improve stability.
Preferably, the end face of the other end of the connecting shaft 13-7 is fixed on the track panel 12.
Preferably, the mounting shaft 13-3 includes a flat surface and a shaft portion integrally formed with or separately connected to the flat surface.
Preferably, the rolling bearing 13-2 is a ball bearing.
Preferably, the connecting piece is a bolt connecting piece or a screw connecting piece.
In one embodiment, the reciprocating mechanism 7 of the sludge spreader according to the illustration of fig. 4 comprises
A bracket 18 fixed on the frame 1.
And a guide rod 19 having both ends fixed to the holder 18 and arranged in a horizontal direction in an axial direction.
A connecting plate 20, the connecting plate 20 is connected with the push rod 8, the plate surface of the connecting plate 20 is provided with a vertical long hole and a guide hole for leading the guide rod 19 to pass through for horizontally guiding the connecting plate 20.
And a driving motor 21 fixed to the bracket 18.
And a driving sprocket 22 connected to a rotation shaft of the driving motor 21 and driven to rotate by the driving motor 21.
And a chain 23 connected between the driving sprocket 22 and the driven sprocket 24, wherein the length direction of the chain 23 is configured to be parallel to the axial direction of the guide bar 19, the chain 23 is driven by the driving sprocket 22 and drives the driven sprocket 24 to rotate, the position where the chain 23 meshes with the driving sprocket 22 and the driven sprocket 24 is a direction changing position of the chain 23, and the chain 23 has a vertical displacement in the direction changing position due to the meshing engagement of the chain 23 with the driving chain 23 and the driven chain 23 so that the chain 23 can horizontally reciprocate. The micro shaft 25 includes an insertion portion that is inserted into the chain 23 and serves as a joint of the chain 23 to move the micro shaft 25 along with the chain 23, and a protruding portion that is engaged with the bearing 26.
The bearing 26 is an external bearing 26 of the micro-shaft 25, is sleeved on the periphery of the protruding part of the micro-shaft 25 and is clamped by the vertical long hole on the connecting plate 20, so that the bearing 26 can move horizontally and reciprocally along with the chain 23 along with the micro-shaft 25, and vertically move in the vertical long hole of the connecting plate 20 at the direction changing position of the chain 23 to match the direction changing of the chain 23, so that the connecting plate 20 only has a horizontal reciprocating movement track, and the push rod 8 mounted on the connecting plate 20 is horizontally and reciprocally driven.
In this embodiment, to further explain the reciprocating motion mode of the reciprocating mechanism 7, the driving motor 21 drives the driving sprocket 22 to rotate and the chain 23 disposed between the two sprockets drives the driven sprocket 24 to follow up, so as to implement the horizontal reciprocating motion of the chain 23 with the direction changed by the position of the sprockets, the micro shaft 25 is embedded in the joint of the chain 23, the micro shaft 25 can move along with the chain 23, the connecting plate 20 is connected with the micro shaft 25, so as to implement the horizontal reciprocating motion of the micro shaft 25, and the connecting plate 20 is provided with a vertical elongated hole, so that at the direction changed position, the micro shaft 25 can move vertically in the elongated hole to change the direction, so as to implement the horizontal reciprocating motion of the micro shaft 25, thereby driving the push rod 8 or the push rod connecting rod 27 connected to the connecting plate 20 to reciprocate.
Preferably, the connecting plate 20 of the reciprocating mechanism 7 is connected to the push rod 8 through a push rod connecting rod 27, the push rod connecting rod 27 has a hollow cavity inserted into the push rod 8, the push rod connecting rod 27 has bolt holes thereon for matching with bolts inserted into the hollow cavity for fastening the connecting rod, and the bolt holes are distributed along the axial direction of the push rod connecting rod 27, so that the length of the connecting rod inserted into the hollow cavity is adjustable.
Preferably, the connecting plate 20 of the reciprocating mechanism 7 is provided with a plurality of bolt holes for fixing the push rod connecting rod 27 on the connecting plate 20, and the bolt holes are distributed vertically, so that the push rod connecting rod 27 is vertically arranged on the connecting plate 20 and is adjustable in height.
Preferably, the reciprocating mechanism 7 has two guide rods 19 which are arranged in parallel in the vertical direction, and the two guide rods 19 are respectively guided in the horizontal direction to the connecting plate 20 through an upper guide hole and a lower guide hole of the connecting plate 20.
Preferably, the support 18 of the reciprocating mechanism 7 is fixed to the lower portion of the frame 1 by bolts, such as the reciprocating mechanism 7 is fixed to a sheet metal part or a support frame at the bottom of the frame 1, and such as a back plate of the reciprocating mechanism 7 is fixed to a sheet metal part or a support frame at a side plate of the frame 1. The cooperation that this embodiment passes through connecting plate, chain, micro-shaft, bearing can realize the diversion straight line reciprocating motion of connecting plate to realized can providing the reciprocal driven needs of straight line in mud spreading material, this structure can be fit for the longer transmission distance that mud spreading machine needs.
The above description is only for the purpose of creating a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can substitute or change the technical solution and the inventive concept of the present invention within the technical scope of the present invention.

Claims (10)

1. A sludge spreading machine is characterized by comprising
A frame (1);
the two filter cloth winding shafts are arranged at different positions of the frame (1) and are wrapped by winding cloth;
the cloth rolling reciprocating transmission mechanism (4) is arranged on the rack (1), and the transmission surface reciprocates and circularly moves and is used for transmitting two layers of horizontally unfolded cloth rolling with different heights;
a sludge outlet (5) for discharging sludge toward the lower layer of the rolled cloth;
the flattening shaft (6) is positioned at the downstream of the sludge outlet (5) so that the upper-layer rolling cloth and the lower-layer rolling cloth below the flattening shaft coat the sludge;
the reciprocating mechanism (7) is arranged on the rack (1) and horizontally pushes and pulls the push rod (8) in a reciprocating way;
the push rod (8) is connected between the reciprocating mechanism (7) and the swinging mechanism (9), and pushes the swinging mechanism (9) to swing in a reciprocating way when the reciprocating mechanism (7) horizontally pushes and pulls the push rod (8) in a reciprocating way;
and a swinging mechanism (9), wherein a fixed part of the swinging mechanism is arranged on the frame (1) which is positioned at the position near the end point of the conveying path of the cloth rolling reciprocating conveying mechanism (4), the swinging mechanism takes the fixed part as a swinging reference, the swinging part receives the horizontally conveyed cloth rolling coated with the sludge when being horizontally pushed by a push rod (8) to swing in a reciprocating mode, and the received cloth rolling is redirected from the horizontal conveying to the downward reciprocating horizontal conveying due to the reciprocating swinging of the swinging part, so that the cloth rolling is horizontally and reciprocally stacked in the pressure-bearing frame.
2. Sludge spreader according to claim 1,
also comprises
The cloth guide roller (10) is arranged on the frame (1), is positioned below a filter cloth rolling shaft of the upper layer of rolling cloth, guides the lower layer of rolling cloth to be conveyed to a corresponding position below the filter cloth rolling shaft of the upper layer of rolling cloth, a sludge outlet (5) positioned above the position of the cloth guide roller (10) discharges sludge to the lower layer of rolling cloth, and the upper layer of rolling cloth is unfolded by the filter cloth rolling shaft and covers the sludge.
3. Sludge spreader according to claim 1,
the swing mechanism (9) comprises
The swinging frame (11) is used for carrying and transmitting the cloth rolls when being horizontally pushed to swing back and forth by the push rod (8);
the track group comprises two track panels (12), and the two track panels (12) are opposite and fixed on two sides of the rack (1) at the position near the end point of the conveying path of the batching reciprocating conveying mechanism (4);
and the swinging device is fixedly arranged on the track panel (12), a guide rod (14) forming a multi-angle vertical displacement track is matched with the swinging device, and the lower part of the swinging device is fixed on a side plate frame (16) of the swinging frame (11), so that the swinging frame (11) can swing along with the guide rod (14) due to the fixation of the swinging device on the track panel (12).
4. Sludge spreader according to claim 3,
swing frame (11) of swing mechanism (9) mainly connect through curb plate frame (16) by two panel frame (15) that incline gradually and form frame (1) wide down, and the wide opening in upper end is the entry of the double-deck batching of cladding mud, and the narrow opening in lower extreme is the export of the double-deck batching of cladding mud, and the narrow cavity can make the double-deck batching of cladding mud pass through under the wide upper and lower of frame (1).
5. Sludge spreader according to claim 4,
the swing frame (11) of the swing mechanism (9) also comprises
The wheel set comprises two rollers (17), the two rollers (17) are oppositely arranged and rotatably connected to two side plate frames (16) of the swing frame (11), track holes for the rollers (17) to roll are formed in the track panel (12) in a matched mode with displacement tracks formed by the swing frame (11) along with the swing of the guide rod (14), and the formed track holes are high in the middle and low in the two ends.
6. The sludge spreader according to claim 5, wherein the vertical line of the middle high position of the track hole forms an included angle of 25-35 ° with the track line from the middle high position to the end position of the track hole.
7. Sludge spreader according to claim 3,
the swinging device is a joint bearing (13-1);
or
The swinging device comprises a connecting part, a rolling bearing (13-2), a mounting shaft (13-3) and a linear bearing (13-4), wherein an outer ring of the rolling bearing (13-2) is fixedly arranged on the connecting part, the mounting shaft (13-3) is fixed on the linear bearing (13-4), a shaft part of the mounting shaft (13-3) is matched with an inner ring of the rolling bearing (13-2), the shaft part of the mounting shaft (13-3) is fixed in the inner ring of the rolling bearing (13-2), the linear bearing (13-4) is provided with a vertical inner hole for mounting a guide rod (19), the vertical inner hole limits the moving direction of the guide rod (19), the horizontal traction applied to the guide rod (19) acts on the linear bearing (13-4) and the mounting shaft (13-3) to cause the inner ring of the rolling bearing (13-2) to rotate relative to the outer ring, the guide rod (19) and the linear bearing (13-4) generate rotary displacement by taking the mounting shaft (13-3) as a rotating shaft.
8. Sludge spreader according to claim 1,
the reciprocating mechanism (7) comprises
A bracket (18) fixed to the frame (1);
a guide rod (19) having both ends fixed to the bracket (18) and arranged in a horizontal direction in an axial direction;
the connecting plate (20), the connecting plate (20) is connected with the push rod (8), the plate surface of the connecting plate (20) is provided with a vertical long hole and a guide hole which enables the guide rod (19) to pass through and is used for horizontal guide of the connecting plate (20);
a drive motor (21) fixed to the bracket (18);
a driving sprocket (22) which is connected with a rotating shaft of the driving motor (21) and is driven by the driving motor (21) to rotate;
a chain (23) connected between the driving sprocket (22) and the driven sprocket (24), wherein the length direction of the chain (23) is configured to be parallel to the axial direction of the guide rod (19), the chain (23) is driven by the driving sprocket (22) and drives the driven sprocket (24) to rotate, the meshing position of the chain (23) with the driving sprocket (22) and the driven sprocket (24) is a direction changing position of the chain (23), and due to the meshing fit of the chain (23) with the driving sprocket (22) and the driven sprocket (24), the chain (23) has vertical displacement at the direction changing position so that the chain (23) can horizontally reciprocate;
a micro shaft (25) which comprises an embedded part and a protruding part, wherein the embedded part is embedded into the chain (23) and is used as a joint of the chain (23) to enable the micro shaft (25) to move along with the chain (23), and the protruding part is a matching end with the bearing (26);
the bearing (26) is an external bearing (26) of the micro shaft (25), is sleeved on the periphery of the protruding part of the micro shaft (25) and is clamped by the vertical long hole in the connecting plate (20), so that the bearing (26) can move horizontally in a reciprocating mode along with the chain (23) and vertically move in the vertical long hole in the connecting plate (20) in the direction changing position of the chain (23) to match with the direction changing of the chain (23), the connecting plate (20) only has a horizontal reciprocating movement track, and the push rod (8) mounted on the connecting plate (20) is subjected to horizontal reciprocating transmission.
9. Sludge spreader according to claim 8,
connecting plate (20) of reciprocating mechanism (7) are through push rod connecting rod (27) connection push rod (8), push rod connecting rod (27) have the cavity of inserting push rod (8), have the bolt hole on push rod connecting rod (27) and be used for the fastening to insert the bolt of cavity internal connecting rod in order to cooperate, and the bolt hole is along push rod connecting rod (27) axial distribution a plurality ofly, and the length that makes to insert cavity internal connecting rod is adjustable, connecting plate (20) of reciprocating mechanism (7) have and are used for fixing push rod connecting rod (27) the bolt hole on connecting plate (20), and the bolt hole is along vertical distribution a plurality ofly, makes push rod connecting rod (27) vertically install the height-adjustable on connecting plate (20).
10. Sludge spreader according to claim 8,
the reciprocating mechanism (7) is provided with two guide rods (19) which are vertically arranged in parallel, and the two guide rods (19) are respectively used for guiding the connecting plate (20) in the horizontal direction through an upper guide hole and a lower guide hole of the connecting plate (20).
CN202111044107.2A 2021-09-07 2021-09-07 Sludge spreading machine Active CN114272666B (en)

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