CN114264471A - Inverter pressure relief valve automated inspection and assembly integration pressure head - Google Patents
Inverter pressure relief valve automated inspection and assembly integration pressure head Download PDFInfo
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- CN114264471A CN114264471A CN202111674221.3A CN202111674221A CN114264471A CN 114264471 A CN114264471 A CN 114264471A CN 202111674221 A CN202111674221 A CN 202111674221A CN 114264471 A CN114264471 A CN 114264471A
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- 230000010354 integration Effects 0.000 title claims description 12
- 238000007689 inspection Methods 0.000 title claims description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 73
- 238000001514 detection method Methods 0.000 claims abstract description 36
- 238000012360 testing method Methods 0.000 claims description 24
- 238000009434 installation Methods 0.000 claims description 10
- 230000007723 transport mechanism Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 9
- 230000009471 action Effects 0.000 abstract description 7
- 238000006073 displacement reaction Methods 0.000 abstract description 4
- 238000012544 monitoring process Methods 0.000 abstract description 3
- 230000033764 rhythmic process Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 238000013461 design Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000002411 adverse Effects 0.000 description 1
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- 239000003153 chemical reaction reagent Substances 0.000 description 1
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Abstract
The invention discloses an automatic detection and assembly integrated pressure head for an inverter pressure relief valve, which comprises a workbench, a positioning base and a supporting base, wherein the workbench is positioned at the upper end of the positioning base, a supporting seat, a detection bracket and a positioning upright post are installed at the upper end of the workbench, a top plate is installed at the upper end of the positioning upright post in a positioning manner, a carrying mechanism and a material taking mechanism are installed at the upper end of the supporting seat in a positioning manner, an intelligent camera is installed at the upper end of the detection bracket in a positioning manner, and a vibrating disc feeding mechanism is installed at the upper end of the supporting base in a positioning manner. The automatic detection and assembly integrated pressure head for the inverter pressure release valve is compact in mechanism arrangement, equipment space is saved, action steps of an actuating element are simplified, working rhythm is improved, product assembly quality is guaranteed through pressure displacement monitoring in the assembly process, a product assembly process is optimized, working efficiency is improved, and space utilization rate is improved.
Description
Technical Field
The invention relates to the field of automatic machinery, in particular to an automatic detection and assembly integrated pressure head for an inverter pressure release valve.
Background
Inverter relief valve automated inspection and assembly integration pressure head is a support equipment who carries out the relief valve and detect and assemble, when the relief valve produced the preparation, need detect the operation to it, detects qualified product and assembles, ensures the validity of output, and along with the continuous development of science and technology, people also are more and more high to the manufacturing process requirement of inverter relief valve automated inspection and assembly integration pressure head.
There is certain drawback in current dc-to-ac converter relief valve automated inspection and assembly integration pressure head when using, at first, relief valve assembly and shutoff design respectively, the space demand is great, because assembly and shutoff design respectively, the executive component action step is more, the takt time can be longer, influence frock efficiency, be unfavorable for people's use, and in addition, the assembly result can't effectively be judged, certain adverse effect has been brought for people's use, for this reason, we provide an inverter relief valve automated inspection and assembly integration pressure head.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides the automatic detection and assembly integrated pressure head for the inverter pressure release valve, the mechanism arrangement is compact, the equipment space is saved, the action steps of an actuating element are simplified, the working rhythm is improved, the product assembly quality is ensured through pressure displacement monitoring in the assembly process, and the problems in the background art can be effectively solved.
(II) technical scheme
In order to achieve the purpose, the invention adopts the technical scheme that: the utility model provides an inverter relief valve automated inspection and assembly integration pressure head, includes workstation, location base and support base, the workstation is located the upper end position of location base, supporting seat, detection support and location stand are installed to the upper end of workstation, the roof is installed in the upper end location of location stand, transport mechanism and feeding agencies are installed in the upper end location of supporting seat, detect the upper end location of support and install intelligent camera, the upper end location of supporting the base is installed and is vibrated a set feeding mechanism.
As an optimal technical scheme of this application, the control box is installed to vibration dish feeding mechanism's inboard, the driving machine is installed to vibration dish feeding mechanism's bottom, the bottom location that supports the base is installed and is fixed a position the supporting legs, the last adjustable shelf that is provided with of material taking mechanism, the internally mounted of workstation has the test box.
As this application an preferred technical scheme, the slide rail is installed to transport mechanism's upper end, no pole cylinder is installed to transport mechanism's one end, actuating cylinder and holding ring are installed to the upper end location of roof, actuating frame and assembly actuating mechanism are installed to the bottom of roof, assembly devices is installed to the bottom of actuating frame, the inside position that is located the assembly devices bottom of workstation is provided with airtight test socket, the inside airtight test seat that is provided with of airtight test socket.
As an optimal technical scheme of this application, be provided with the positioning seat between workstation and the location base, the bottom location installation of positioning seat and workstation is passed through to the upper end of location base, through the mode fixed connection of bolt location between location stand and the roof.
As an optimal technical scheme of this application, support through welded mode fixed connection between base and the vibration dish feeding mechanism, fix through the mode of bolt location between detection support and the intelligent camera.
As an optimal technical scheme of this application, the location installation between vibration dish feeding mechanism and the control box, be connected through the mode location of bolt location between vibration dish feeding mechanism and the driving machine, be provided with the installation piece between support base and the location supporting legs, the upper end location installation of installation piece and location supporting legs is passed through to the bottom of support base.
As an optimal technical scheme of this application, be provided with the location cassette between transport mechanism and the slide rail, the upper end of transport mechanism is connected with the bottom location of slide rail through the location cassette, install between transport mechanism and the rodless cylinder.
As an optimal technical scheme of this application, fix a position the installation between the upper end of roof and actuating cylinder, holding ring, the bottom and the driving rack of roof, assembly actuating mechanism fix a position, and the position of driving rack location assembly devices.
(III) advantageous effects
Compared with the prior art, the invention provides an automatic detection and assembly integrated pressure head for the inverter pressure release valve, which has the following beneficial effects: this inverter relief valve automated inspection and assembly integration pressure head, the mechanism arranges compactly, the saving equipment space, the executive component action step has been simplified, the work beat has been promoted, through pressure displacement control in the assembling process, the product assembly quality has been guaranteed, the product assembly technology has been optimized, work efficiency has been promoted, the mechanism arranges compactly, space utilization has been promoted, carry out real time monitoring to assembly technology parameter, guarantee product assembly quality, through relief valve assembly and test integration design, the work efficiency is promoted, the saving equipment space, guarantee product assembly quality, whole inverter relief valve automated inspection and assembly integration pressure head simple structure, high durability and convenient operation, the effect of use is better for the traditional mode.
Drawings
Fig. 1 is an overall structural schematic diagram of an inverter pressure relief valve automatic detection and assembly integrated pressure head according to the present invention.
Fig. 2 is a schematic structural diagram of an integral two-stage pressure head in the automatic detection and assembly integrated pressure head of the inverter pressure relief valve.
Fig. 3 is a schematic structural diagram of the whole third part of the automatic detection and assembly integrated pressure head of the inverter pressure relief valve.
Fig. 4 is a structural schematic diagram of the whole fourth of the automatic detection and assembly integrated pressure head of the inverter pressure relief valve.
Fig. 5 is a schematic structural diagram of the whole fifth part of the automatic detection and assembly integrated pressure head of the inverter pressure relief valve.
In the figure: 1. a work table; 2. positioning the upright post; 3. a top plate; 4. a drive cylinder; 5. a slide rail; 6. detecting the bracket; 7. a smart camera; 8. a material taking mechanism; 9. a vibrating pan feeding mechanism; 10. a control box; 11. a driver; 12. a support base; 13. positioning the supporting legs; 14. a supporting seat; 15. a carrying mechanism; 16. positioning a base; 17. an air-tight test port; 18. a test box; 19. an assembly mechanism; 20. an airtight test seat; 21. a driving frame; 22. a rodless cylinder; 23. a movable frame; 24. a positioning ring; 25. and assembling the driving mechanism.
Detailed Description
The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings and the detailed description, but those skilled in the art will understand that the following described embodiments are some, not all, of the embodiments of the present invention, and are only used for illustrating the present invention, and should not be construed as limiting the scope of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. The examples, in which specific conditions are not specified, were conducted under conventional conditions or conditions recommended by the manufacturer. The reagents or instruments used are not indicated by the manufacturer, and are all conventional products available commercially.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The first embodiment is as follows:
as shown in fig. 1-5, an inverter pressure relief valve automated inspection and assembly integration pressure head includes workstation 1, location base 16 and support base 12, workstation 1 is located the upper end position of location base 16, supporting seat 14 is installed to the upper end of workstation 1, detect support 6 and location stand 2, roof 3 is installed in the upper end location of location stand 2, handling mechanism 15 and material taking mechanism 8 are installed in the upper end location of supporting seat 14, detect the upper end location of support 6 and install intelligent camera 7, the upper end location of support base 12 is installed and is vibrated a set feeding mechanism 9.
Further, a positioning seat is arranged between the workbench 1 and the positioning base 16, the upper end of the positioning base 16 is positioned and installed at the bottom of the workbench 1 through the positioning seat, the positioning upright column 2 and the top plate 3 are fixedly connected in a bolt positioning mode, and a test box 18 is arranged inside the workbench 1.
Further, the support base 12 and the vibration disc feeding mechanism 9 are fixedly connected in a welding mode, and the detection support 6 and the intelligent camera 7 are fixed in a bolt positioning mode.
Example two:
on the basis of the first embodiment, as shown in fig. 1-5, an inverter pressure relief valve automatic detection and assembly integrated pressure head comprises a workbench 1, a positioning base 16 and a supporting base 12, wherein the workbench 1 is located at the upper end of the positioning base 16, a supporting seat 14, a detection support 6 and a positioning upright post 2 are installed at the upper end of the workbench 1, a top plate 3 is installed at the upper end of the positioning upright post 2 in a positioning manner, a carrying mechanism 15 and a material taking mechanism 8 are installed at the upper end of the supporting seat 14 in a positioning manner, an intelligent camera 7 is installed at the upper end of the detection support 6 in a positioning manner, and a vibration plate feeding mechanism 9 is installed at the upper end of the supporting base 12 in a positioning manner.
Further, a control box 10 is installed on the inner side of the vibration disc feeding mechanism 9, a driving machine 11 is installed at the bottom of the vibration disc feeding mechanism 9, a positioning supporting leg 13 is installed at the bottom of the supporting base 12 in a positioning mode, and a movable frame 23 is arranged on the material taking mechanism 8.
Furthermore, the vibration disk feeding mechanism 9 and the control box 10 are positioned and installed, the vibration disk feeding mechanism 9 and the driving machine 11 are positioned and connected in a bolt positioning mode, an installation block is arranged between the support base 12 and the positioning support leg 13, and the bottom of the support base 12 is positioned and installed with the upper end of the positioning support leg 13 through the installation block.
Example three:
on the basis of the first embodiment and the second embodiment, as shown in fig. 1 to 5, an inverter pressure release valve automatic detection and assembly integrated pressure head comprises a workbench 1, a positioning base 16 and a supporting base 12, wherein the workbench 1 is located at the upper end of the positioning base 16, a supporting seat 14, a detection support 6 and a positioning upright post 2 are installed at the upper end of the workbench 1, a top plate 3 is installed at the upper end of the positioning upright post 2 in a positioning manner, a carrying mechanism 15 and a material taking mechanism 8 are installed at the upper end of the supporting seat 14 in a positioning manner, an intelligent camera 7 is installed at the upper end of the detection support 6 in a positioning manner, and a vibration disc feeding mechanism 9 is installed at the upper end of the supporting base 12 in a positioning manner.
Further, the upper end of the conveying mechanism 15 is provided with a slide rail 5, one end of the conveying mechanism 15 is provided with a rodless cylinder 22, the upper end of the top plate 3 is provided with a driving cylinder 4 and a positioning ring 24 in a positioning mode, the bottom of the top plate 3 is provided with a driving frame 21 and an assembling driving mechanism 25, the bottom of the driving frame 21 is provided with an assembling mechanism 19, the position, located at the bottom of the assembling mechanism 19, inside the workbench 1 is provided with an airtight test port 17, and the airtight test seat 20 is arranged inside the airtight test port 17.
Further, a positioning clamping seat is arranged between the carrying mechanism 15 and the slide rail 5, the upper end of the carrying mechanism 15 is connected with the bottom of the slide rail 5 in a positioning mode through the positioning clamping seat, and the carrying mechanism 15 and the rodless cylinder 22 are installed.
Furthermore, the upper end of the top plate 3 is positioned and installed between the driving cylinder 4 and the positioning ring 24, the bottom of the top plate 3 is positioned between the driving frame 21 and the assembly driving mechanism 25, and the driving frame 21 positions the assembly mechanism 19.
The working principle is as follows: the invention comprises a workbench 1, a positioning upright post 2, a top plate 3, a driving cylinder 4, a slide rail 5, a detection bracket 6, an intelligent camera 7, a material taking mechanism 8, a vibration disc feeding mechanism 9, a control box 10, a driving machine 11, a supporting base 12, a positioning supporting foot 13, a supporting base 14, a carrying mechanism 15, a positioning base 16, an airtight test port 17, a test box 18, an assembling mechanism 19, an airtight test seat 20, a driving frame 21, a rodless cylinder 22, a movable frame 23, a positioning ring 24 and an assembling driving mechanism 25, and when in use, the invention comprises the following operation steps:
1. feeding: the pressure release valve supplies materials through the vibrating disc linear feeder and conveys the materials to a material taking position through the material cutting cylinder;
2. taking materials: the material taking mechanism 8 picks up the pressure release valve in a vacuum adsorption mode;
3. and (3) detection: the material taking mechanism 8 switches the product to a detection position through a rotary air cylinder, and quality detection is carried out on the pressure release valve through an intelligent camera;
4. carrying: after the detection is finished and the OK is confirmed, the pressure release valve is transported to an assembly station through the rodless cylinder 22;
5. press fitting: the press-fitting cylinder drives the material taking mechanism 8 to press-fit the pressure relief valve into the shell directly, and the whole press-fitting process monitors the assembly process parameters in real time through the pressure sensor and the displacement sensor;
6. and (3) air tightness testing: after the pressure relief valve is assembled, the press-fitting cylinder retracts, the swing cylinder switches the air tightness testing plug mechanism to a working position, the press-fitting cylinder drives the air tightness testing plug mechanism to plug and inflate the pressure relief valve, all other holes of the product which need to be sealed are plugged synchronously, and the air tightness test of the whole machine is carried out after plugging is finished;
7. and repeating the steps 1-6, and improving the working efficiency, saving the equipment space and ensuring the product assembly quality through the integrated design of the assembly and the test of the pressure release valve.
It is noted that, herein, relational terms such as first and second (a, b, etc.) and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (8)
1. The utility model provides an inverter relief valve automated inspection and assembly integration pressure head, includes workstation (1), location base (16) and support base (12), its characterized in that: workstation (1) is located the upper end position of location base (16), supporting seat (14), detection support (6) and location stand (2) are installed to the upper end of workstation (1), roof (3) are installed in the upper end location of location stand (2), transport mechanism (15) and feeding mechanism (8) are installed in the upper end location of supporting seat (14), intelligent camera (7) are installed in the upper end location of detection support (6), support the upper end location of base (12) and install vibration dish feeding mechanism (9).
2. The inverter pressure relief valve automatic detection and assembly integrated pressure head of claim 1, characterized in that: control box (10) are installed to the inboard of vibration dish feeding mechanism (9), driving machine (11) are installed to the bottom of vibration dish feeding mechanism (9), supporting base (12)'s bottom location is installed and is fixed a position supporting legs (13), be provided with adjustable shelf (23) on feeding mechanism (8), the internally mounted of workstation (1) has test box (18).
3. The inverter pressure relief valve automatic detection and assembly integrated pressure head of claim 1, characterized in that: slide rail (5) are installed to the upper end of handling mechanism (15), rodless cylinder (22) are installed to the one end of handling mechanism (15), the upper end location of roof (3) is installed and is driven jar (4) and holding ring (24), the bottom of roof (3) is installed and is driven movable mounting (21) and assembly actuating mechanism (25), assembly devices (19) are installed to the bottom of driving movable mounting (21), the inside position that is located assembly devices (19) bottom of workstation (1) is provided with airtight test socket (17), airtight test socket (17) inside is provided with airtight test seat (20).
4. The inverter pressure relief valve automatic detection and assembly integrated pressure head of claim 1, characterized in that: the positioning device is characterized in that a positioning seat is arranged between the workbench (1) and the positioning base (16), the upper end of the positioning base (16) is positioned and installed at the bottom of the workbench (1) through the positioning seat, and the positioning upright column (2) is fixedly connected with the top plate (3) through a bolt positioning mode.
5. The inverter pressure relief valve automatic detection and assembly integrated pressure head of claim 1, characterized in that: support between base (12) and the vibration dish feeding mechanism (9) through welded mode fixed connection, fix through the mode of bolt location between detection support (6) and intelligent camera (7).
6. The inverter pressure relief valve automatic detection and assembly integrated pressure head of claim 2, characterized in that: the vibration disc feeding mechanism is characterized in that the vibration disc feeding mechanism (9) and the control box (10) are installed in a positioned mode, the vibration disc feeding mechanism (9) and the driving machine (11) are connected in a positioned mode through bolts in a positioned mode, an installation block is arranged between the support base (12) and the positioning supporting legs (13), and the bottom of the support base (12) is installed in a positioned mode through the installation block and the upper ends of the positioning supporting legs (13).
7. The inverter pressure relief valve automatic detection and assembly integrated pressure head of claim 3, characterized in that: a positioning clamping seat is arranged between the carrying mechanism (15) and the sliding rail (5), the upper end of the carrying mechanism (15) is connected with the bottom of the sliding rail (5) in a positioning mode through the positioning clamping seat, and the carrying mechanism (15) and the rodless cylinder (22) are installed.
8. The inverter pressure relief valve automatic detection and assembly integrated pressure head of claim 3, characterized in that: the device is characterized in that the upper end of the top plate (3) is positioned and installed with the driving cylinder (4) and the positioning ring (24), the bottom of the top plate (3) is positioned with the driving frame (21) and the assembly driving mechanism (25), and the driving frame (21) is positioned at the position of the assembly mechanism (19).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111674221.3A CN114264471A (en) | 2021-12-31 | 2021-12-31 | Inverter pressure relief valve automated inspection and assembly integration pressure head |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111674221.3A CN114264471A (en) | 2021-12-31 | 2021-12-31 | Inverter pressure relief valve automated inspection and assembly integration pressure head |
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| CN114264471A true CN114264471A (en) | 2022-04-01 |
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