CN114251929B - Cloth drying device that textile processing used - Google Patents
Cloth drying device that textile processing used Download PDFInfo
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- CN114251929B CN114251929B CN202111650028.6A CN202111650028A CN114251929B CN 114251929 B CN114251929 B CN 114251929B CN 202111650028 A CN202111650028 A CN 202111650028A CN 114251929 B CN114251929 B CN 114251929B
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- 238000001035 drying Methods 0.000 title claims abstract description 167
- 239000004744 fabric Substances 0.000 title claims abstract description 108
- 239000004753 textile Substances 0.000 title claims abstract description 9
- 238000010438 heat treatment Methods 0.000 claims abstract description 62
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 24
- 238000005485 electric heating Methods 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims 6
- 238000010168 coupling process Methods 0.000 claims 6
- 238000005859 coupling reaction Methods 0.000 claims 6
- 230000005540 biological transmission Effects 0.000 claims 3
- 238000004378 air conditioning Methods 0.000 claims 2
- 230000008676 import Effects 0.000 claims 2
- 230000000694 effects Effects 0.000 abstract description 12
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 239000007789 gas Substances 0.000 abstract description 5
- 239000002918 waste heat Substances 0.000 abstract description 5
- 238000009423 ventilation Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 7
- 238000005192 partition Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 2
- 210000003437 trachea Anatomy 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/14—Drying solid materials or objects by processes not involving the application of heat by applying pressure, e.g. wringing; by brushing; by wiping
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/10—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
- F26B13/14—Rollers, drums, cylinders; Arrangement of drives, supports, bearings, cleaning
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/02—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure
- F26B21/04—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure partly outside the drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/04—Heating arrangements using electric heating
- F26B23/06—Heating arrangements using electric heating resistance heating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/02—Applications of driving mechanisms, not covered by another subclass
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/02—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being helically coiled
- F28D7/024—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being helically coiled the conduits of only one medium being helically coiled tubes, the coils having a cylindrical configuration
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Drying Of Solid Materials (AREA)
Abstract
本发明公开一种纺织加工用的布料烘干装置,包括烘干箱,烘干箱位于工作台顶端,且烘干箱与工作台固接;输送部,设置在烘干箱内用来输送布料,输送部包括第一转辊组和第二转辊组,第一转辊组靠近布料进口,第二转辊组靠近布料出口;烘干部,设置在第一转辊组与第二转辊组之间,烘干部包括加热件和烘干件,加热件位于布料下方,烘干件与布料对应设置;供气部,设置在烘干箱内并对烘干箱内气体进行更换,供气部与加热件和烘干件连通,且第一转辊组通过连接件与供气部传动连接。本发明能够实现快速排出烘干箱内产生的低温空气,进而提高布料的烘干效果,同时,对布料烘干过程产生的余热进行回收,进而降低使用能耗。
The invention discloses a cloth drying device for textile processing, comprising a drying box, the drying box is located at the top of a workbench, and the drying box and the workbench are fixedly connected; a conveying part is arranged in the drying box to transport the cloth , the conveying part includes a first rotating roller group and a second rotating roller group, the first rotating roller group is close to the cloth inlet, and the second rotating roller group is close to the cloth outlet; the drying part is arranged on the first rotating roller group and the second rotating roller group Between the groups, the drying part includes a heating part and a drying part, the heating part is located under the cloth, and the drying part is arranged corresponding to the cloth; the air supply part is set in the drying box and replaces the gas in the drying box to supply The air part is communicated with the heating part and the drying part, and the first rotating roller group is connected with the air supply part through the connecting part. The invention can quickly discharge the low-temperature air generated in the drying box, thereby improving the drying effect of the cloth, and at the same time, the waste heat generated in the drying process of the cloth can be recovered, thereby reducing the energy consumption.
Description
技术领域technical field
本发明涉及纺织技术领域,特别是涉及一种纺织加工用的布料烘干装置。The invention relates to the field of textile technology, in particular to a cloth drying device for textile processing.
背景技术Background technique
在布料生产过程中,需要对布料进行清洗、印染、烘干等工艺,对布料进行烘干是布料生产中不可或缺的工序。然而现有的布料烘干装置仍然存在一些问题。In the process of fabric production, it is necessary to clean, dye, and dry the fabric. Drying the fabric is an indispensable process in fabric production. However, the existing cloth drying device still has some problems.
首先,在对布料进行烘干时,需要供给大量热量对布料表面进行烘干,布料表面水分蒸发形成温度较低的空气,其不易由烘干装置内排出,造成对布料的烘干效果差,其次,在布料进行烘干时产生大量余热,而产生的余热得不到有效利用,进而造成对布料烘干的能耗较高,因此亟待一种纺织加工用的布料烘干装置,在提高对布料的烘干效果的同时降低能耗。First, when drying the cloth, a large amount of heat needs to be supplied to dry the surface of the cloth, and the moisture on the surface of the cloth evaporates to form air with a lower temperature, which is not easily discharged from the drying device, resulting in poor drying effect on the cloth. Secondly, a large amount of waste heat is generated when the cloth is dried, and the generated waste heat cannot be effectively utilized, thereby causing high energy consumption for drying the cloth. Therefore, there is an urgent need for a cloth drying device for textile processing. The drying effect of the fabric is reduced while the energy consumption is reduced.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种纺织加工用的布料烘干装置,以解决上述现有技术存在的问题,能够通过快速排出烘干箱内产生的低温空气,进而提高布料的烘干效果,同时,对布料烘干过程产生的余热进行回收,进而降低使用能耗。The object of the present invention is to provide a cloth drying device for textile processing, to solve the problems existing in the above-mentioned prior art, and to rapidly discharge the low-temperature air generated in the drying box, thereby improving the drying effect of the cloth, and at the same time, The waste heat generated in the drying process of the cloth is recovered, thereby reducing the energy consumption.
为实现上述目的,本发明提供了如下方案:本发明提供一种纺织加工用的布料烘干装置,包括烘干箱,所述烘干箱位于工作台顶端,且所述烘干箱与所述工作台固接;In order to achieve the above purpose, the present invention provides the following solutions: the present invention provides a cloth drying device for textile processing, including a drying box, the drying box is located at the top of the workbench, and the drying box is connected to the drying box. Worktable fixed connection;
输送部,设置在所述烘干箱内用来输送布料,所述输送部包括第一转辊组和第二转辊组,所述第一转辊组靠近所述布料进口,所述第二转辊组靠近所述布料出口;The conveying part is arranged in the drying box for conveying the cloth, the conveying part includes a first rotating roller group and a second rotating roller group, the first rotating roller group is close to the cloth inlet, the second rotating roller group The roller group is close to the cloth outlet;
烘干部,设置在所述第一转辊组与所述第二转辊组之间,所述烘干部包括加热件和烘干件,所述加热件位于所述布料下方,所述烘干件与所述布料对应设置;The drying part is arranged between the first rotating roller group and the second rotating roller group, the drying part includes a heating part and a drying part, the heating part is located under the cloth, and the drying part The dry pieces are arranged corresponding to the cloth;
供气部,设置在所述烘干箱内并对所述烘干箱内气体进行更换,所述供气部与所述加热件和所述烘干件连通,且所述第一转辊组通过连接件与所述供气部传动连接;The air supply part is arranged in the drying box and replaces the gas in the drying box, the air supply part is communicated with the heating element and the drying element, and the first rotating roller group Drive connected with the air supply part through a connecting piece;
换热部,设置在所述第二转辊组内并与所述第二转辊组换热,所述换热部进气端与所述烘干箱外连通,所述换热部出气端与所述供气部换热后通入所述加热件内。The heat exchange part is arranged in the second rotating roller group and exchanges heat with the second rotating roller group; the air inlet end of the heat exchange part is communicated with the outside of the drying box; After exchanging heat with the air supply part, it is passed into the heating element.
优选的,所述第一转辊组包括两相对设置的第一转辊,所述布料位于两所述第一转辊之间,所述第二转辊组包括两相对设置的第二转辊,所述布料位于两所述第二转辊之间,且所述换热部位于两所述第二转辊内,位于两所述第一转辊之间的所述布料高度低于位于两所述第二转辊之间的所述布料高度。Preferably, the first rotating roller group includes two oppositely arranged first rotating rollers, the cloth is located between the two first rotating rollers, and the second rotating roller group includes two oppositely arranged second rotating rollers , the cloth is located between the two second rotating rollers, and the heat exchange part is located in the two second rotating rollers, and the height of the cloth located between the two first rotating rollers is lower than that between the two first rotating rollers. the height of the cloth between the second rollers.
优选的,所述加热件包括设置在所述布料下方的加热箱,所述加热箱底端与所述工作台顶端固接,所述加热箱内设置有电加热丝,所述加热箱进气端与所述换热部连通,所述加热箱出气端与所述供气部连通。Preferably, the heating element includes a heating box arranged under the cloth, the bottom end of the heating box is fixedly connected with the top end of the worktable, an electric heating wire is arranged in the heating box, and the air inlet end of the heating box is It communicates with the heat exchange part, and the air outlet end of the heating box communicates with the air supply part.
优选的,所述烘干件包括两相对设置的烘干板,所述布料位于两所述烘干板之间,两所述烘干板通过固定杆与所述烘干箱顶端固接,两所述烘干板与所述供气部连通,所述烘干板上方设置有集气板,所述集气板顶端与所述烘干箱顶端内壁固接,所述集气板与所述供气部连通。Preferably, the drying piece includes two oppositely arranged drying boards, the cloth is located between the two drying boards, and the two drying boards are fixed to the top of the drying box through a fixing rod, and the two drying boards are The drying plate is communicated with the air supply part, an air collecting plate is arranged above the drying plate, the top of the air collecting plate is fixedly connected with the inner wall of the top end of the drying box, and the The air supply part is connected.
优选的,所述供气部包括与所述烘干箱内侧壁固接的供气箱,所述供气箱靠近所述布料进口,所述烘干箱内固接有隔板,所述隔板将所述供气箱分隔为热供气腔和冷出气腔,所述热供气腔与所述加热箱和所述烘干板连通,所述冷出气腔与所述集气板连通,所述热供气腔和所述冷出气腔内均滑动连接有活塞,所述活塞上固接有连接杆,所述连接杆穿过所述烘干箱并与所述第一转辊传动连接,所述连接杆位于所述布料进口上方。Preferably, the air supply part includes an air supply box fixed to the inner side wall of the drying box, the air supply box is close to the cloth inlet, a partition plate is fixed in the drying box, and the partition A plate divides the air supply box into a hot air supply chamber and a cold air outlet chamber, the hot air supply chamber is communicated with the heating box and the drying plate, and the cold air outlet chamber is communicated with the air collecting plate, A piston is slidably connected to the hot air supply chamber and the cold air outlet chamber, and a connecting rod is fixed on the piston, and the connecting rod passes through the drying box and is connected to the first rotating roller. , the connecting rod is located above the cloth inlet.
优选的,所述冷出气腔内设置有第一单向阀和第二单向阀,所述第一单向阀和所述第二单向阀位于所述活塞远离所述连接杆的一侧,所述集气板通过所述第一单向阀向所述冷出气腔内导入冷气,所述冷出气腔通过所述第二单向阀向所述烘干箱外导出冷气,所述热供气腔内设置有第三单向阀和第四单向阀,所述第三单向阀和所述第四单向阀位于所述活塞靠近所述连接杆的一侧,所述加热箱通过所述第三单向阀向所述热供气腔内导入热气,所述热供气腔通过所述第四单向阀向两所述烘干板导入热气。Preferably, a first check valve and a second check valve are arranged in the cold outlet chamber, and the first check valve and the second check valve are located on the side of the piston away from the connecting rod , the air collecting plate introduces cold air into the cold air outlet through the first one-way valve, and the cold air outlet leads the cold air out of the drying box through the second one-way valve. A third one-way valve and a fourth one-way valve are arranged in the air supply chamber, and the third one-way valve and the fourth one-way valve are located on the side of the piston close to the connecting rod, and the heating box The hot air is introduced into the hot air supply chamber through the third one-way valve, and the hot air is introduced into the two drying plates through the fourth one-way valve.
优选的,所述烘干箱外设置有第一电机和第二电机,所述第一电机用来驱动两所述第二转辊旋转,且所述第二电机通过所述连接件与所述连接杆传动连接,所述第二电机用来驱动两所述第一转辊旋转。Preferably, a first motor and a second motor are arranged outside the drying box, the first motor is used to drive the two second rollers to rotate, and the second motor is connected to the The connecting rod is connected in a driving manner, and the second motor is used to drive the two first rotating rollers to rotate.
优选的,所述换热部包括设置在所述第二转辊内的通气管,所述通气管上连通有若干排气管,所述第一电机输出端固接有导气管,所述导气管另一端与所述第二转辊固接,且所述导气管另一端与所述通气管连通,所述导气管上转动连接有连接筒,所述连接筒连通有进气管,所述进气管穿过所述烘干箱并位于所述烘干箱外,所述进气管通过所述连接筒和所述导气管与所述通气管进气端连通,所述通气管出气端与所述加热箱连通。Preferably, the heat exchange part includes a ventilation pipe arranged in the second rotating roller, the ventilation pipe is connected with a plurality of exhaust pipes, the output end of the first motor is fixed with an air guide pipe, and the guide pipe is connected to the air pipe. The other end of the trachea is fixedly connected to the second rotating roller, and the other end of the trachea is communicated with the ventilation pipe, a connecting cylinder is rotatably connected to the tracheal pipe, the connecting cylinder is communicated with an air intake pipe, and the intake pipe is connected to the air pipe. The air pipe passes through the drying box and is located outside the drying box, the air intake pipe is communicated with the air inlet end of the air pipe through the connecting cylinder and the The heating box is connected.
优选的,所述第二转辊远离所述第一电机的一端与所述烘干箱内壁转动连接,且所述第二转辊远离所述第一电机的一端连通有出气管,所述通气管通过所述出气管与所述加热箱连通,由所述第二单向阀导出的冷气与所述出气管换热后向所述烘干箱外导出。Preferably, one end of the second rotating roller away from the first motor is rotatably connected to the inner wall of the drying box, and an end of the second rotating roller away from the first motor is connected with an air outlet pipe, and the outlet pipe is connected to the end of the second rotating roller away from the first motor. The air pipe is communicated with the heating box through the air outlet pipe, and the cold air led out by the second one-way valve exchanges heat with the gas outlet pipe and is led out of the drying box.
优选的,所述第一转辊下方设置有集水箱,所述集水箱底端连通有出水管,所述集水箱通过所述出水管将所述烘干箱内的水导入排水箱内。Preferably, a water collecting tank is provided below the first rotating roller, and a water outlet pipe is connected to the bottom end of the water collecting tank, and the water collecting tank guides the water in the drying box into the drainage tank through the water outlet pipe.
本发明公开了以下技术效果:The present invention discloses the following technical effects:
1.第一转辊组挤压布料上的水分,使得布料上的水分减少后进行烘干,从而降低能耗,且烘干部与布料相对设置,由烘干部喷出的热空气作用在布料上,提高布料的烘干效果。1. The first roller group squeezes the moisture on the fabric, so that the moisture on the fabric is reduced and then dried, thereby reducing energy consumption, and the drying part is arranged opposite the fabric, and the hot air ejected from the drying part acts on the fabric. On the fabric, improve the drying effect of the fabric.
2.供气部与烘干部配合,当供气部向烘干部提供热空气时,供气部同步由烘干箱内抽出冷空气,进而防止冷空气影响热空气对布料的烘干效果。2. The air supply part cooperates with the drying part. When the air supply part provides hot air to the drying part, the air supply part simultaneously draws out cold air from the drying box, thereby preventing the cold air from affecting the drying effect of the hot air on the cloth. .
3.通过设置换热部,将外部冷空气导入第二转辊内进行一次换热,再将一次换热完毕的空气与排除烘干箱的冷空气进行二次换热,进而提高外部冷空气温度,使得外部冷空气经过换热后由加热件较为容易的加热至预定温度,进而降低了能耗。3. By setting the heat exchange part, the external cold air is introduced into the second rotating roller for a heat exchange, and the air after the first heat exchange is exchanged with the cold air discharged from the drying box for a second heat exchange, thereby improving the external cold air. temperature, so that the external cold air can be easily heated to a predetermined temperature by the heating element after heat exchange, thereby reducing energy consumption.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative labor.
图1为布料烘干装置的立体图;1 is a perspective view of a cloth drying device;
图2为图1中A处的局部放大图;Fig. 2 is the partial enlarged view of A place in Fig. 1;
图3为图1中B处的局部放大图;Fig. 3 is a partial enlarged view at B in Fig. 1;
图4为第二转辊的结构示意图;Fig. 4 is the structural representation of the second rotating roller;
图5为连接件的立体图;Figure 5 is a perspective view of a connector;
图6为图5中C处的局部放大图;Fig. 6 is the partial enlarged view of C place in Fig. 5;
其中,1-烘干箱,2-工作台,3-布料,4-第一转辊,5-第二转辊,6-加热箱,7-电加热丝,8-烘干板,9-固定杆,10-集气板,11-供气箱,12-隔板,13-热供气腔,14-冷出气腔,15-活塞,16-连接杆,17-第一单向阀,18-第二单向阀,19-第三单向阀,20-第四单向阀,21-第一电机,22-第二电机,23-通气管,24-排气管,25-导气管,26-连接筒,27-进气管,28-出气管,29-集水箱,30-出水管,31-排水箱,32-第一齿轮,33-连杆,34-连板,35-滑杆,36-滑块,37-长杆,38-拉板,39-第二齿轮,40-换热箱,41-倾斜板。Among them, 1-drying box, 2-table, 3-fabric, 4-first roller, 5-second roller, 6-heating box, 7-electric heating wire, 8-drying plate, 9- Fixed rod, 10-Gas collection plate, 11-Air supply box, 12-Partition plate, 13-Hot air supply chamber, 14-Cold air outlet chamber, 15-Piston, 16-Connecting rod, 17-First check valve, 18-Second one-way valve, 19-Third one-way valve, 20-Fourth one-way valve, 21-First motor, 22-Second motor, 23-Ventilation pipe, 24-Exhaust pipe, 25-Guide Air pipe, 26-connecting cylinder, 27-air inlet pipe, 28-air outlet pipe, 29-water collecting tank, 30-water outlet pipe, 31-drainage tank, 32-first gear, 33-connecting rod, 34-connecting plate, 35- Sliding rod, 36-slider, 37-long rod, 38-pull plate, 39-second gear, 40-heat exchange box, 41-inclined plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
本发明提供一种纺织加工用的布料烘干装置,包括烘干箱1,烘干箱1位于工作台2顶端,且烘干箱1与工作台2固接;输送部,设置在烘干箱1内用来输送布料3,输送部包括第一转辊组和第二转辊组,第一转辊组靠近布料3进口,第二转辊组靠近布料3出口;烘干部,设置在第一转辊组与第二转辊组之间,烘干部包括加热件和烘干件,加热件位于布料3下方,烘干件与布料3对应设置;供气部,设置在烘干箱1内并对烘干箱1内气体进行更换,供气部与加热件和烘干件连通,且第一转辊组通过连接件与供气部传动连接;换热部,设置在第二转辊组内并与第二转辊组换热,换热部进气端与烘干箱1外连通,换热部出气端与供气部换热后通入加热件内。The invention provides a cloth drying device for textile processing, comprising a drying box 1, the drying box 1 is located at the top of a
布料3在第一转辊组和第二转辊组的作用下在烘干箱1内移动,通过第一转辊组挤压水分后由烘干件进行烘干,此时供气部工作,向烘干件通入热空气并抽取冷空气,抽取的冷空气与外部空气经过换热后导出烘干箱1外,而布料3进过烘干后自身带有热量,因此在布料3进行第二转辊组时与第二转辊组进行换热,一方面对布料进行余热回收,另一方面可以降低布料3的导出温度,使得布料3可以快速被整理收集。而外部空气经过第二转辊组的一次换热和与导出的冷空气二次换热后,外部冷空气温度升高,将温度升高的冷空气导入加热件内进行加热,加热完毕的热空气在供气部的作用下导入烘干件内。The
进一步优化方案,第一转辊组包括两相对设置的第一转辊4,布料3位于两第一转辊4之间,第二转辊组包括两相对设置的第二转辊5,布料3位于两第二转辊5之间,且换热部位于两第二转辊5内,位于两第一转辊4之间的布料3高度低于位于两第二转辊5之间的布料3高度。两个第一转辊4配合对布料3进行挤压,使得布料3去除大量水分后经过烘干件进行烘干,烘干完毕的布料经过两第二转辊5导出烘干箱1外,并在此过程中两第二转辊5通过换热部与布料3进行换热。而两第一转辊4的高度低于两第二转辊5,可以保证由布料3挤出的水分不会过多的被布料3重新吸收,从而提高了对布料3的烘干效果。To further optimize the solution, the first rotating roller group includes two oppositely arranged first rotating rollers 4, the
进一步优化方案,加热件包括设置在布料3下方的加热箱6,加热箱6底端与工作台2顶端固接,加热箱6内设置有电加热丝7,加热箱6进气端与换热部连通,加热箱6出气端与供气部连通。将经过二次加热的空气导入加热箱6内,通过电加热丝7加热至预定温度后导出。在烘干箱1外部应当设置有电源(图中未示出),电源使得电加热丝7正常工作。To further optimize the scheme, the heating element includes a heating box 6 arranged under the
本技术方案中,加热箱6采用导热效果较好的材质,由于加热箱6位于布料3下方,因此加热箱6在进行加热空气的同时可以对位于加热箱6上方的布料3进行烘干,以提高对布料3的烘干效果。In this technical solution, the heating box 6 is made of a material with good heat conduction effect. Since the heating box 6 is located below the
本技术方案中,加热箱6内可以设置有温度传感器(图中未示出),以便于对加热箱6导出的热空气温度进行控制。In this technical solution, a temperature sensor (not shown in the figure) may be provided in the heating box 6 to facilitate the control of the temperature of the hot air derived from the heating box 6 .
进一步优化方案,烘干件包括两相对设置的烘干板8,布料3位于两烘干板8之间,两烘干板8通过固定杆9与烘干箱1顶端固接,两烘干板8与供气部连通,烘干板8上方设置有集气板10,集气板10顶端与烘干箱1顶端内壁固接,集气板10与供气部连通。由于两第一转辊4的高度低于两第二转辊5的高度,因此第一转辊4与第二转辊5之间的布料3倾斜设置,两烘干板8根据布料3倾斜设置,当对布料3进行烘干时,供气部工作,由两烘干板8喷出热空气,对布料3的两侧进行烘干,同时位于烘干板8上方的集气板10抽气,将产生的冷空气抽入供气部内,使得冷空气不会在烘干箱1内长时间停留。To further optimize the solution, the drying part includes two oppositely arranged drying
进一步优化方案,供气部包括与烘干箱1内侧壁固接的供气箱11,供气箱11靠近布料3进口,烘干箱1内固接有隔板12,隔板12将供气箱11分隔为热供气腔13和冷出气腔14,热供气腔13与加热箱6和烘干板8连通,冷出气腔14与集气板10连通,热供气腔13和冷出气腔14内均滑动连接有活塞15,活塞15上固接有连接杆16,连接杆16穿过烘干箱1并与第一转辊4传动连接,连接杆16位于布料3进口上方。在活塞15和连接杆16的作用下,当加热箱6向热供气腔13导入热空气时,冷出气腔14向烘干箱1外导出冷空气,当热供气腔13向烘干板8导入热空气时,集气板10向冷出气腔14导入冷空气。To further optimize the solution, the air supply part includes an
进一步优化方案,冷出气腔14内设置有第一单向阀17和第二单向阀18,第一单向阀17和第二单向阀18位于活塞15远离连接杆16的一侧,集气板10通过第一单向阀17向冷出气腔14内导入冷气,冷出气腔14通过第二单向阀18向烘干箱1外导出冷气,热供气腔13内设置有第三单向阀19和第四单向阀20,第三单向阀19和第四单向阀20位于活塞15靠近连接杆16的一侧,加热箱6通过第三单向阀19向热供气腔13内导入热气,热供气腔13通过第四单向阀20向两烘干板8导入热气。通过设置四个单向阀,实现上述过程,当对布料3进行烘干时,同时喷出热气和抽取冷气,随后热供气腔13重新积攒热气,冷出气腔14排出冷气。To further optimize the solution, a first one-
进一步优化方案,烘干箱1外设置有第一电机21和第二电机22,第一电机21用来驱动两第二转辊5旋转,且第二电机22通过连接件与连接杆16传动连接,第二电机22用来驱动两第一转辊4旋转。第一电机21和第二电机22均与烘干箱1外壁固接,第一电机21用来驱动两第二转辊5旋转,在烘干箱1外设置有第一齿轮32,两第一齿轮32啮合,且两第一齿轮32分别与两第二转辊5固接,第一电机21输出轴与任一第一齿轮32啮合,用来驱动两第二转辊5旋转,以带动布料3运动。To further optimize the solution, the drying box 1 is provided with a
本技术方案中,在烘干箱1外设置有两第二齿轮39,两第二齿轮39啮合,且两第二齿轮39分别与两第一转辊4固接,第二电机22输出轴与任一第二齿轮39啮合,用来驱动两第一转辊4旋转。In this technical solution, two
本技术方案中,任一第二齿轮39上铰接有连杆33,烘干箱1外壁通过连板34固接有滑杆35,滑杆35上滑动连接有滑块36,连杆33另一端与滑块36铰接,滑块36顶端固接有长杆37,长杆37末端固接有拉板38,拉板38与连接杆16位于烘干箱1外的一端固接。当第二电机22驱动第二齿轮39旋转时,在连杆33的作用下,使得滑块36往复运动,进而通过长杆37和拉板38带动连接杆16往复运动,实现供气部的正常工作。In this technical solution, a connecting rod 33 is hinged on any
进一步优化方案,换热部包括设置在第二转辊5内的通气管23,通气管23上连通有若干排气管24,第一电机21输出端固接有导气管25,导气管25另一端与第二转辊5固接,且导气管25另一端与通气管23连通,导气管25上转动连接有连接筒26,连接筒26连通有进气管27,进气管27穿过烘干箱1并位于烘干箱1外,进气管27通过连接筒26和导气管25与通气管23进气端连通,通气管23出气端与加热箱6连通。由于第二转辊5需要与烘干箱1内壁转动连接,因此在导气管25上设置连接筒26,在连接筒26和导气管25上均开设有通孔,当导气管25带动第二转辊5转动时,连接筒26不转动,进气管27由通孔向导气管25内通入冷空气,冷空气通过导气管25通入通气管23内,并通过排气管24喷射到第二转辊5的内壁上进行换热。To further optimize the solution, the heat exchange part includes a
本技术方案中,靠近导气管25的排气管24上的出气口小于远离导气管25的排气管24上的出气口,目的是让冷空气较为均匀的分布在第二转辊5内。In this technical solution, the air outlet on the
本技术方案中,进气管27的进气端设置有供气泵,以便于外部冷空气进入第二转辊5内。In this technical solution, an air supply pump is provided at the air intake end of the
进一步优化方案,第二转辊5远离第一电机21的一端与烘干箱1内壁转动连接,且第二转辊5远离第一电机21的一端连通有出气管28,通气管23通过出气管28与加热箱6连通,由第二单向阀18导出的冷气与出气管28换热后向烘干箱1外导出。第二转辊5的另一端没有第一电机21的存在,因此使得第二转辊5另一端通过轴承与烘干箱1内壁转动连接,并在该端设置出气管28,使得换热完毕的空气经过出气管28导入加热箱6内,在出气管28通过加热箱6内的过程中,将冷出气腔14排出的冷气与出气管28进行换热,进一步提高出气管28内的空气温度。The solution is further optimized. One end of the second
本技术方案中,烘干箱1顶端设置有换热箱40,冷出气腔14排出的冷气在换热箱40内与出气管28进行充分换热,换热箱40应当采用保温材质,以提高换热效果。In this technical solution, the top of the drying box 1 is provided with a
进一步优化方案,第一转辊4下方设置有集水箱29,集水箱29底端连通有出水管30,集水箱29通过出水管30将烘干箱1内的水导入排水箱31内。将第一转辊4挤出的水由集水箱29收集,并通过出水管30导出烘干箱1外,从而减少水分的残留,提高对布料3的烘干效果。In a further optimized solution, a water collecting tank 29 is arranged below the first rotating roller 4, and the bottom end of the water collecting tank 29 is connected with a
本技术方案中,集水箱29内设置有倾斜板41,以使得集水箱29内的水快速导入出水管30内。In this technical solution, the water collecting tank 29 is provided with an
工作原理:working principle:
第一电机21和第二电机22工作,带动两第一转辊4和两第二转辊5旋转,布料经过两第一转辊4挤压出水后,水流由出水管30导入排水箱31内,在此过程中,第二电机22转动带动连接杆16工作,在活塞15和连接杆16的作用下,热供气腔13向烘干板8导入热空气,集气板10向冷出气腔14导入冷空气。随后热供气腔13由加热箱6抽取热空气,冷出气腔14导出冷空气,而外部冷空气由连接筒26和导气管25导入通气管23内,外部冷空气经过一次换热后通过出气管28与由冷出气腔14导出的冷空气进行二次换热,换热完毕后通入加热箱6内经过电加热丝7进行加热。The
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "portrait", "horizontal", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientation or positional relationship indicated by "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention, rather than indicating or It is implied that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
以上所述的实施例仅是对本发明的优选方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only to describe the preferred mode of the present invention, but not to limit the scope of the present invention. Without departing from the design spirit of the present invention, those of ordinary skill in the art can Variations and improvements should fall within the protection scope determined by the claims of the present invention.
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CN213543112U (en) * | 2020-11-18 | 2021-06-25 | 美氟新材料科技(常州)有限公司 | Heating and winding device for release film |
CN113758152A (en) * | 2021-09-13 | 2021-12-07 | 山东嘉元新能源材料有限公司 | Drying device and drying method for drying copper foil |
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Denomination of invention: A fabric drying device for textile processing Granted publication date: 20221011 Pledgee: China Construction Bank Co.,Ltd. Lixian Branch Pledgor: Baoding Meiya Textile Co.,Ltd. Registration number: Y2024980054084 |