CN114232354A - High-toughness composite plastic woven cloth and processing technology thereof - Google Patents
High-toughness composite plastic woven cloth and processing technology thereof Download PDFInfo
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- CN114232354A CN114232354A CN202111559621.XA CN202111559621A CN114232354A CN 114232354 A CN114232354 A CN 114232354A CN 202111559621 A CN202111559621 A CN 202111559621A CN 114232354 A CN114232354 A CN 114232354A
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- 239000004744 fabric Substances 0.000 title claims abstract description 99
- 239000004033 plastic Substances 0.000 title claims abstract description 59
- 229920003023 plastic Polymers 0.000 title claims abstract description 59
- 239000002131 composite material Substances 0.000 title claims abstract description 47
- 238000005516 engineering process Methods 0.000 title claims abstract description 13
- 239000000835 fiber Substances 0.000 claims abstract description 41
- 229920000728 polyester Polymers 0.000 claims abstract description 22
- 238000009941 weaving Methods 0.000 claims abstract description 22
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 13
- 229920006231 aramid fiber Polymers 0.000 claims abstract description 13
- 239000004917 carbon fiber Substances 0.000 claims abstract description 13
- 229920002101 Chitin Polymers 0.000 claims abstract description 10
- 239000011347 resin Substances 0.000 claims description 18
- 229920005989 resin Polymers 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 239000003963 antioxidant agent Substances 0.000 claims description 14
- 230000003078 antioxidant effect Effects 0.000 claims description 14
- 239000012745 toughening agent Substances 0.000 claims description 14
- 239000011248 coating agent Substances 0.000 claims description 13
- 238000000576 coating method Methods 0.000 claims description 13
- 239000002994 raw material Substances 0.000 claims description 12
- 238000001816 cooling Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 10
- 239000004793 Polystyrene Substances 0.000 claims description 9
- 239000004760 aramid Substances 0.000 claims description 9
- 229920002223 polystyrene Polymers 0.000 claims description 9
- 229920000742 Cotton Polymers 0.000 claims description 8
- 229920002334 Spandex Polymers 0.000 claims description 7
- 239000004759 spandex Substances 0.000 claims description 7
- 238000004804 winding Methods 0.000 claims description 7
- 239000004794 expanded polystyrene Substances 0.000 claims description 6
- -1 tackifier Substances 0.000 claims description 5
- 238000005303 weighing Methods 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000005491 wire drawing Methods 0.000 claims description 4
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims description 3
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims description 3
- 125000002723 alicyclic group Chemical group 0.000 claims description 3
- 125000001931 aliphatic group Chemical group 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 3
- 229920001577 copolymer Polymers 0.000 claims description 3
- 239000003208 petroleum Substances 0.000 claims description 3
- 229920006124 polyolefin elastomer Polymers 0.000 claims description 3
- 229920002742 polystyrene-block-poly(ethylene/propylene) -block-polystyrene Polymers 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 150000003505 terpenes Chemical class 0.000 claims description 3
- 235000007586 terpenes Nutrition 0.000 claims description 3
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims description 3
- 239000002759 woven fabric Substances 0.000 abstract description 9
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 abstract description 4
- 230000032683 aging Effects 0.000 abstract description 3
- 238000011084 recovery Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000004743 Polypropylene Substances 0.000 description 3
- 241001391944 Commicarpus scandens Species 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000002045 lasting effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009965 odorless effect Effects 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000009360 aquaculture Methods 0.000 description 1
- 244000144974 aquaculture Species 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N3/10—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with styrene-butadiene copolymerisation products or other synthetic rubbers or elastomers except polyurethanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/024—Woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/233—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads protein-based, e.g. wool or silk
- D03D15/235—Cashmere or silk
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0006—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using woven fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/007—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
- D06N3/0077—Embossing; Pressing of the surface; Tumbling and crumbling; Cracking; Cooling; Heating, e.g. mirror finish
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0086—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
- D06N3/0088—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by directly applying the resin
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Botany (AREA)
- Laminated Bodies (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The invention discloses a high-toughness composite plastic woven cloth and a processing technology thereof, and relates to the technical field of plastic woven cloth. According to the invention, the insulating layer is formed by mutually weaving the carbon fiber, the aramid fiber, the polyester fiber and the chitin fiber, the carbon fiber has good antistatic property, and then is woven with the aramid fiber, so that the ageing resistance of the fabric is improved, and the polyester fiber and the chitin fiber are matched, so that the fabric has higher strength and elastic recovery capability, and is beneficial to increasing the toughness of the plastic woven fabric.
Description
Technical Field
The invention relates to the technical field of plastic woven cloth, in particular to composite plastic woven cloth with high toughness and a processing technology thereof.
Background
The composite plastic woven cloth is generally processed to be used as a woven bag, commonly known as a snakeskin bag, and is an industrial product taking various chemical plastics such as polyethylene, polypropylene and the like as main raw materials, the number of warp and weft yarns in the woven cloth determines the weaving density of the woven cloth, and the woven cloth has the characteristics of water resistance, no toxicity, light weight, low temperature resistance and the like, is widely applied in the aspects of life and production, and is mainly applied to tents, shady sheds, aquaculture and the like.
The following problems exist in the prior art:
1. the existing composite plastic woven cloth has poor toughness in the using process, so that the composite plastic woven cloth is easy to break due to large pulling force in the using process, the service life of the composite plastic woven cloth is short, frequent replacement is needed, and energy is wasted;
2. the existing composite plastic woven cloth can generate electrostatic reaction due to friction in the using process, so that the woven cloth can be adhered with numerous fine impurities to influence the use of the woven cloth.
Disclosure of Invention
The invention provides a high-toughness composite plastic woven cloth and a processing technology thereof, wherein one purpose is to have the pull-resistant capability and solve the problems that the composite plastic woven cloth has poor toughness in the using process, so that the composite plastic woven cloth is easy to break due to large pulling force in the using process, and the service life of the composite plastic woven cloth is short; wherein another kind of purpose is in order to solve present compound type plastic woven cloth in the use, because the friction, can produce electrostatic reaction, leads to weaving cloth can the adhesion numerous tiny impurity, influences the problem of weaving cloth use to reach the insulating effect that improves plastic woven cloth.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
the first aspect, a compound type plastics woven cloth that toughness is high and processing technology thereof, is including weaving cloth main part and bed of cloth, the bed of cloth sets up in the inside of weaving the cloth main part, the top of bed of cloth is provided with first basic unit, first basic unit is including AS composite coating, the bottom of bed of cloth is provided with the second basic unit, the inside of bed of cloth is provided with insulating cloth.
The technical scheme of the invention is further improved as follows: the woven cloth main body is woven by warp and weft and is formed, warp is woven by cotton thread and silk fibre complex and is formed, weft is woven by spandex silk and polyester fiber complex and forms.
The technical scheme of the invention is further improved as follows: the ratio of silk fiber to cotton thread is 5: 1, wherein the ratio of spandex filaments to polyester fibers is 2: 7.
the technical scheme of the invention is further improved as follows: the AS composite coating is prepared from the following raw materials in percentage by weight: 10-30% of polystyrene, 32-48% of AS resin, 5-15% of tackifier, 10-25% of toughening agent, 5-10% of antioxidant and 25-50% of water.
The technical scheme of the invention is further improved as follows: the AS composite coating comprises, by weight, 30% of polystyrene, 44.5% of AS resin, 10.6% of a tackifier, 15.8% of a toughening agent, 6.9% of an antioxidant and 40% of water.
The technical scheme of the invention is further improved as follows: the toughening agent is prepared from the following raw materials in parts by weight: 59.6 to 60.2 parts of polyolefin elastomer POE, 19.8 to 20.4 parts of copolymer SEPS, 9.2 to 10 parts of expanded polystyrene EPS and 9.2 to 10 parts of PP.
The technical scheme of the invention is further improved as follows: the tackifier is prepared from the following raw materials in parts by weight: 10.8 to 25.6 parts of aliphatic series, 15.7 to 21.9 parts of alicyclic petroleum resin, 8.5 to 12.3 parts of hydrogenated rosin resin and 7.8 to 10 parts of terpene resin.
The technical scheme of the invention is further improved as follows: the outer side of the insulating cloth is connected with carbon fibers in a woven mode, the outer side of the carbon fibers is connected with aramid fibers in a sewn mode, the inner side of the aramid fibers is spliced with polyester fibers, and the outer side of the polyester fibers is connected with chitin fibers in a woven mode.
In a second aspect, the technical scheme of the invention also provides a processing technology of the high-toughness composite plastic woven cloth, which comprises the following steps: the method comprises the following steps:
the method comprises the following steps: processing plastic particles into plastic flat wires by a flat wire drawing machine, winding the plastic flat wires by a winding machine, and weaving the plastic flat wires into a cloth layer by 14-15X wefts with warp and weft densities;
step two: smearing AS composite coating on the top of the cloth layer, weighing polystyrene, AS resin, tackifier, toughening agent, antioxidant and water according to weight ratio, uniformly mixing at 79 ℃ to obtain a mixture, adding the antioxidant and the water, cooling to normal temperature, and smearing on the surface of the cloth;
step three: feeding the cloth into a hot pressing program, controlling the temperature to be 100-150 ℃, the pressure to be 10-30 MPa, and the time to be 0.5-1 h, and then waiting for cooling;
step four: mechanically rolling, cooling and shaping to obtain the finished product.
Due to the adoption of the technical scheme, compared with the prior art, the invention has the technical progress that:
1. the invention provides a high-toughness composite plastic woven cloth and a processing technology thereof, wherein AS composite coating is coated on the outer side of a cloth layer, wherein a toughening agent, a tackifier and water are stirred and mixed to generate a colorless and odorless mixture, the toughening agent has the performance of increasing toughness and improving bearing strength, so that the toughness of the plastic woven cloth is further improved, and the colorless and odorless mixture liquid is coated on the surface of the cloth without causing adverse effects on the health of a human body.
2. The invention provides a high-toughness composite plastic woven fabric and a processing technology thereof, wherein an insulating layer is formed by mutually weaving carbon fibers, aramid fibers, polyester fibers and chitin fibers, the carbon fibers have good antistatic property, and are then woven with the aramid fibers, so that the aging resistance of the fabric is improved, and the polyester fibers and the chitin fibers are matched, so that the high-toughness composite plastic woven fabric has high strength and elastic recovery capability, and is beneficial to increasing the toughness of the plastic woven fabric.
3. The invention provides a high-toughness composite plastic woven cloth and a processing technology thereof, the high-toughness composite plastic woven cloth is formed by weaving warps and wefts, the warps are formed by compositely weaving cotton threads and silk fibers, the wefts are formed by compositely weaving spandex fibers and polyester fibers, and the ratio of the silk fibers to the cotton threads is 5: 1, wherein the ratio of spandex filaments to polyester fibers is 2: 7, the plastic woven cloth and the plastic woven cloth are firmer, and the tensile resistance of the plastic woven cloth is improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic cross-sectional view of a layer of cloth material of the present invention;
FIG. 3 is a schematic cross-sectional view of an insulating layer according to the present invention;
FIG. 4 is a schematic representation of the warp and weft weaving of the present invention;
FIG. 5 is a flow chart illustrating the steps of the present invention.
In the figure: 1. weaving a cloth main body; 11. warp threads; 12. a weft; 2. a cloth layer; 21. a first base layer; 22. a second base layer; 3. insulating cloth; 31. carbon fibers; 32. aramid fibers; 33. polyester fibers; 34. chitin fiber.
Detailed Description
The present invention will be described in further detail with reference to the following examples:
example 1
AS shown in fig. 1-5, the invention provides a high-toughness composite plastic woven fabric and a processing technology thereof, the high-toughness composite plastic woven fabric comprises a woven fabric main body 1 and a fabric layer 2, the fabric layer 2 is arranged inside the woven fabric main body 1, a first base layer 21 is arranged at the top of the fabric layer 2, the first base layer 21 comprises AS composite coating, a second base layer 22 is arranged at the bottom of the fabric layer 2, an insulating fabric 3 is arranged inside the fabric layer 2, the woven fabric main body 1 is woven by warps 11 and wefts 12, the warps 11 are woven by composite weaving of cotton threads and silk fibers, the wefts 12 are woven by composite weaving of polyester fibers and polyester fibers, and the ratio of the silk fibers to the cotton threads is 5: 1, wherein the ratio of spandex filaments to polyester fibers is 2: 7, the AS composite coating is prepared from the following raw materials in percentage by weight: 10-30% of polystyrene, 32-48% of AS resin, 5-15% of tackifier, 10-25% of toughener, 5-10% of antioxidant and 25-50% of water, wherein the raw materials of the AS composite coating are 30% of polystyrene, 44.5% of AS resin, 10.6% of tackifier, 15.8% of toughener, 6.9% of antioxidant and 40% of water by weight, and the toughener is prepared from the following raw materials in parts by weight: 59.6 to 60.2 parts of polyolefin elastomer POE, 19.8 to 20.4 parts of copolymer SEPS, 9.2 to 10 parts of expanded polystyrene EPS and 9.2 to 10 parts of PP, wherein the tackifier is prepared from the following raw materials in parts by mass: 10.8 to 25.6 parts of aliphatic series, 15.7 to 21.9 parts of alicyclic petroleum resin, 8.5 to 12.3 parts of hydrogenated rosin resin and 7.8 to 10 parts of terpene resin.
In this embodiment, firstly, raw materials for weaving cloth are crushed and dried by a crusher, then drawn by a pelletizer, woven into a cloth layer 2 by warps and wefts, then proportioned to an AS composite material by a weighing proportioning, stirred, and uniformly mixed at a temperature of 79 ℃ to obtain a mixture, then an antioxidant and water are added, and finally cooled to normal temperature after lasting for tens of minutes, and then the mixture is coated on the surface of the cloth.
Example 2
As shown in fig. 1 to 5, on the basis of embodiment 1, the present invention provides a technical solution: preferably, the outer side of the insulating cloth 3 is connected with carbon fibers 31 in a weaving manner, the outer side of the carbon fibers 31 is connected with aramid fibers 32 in a sewing manner, the inner side of the aramid fibers 32 is spliced with polyester fibers 33, and the outer side of the polyester fibers 33 is connected with chitin fibers 34 in a weaving manner.
In this embodiment, through the insulating layer that carbon fiber 31, aramid fiber 32, polyester fiber 33 and chitin fibre 34 woven each other and formed, carbon fiber itself has good antistatic properties, thereby weaves with aramid fiber and makes the ageing resistance of cloth promote, has polyester fiber and chitin fibre's cooperation again, reaches to have higher intensity and elasticity recovery ability, is favorable to increasing the toughness of plastic woven cloth.
Example 3
As shown in fig. 1 to 5, on the basis of embodiment 1, the present invention provides a technical solution: preferably, the method comprises the following steps:
the method comprises the following steps: processing plastic particles into plastic flat wires by a flat wire drawing machine, winding the plastic flat wires by a winding machine, and weaving the plastic flat wires into a cloth layer by 14-15X wefts with warp and weft densities;
step two: smearing AS composite coating on the top of the cloth layer, weighing polystyrene, AS resin, tackifier, toughening agent, antioxidant and water according to weight ratio, uniformly mixing at 79 ℃ to obtain a mixture, adding the antioxidant and the water, cooling to normal temperature, and smearing on the surface of the cloth;
step three: feeding the cloth into a hot pressing program, controlling the temperature to be 100-150 ℃, the pressure to be 10-30 MPa, and the time to be 0.5-1 h, and then waiting for cooling;
step four: mechanically rolling, cooling and shaping to obtain the finished product.
The working principle of the processing technology of the high-toughness composite plastic woven cloth is described in detail below.
AS shown in fig. 1-5, firstly, plastic particles are processed into plastic flat wires by a flat wire drawing machine, the plastic flat wires are wound by a winding machine, then woven into a cloth layer 2 by warps and wefts, then the AS composite material is proportioned by a weighing proportioning ratio and stirred, the mixture is obtained by uniformly mixing at 79 ℃ during stirring, then antioxidant and water are added, the mixture is cooled to normal temperature after lasting for tens of minutes, then the mixture is coated on the surface of the cloth, then the cloth is sent to a hot-pressing program, the temperature is controlled at 100-150 ℃, the pressure is controlled at 10-30 MPa, the time is controlled at 0.5-1 h, then the cooling is waited, and finally the finished product is prepared by mechanical rolling and cooling setting.
The present invention has been described in general terms in the foregoing, but it will be apparent to those skilled in the art that modifications and improvements can be made thereto based on the present invention. Therefore, modifications or improvements are within the scope of the invention without departing from the spirit of the inventive concept.
Claims (9)
1. The utility model provides a cloth is woven to compound plastics that toughness is high, is including weaving cloth main part (1) and bed of cloth (2), bed of cloth (2) set up in the inside of weaving cloth main part (1), its characterized in that: the top of bed of cloth (2) is provided with first basic unit (21), first basic unit (21) is including AS composite coating, the bottom of bed of cloth (2) is provided with second basic unit (22), the inside of bed of cloth (2) is provided with insulating cloth (3).
2. The composite plastic woven cloth with high toughness of claim 1, wherein: weave cloth main part (1) and weave by warp (11) and weft (12) and form, warp (11) are woven by cotton thread and silk fibre complex and are formed, weft (12) are woven by spandex silk and polyester fiber complex and are formed.
3. The composite plastic woven cloth with high toughness of claim 2, wherein: the ratio of silk fiber to cotton thread is 5: 1, the ratio of the spandex filaments to the polyester fibers is 2: 7.
4. the composite plastic woven cloth with high toughness of claim 1, wherein: the AS composite coating is prepared from the following raw materials in percentage by weight: 10-30% of polystyrene, 32-48% of AS resin, 5-15% of tackifier, 10-25% of toughening agent, 5-10% of antioxidant and 25-50% of water.
5. The composite plastic woven cloth with high toughness of claim 4, wherein: the AS composite coating comprises, by weight, 30% of polystyrene, 44.5% of AS resin, 10.6% of a tackifier, 15.8% of a toughening agent, 6.9% of an antioxidant and 40% of water.
6. The composite plastic woven cloth with high toughness of claim 4, wherein: the toughening agent is prepared from the following raw materials in parts by weight: 59.6 to 60.2 parts of polyolefin elastomer POE, 19.8 to 20.4 parts of copolymer SEPS, 9.2 to 10 parts of expanded polystyrene EPS and 9.2 to 10 parts of PP.
7. The composite plastic woven cloth with high toughness of claim 4, wherein: the tackifier is prepared from the following raw materials in parts by weight: 10.8 to 25.6 parts of aliphatic series, 15.7 to 21.9 parts of alicyclic petroleum resin, 8.5 to 12.3 parts of hydrogenated rosin resin and 7.8 to 10 parts of terpene resin.
8. The composite plastic woven cloth with high toughness of claim 1, wherein: the outer side of the insulating cloth (3) is connected with carbon fibers (31) in a woven mode, aramid fibers (32) are sewn and connected to the outer side of the carbon fibers (31), polyester fibers (33) are spliced on the inner side of the aramid fibers (32), and chitin fibers (34) are connected to the outer side of the polyester fibers (33) in a woven mode.
9. A processing technology of composite plastic woven cloth with high toughness is characterized in that: the method comprises the following steps:
the method comprises the following steps: processing plastic particles into plastic flat wires by a flat wire drawing machine, winding the plastic flat wires by a winding machine, and weaving the plastic flat wires into a cloth layer by 14-15X wefts with warp and weft densities;
step two: smearing AS composite coating on the top of the cloth layer, weighing polystyrene, AS resin, tackifier, toughening agent, antioxidant and water according to weight ratio, uniformly mixing at 79 ℃ to obtain a mixture, adding the antioxidant and the water, cooling to normal temperature, and smearing on the surface of the cloth;
step three: feeding the cloth into a hot pressing program, controlling the temperature to be 100-150 ℃, the pressure to be 10-30 MPa, and the time to be 0.5-1 h, and then waiting for cooling;
step four: mechanically rolling, cooling and shaping to obtain the finished product.
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CN118650940A (en) * | 2024-08-20 | 2024-09-17 | 泉州市富合新材料科技有限公司 | Fabric with graphene conductive film and preparation method thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN118650940A (en) * | 2024-08-20 | 2024-09-17 | 泉州市富合新材料科技有限公司 | Fabric with graphene conductive film and preparation method thereof |
CN118650940B (en) * | 2024-08-20 | 2025-03-07 | 泉州市富合新材料科技有限公司 | Fabric with graphene conductive film and preparation method |
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