CN114229487B - Portable integrated extrusion of sintered product brick and packing complete set unit of getting on bus - Google Patents
Portable integrated extrusion of sintered product brick and packing complete set unit of getting on bus Download PDFInfo
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- CN114229487B CN114229487B CN202111520201.0A CN202111520201A CN114229487B CN 114229487 B CN114229487 B CN 114229487B CN 202111520201 A CN202111520201 A CN 202111520201A CN 114229487 B CN114229487 B CN 114229487B
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- oil cylinder
- extrusion
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/16—Stacking of articles of particular shape
- B65G57/20—Stacking of articles of particular shape three-dimensional [3D], e.g. cubiform or cylindrical
- B65G57/22—Stacking of articles of particular shape three-dimensional [3D], e.g. cubiform or cylindrical in layers each of predetermined arrangement
- B65G57/24—Stacking of articles of particular shape three-dimensional [3D], e.g. cubiform or cylindrical in layers each of predetermined arrangement the layers being transferred as a whole, e.g. on pallets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/30—Stacking of articles by adding to the bottom of the stack
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The invention relates to the technical field of sintering finished brick packaging equipment, and discloses a movable integrated extrusion and packaging loading complete set of sintering finished bricks, which comprises wheels which are arranged below a movable operation platform and move parallel to stacking of the sintering bricks on a rotary kiln rail, a support frame, a guide rail, a movable extrusion vehicle, a rail, an integrated extrusion vehicle, a movable lane changing vehicle, a stacking brick clamp and a loading brick stack clamp; the support frame is arranged on the upper end face of the mobile operation platform; the guide rail is arranged at one end of the support frame far away from the mobile operation platform; according to the invention, bricks in the stacking bricks are integrated and extruded by the brick stack for concentration, so that the problem of adhesion which cannot be realized by mechanical operation is solved, the stacking gap between the bricks is made up, the overall structural strength of the bricks can be improved, the occupied stacking rate and the transportation space are improved, the possibility of collapse of the brick stack in the later period of transportation is prevented, the transportation efficiency of the brick stack is improved, the damage to the bricks caused by the collapse of the brick stack is avoided, and the use efficiency of the bricks is not influenced.
Description
Technical Field
The invention relates to the technical field of sintering finished brick packaging equipment, in particular to a movable integrated extrusion and packaging loading complete set of sintering finished bricks.
Background
The existing brick factory process for producing the baked bricks mainly comprises the steps of taking soil, crushing, sieving, stirring and stacking the pressed bricks on a kiln car, namely an initial brick pile 24 is usually 3-press 8 and 3-press 9, 4-press 10 and 4-press 12 brick piles are arranged, 20 bricks are 3-press 7 to 8 and 4-press 8 to 10 and 5-press 10 to 12, gaps exist between bricks, gaps exist between each row of bricks, and 90-degree crossed placement is performed between the bricks, so that stability between the bricks is higher, and heat dissipation performance and ventilation performance between the bricks are better. The finished sintered bricks delivered from the factory also need to be subjected to a manual loading process, so that gaps among the bricks are reduced, the stability among the bricks is improved, and the transportation occupied area of the bricks is reduced;
the procedure of loading and packing the sintered finished bricks mainly comprises manual grouping and stacking, so that the labor intensity of workers is high, the manual efficiency is low, and the cost is high; the prior brickyard is desirous of realizing mechanized loading and packing, so a small amount of stacking equipment is developed, such as the Chinese patent of the invention with the publication number of CN103552832B, a brick unloading and stacking machine set for sintered bricks and a brick unloading and stacking method are disclosed, and the full mechanized process from unloading to stacking is realized through the procedures of brick unloading, transverse gathering, longitudinal grouping, transverse conveying and transverse grouping and stacking, but the brick stacking method cannot be provided with jacks in a brick pile, so that the brick pile is inconvenient to transport by a forklift.
In the field of building materials, for example, the Chinese patent with the grant publication number of CN104477640B, in order to solve the problem that jacks cannot be arranged in brick piles, a stacking arrangement method with reserved gaps is disclosed, and the grant publication number of CN110654879A forms a brick layer with a plurality of gaps on a carrier plate, and meanwhile, the size of the brick layer can be changed, but the bonding problem caused by the change of reference coal in the brick sintering process cannot be solved.
In order to solve the problems, the process can be completed by a method of arranging, extruding and pushing holes without complex procedures of removing, grouping and grouping the brick stacks, and the problem of difficult control of bonding caused by the change of reference coal in the brick during sintering is solved.
Disclosure of Invention
The invention aims to provide a movable integrated extrusion and packing loading complete set unit for sintered finished bricks, which solves the existing mechanical problems in the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions:
a movable integrated extrusion and packing loading complete set of sintered product bricks, comprising:
the device comprises a mobile operation platform, a support frame, a guide rail, a transverse rail, an extrusion oil cylinder, a flat layer packing frame, a vertical packing frame, a mobile lane changing vehicle, a sorting mechanism and a conveying mechanism;
the bottom of the mobile operation platform is provided with a mobile wheel;
the support frame is arranged on the upper end face of the mobile operation platform;
the guide rail is arranged at one end of the support frame far away from the mobile operation platform;
the track is arranged on the upper end face of the mobile operation platform;
the transverse track is arranged on the upper end face of the mobile operation platform;
the extrusion oil cylinder is arranged on the upper end surface of the mobile operation platform;
the flat layer packing frame is arranged on the lower end face of the guide rail;
the vertical packing frame is arranged on the upper end surface of the mobile operation platform;
a travelling crane frame is arranged on the guide rail in a sliding mode through travelling crane wheels, and two groups of transverse rails are arranged on the travelling crane frame in parallel; the transverse track is provided with a stacking brick holding clamp in a sliding manner;
the upper end face of the mobile operation platform is provided with a sorting mechanism, and the support frame is arranged on the upper end face of the mobile operation platform;
the movable lane changing vehicle slides on the track;
the arrangement mechanism slides on a transverse rail;
the conveying mechanism is arranged on the upper end face of the mobile operation platform;
the movable operation platform is provided with two groups of arrangement mechanisms, and the two groups of arrangement mechanisms are symmetrically arranged on two sides of the track;
the mobile operation platform is provided with a mobile lane changing vehicle.
As a further scheme of the invention, the stacking brick holding clamp on-board brick stack holding clamp comprises a mounting plate which is connected to a guide rail in a sliding way through rollers, a first motor is arranged on the mounting plate, an upper oil cylinder and a lower oil cylinder are arranged on the upper end face of the mounting plate, the lower ends of the upper oil cylinder and the lower oil cylinder are connected with the upper end of a clamping plate, a second sliding column is arranged on the upper end face of the mounting plate, and the output end of the first motor is fixedly connected with a driving rod;
the driving rod penetrates through the outer walls of the two sides of the mounting plate and is fixedly connected with the idler wheels.
As a further scheme of the invention, two clamping plates are symmetrically and movably connected at the bottom of the mounting plate, the opposite ends of the two clamping plates are connected through a first oil cylinder, and a rotary supporting turntable is rotatably arranged on the first oil cylinder.
As a further scheme of the invention, the arranging mechanism is arranged on the upper end surface of the track of the mobile operation platform, and the arranging mechanism of the first arranging mechanism and the arranging mechanism of the second arranging mechanism are vertically distributed;
the movable extrusion trolley is characterized in that wheels are arranged below the movable extrusion trolley and tangent to the upper end face of the movable operation platform rail, an extrusion oil cylinder is arranged below the movable extrusion trolley and connected with the upper end face of the operation platform, a slewing bearing turntable is arranged on the upper end face of the movable extrusion trolley, an integrated extrusion frame is arranged on the upper end face of the slewing bearing turntable, connecting rods are arranged on the upper end face of the integrated extrusion frame, a first brick clamping frame is movably connected with the plurality of groups, the first brick clamping frames are movably distributed along the length direction of the connecting rods according to the equal distance of brick sizes, a rotary oil cylinder is arranged below the integrated extrusion frame and connected with the movable extrusion trolley, an integrated extrusion frame rail is arranged on the upper end face of the integrated extrusion frame, a movable trolley is arranged on the upper end face of the integrated extrusion frame rail, a telescopic oil cylinder is arranged behind the movable trolley and connected with the integrated extrusion frame, and a brick returning conveying mechanism is arranged on the upper end face of the integrated extrusion frame.
As a further scheme of the invention, a first pushing brick plate is arranged on the brick clamping frame, and a first oil cylinder is movably connected in the first pushing brick plate and is connected with the inside of the brick clamping frame; the brick clamping frame is provided with a second oil cylinder and a third oil cylinder, three end surfaces of the second oil cylinder and the third oil cylinder are connected with a brick pushing plate, an upper oil cylinder and a lower oil cylinder are connected above the brick clamping frame, a connecting oil cylinder is connected between the brick clamping frames, and the connecting oil cylinder is connected with a door opening side.
As a further scheme of the invention, the second brick clamping frames are movably connected through the connecting rods, a plurality of groups of second brick clamping frames are arranged, and the plurality of groups of second brick clamping frames are movably distributed along the length direction of the connecting rods at equal intervals according to the brick-shaped size.
As a further scheme of the invention, a second pushing brick plate is arranged on the second brick clamping frame, an oil cylinder is movably connected in the second pushing brick plate, and the second oil cylinder is connected with the inside of the brick clamping frame; an oil cylinder and an oil cylinder are arranged outside the second brick clamping frame, the three end surfaces of the oil cylinder and the oil cylinder are connected with a brick pushing plate, the upper part of the second brick clamping frame is connected with an upper oil cylinder and a lower oil cylinder,
as a further scheme of the invention, the first brick clamping frames and the second brick clamping frames are distributed in a staggered manner, the first brick clamping frames and the second brick clamping frames rotate along a slewing bearing turntable, and the slewing bearing turntable is fixedly connected with the upper end surface of the movable extrusion trolley;
the rotation direction of the second slewing bearing turntable is anticlockwise 90 degrees, the rotation direction of the third slewing bearing turntable is clockwise 90 degrees, the rotation direction of the first slewing bearing turntable is clockwise 90 degrees, and the conveying mechanism comprises a conveying roller which is provided with an upper end face of a movable operating platform and is driven by a second motor.
As a further scheme of the invention, the conveying mechanism is arranged on the track, the conveying mechanism is connected with the rotating frame through wheels, the upper end surface of the conveying rotating frame is provided with a first slewing bearing rotating disc, the upper end surface of the first slewing bearing rotating disc is provided with a placing frame, the upper end surface of the conveying rotating frame is provided with a conveying rotating frame track, the upper end surface of the rotating frame is provided with a first sliding column, the first sliding column is provided with a sliding frame, the lower end surface of the sliding frame is provided with an oil cylinder which is connected with the upper end surface of the rotating frame, and the upper end surface of the sliding frame is provided with a pushing oil cylinder.
Compared with the prior art, the invention has the following effects that;
according to the invention, a first layer of brick piles are firstly fixed by jacking brick plates connected by oil cylinders to the sides of the brick clamping frames, the first brick clamping frames respectively lift the singular layers by using upper and lower oil cylinders arranged above, the second brick clamping frames lift the second brick clamping frames along the first brick clamping frames simultaneously, a certain gap is reserved between the second layer and the third layer, the second brick clamping frames push the second brick piles of the second brick clamping frames to the brick piles of the placing frames to concentrate by matching the second oil cylinders with the second brick pushing plates, at the moment, the first extrusion oil cylinders drive the first extrusion vehicle, the second extrusion oil cylinders drive the second extrusion vehicle to respectively extrude the brick piles to the placing frames, the oil cylinders are all retracted to the original positions, the first slewing bearing turntables drive the brick piles to rotate clockwise for 90 DEG after the extrusion in the length direction, the second slewing bearing turntables drive the brick piles to rotate anticlockwise for 90 DEG, the third slewing bearing rotary table drives the brick stack to rotate clockwise by 90 degrees and the second brick clamping frame is arranged in the same way, the brick jacking plates connected with the oil cylinders of the second layer of brick stack are jacked to the side of the brick clamping frame for fixing, the second brick clamping frame respectively lifts the double layers by using the upper oil cylinder and the lower oil cylinder arranged above, the first brick clamping frame single layer is lifted simultaneously along the second brick clamping frame, a certain gap is reserved between the second layer and the third layer, the second brick clamping frame pushes the second brick clamping frame double-layer brick stack to the brick stack of the placing frame for centralization by matching the second oil cylinder with the second brick pushing plate, at the moment, the first extrusion oil cylinder drives the first extrusion vehicle, the second extrusion oil cylinder drives the second extrusion vehicle to extrude towards the placing frame respectively, the oil cylinders are all retracted to the original position, the width direction extrusion is completed, the first slewing bearing rotary table drives the brick stack to rotate anticlockwise by 90 degrees, the second slewing bearing rotary table drives the brick stack to rotate clockwise by 90 degrees, the third slewing bearing rotary table drives the brick stack to rotate anticlockwise by 90 degrees, and repeating the steps, namely finishing the concentration of the bricks in the brick stack, and concentrating the bricks in the brick stack, so that the hollow inside the brick stack caused by the missing bricks between the brick stacks is made up, the overall structural strength of the brick stack can be improved, the possibility of collapse during the later transportation of the brick stack is prevented, the transportation efficiency of the brick stack is improved, the damage to the bricks caused by the collapse of the brick stack is avoided, and the use efficiency of the bricks is ensured not to be influenced.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of a partial structure of the present invention;
FIG. 3 is an overall block diagram of the collating mechanism of the present invention;
FIG. 4 is a schematic view of the structure of the conveying mechanism of the present invention;
fig. 5 is a schematic structural view of the clamping mechanism of the present invention.
In the figure: 101. moving an operation platform; 102. a support frame; 103. a guide rail; 104. a track; 105. a transverse rail; 106. extruding an oil cylinder; 107. a flat layer packing rack; 108. a vertical packing rack; 110. a travelling wheel; 112. a travelling crane frame; 113. a transverse guide rail; 400. a finishing mechanism; 200. a clamping mechanism; 201. a roller; 202. a mounting plate; 203. a first motor; 204. a driving rod; 205. a clamping plate; 206. a first cylinder; 207. a rotary supporting turntable; 300. a conveying mechanism; 301. a wheel; 302. a rotating frame; 303. a first slewing bearing turntable; 304. a placing rack; 305. a transport turret rail; 306. a first sliding column; 307. a carriage; 308. an upper cylinder and a lower cylinder; 309. a rotating motor; 310. pushing the oil cylinder; 400. a finishing mechanism; 402. moving the extrusion vehicle; 403. the second slewing bearing turntable; 404. rotating the oil cylinder; 405. integrating the extrusion frame; 406. integrating the extrusion frame rail; 407. moving and receiving a vehicle; 408. a connecting rod; 409. brick returning mechanism; 410. a telescopic oil cylinder; 411. a brick clamping frame; 412. the connecting oil cylinder; 413. thirdly, pushing the brick plate; 414. an oil cylinder I; 415. a second oil cylinder; 416. an oil cylinder III; 417. a door opening side; 418. an upper cylinder and a lower cylinder; 419. pushing the brick plate; 420. a brick clamping frame; 421. a first pushing brick plate; 422. the connecting oil cylinder; 423. a fourth oil cylinder; 424. fifth oil cylinder; 425. an upper cylinder and a lower cylinder; 426. and a second pushing brick plate.
Description of the embodiments
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples
Referring to fig. 1, 2 and 4, the present invention provides a technical solution: the movable integrated extrusion and packing loading complete set of the sintered finished bricks comprises a movable operation platform 101, a support frame 102, a guide rail 103, a track 104, a transverse track 105, an extrusion oil cylinder 106, a flat packing frame 107, a vertical packing frame 108, a brick jacking oil cylinder 109 and a movable lane changing vehicle 300;
a moving wheel is arranged at the bottom of the mobile operation platform 101;
the support frame 102 is arranged on the upper end surface of the mobile operation platform 101; the guide rail 103 is arranged at one end of the support frame 102 far away from the mobile operation platform 101; the rail 104 is arranged on the upper end surface of the mobile operation platform 101; the moving vehicle 105 is placed on the rail 104 and slides on the rail 104; the guide rail 103 is slidably provided with a travelling crane frame 112 through travelling crane wheels 110, and the travelling crane frame 112 is provided with two groups of transverse guide rails 113 in parallel; the transverse guide rail 113 is provided with a stacking brick holding clamp 200 in a sliding manner; the stacking brick holding clamp 200 comprises a mounting plate 202 which is connected to the guide rail 103 in a sliding way through a roller 201, a first motor 203 is arranged on the mounting plate 202, an upper oil cylinder 208 and a lower oil cylinder 208 are arranged on the upper end face of the mounting plate 202, the lower ends of the upper oil cylinder 208 and the lower oil cylinder are connected with the upper end of a clamping plate 205, a second sliding column 209 is arranged on the upper end face of the mounting plate 202, and the output end of the first motor 203 is fixedly connected with a driving rod 204;
the driving rod 204 penetrates through the outer walls of the two sides of the mounting plate 202 and is fixedly connected with the roller 201, two clamping plates 205 are symmetrically and movably connected to the bottom of the mounting plate 202, the diametrically opposite ends of the two clamping plates 205 are connected through a first oil cylinder 206, a baffle is fixedly connected to the track 104, and the arranged positions of the baffle correspond to the first base 402 and the second base.
When the movable operation platform is used, firstly, the motor of the movable operation platform 101 is started to align the stacking clamp 200 with a brick pile, the first oil cylinder 206 is started, the rotary support turntable 207 is rotatably arranged on the first oil cylinder 206, the clamping plate 205 clamps the brick pile to be processed under the action of the first oil cylinder 206, at the moment, the first motor 203 is started again, the first motor 203 moves the brick pile to be processed on the transverse guide rail 113 through the driving rod 204 and the roller 201, when the starting travelling crane frame 112 moves to the position above the movable trolley 300, the first oil cylinder 206 is closed again by a user, the brick pile to be processed is placed on the movable trolley 300, the movable trolley 300 drives the brick pile to be processed to slide on the track 104, the movable trolley 300 moves to the cross center of the transverse track 105 and the track 104, the inductor limits the brick pile to be processed on the movable trolley 300, the positions of the brick pile to be processed are kept consistent with the positions of the first movable trolley 402 and the second movable trolley, and the efficiency of the brick pile to be processed at later stages is convenient to process.
In this embodiment, the stacking brick holding clamp 200 can move up and down, so as to finish the later treatment of the brick stack to be treated.
Examples
Referring to fig. 1-5, the present invention provides a technical solution: the movable integrated extrusion and packing loading complete set of the sintered finished bricks is characterized in that the upper end surface of the operating platform 101 is provided with two groups of finishing mechanisms 400, and the two groups of finishing mechanisms 400 are symmetrically arranged on two sides of the track 104;
the operation platform 101 is provided with a conveying mechanism 300, and the arrangement mechanism 400 comprises a first movable extrusion vehicle 402 and a second movable extrusion vehicle which are arranged on the upper end surface of the operation platform 101, wherein the first movable extrusion vehicle 402 and the second movable extrusion vehicle are distributed in a mutually perpendicular manner;
wheels 401 are arranged below the first movable extrusion trolley 402 and tangent to the upper end face of the track of the movable operation platform 101, an extrusion oil cylinder 106 is arranged below the movable extrusion trolley 402 and is connected with the upper end face 101 of the operation platform, a slewing bearing turntable 403 is arranged on the upper end face of the movable extrusion trolley 402, an integrated extrusion frame 405 is arranged on the upper end face of the slewing bearing turntable 403, a connecting rod 408 is arranged on the upper end face of the integrated extrusion frame 405, a first brick clamping frame 411 is movably connected, a first brick pushing plate 413 is respectively arranged on the upper end face of the first brick clamping frame 411, a plurality of groups of the first brick clamping frames 411 are movably distributed along the length direction of the connecting rod 408 at equal intervals according to the brick type size, a rotary oil cylinder 404 is arranged below the integrated extrusion frame 405 and is connected with the movable extrusion trolley 402, an integrated extrusion frame track 406 is arranged on the upper end face of the integrated extrusion frame 405, a movable connection trolley 407 is arranged on the upper end face of the integrated extrusion frame track 406, a telescopic oil cylinder 410 is arranged behind the movable connection trolley 407 and is connected with the integrated extrusion frame 405, and a brick returning conveying mechanism 409 is arranged on the upper end face of the integrated extrusion frame 405.
A first brick pushing plate 413 is arranged on the brick clamping frame 411, an oil cylinder 414 is movably connected in the first brick pushing plate 413, and the first oil cylinder 414 is connected with the inside of the brick clamping frame 411; an oil cylinder 415 and an oil cylinder 416 are arranged outside the first brick clamping frame 411, the end surfaces of the oil cylinder 415 and the oil cylinder 416 are connected with a brick pushing plate 419, and an upper oil cylinder 418 and a lower oil cylinder 418 are connected above the brick clamping frame 411
An oil cylinder 412 is connected between the brick clamping frames 411, and the oil cylinder 412 is connected with a door opening square 417.
The second brick clamping frames 420 are movably connected with the connecting rods 408, a plurality of groups of second brick clamping frames 420 are arranged, and the second brick clamping frames 420 are movably distributed along the length direction of the connecting rods 408 at equal intervals according to the brick type size.
A second pushing brick plate 421 is arranged on the second brick clamping frame 420, an oil cylinder 422 is movably connected in the second brick pushing plate 421, and the second oil cylinder 422 is connected with the inside of the brick clamping frame 420; the oil cylinder 424 and the oil cylinder 425 are arranged outside the second brick clamping frame 420, the end surfaces of the oil cylinder 424 and the oil cylinder 425 are connected with the brick pushing board 426, the upper part and the lower part of the second brick clamping frame 420 are connected with the upper oil cylinder 425 and the lower oil cylinder 425,
the second slewing bearing turntable 403 rotates in a counterclockwise direction by 90 °, the third slewing bearing turntable 303 rotates in a clockwise direction by 90 °, the first slewing bearing turntable 403 rotates in a clockwise direction by 90 °, and the conveying mechanism 300 includes a conveying roller 501 mounted on an upper end surface of the moving operation platform 101, and the conveying roller 501 is driven by a second motor.
Specifically, referring to embodiment 1, when the conveying mechanism 300 reaches the designated position, the integrated extrusion frame rail 305 is aligned with the integrated extrusion frame 405, at this time, the cylinder 412 drives the door opening side 417 to retract to the door opening state, the telescopic cylinder 410 is started to push the moving cart 407 to the upper side of the conveying turret rail 305 to close, the brick stack clamped by the clamping mechanism 200 is placed on the moving cart 407, at the time of starting the telescopic cylinder 410 to retract the moving cart 407, the above operation is repeated to place the second brick stack 400A, at this time, the cylinder 412 drives the door opening side 417 to retract to close the door simultaneously, at this time, the first brick clamping frame 411 fixes the first brick stack by pushing the top brick plate 419 connected by the cylinder to the brick clamping frame side, the first brick clamping frame 411 lifts the singular layer by using the upper and lower cylinders 418 installed above, the second brick clamping frame 420 lifts the two layers simultaneously along the first brick clamping frame, a certain gap is provided between the second layer and the third layer, simultaneously starting to move the channel changing vehicle 300, aligning the placing frame 304 with the arranging mechanism 400, placing the brick piles clamped by the clamping mechanism 200 on the placing frame 304, pushing the second brick pushing plate 421 by the second brick clamping frame 420 through the second oil cylinder 422 to push half of the brick piles into the brick piles on the placing frame 304 by double layers by the second brick clamping frame 420, at the moment, pushing the first extrusion vehicle 402 by the first extrusion oil cylinder 106, driving the second extrusion vehicle 402 by the second extrusion oil cylinder 106, supplementing the arranging mechanism 400A according to the brick piles, respectively extruding the brick piles into the placing frame, completing the extrusion in the length direction, starting the oil cylinder 308 if a forklift jack is needed, lifting the sliding frame 307 to the opening position to start the oil cylinder 309 for opening, completing the retraction of the starting oil cylinder 309, retracting the starting the oil cylinder 308 downwards, not needing to operate the opening, driving the brick piles to rotate clockwise by 90 DEG by the first slewing bearing turntable 403 after that, the second slewing bearing turntable 403 drives the brick stack to rotate 90 degrees anticlockwise, the third slewing bearing turntable 303 drives the brick stack to rotate 90 degrees clockwise, at this time, the second brick clamping frame 420 pushes the second layer of brick stack to the side of the brick clamping frame by using the top brick plate 426 connected with the oil cylinder, the second brick clamping frame 420 lifts up the two layers by using the upper and lower oil cylinders 425 installed above, the first brick clamping frame 411 lifts up simultaneously along the second brick clamping frame, a certain gap exists between the first layer and the second layer, the width direction is completed, the above steps are repeated, the concentration of bricks in the brick stack can be completed, the hollow inside the brick stack caused by the missing bricks between the brick stacks is compensated, the integral structural strength of the brick stack can be improved, the possibility of collapse of the brick stack in the later transportation is prevented, the transportation efficiency of the brick stack is improved, the damage to the brick is avoided, and the use efficiency of the brick stack is not influenced. Finally, the oil cylinder 308 is started again, the sliding frame 307 is lifted upwards, the oil cylinder 309 is started to push the finished brick stacks to the conveying frame 500, the pushing oil cylinder 309 is retracted, the oil cylinder 308 is retracted downwards, and if the brick stacks needing to be packed in a flat layer are conveyed to the lower part of the flat layer packing frame 107 to be packed, if the brick stacks needing to be packed vertically are packed; conveying the materials to the lower part of the vertical packing frame 108 for packing; and the packed bricks are conveyed to 500 and are transferred to stacking by a forklift, so that the whole workflow is finished, the mechanization degree is high, and the efficiency is improved.
The arrangement mechanism 400 in the embodiment can process 1-3 brick piles, improves the overall working efficiency and saves the time cost.
Working principle: for the invention, firstly, a user starts the first oil cylinder 206, the clamping plate 205 clamps the brick stack to be processed under the action of the first oil cylinder 206, at this time, the user starts the first motor 203 again, the first motor 203 moves the brick stack to be processed on the transverse guide rail 113 through the driving rod 204 and the roller 201, when the travelling crane frame 112 is started to move to the upper part of the conveying mechanism 300, the user closes the first oil cylinder 206 again, the brick stack to be processed is placed on the conveying mechanism 300, the conveying mechanism 300 drives the brick stack to be processed to slide on the track 104, meanwhile, the photoelectric sensor can sense the position of the conveying mechanism 300 in real time, when the brick stack to be processed is conveyed to a proper position, the photoelectric sensor can send a signal to the control module to stop sliding the conveying mechanism 300, secondly, when the conveying mechanism 300 drives the brick stack to be processed to reach a designated position, the first brick clamping frame 411 is used for jacking a first layer of brick piles, a brick jacking plate 419 connected with an oil cylinder 415 is used for fixing the first layer of brick piles to the side of the brick clamping frame, the first brick clamping frame 411 is respectively lifted up by an upper oil cylinder 418 and a lower oil cylinder 418 arranged above the first brick clamping frame 411, the second brick clamping frame 420 is lifted up along the first brick clamping frame 411 at the same time, a certain gap is reserved between the second layer and the third layer, the second brick clamping frame 420 is used for pushing the second brick piles of the second brick clamping frame 420 to the placing frame to concentrate the brick piles through the second oil cylinder 422 and the second brick pushing plate 421, at the moment, the first extrusion oil cylinder 106 drives the first extrusion vehicle 402, the second extrusion oil cylinder 106 drives the second extrusion vehicle 402 to extrude the brick piles to the placing frame 304 respectively, the above oil cylinders are all retracted to the original positions, the first slewing bearing turntable 403 drives the brick piles to rotate clockwise by 90 DEG after the length direction extrusion is completed, the second slewing bearing turntable 403 drives the brick piles to rotate clockwise by 90 DEG, the third slewing bearing rotary table 303 drives the brick stack to rotate 90 degrees clockwise to uniformly arrange the second brick clamping frame 420, the top brick plates 426 connected by the oil cylinders 423 of the second layer brick stack are propped against the side of the brick clamping frame to be fixed, the second brick clamping frame 420 is lifted by the upper and lower oil cylinders 425 installed above, the first brick clamping frame 411 is lifted along the second brick clamping frame 420 at the same time, a certain gap exists between the second layer and the third layer, the first brick clamping frame 411 pushes the first brick clamping frame 411 together with the first brick pushing plate 413 to concentrate the brick stack of the first brick clamping frame 411, at the moment, the first extrusion oil cylinders 106 drive the first extrusion vehicle 402, the second extrusion oil cylinders 106 respectively extrude the brick stack to the side of the placing frame 304, the upper oil cylinders are all retracted to the original position, the first slewing bearing rotary table 403 drives the brick stack to rotate clockwise by 90 degrees, the second slewing bearing rotary table 403 drives the brick stack to rotate clockwise by 90 degrees, the third slewing bearing rotary table 303 drives the brick stack to rotate clockwise by 90 degrees, and the brick stack can be collapsed by the bricks can be prevented from being damaged by the fact that the bricks are in the bricks can be in the stack is in the stack is in the stack. Until the whole workflow is finished.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (3)
1. The utility model provides a complete set unit is got on bus with packing to portable integration extrusion of baked brick, its characterized in that includes:
the device comprises a mobile operation platform (101), a support frame (102), a guide rail (103), a mobile extrusion vehicle (402), a rail (104), a transverse rail (105), an extrusion oil cylinder (106), a flat layer packing frame (107), a vertical packing frame (108), travelling wheels (110), a sorting mechanism (400) and a conveying mechanism (300);
the bottom of the mobile operation platform (101) is provided with a mobile wheel;
the support frame (102) is arranged on the upper end face of the mobile operation platform (101);
the guide rail (103) is arranged at one end of the support frame (102) far away from the mobile operation platform (101);
the track (104) is arranged on the upper end surface of the mobile operation platform (101);
the transverse track (105) is arranged on the upper end face of the mobile operation platform (101);
the extrusion oil cylinder (106) is arranged on the upper end surface of the mobile operation platform (101);
the flat layer packing frame (107) is arranged on the lower end face of the guide rail (103);
the vertical packing frame (108) is arranged on the upper end surface of the mobile operation platform (101);
a travelling crane frame (112) is arranged on the guide rail (103) in a sliding mode through travelling crane wheels (110), and two groups of transverse guide rails (113) are arranged on the travelling crane frame (112) in parallel; a stacking brick holding clamp (200) is arranged on the transverse guide rail (113) in a sliding manner;
the upper end face of the mobile operation platform (101) is provided with a sorting mechanism (400), and the sorting mechanism (400) is arranged on the upper end face of the mobile operation platform (101);
the conveying mechanism (300) slides on the track (104);
-the collating mechanism (400) slides on a transversal track (105);
the conveying mechanism (300) is arranged on the upper end face of the mobile operation platform (101) and is used for driving the brick piles to be processed to slide on the rails (104);
the arrangement mechanism (400) is provided with two groups, and the two groups of arrangement mechanisms (400) are symmetrically arranged on two sides of the track (104);
the arrangement mechanism (400) is arranged on the upper end face of a transverse track (105) of the mobile operation platform (101), and the first mobile extrusion vehicle (402) and the second mobile extrusion vehicle are distributed in a mutually perpendicular mode; it comprises the following steps:
wheels (401) are arranged below the first movable extrusion trolley (402), the wheels are tangent to the upper end face of a transverse rail (105) of the movable operation platform (101), an extrusion oil cylinder (106) is arranged below the first movable extrusion trolley (402) and is connected with the upper end face of the movable operation platform (101), a slewing bearing turntable (403) is arranged on the upper end face of the first movable extrusion trolley (402), an integrated extrusion frame (405) is arranged on the upper end face of the slewing bearing turntable (403), a connecting rod (408) is arranged on the upper end face of the integrated extrusion frame (405), the connecting rod (408) is movably connected with a first brick clamping frame (411), a plurality of groups of the first brick clamping frames (411) are movably distributed along the length direction of the connecting rod (408) according to the equal distance of brick sizes, a rotating oil cylinder (404) is arranged below the integrated extrusion frame (405) and is connected with the first movable extrusion trolley (402), an integrated extrusion frame rail (406) is arranged on the upper end face of the integrated extrusion frame (405), a movable connection trolley (407) is arranged on the upper end face of the integrated extrusion frame rail (406), the movable connection trolley (407), the integrated extrusion frame (405) is movably connected with an integrated extrusion frame (405), and a conveying mechanism (409) is arranged behind the movable connection trolley (405), and the integrated extrusion frame (405) is movably connected with the integrated extrusion frame.
The conveying mechanism (300) is arranged on the track (104), the conveying mechanism (300) is connected with the conveying rotating frame (302) through wheels (301), a first slewing bearing rotating disc (303) is arranged on the upper end face of the conveying rotating frame (302), a placing rack (304) is arranged on the upper end face of the first slewing bearing rotating disc (303), a conveying rotating frame track (305) is arranged on the upper end face of the conveying rotating frame (302), a first sliding column (306) is arranged on the upper end face of the conveying rotating frame (302), a sliding frame (307) is arranged on the first sliding column (306), an upper oil cylinder and a lower oil cylinder are arranged on the lower end face of the sliding frame (307), the upper end face of the sliding frame (307) is connected with the upper end face of the conveying rotating frame (302), and a pushing oil cylinder (309) is arranged on the upper end face of the sliding frame (307);
a third pushing brick plate (413) is arranged on the first brick clamping frame (411), a first oil cylinder (414) is movably connected in the third pushing brick plate (413), and the first oil cylinder (414) is arranged in the first brick clamping frame (411); the brick pushing plate (419) is arranged outside the first brick clamping frame (411), the end faces of the second oil cylinder (415) and the third oil cylinder (416) are connected with the brick pushing plate (419), the upper and lower oil cylinders are connected above the first brick clamping frame (411), a connecting oil cylinder is connected between the first brick clamping frames (411), and the connecting oil cylinder is connected with the door opening side (417);
the second brick clamping frames (420) are movably connected through the connecting rods (408), a plurality of groups of the second brick clamping frames (420) are arranged, and the second brick clamping frames (420) are movably distributed along the length direction of the connecting rods (408) at equal intervals according to the brick sizes;
a first pushing brick plate (421) is arranged on the second brick clamping frame (420), a connecting oil cylinder is movably arranged in the first pushing brick plate (421), and the connecting oil cylinder is arranged in the second brick clamping frame (420); the fourth oil cylinder (424) and the fifth oil cylinder (425) are arranged outside the second brick clamping frame (420), the end surfaces of the fourth oil cylinder (424) and the fifth oil cylinder (425) are connected with a second brick pushing plate (426), and the upper part and the lower part of the second brick clamping frame (420) are connected with upper and lower oil cylinders;
the first brick clamping frames (411) and the second brick clamping frames (420)) are distributed in a staggered mode, and the first brick clamping frames (411) and the second brick clamping frames (420) rotate along the slewing bearing turntable (403); the rotation direction of the slewing bearing turntable (403) is 90 degrees clockwise.
2. The movable integrated extrusion and packing loading complete set of sintered finished bricks according to claim 1, wherein the stacking brick holding clamp (200) comprises a mounting plate (202) which is slidably connected to a guide rail (103) through rollers (201), a first motor (203) is installed on the mounting plate (202), an upper cylinder and a lower cylinder are installed on the upper end surface of the mounting plate (202), the lower ends of the upper cylinder and the lower cylinder are connected with the upper end of a clamping plate (205), a second sliding column (209) is installed on the upper end surface of the mounting plate (202), and a driving rod (204) is fixedly connected with the output end of the first motor (203);
the driving rod (204) penetrates through the outer walls of the two sides of the mounting plate (202) and is fixedly connected with the roller (201).
3. The movable integrated extrusion and packing loading complete set for sintered finished bricks according to claim 2, wherein two clamping plates (205) are symmetrically and movably connected to the bottom of the mounting plate (202), opposite ends of the two clamping plates (205) are connected through a first oil cylinder (206), and a rotary supporting turntable (207) is rotatably arranged on the first oil cylinder (206).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111520201.0A CN114229487B (en) | 2021-12-13 | 2021-12-13 | Portable integrated extrusion of sintered product brick and packing complete set unit of getting on bus |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111520201.0A CN114229487B (en) | 2021-12-13 | 2021-12-13 | Portable integrated extrusion of sintered product brick and packing complete set unit of getting on bus |
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| CN114229487A CN114229487A (en) | 2022-03-25 |
| CN114229487B true CN114229487B (en) | 2023-08-18 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115108334A (en) * | 2022-07-23 | 2022-09-27 | 天津市建丰智能科技发展有限公司 | Loose device of red brick adhesion |
| CN117023173A (en) * | 2023-08-16 | 2023-11-10 | 上海振华重工(集团)股份有限公司 | A kind of palletizing device and palletizing method |
| CN118458383B (en) * | 2024-07-03 | 2025-01-03 | 重庆宏声纸箱有限责任公司 | Intelligent stacking device and method for carton production |
| CN121020244B (en) * | 2025-10-29 | 2026-01-27 | 伊川县金桥钢铁炉料有限公司 | A finished refractory material conveying device |
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| FR2491445A1 (en) * | 1980-10-08 | 1982-04-09 | Brenckmann Ittel Ets | Handler for stacking bricks - has jaw grips which can move vertically and horizontally with load |
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