CN114227253B - A connector terminal automatic detection extrusion assembly device - Google Patents
A connector terminal automatic detection extrusion assembly device Download PDFInfo
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- CN114227253B CN114227253B CN202210018528.6A CN202210018528A CN114227253B CN 114227253 B CN114227253 B CN 114227253B CN 202210018528 A CN202210018528 A CN 202210018528A CN 114227253 B CN114227253 B CN 114227253B
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- plate
- extrusion
- detection
- fixedly mounted
- slide rail
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The invention relates to the technical field of connector processing, in particular to an automatic detection extrusion assembly device for connector terminals, which comprises a base, a mounting vertical plate vertically arranged on the base and a sheet metal plate fixedly arranged on the mounting vertical plate, wherein an extrusion mechanism is arranged on the sheet metal plate, a detection mechanism and a plug-in mechanism are respectively arranged on two sides of the extrusion mechanism, an operation manipulator is further arranged on one side below the detection mechanism, and the operation manipulator clamps the terminals and sequentially passes through the detection mechanism, the extrusion mechanism and the plug-in mechanism, and then the terminals are assembled into a connector shell through the plug-in mechanism. The invention has the advantages of simple structure, reasonable and novel design, automatic assembly, high assembly efficiency, manual replacement, labor cost saving, labor intensity reduction, suitability for mass production and great popularization and application.
Description
Technical Field
The invention relates to the technical field of connector processing, in particular to an automatic detection extrusion assembly device for a connector terminal.
Background
Connectors, also known in the country as connectors, plugs and sockets. Generally referred to as an appliance connector. I.e. a device connecting two active devices, which carries current or signals, a connector is a component that is often contacted by those of ordinary skill in the electronic engineering arts. The circuit has very simple function that a bridge for communication is erected between the blocked or isolated circuits in the circuit, so that current flows, and the circuit realizes the preset function. Connectors are an indispensable component in electronic devices, and you always find one or more connectors when looking along the path of current flow. The connector forms and structures are varied, and there are various types of connectors according to the application objects, frequencies, power, application environments, and the like.
The connector generally comprises a shell and terminals arranged in the shell, and when the connector is assembled, as the terminals are in special-shaped shapes, the terminals are assembled manually by using tweezers, the efficiency of manual assembly is low, the labor intensity is high, and the connector is not suitable for mass production. Accordingly, the applicant devised an automatic connector terminal detecting press-fitting device.
Disclosure of Invention
The invention aims to provide an automatic detection extrusion assembly device for connector terminals, which has the advantages of simple structure, reasonable and novel design, automatic assembly, high assembly efficiency, manual replacement, labor cost saving, labor intensity reduction and suitability for mass production, and solves the problems raised by the technical background.
The automatic detection extrusion assembly device for the connector terminal comprises a base, an installation vertical plate vertically arranged on the base and a sheet metal plate fixedly arranged on the installation vertical plate, wherein an extrusion mechanism is arranged on the sheet metal plate, a detection mechanism and a plug-in mechanism are respectively arranged on two sides of the extrusion mechanism, an operation manipulator is further arranged on one side below the detection mechanism, and the operation manipulator clamps the terminal and sequentially passes through the detection mechanism, the extrusion mechanism and the plug-in mechanism, and then the terminal is assembled into a connector shell through the plug-in mechanism.
Preferably, a plurality of mounting holes are formed in the periphery of the base, and the mounting holes are uniformly distributed along the circumference direction of the base.
Preferably, the extrusion mechanism comprises an extrusion fixing plate fixedly mounted on the sheet metal plate and an extrusion plate arranged below the extrusion fixing plate, an extrusion base plate is arranged between the extrusion fixing plate and the extrusion plate, and an extrusion groove is formed in the extrusion plate, far away from one end face of the extrusion base plate.
Preferably, the extrusion grooves are arranged in four, the four extrusion grooves are arranged at intervals, and the interval distance between the four extrusion grooves is sequentially increased from left to right.
Preferably, the detection mechanism comprises a detection table fixing seat fixedly installed on the sheet metal plate and a detection table fixedly installed on the detection table fixing seat, detection holes matched with the terminals are formed in the detection table, four detection holes are formed, and each detection hole is arranged at an included angle of 45 degrees with the horizontal plane.
Preferably, the plug-in mechanism comprises an upper cylinder, a lower cylinder, a first sliding plate, a lifting plate, a first sliding block, a first sliding rail, a fixed clamp assembly and a movable clamp assembly, wherein the upper cylinder and the lower cylinder are fixedly arranged on the metal plate, the output end of the upper cylinder and the output end of the lower cylinder are fixedly connected with the first sliding plate, the first sliding plate is fixedly arranged on the lifting plate, the first sliding block is fixedly arranged on the first sliding plate, the first sliding block is far away from one end face of the first sliding plate and is in sliding connection with the first sliding rail, the first sliding rail is fixedly arranged on the metal plate, the fixed clamp assembly and the movable clamp assembly are respectively fixedly arranged on the lifting plate, and the fixed clamp assembly and the movable clamp assembly are matched to insert the terminal into the connector.
Preferably, the fixed clamp assembly comprises a fixed clamp connecting block fixedly connected with the lifting plate and a fixed clamp plate fixing plate fixedly connected with the fixed clamp connecting block, a fixed clamp plate is fixedly installed on the fixed clamp plate fixing plate, and fixed clamp teeth are arranged on the fixed clamp plate.
Preferably, the movable clamp assembly comprises a second sliding rail, the second sliding rail is fixedly arranged at the bottom of the lifting plate, a second sliding block is arranged on the second sliding rail in a sliding mode, a third sliding rail mounting plate is fixedly arranged on the second sliding block, a third sliding rail is fixedly arranged on the third sliding rail mounting plate, a third sliding block is arranged on the third sliding rail in a sliding mode, a movable clamp plate mounting plate is fixedly arranged on the third sliding block, a movable clamp plate is fixedly arranged on the movable clamp plate mounting plate, and movable clamp teeth matched with the fixed clamp teeth are arranged on the movable clamp plate.
Preferably, the movable clamp assembly further comprises a second cylinder and a third cylinder which drive the second sliding block and the third sliding block to move along the length direction of the second sliding rail and the third sliding rail respectively.
Preferably, a limit baffle is arranged on one side of the operation manipulator.
Compared with the prior art, the invention has the following beneficial effects:
1. The invention provides an automatic detection extrusion assembly device for connector terminals, which has a simple integral structure and a reasonable and novel design, and is characterized in that an extrusion mechanism, a detection mechanism and a plugging mechanism are arranged on a sheet metal plate, an operation manipulator clamps the terminals, and the terminals are assembled into a connector shell by the plugging mechanism after passing through the detection mechanism, the extrusion mechanism and the plugging mechanism in sequence, so that the automatic assembly can be realized, the requirement of mass production is met, the traditional manual assembly is replaced, the labor cost is saved, the labor intensity of manpower is reduced, and meanwhile, the productivity is improved, and the device is worth of being widely popularized and applied.
2. According to the invention, the detection mechanism is arranged, the detection mechanism comprises the detection table fixing seat fixedly arranged on the sheet metal plate and the detection table fixedly arranged on the detection table fixing seat, four detection holes matched with the terminals are formed in the detection table, each detection hole is arranged at an included angle of 45 degrees with the horizontal plane, the detection mechanism is used for detecting the terminals before assembling, the quality of products is ensured, and the reject ratio of the products is effectively reduced.
3. According to the invention, the extrusion mechanism is arranged, the extrusion mechanism comprises the extrusion fixing plate fixedly arranged on the sheet metal plate and the extrusion plate arranged below the extrusion fixing plate, the extrusion grooves are formed in the extrusion plate, the number of the extrusion grooves is four, the interval distance between the four extrusion grooves is sequentially increased from left to right, and the extruded terminal is convenient to assemble into the shell and has high practicability.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is an enlarged view of FIG. 1A in accordance with the present invention;
FIG. 3 is a structural view of the squeeze plate of the present invention;
FIG. 4 is a block diagram of the detection mechanism of the present invention;
FIG. 5 is a block diagram of the plugging mechanism of the present invention;
FIG. 6 is a block diagram of a clip assembly of the present invention;
FIG. 7 is a block diagram of a dynamic clip assembly of the present invention.
Reference numerals and names in the drawings are as follows:
1. The device comprises a base, 2, an installation vertical plate, 3, a sheet metal plate, 4, an extrusion mechanism, 41, an extrusion fixing plate, 42, an extrusion plate, 43, an extrusion base plate, 44, an extrusion groove, 5, a detection mechanism, 51, a detection table fixing seat, 52, a detection table, 53, a detection hole, 6, a plug-in mechanism, 61, an upper cylinder, a lower cylinder, 62, a first sliding plate, 63, a lifting plate, 64, a first sliding block, 65, a first sliding rail, 66, a fixed clamp assembly, 661, a fixed clamp connecting block, 662, a fixed clamp fixing plate, 663, a fixed clamp plate, 664, a fixed clamp tooth, 67, a movable clamp assembly, 671, a second sliding rail, 672, a second sliding block, 673, a third sliding rail mounting plate, 674, a third sliding rail, 675, a third sliding block, 676, a movable clamp plate, 678, a movable clamp tooth, 679, a second cylinder, 6710, a third cylinder, 7, an operation manipulator, 8, a terminal, 9, a mounting hole and a limiting baffle.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the embodiments of the present invention, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate description of the embodiments of the present invention and simplify description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the embodiments of the present invention, the meaning of "plurality" is two or more, unless explicitly defined otherwise.
In the embodiments of the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured" and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected or integrally formed, mechanically connected or electrically connected, directly connected or indirectly connected through an intermediate medium, or in communication between two elements or in interaction with each other. The specific meaning of the above terms in the embodiments of the present invention will be understood by those of ordinary skill in the art according to specific circumstances.
Referring to fig. 1, an embodiment of the present invention provides an automatic detection extrusion assembly device for a connector terminal, including a base 1, a mounting vertical plate 2 vertically disposed on the base 1, and a sheet metal plate 3 fixedly mounted on the mounting vertical plate 2, wherein a plurality of mounting holes 9 are formed around the base 1, the plurality of mounting holes 9 are uniformly distributed along the circumferential direction of the base 1, the base 1 is mounted on a machine table (not shown) through the plurality of mounting holes 9, the sheet metal plate 3 is provided with an extrusion mechanism 4, two sides of the extrusion mechanism 4 are respectively provided with a detection mechanism 5 and a plugging mechanism 6, one side below the detection mechanism 5 is also provided with an operation manipulator 7, the operation manipulator 7 clamps the terminal 8 and sequentially passes through the detection mechanism 5, the extrusion mechanism 4 and the plugging mechanism 6, the terminal 8 is assembled into a connector housing by the plugging mechanism 6, one side of the operation manipulator 7 is provided with a limit baffle 10, the displacement of the operation manipulator 7 is limited by the limit baffle 10, in this embodiment, the operation manipulator 7 can move along an X axis and a Y axis, and the operation is not repeated in this embodiment.
Through adopting foretell technical scheme, operation manipulator 7 centre gripping terminal 8 carries out the circular telegram through detection mechanism 5 and detects, extrudes in extrusion mechanism 4 department, makes things convenient for the equipment of grafting mechanism 6, and grafting mechanism 6 inserts terminal 8 after the extrusion in the terminal shell, realizes automatic equipment, satisfies mass production demand, has replaced traditional manual assembly, has practiced thrift the cost of labor, has reduced artificial intensity of labour, has improved the productivity simultaneously, is worth the popularization and application.
Referring to fig. 2 and 3, the pressing mechanism 4 in the drawings includes a pressing fixing plate 41 fixedly mounted on the sheet metal plate 3 and a pressing plate 42 disposed below the pressing fixing plate 41, a pressing pad 43 is disposed between the pressing fixing plate 41 and the pressing plate 42, and a pressing groove 44 is disposed on an end surface of the pressing plate 42 away from the pressing pad 43.
Specifically, the number of the extrusion grooves 44 is four, and the distance between the extrusion grooves 44 is four, which is sequentially increased from left to right.
Through adopting foretell technical scheme, foretell operation manipulator 7 carries out the centre gripping to terminal 8 to through four extrusion grooves 44, four extrusion grooves 44 extrude four terminals, and extruded in-process operation manipulator 7 is moved towards grafting mechanism 6 one end by detection mechanism 5, the assembly of grafting mechanism 6 of being convenient for.
Referring to fig. 4, the detection mechanism 5 in the drawing includes a detection table fixing seat 51 fixedly installed on the sheet metal plate 3 and a detection table 52 fixedly installed on the detection table fixing seat 51, detection holes 53 adapted to the terminals are formed in the detection table 52, four detection holes 53 are formed, and each detection hole 53 forms an included angle of 45 ° with the horizontal plane.
Through adopting foretell technical scheme, foretell operation manipulator 7 inserts the terminal 8 of centre gripping in four detection holes 53 of detection mechanism 5 and circular telegram detects, and detection hole 53 personally submits 45 contained angles with the level and be in order to be convenient for terminal 8 insert, and four detection holes 53 can detect four terminals 8 simultaneously, have improved the efficiency of detection, and the setting of detection mechanism 5 can improve the product yield simultaneously.
Referring to fig. 5, the plugging mechanism 6 in the drawing includes an up-down cylinder 61, a first sliding plate 62, a lifting plate 63, a first sliding block 64, a first sliding rail 65, a fixed clamp assembly 66 and a movable clamp assembly 67, wherein the up-down cylinder 61 is fixedly mounted on the sheet metal plate 3, the output end of the up-down cylinder 61 is fixedly connected with the first sliding plate 62, the first sliding plate 62 is fixedly mounted on the lifting plate 63, the first sliding block 64 is fixedly mounted on the first sliding plate 62, and the first sliding block 64 is far away from one end surface of the first sliding plate 62 and is in sliding connection with the first sliding rail 65, the first sliding rail 65 is fixedly mounted on the sheet metal plate 3, the fixed clamp assembly 66 and the movable clamp assembly 67 are respectively fixedly mounted on the lifting plate 63, and the fixed clamp assembly 66 and the movable clamp assembly 67 are matched to insert the terminal 8 into the connector.
Referring to fig. 6, the fixed clamp assembly 66 in the drawing includes a fixed clamp connecting block 661 fixedly connected with the lifting plate 63 and a fixed clamp fixing plate 662 fixedly connected with the fixed clamp connecting block 661, a fixed clamp 663 is fixedly mounted on the fixed clamp fixing plate 662, and fixed clamp teeth 664 are provided on the fixed clamp 663.
Referring to fig. 7, the movable clamp assembly 67 in the drawing includes a second slide rail 671, the second slide rail 671 is fixedly mounted at the bottom of the lifting plate 63, a second slide block 672 is slidably disposed on the second slide rail 671, a third slide rail mounting plate 673 is fixedly mounted on the second slide block 672, a third slide rail 674 is fixedly mounted on the third slide rail mounting plate 673, a third slide block 675 is slidably disposed on the third slide rail 674, a movable clamp plate 676 is fixedly mounted on the third slide block 675, a movable clamp tooth 678 adapted to the fixed clamp tooth 664 is disposed on the movable clamp plate 677, and the movable clamp assembly 67 further includes a second cylinder 679 and a third cylinder 6710 for driving the second slide block 672 and the third slide block 675 to move along the length directions of the second slide rail 671 and the third slide rail 674, respectively.
By adopting the above technical scheme, when the manipulator 7 is operated to move the extruded terminal 8 to the plugging mechanism 6, the fixed clamp assembly 66 and the movable clamp assembly 67 cooperate to clamp the terminal 8, the movable clamp plate 677 on the movable clamp assembly 67 moves along the length direction of the second slide rail 671 and the third slide rail 674 under the action of the second air cylinder 679 and the third air cylinder 6710 during clamping, and cooperates with the fixed clamp plate 663 to clamp the terminal 8, then the up-down air cylinder 61 drives the first slide plate 62 to move downwards, further drives the first slide block 64 to move along the first slide rail 65, simultaneously drives the lifting plate 63 and the fixed clamp assembly 66 and the movable clamp assembly 67 fixedly mounted on the lifting plate 63 to move upwards and downwards, further drives the clamped terminal 8 to stop until the terminal is plugged into the terminal housing, and then the up-down air cylinder 61 resets to operate reciprocally.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210018528.6A CN114227253B (en) | 2022-01-08 | 2022-01-08 | A connector terminal automatic detection extrusion assembly device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210018528.6A CN114227253B (en) | 2022-01-08 | 2022-01-08 | A connector terminal automatic detection extrusion assembly device |
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| Publication Number | Publication Date |
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| CN114227253A CN114227253A (en) | 2022-03-25 |
| CN114227253B true CN114227253B (en) | 2025-06-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210018528.6A Active CN114227253B (en) | 2022-01-08 | 2022-01-08 | A connector terminal automatic detection extrusion assembly device |
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Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN216720513U (en) * | 2022-01-08 | 2022-06-10 | 东莞市钦腾电子有限公司 | A connector terminal automatic detection extrusion assembly device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108899735A (en) * | 2018-07-27 | 2018-11-27 | 惠州市德泓科技有限公司 | The bending mechanism and die-filling group of group of data cable connector |
| CN212169566U (en) * | 2018-10-09 | 2020-12-18 | 深圳市阿尓法智慧科技有限公司 | Full-automatic inserting equipment for double-station energy-saving socket terminal |
| DE102018126483A1 (en) * | 2018-10-24 | 2020-04-30 | Schmidhauser Ag | Electrical plug, electrical device, electrical connector and method for producing an electrical device |
| CN111162424B (en) * | 2020-01-21 | 2024-07-23 | 广东沃德精密科技股份有限公司 | Full-automatic assembly line of five-hole socket |
| CN112467494B (en) * | 2020-12-14 | 2022-02-08 | 湖南汽车工程职业学院 | Bending and cutting machine for automobile connector terminals |
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Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN216720513U (en) * | 2022-01-08 | 2022-06-10 | 东莞市钦腾电子有限公司 | A connector terminal automatic detection extrusion assembly device |
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