Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a cyclone dry type dust removal system.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The utility model provides a whirlwind dry-type dust pelletizing system, includes equipment body and installs at least a set of dust absorption module, tuber pipe module, transport module and automatically controlled module on the equipment body, wherein:
The conveying module comprises a plurality of conveying rollers which are all arranged along the length direction of the equipment body, the conveying rollers are driven by the driving piece, and the conveying module is used for conveying platy objects to be dedusted;
Each group of dust collection modules are arranged on the conveying module, each dust collection module comprises two dust collection heads which are correspondingly arranged on the upper side and the lower side of the conveying roller, each two corresponding dust collection heads are arranged between two adjacent conveying rollers, dust collection ends of the two dust collection heads face the conveying rollers, and the two dust collection heads are used for removing dust from the two sides of a to-be-cleaned object in conveying;
the air pipe module is arranged beside the equipment body and is used for supplying air to the dust collection module so as to realize cyclone dust collection;
the electric control module is electrically connected with the dust collection module, the air pipe module and the conveying module.
Further, the conveying roller comprises a driving shaft, locking wheels and driving wheels, a plurality of locking wheels are arranged on the driving shaft along the length direction of the driving shaft, a driving wheel is arranged on each locking wheel, one end of the driving shaft is rotatably connected to the equipment body, and a driven magnetic wheel is sleeved at the other end of the driving shaft;
The driving piece comprises a driving motor, a driving belt, a transmission shaft and driving magnetic wheels, wherein the driving motor is arranged on the equipment body, the transmission shaft is arranged along the length direction of the conveying rollers, the output end of the driving motor is in transmission connection with the transmission shaft through the driving belt, the driving magnetic wheels are sleeved on the transmission shaft, and each driving magnetic wheel corresponds to one driven magnetic wheel.
Further, the tuber pipe module includes total tuber pipe, first branch tuber pipe and second branch tuber pipe, the external air supply equipment of total tuber pipe, the bottom of total tuber pipe communicates in proper order has a plurality of quantity and the corresponding first branch tuber pipes of dust absorption module, and it has the second branch tuber pipe to all communicate near its both ends department on every first branch tuber pipe, and two second branch tuber pipes correspond two upper and lower dust absorption heads on a set of dust absorption module.
Further, the dust collection module still includes mounting bracket and altitude mixture control spare, be equipped with altitude mixture control spare on the mounting bracket, altitude mixture control spare includes hand wheel, position display, lift lead screw and connecting plate, position display is fixed in on the mounting bracket, lift lead screw is connected to the hand wheel, the other end of lift lead screw runs through position display, mounting bracket and downwardly extending in proper order, and downwardly extending end screw nut pair is connected with the connecting plate, the connecting plate is connected the dust absorption head.
Further, still include tuber pipe filter, tuber pipe filter installs on total tuber pipe, tuber pipe filter includes body, lower body, connection net and filter tube, total tuber pipe runs through the body, and the two communicates each other, transversely be equipped with the connection net between last body and the lower body, the bottom of connection net is located and to dismantle in the lower body and be connected with the filter tube, a plurality of filter tube equiangular degree evenly sets up, the lower body is the diameter from last taper structure that reduces gradually down, a plurality of the length of filter tube is by outside-in increase gradually.
Further, the tail end of the conveying module further comprises a turnover piece, the turnover piece comprises a driving cylinder and a turnover frame, the driving cylinder is obliquely arranged on the equipment body, one end of the turnover plate is rotationally connected to the equipment body, and the other end of the turnover plate is rotationally connected with the output end of the driving cylinder.
Further, the air outlets of the two dust collection heads which are arranged correspondingly up and down are also provided with dust collection baffles, and the heights of the dust collection baffles are lower than the heights of the conveying rollers;
and a panel is arranged at the lower position of the conveying roller in the equipment body.
Further, the mounting frame is also provided with a guide piece, and the guide piece is used for guiding the lifting of the dust collection head;
the guide piece comprises a fixed block, a chute, a slide rail fixed block and a slide rail,
The fixed block is fixed on the mounting frame and provided with a sliding groove;
the dust collection head is provided with a sliding rail fixing block, and the sliding rail fixing block is provided with a sliding rail;
The sliding rail is connected to the sliding groove in a sliding manner.
Further, the electric control module adopts a PLC controller.
Further, the device also comprises an inner protective cover and an outer protective cover;
the inner protective cover is covered outside each dust collection module;
The outer protective cover is covered outside the dust collection modules, the conveying modules and the air pipe modules.
Compared with the prior art, the invention has the beneficial effects that the conveying module consisting of the conveying rollers is arranged, the three dust collection modules capable of carrying out double-sided dust collection are arranged on the conveying module, the conveying module continuously conveys the plate-shaped objects to be dedusted, and the double-sided dust collection is carried out through the dust collection module, so that the bidirectional dust collection of the objects to be dedusted is realized, the overturning in the dust collection process is avoided, the dust collection efficiency is improved, the continuous dust collection of batches of objects to be dedusted is realized, the continuous industrialized dust collection is formed, and the dust collection efficiency and the production efficiency are further improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a top view of the present invention (with the outer shield removed);
FIG. 3 is a perspective view of the present invention (with the outer shield removed);
FIG. 4 is a schematic diagram of a conveying module according to the present invention;
FIG. 5 is a cross-sectional view of a dust module according to the present invention;
FIG. 6 is a schematic view of a height adjuster according to the present invention;
FIG. 7 is a cross-sectional view of a dust module according to the present invention;
FIG. 8 is a schematic view of the interior of the air duct filter of the present invention.
In the figure, 1, an equipment body; 2, a dust collection module, 21, a dust collection head, 22, a mounting rack, 23, a height adjusting part, 24, a hand wheel, 25, a position display, 26, a lifting screw rod, 27, a connecting plate, 28, a dust collection baffle, 29, a panel, 210, a guide part, 211, a fixed block, 212, a sliding rail fixed block, 3, an air pipe module, 31, a main branch pipe, 32, a first branch air pipe, 33, a second branch air pipe, 4, a conveying module, 41, a conveying roller, 42, a driving shaft, 43, a locking wheel, 44, a driving wheel, 45, a driven magnetic wheel, 46, a driving part, 47, a driving motor, 48, a driving belt, 49, a driving shaft, 410, a driving magnetic wheel, 411, a turnover part, 5, an electric control module, 6, an air pipe filter, 61, an upper body, 62, a lower body, 63, a connecting net, 64, a filter pipe, 7, an inner protection cover, 8 and an outer protection cover.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
As shown in fig. 1-8, a cyclone dry dust removal system comprises an equipment body 1, and at least one group of dust collection module 2, an air pipe module 3, a conveying module 4 and an electric control module 5 which are arranged on the equipment body 1.
The dust collection modules 2 are arranged along the length direction of the conveying module 4, and preferably, three dust collection modules 2 are arranged. The air pipe module 3 is connected with the dust collection module 2 and is used for providing a conveying pipeline for the power air of the dust collection module 2. The electric control module 5 adopts a PLC controller, and the electric control module 5 is electrically connected with the dust collection module 2, the air pipe module 3 and the conveying module 4.
The dust-removing object, especially the plate-shaped dust-removing object, is conveyed forward by the conveying module 4, passes through the dust collection module 2 in the conveying process, is subjected to double-sided dust removal by the dust collection module 2, and is controlled by the electric control module 5 in the conveying process to realize automatic operation.
Specifically, in one possible embodiment, the conveying module 4 includes a plurality of conveying rollers 41 disposed along the length direction of the apparatus body 1, the conveying rollers 41 are driven by the driving member 46, and the conveying module 4 is used for conveying the plate-shaped objects to be dedusted. In the conveyance, the object to be dedusted is placed on the conveying roller 41. By adopting a conveying mode with a roller-shaped structure, the influence of the conveying module 4 on the normal operation of the dust collection module 2 is avoided by utilizing the gap between the conveying rollers 41 and the conveying rollers 41.
The conveying roller 41 comprises a driving shaft 42, locking wheels 43 and driving wheels 44, wherein a plurality of locking wheels 43 are arranged on the driving shaft 42 along the length direction of the driving shaft 42, each locking wheel 43 is provided with a driving wheel 44, one end of the driving shaft 42 is rotatably connected to the equipment body 1, the other end of the driving shaft 42 is sleeved with a driven magnetic wheel 45, the driving piece 46 comprises a driving motor 47, a driving belt 48, a driving shaft 49 and a driving magnetic wheel 410, the driving motor 47 is arranged on the equipment body 1, the driving shaft 49 is arranged along the length direction of the conveying rollers 41, the output end of the driving motor 47 is in transmission connection with the driving shaft 49 through the driving belt 48, a plurality of driving magnetic wheels 410 are sleeved on the driving shaft 49, and each driving magnetic wheel 410 corresponds to one driven magnetic wheel 45. Preferably, the driving motor 47 is provided in several along the length direction of the driving shaft 49.
When the conveying module 4 works, the driving motor 47 drives the transmission shaft 49 to rotate to drive the driving magnetic wheel 410 to rotate, so as to drive the driven magnetic wheel 45 to rotate, and further drive the driving shaft 42 to rotate, and the rotation of the driving shaft 42 drives the driving wheel 44 to rotate, so that the conveying of the dust to be removed is realized.
The tail end of the conveying module 4 further comprises a turnover piece 411, the turnover piece 411 comprises a driving cylinder and a turnover frame, the driving cylinder is obliquely arranged on the equipment body 1, one end of the turnover plate is rotationally connected to the equipment body 1, and the other end of the turnover plate is rotationally connected with the output end of the driving cylinder.
The last section of the conveying on the whole conveying module 4 can be turned over by 90 degrees, and when the conveying module is not used, the turning-over method is controlled by a manual valve beside the controller.
The conveying module 4 sequentially passes through the three dust collection modules 2 in the conveying process of the dust removal objects of the conveying belt and sequentially performs cyclone dust removal.
The main power driving source of cyclone dust collection comes from wind energy, the air pipe module 3 is arranged beside the equipment body 1, and the air pipe module 3 is used for supplying air to the dust collection module 2 so as to realize cyclone dust collection.
The air duct module 3 includes a main air duct, a first branch air duct 32 and a second branch air duct 33, and the main air duct is externally connected with an air supply device, and the air supply device can adopt a fan for providing driving force for dust removal, and the main air duct is arranged along the length direction of the conveying device.
The bottom of the main air pipe is sequentially communicated with a plurality of first branch air pipes 32 corresponding to the dust collection modules 2, each first branch air pipe 32 is communicated with a second branch air pipe 33 near two ends of the first branch air pipe, and the two second branch air pipes correspond to the upper dust collection head 21 and the lower dust collection head 21 on the dust collection module 2. The number of the first branch air pipes 32 and the second branch air pipes 33 corresponds to that of the dust collection module 2, and three branch air pipes are respectively arranged. The three first branch air pipes 32 and the dust collection module 2 are all equidistantly arranged along the length direction of the conveying device.
Every group dust absorption module 2 all sets up on the transport module 4, and dust absorption module 2 is including setting up two dust absorption heads 21 in the upper and lower both sides of transport roller 41, and two corresponding dust absorption heads 21 set up between two adjacent transport rollers 41, and two dust absorption heads 21 dust absorption end is towards transport roller 41, and two dust absorption heads 21 are used for the double-sided dust removal to the waiting dust removal thing in the transport.
The two dust collection heads 21 arranged on the upper side and the lower side of the conveying roller 41 respectively remove dust on the upper surface and the lower surface of the plate-shaped dust to be removed simultaneously, and the dust removal mode is adopted, so that the dust to be removed does not need to be overturned in the dust removal process, and the work efficiency is improved. The dust is sucked out by the dust suction head 21 and is discharged through the second branch air pipe 33, the first branch air pipe 32 and the main air pipe in sequence, so that a multistage dust removal structure is provided, and the primary dust removal effect is realized.
The horizontal height of the conveying roller 41 is between the horizontal heights of the dust collection end surfaces of the two dust collection heads 21 which are correspondingly arranged up and down. In this way, it is ensured that the objects to be removed conveyed by the conveying roller 41 can normally pass between the two dust collection heads 21, so as to ensure normal dust removal.
And because dust collection module 2 is provided with three, in the during operation, will wait to remove dust the thing and place on conveying roller 41, conveying roller 41 drives and wait to remove dust the thing and pass through three dust removal modules in proper order, when every dust removal module, homoenergetic is to this wait to remove dust the thing and remove dust, not only can enlarge the scope of removing dust, but also strengthen the effect of removing dust gradually.
It should be noted that the dust collection principle of cyclone dry dust collection is the prior art, and the dust collection module 2 at the dust collection end is only improved, and the dust collection principle is not improved, so the dust collection principle of the cyclone dry dust collection device is not described herein.
In addition, for further improving the application scope of dust absorption head 21, dust absorption module 2 still includes mounting bracket 22 and altitude mixture control spare 23, be equipped with altitude mixture control spare 23 on the mounting bracket 22, altitude mixture control spare 23 is used for adjusting the height of dust absorption module 2, altitude mixture control spare 23 includes hand wheel 24, position display 25, lift lead screw 26 and connecting plate 27, position display 25 is fixed in on the mounting bracket 22, lift lead screw 26 is connected to hand wheel 24, the other end of lift lead screw 26 runs through position display 25 in proper order, mounting bracket 22 and downwardly extending, downwardly extending end lead screw nut pair is connected with connecting plate 27, connecting plate 27 connects dust absorption head 21.
When the height of the dust collection head 21 is adjusted, the handle is manually adjusted, so that the lifting screw rod 26 is rotated, and the lifting screw rod 26 is connected with the screw nut pair of the connecting plate 27, and the connecting plate 27 is connected with the dust collection head 21, so that the connecting plate 27 is lifted along the length direction of the lifting screw rod 26 under the condition that rotation does not occur, so that the dust collection head 21 is driven to lift, and the height of the dust collection head 21 is adjusted. During the height adjustment, the position is monitored by the position display 25.
It should be noted that the position display 25 may be a 0414 type machine, which is not described herein.
In order to avoid dust flying during the dust removal process, dust collection baffles 28 are further provided at the air outlets of the two dust collection heads 21 disposed vertically in correspondence with each other, and the height of the dust collection baffles 28 is lower than the height of the conveying roller 41 (for the dust collection baffles 28 disposed at the lower side of the conveying roller 41). And a panel 29 is provided in the apparatus body 1 at a position below the conveying roller 41.
The dust collection baffle 28 and the panel 29 are arranged to block dust above or below the object to be cleaned, and also to prevent dust from flying, thereby completely suppressing dust.
The mounting frame 22 is also provided with a guide piece 210, the guide piece 210 is used for guiding the lifting of the dust collection head 21, the guide piece 210 comprises a fixed block 211, a sliding groove, a sliding rail fixed block 212 and a sliding rail, the fixed block 211 is fixed on the mounting frame 22, the sliding groove is formed in the fixed block 211, the dust collection head 21 is provided with the sliding rail fixed block 212, the sliding rail fixed block 212 is provided with the sliding rail, and the sliding rail is connected to the sliding groove in a sliding way.
Thus, in the lifting adjustment process of the dust collection head 21, the sliding rail slides up and down in the sliding groove, so that the guiding function can be realized, and the lifting stability and the balance are ensured.
The application also comprises an air duct filter 6, the air duct filter 6 is arranged on the total air duct, the air duct filter 6 comprises an upper body 61, a lower body 62, a connecting net 63 and a filter pipe 64, and the total air duct penetrates through the upper body 61 and is mutually communicated. Preferably, two air duct filters 6 are provided, the two air duct filters 6 are transversely arranged in parallel, and the total air duct penetrates the two air duct filters 6. I.e. the total air duct transversely penetrates through the two air duct filters 6, and the total air duct is communicated with the two air duct filters 6.
During operation, air enters the main air pipe through the air inlet end, circulates in the main air pipe to sequentially pass through the air pipe filter 6, is filtered by the air pipe filter 6, and is finally guided out by the air outlet end.
The structure of the air duct filter 6 is specifically that a connecting net 63 is transversely arranged between an upper body 61 and a lower body 62, a plurality of filter pipes 64 are detachably connected at the bottom of the connecting net 63 and positioned in the lower body 62, and the plurality of filter pipes 64 are uniformly arranged at equal angles. And, the length of the plurality of filter tubes 64 increases gradually from outside to inside.
Thus, after the air enters the lower body 62 of the air duct filter 6 from the air duct, firstly, the filter pipes 64 at the upper part of the lower body 62 are in a fully-arranged state, so that the clean degree of the air is high, the clean of a large amount of air can be met, the air amount gradually decreases along with the gradual sinking process of the air in the lower body 62, and the required amount of the filter pipes 64 decreases.
The filter pipes 64 with the lengths gradually increasing from outside to inside correspond to the filter bodies arranged in a conical structure, and the air quantity passing through the filter pipes 64 and the lower body 62 can be ensured to be the same, so that balanced air cleaning quantity is ensured.
The equipment body 1 of the application is also provided with an inner protective cover 7 and an outer protective cover 8.
The inner protective cover 7 is covered outside each dust collection module 2. The inner protective cover 7 is used for protecting each dust collection module 2.
The outer protective cover 8 covers the dust collection modules 2, the conveying modules 4 and the air pipe modules 3. The outer protective cover 8 realizes secondary protection.
The inner protective cover 7 and the outer protective cover 8 are dustproof, sound-proof and wind-gathering, and the inner protective cover and the outer protective cover have the reinforcing effect of secondary protection.
The protective cover is made of transparent glass material. Therefore, the dust removal condition can be conveniently observed by a worker, and the working condition can be conveniently mastered.
Before dust removal, the heights of the conveying roller 41 and the dust collection heads 21 are adjusted according to the size and the thickness of glass to be dust removed and the cleaning degree, when the dust removal device works, the plate-shaped to-be-removed dust remover is firstly placed on the conveying module 4, the conveying roller 41 conveys the to-be-removed dust remover forwards, when the to-be-removed dust remover is conveyed to the dust collection modules 2, the dust collection heads 21 positioned on the upper side and the lower side of the conveying roller 41 work, the two dust collection heads 21 remove dust on the two sides of the to-be-removed dust remover simultaneously, the three dust collection modules 2 sequentially carry out dust removal treatment on the to-be-removed dust remover in the conveying process, each dust collection module can carry out double-sided dust removal on the objects, and after the dust removal is finished, the conveying module 4 conveys the plate-shaped to-be-removed dust remover to finish dust removal, so that the whole cyclone dry dust removal system not only realizes bidirectional dust removal on the to-be-removed dust remover, avoids overturning in the dust removal process, and improves dust removal efficiency, but also realizes continuous industrial dust removal on batches to be removed dust.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.