CN114219458A - Flexible intelligent workshop collaborative manufacturing system capable of being scheduled in real time - Google Patents
Flexible intelligent workshop collaborative manufacturing system capable of being scheduled in real time Download PDFInfo
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Abstract
The invention discloses a flexible and real-time scheduling intelligent workshop collaborative manufacturing system, which belongs to the technical field of intelligent workshop collaboration, and comprises a control unit, a storage module, a project classification module, an information identification unit, a time scheduling module, a shipment information storage unit, a quality inspection storage unit, a raw material management unit and a robot terminal, wherein the project classification module, the information identification unit, the time scheduling module, the shipment information storage unit, the quality inspection storage unit, the raw material management unit and the robot terminal are in communication connection with the control unit and the storage module; the power supply unit is used for supplying electric energy to the control unit and the storage module; the robot terminal is including the robot information management unit, the robot information management unit is including the live time information, work item information, maintain the project information, maintain number of times information and model information, the project classification module is dispatched the robot terminal action project, accomplish accurate tracking until shipment to each goods homoenergetic, the information interconnection, data even seam is inseparable, consequently more nimble, the tracking leak of course of working that has significantly reduced, better suitability has.
Description
Technical Field
The invention relates to the technical field of intelligent workshop cooperation, in particular to an intelligent workshop cooperative manufacturing system which is flexible and can be scheduled in real time.
Background
With the advent of the industrial 4.0 era, more and more factories are adopting a large number of industrial robot systems with highly automated characteristics to replace manual work, so as to expect to achieve the purpose of improving the production operation efficiency. However, with the large-scale deployment of industrial robots and other automation devices in a production field, the traditional production scheduling method and scheduling strategy greatly limit the operation efficiency among multiple robot systems due to information lag and poor cooperativity, which easily causes the problems of mismatching of information among systems, uneven type of work materials during production of the work materials, incapability of real-time adjustment, difficulty in troubleshooting, and the like. A Manufacturing Execution System (MES) is used as a basis of intelligent manufacturing, is a bridge between an upper-layer plan management system and a lower-layer industrial control system of a modern factory, and is a control system for managing and monitoring the working process of a factory workshop. The real-time monitoring and scheduling functions of the MES system for the multi-robot system are fully exerted, the accuracy and the reasonability of scheduling procedures are improved, the execution efficiency and the accuracy of a production plan can be greatly improved, the important significance is realized on improving the production efficiency, developing intelligent manufacturing and promoting factory management intellectualization, and the intelligent scheduling of the system is needed in the processing of workshop goods so as to improve the processing efficiency.
The conventional intelligent workshop collaborative manufacturing system is difficult to track the processing of goods from scratch to scratch in real time in the using process, the follow-up of data is difficult to realize, no strict data support exists from feeding processing to delivery, holes are easy to appear, the goods are not corresponding, and the like, so that the processing process of the goods is difficult to improve and stabilize, the management of personnel is inconvenient, and the difficulty is high.
Disclosure of Invention
The invention aims to provide an intelligent workshop collaborative manufacturing system which is flexible and can be scheduled in real time, and aims to solve the problems that in the background technology, the processing of goods is difficult to track from scratch in real time in the using process, the follow-up of data is difficult to achieve, no strict data support exists from feeding processing to delivery, holes are easy to appear, the goods are not corresponding, and the like, so that the processing process of the goods is difficult to improve and stabilize, the management of personnel is inconvenient, and the difficulty is high.
In order to achieve the purpose, the invention provides the following technical scheme: a flexible and real-time scheduling intelligent workshop collaborative manufacturing system comprises a control unit, a storage module, a project classification module, an information identification unit, a time scheduling module, a shipment information storage unit, a quality inspection storage unit, a raw material management unit and a robot terminal, wherein the project classification module, the information identification unit, the time scheduling module, the shipment information storage unit, the quality inspection storage unit, the raw material management unit and the robot terminal are in communication connection with the control unit and the storage module;
the power supply unit is used for supplying electric energy to the control unit and the storage module; the robot terminal comprises a robot information management unit, the robot information management unit comprises use time information, work item information, maintenance frequency information and model information, the item classification module schedules behavior items of the robot terminal, different types of robots engage in different item processing, the item classification module is an operation item of workshop processing and comprises an assembly item, a packaging item, a cutting and polishing item and a welding item, and the time scheduling module schedules time of workshop processing of each order;
the shipment information storage unit comprises destination customer information and shipment time information; after the goods are processed by the time scheduling module, correspondingly storing shipment information;
the order information corresponding unit comprises a corresponding recording module, order information, contract management information and target customer information, the corresponding recording module further comprises an information input module, the input information is in communication connection and stored in the storage module, and the information in the order information corresponding unit is consistent with the information in the shipment information storage unit.
Preferably, the raw material management unit comprises raw material customer order information, residual material information, recovered material information and risk pre-stored material information, and the information in the raw material management unit is stored in the storage module and can be called and checked by management personnel at any time.
Preferably, the quality inspection storage unit comprises a purposeful customer information corresponding module, a problem information input module and a problem information solving module, the quality inspection storage unit is directly controlled by the control unit, and when a problem occurs in the quality inspection of goods, the problem is required to be sorted and input and solved, and meanwhile, a problem solving method is stored and recorded.
Preferably, the information identification unit comprises a camera module and an information reading module, the camera module is used for shooting and storing goods, then the information reading module is used for identifying and reading the model information of the goods, the goods and the customer orders can be summarized, positioned and stored for subsequent recording of shipment, and the information identification unit is arranged and interconnected in the processing of item classification.
Preferably, the item classification module, the information identification unit, the time scheduling module, the shipment information storage unit, the quality inspection storage unit, the raw material management unit and the robot terminal are all in an interconnected state.
Preferably, the control unit is configured to issue an instruction for processing opening and closing and behavior control of the item classification module, and the control unit is configured to perform behavior control on the time scheduling module and perform data feedback on the scheduling process.
Preferably, the shipment information storage unit can be directly controlled by the control unit and is interconnected with the information of the storage module.
Preferably, the raw material information management unit maintains an interconnected state with the system through the control unit.
Compared with the prior art, the invention has the beneficial effects that: in the control unit, the storage module, the project classification module, the information recognition unit, the time scheduling module, shipment information storage unit, the quality inspection storage unit, can carry out the dispatch in coordination to goods from nothing to the whole process that has under the effect at raw and other materials management unit and robot terminal, and can information correspondence, can carry out accurate control to goods, no matter can all the time be in raw and other materials or material damage homoenergetic and accomplish effectual record and correspond, and a plurality of processing items can realize the interconnection, all can accomplish accurate tracking to each goods and until shipment, information interconnection, data even seam is inseparable, therefore more flexibility, the tracking leak of course of working has significantly reduced, better suitability has.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
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In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a block diagram of the overall system connections of the present invention;
FIG. 2 is a system block diagram of a robot information management unit according to the present invention;
FIG. 3 is a system frame diagram of an order information mapping unit according to the present invention;
FIG. 4 is a system frame of the storage module of the present invention;
FIG. 5 is a block diagram of an information recognition unit system according to the present invention;
FIG. 6 is a block diagram of a raw material management unit system according to the present invention;
FIG. 7 is a block diagram of a system of quality control storage units according to the present invention;
FIG. 8 is a block diagram of a shipping information storage unit system according to the present invention;
FIG. 9 is a block diagram of an information recognition unit system according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 9, the present invention provides a flexible and real-time scheduling intelligent workshop collaborative manufacturing system: the system comprises a control unit, a storage module, an item classification module, an information identification unit, a time scheduling module, a shipment information storage unit, a quality inspection storage unit, a raw material management unit and a robot terminal, wherein the item classification module, the information identification unit, the time scheduling module, the shipment information storage unit, the quality inspection storage unit, the raw material management unit and the robot terminal are in communication connection with the control unit and the storage module;
the power supply unit is used for supplying electric energy to the control unit and the storage module; the robot terminal comprises a robot information management unit, the robot information management unit comprises use time information, work item information, maintenance frequency information and model information, a project classification module schedules behavior projects of the robot terminal, robots of different types engage in different project processing, the project classification module is an operation project of workshop processing and comprises an assembly project, a packaging project, a cutting and polishing project and a welding project, a time scheduling module schedules time of workshop processing of each order, a control unit is used for sending instructions to the processing opening and closing and behavior control of the project classification module, the control unit is used for performing behavior control on the time scheduling module, the time scheduling module performs data feedback on scheduling processes, the project classification module, an information identification unit, the time scheduling module, The shipment information storage unit, the quality inspection storage unit, the raw material management unit and the robot terminal are all in an interconnected state;
the shipment information storage unit comprises destination customer information and shipment time information; after the goods are processed by the time scheduling module, the corresponding storage of the shipment information is carried out, and the shipment information storage unit can be directly controlled by the control unit and is interconnected with the information of the storage module;
the order information corresponding unit comprises a corresponding recording module, order information, contract management information and target customer information, the corresponding recording module further comprises an information input module, the input information is in communication connection and stored in the storage module, and the information in the order information corresponding unit is consistent with the information in the shipment information storage unit.
The information identification unit comprises a camera module and an information reading module, the camera module is used for shooting and storing goods, then the information reading module is used for identifying and reading the model information of the goods, the goods and the customer orders can be summarized, positioned and stored, and used for the subsequent recording of shipment, and the information identification unit is all arranged in the processing of item classification and is interconnected
The raw material management unit comprises raw material customer order information, residual material information, recovered material information and risk prestored material information, information in the raw material management unit is stored in the storage module and can be called and checked by management personnel at any time, and the raw material information management unit is kept in an interconnected state with the system through the control unit.
The quality inspection storage unit comprises a purposeful customer information corresponding module, a problem information input module and a problem information solving module, the quality inspection storage unit is directly controlled by the control unit, and when a problem occurs in the quality inspection of goods, the problem is required to be sorted and input, and is solved, and meanwhile, a problem solving method is stored and recorded.
In the control unit, the storage module, the project classification module, the information recognition unit, the time scheduling module, shipment information storage unit, the quality inspection storage unit, can carry out the dispatch in coordination to goods from the nothing to the whole process that has under the effect at raw and other materials management unit and robot terminal, and can information correspondence, can carry out accurate control to goods, no matter be all the time material recovery or the material damage in raw and other materials or the in-process can all accomplish effectual record and correspond, and a plurality of processing projects can realize the interconnection, all can accomplish accurate tracking to each goods until shipment, information interconnection, data even seam is inseparable, the tracking leak of course of working has significantly reduced, better suitability has.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (8)
1. A flexible and real-time scheduling intelligent workshop collaborative manufacturing system is characterized by comprising a control unit, a storage module, an item classification module, an information identification unit, a time scheduling module, a shipment information storage unit, a quality inspection storage unit, a raw material management unit and a robot terminal, wherein the item classification module, the information identification unit, the time scheduling module, the shipment information storage unit, the quality inspection storage unit, the raw material management unit and the robot terminal are in communication connection with the control unit and the storage module;
the power supply unit is used for supplying electric energy to the control unit and the storage module; the robot terminal comprises a robot information management unit, the robot information management unit comprises use time information, work item information, maintenance frequency information and model information, the item classification module schedules behavior items of the robot terminal, different types of robots engage in different item processing, the item classification module is an operation item of workshop processing and comprises an assembly item, a packaging item, a cutting and polishing item and a welding item, and the time scheduling module schedules time of workshop processing of each order;
the shipment information storage unit comprises destination customer information and shipment time information; after the goods are processed by the time scheduling module, correspondingly storing shipment information;
the order information corresponding unit comprises a corresponding recording module, order information, contract management information and target customer information, the corresponding recording module further comprises an information input module, the input information is in communication connection and stored in the storage module, and the information in the order information corresponding unit is consistent with the information in the shipment information storage unit.
2. The intelligent workshop collaborative manufacturing system capable of being flexibly scheduled in real time according to claim 1, wherein: the raw material management unit comprises raw material customer order information, residual material information, recovered material information and risk prestored material information, and the information in the raw material management unit is stored in the storage module and can be called and checked by management personnel at any time.
3. The intelligent workshop collaborative manufacturing system capable of being flexibly scheduled in real time according to claim 1, wherein: the quality inspection storage unit comprises a purposeful customer information corresponding module, a problem information input module and a problem information solving module, the quality inspection storage unit is directly controlled by the control unit, and when a problem occurs in the quality inspection of goods, the problem needs to be sorted and input, and is solved, and meanwhile, a problem solving method is stored and recorded.
4. The intelligent workshop collaborative manufacturing system capable of being flexibly scheduled in real time according to claim 1, wherein: the information identification unit is including making a video recording module and information reading module, the module of making a video recording is used for shooing the goods and storing, later reads goods model information through the identification of information reading module, just can conclude the location with goods and customer order and store for the follow-up record of shipment, the information identification unit all exists and interconnects in the processing of project classification.
5. The intelligent workshop collaborative manufacturing system capable of being flexibly scheduled in real time according to claim 1, wherein: the project classification module, the information identification unit, the time scheduling module, the shipment information storage unit, the quality inspection storage unit, the raw material management unit and the robot terminal are all in an interconnected state.
6. The intelligent workshop collaborative manufacturing system capable of being flexibly scheduled in real time according to claim 1, wherein: the control unit is used for sending instructions to the processing opening and closing and behavior control of the project classification module, and the control unit is used for performing behavior control on the time scheduling module and feeding back data to the scheduling process.
7. The intelligent workshop collaborative manufacturing system capable of being flexibly scheduled in real time according to claim 1, wherein: the shipment information storage unit can be directly controlled by the control unit and is interconnected with the information of the storage module.
8. The intelligent workshop collaborative manufacturing system capable of being flexibly scheduled in real time according to claim 1, wherein: the raw material information management unit is kept in an interconnected state with the system through the control unit.
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| CN202111653135.4A CN114219458A (en) | 2021-12-30 | 2021-12-30 | Flexible intelligent workshop collaborative manufacturing system capable of being scheduled in real time |
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| CN202111653135.4A CN114219458A (en) | 2021-12-30 | 2021-12-30 | Flexible intelligent workshop collaborative manufacturing system capable of being scheduled in real time |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024115986A1 (en) * | 2022-11-29 | 2024-06-06 | Amol Mohan Bhore | A system and a method for real-time task management and context switching |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024115986A1 (en) * | 2022-11-29 | 2024-06-06 | Amol Mohan Bhore | A system and a method for real-time task management and context switching |
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