Disclosure of Invention
In order to solve the above technical problems, the present invention provides an intelligent hydrogenation system, comprising: the system comprises a station control system, a TT vehicle, a gas discharging cabinet, a 45MPa sequence control cabinet, a hydrogen storage cylinder group, a 90MPa compressor, a 35+70MPa hydrogenation integrated machine, a 35MPa hydrogenation vehicle and a 70MPa hydrogenation vehicle;
the station control system is electrically connected with the gas unloading cabinet, the 90MPa compressor, the 45MPa sequence control cabinet and the 35+70MPa hydrogenation all-in-one machine;
the TT vehicle is connected with the gas unloading cabinet, the gas unloading cabinet is connected with the 90MPa compressor, the 90MPa compressor is connected with the 45MPa sequence control cabinet and the 35+70MPa hydrogenation all-in-one machine, the 45MPa sequence control cabinet is connected with the hydrogen storage cylinder group and the 35+70MPa hydrogenation all-in-one machine, and the 35+70MPa hydrogenation all-in-one machine is connected with the 35MPa hydrogenation vehicle and the 70MPa hydrogenation vehicle.
Preferably, the 90MPa compressor comprises: the membrane head and the pressure regulating valve;
the membrane head includes: a first air outlet, a second air outlet and a third air outlet;
when the first air outlet is opened, the second air outlet and the third air outlet are both closed;
when the second air outlet is opened, the first air outlet and the third air outlet are both closed;
when the third air outlet is opened, the first air outlet and the second air outlet are both closed.
Preferably, the gas outlet of the gas discharging cabinet is connected with the gas inlet of the membrane head, the gas outlet of the pressure regulating valve and the 45MPa sequence control cabinet, the first gas outlet of the membrane head is connected with the gas inlet of the pressure regulating valve, the second gas outlet of the membrane head is connected with the 35+70MPa hydrogenation all-in-one machine, and the pressure regulating valve is electrically connected with the station control system.
Preferably, the method further comprises the following steps: the device comprises a diffusing unit, a solenoid valve S-1, a solenoid valve S-2, a solenoid valve S-3, a solenoid valve S-4, a solenoid valve S-5, a solenoid valve S-6, a solenoid valve S-7, a solenoid valve S-8, a check valve D-1, a check valve D-2, a check valve D-3, a check valve D-4, a check valve D-5, a check valve D-6, a check valve D-7 and a check valve D-8;
one end of the electromagnetic valve S-1 is connected with the 45MPa sequence control cabinet, the other end of the electromagnetic valve S-1 is connected with an air inlet of the one-way valve D-1, and an air outlet of the one-way valve D-1 is connected with the diffusing unit;
one end of the electromagnetic valve S-2 is connected with the 45MPa sequence control cabinet, the other end of the electromagnetic valve S-2 is connected with the air inlet of the one-way valve D-2, and the air outlet of the one-way valve D-2 is connected with the 35+70MPa hydrogenation all-in-one machine;
one end of the electromagnetic valve S-3 is connected with the gas unloading cabinet, the other end of the electromagnetic valve S-3 is connected with the gas inlet of the one-way valve D-3, and the gas outlet of the one-way valve D-3 is connected with the diffusing unit;
one end of the electromagnetic valve S-4 is connected with a third air outlet of the membrane head, the other end of the electromagnetic valve S-4 is connected with an air inlet of the one-way valve D-4, and an air outlet of the one-way valve D-4 is connected with the diffusing unit;
one end of the electromagnetic valve S-5 is connected with the 35+70MPa hydrogenation all-in-one machine, the other end of the electromagnetic valve S-5 is connected with the air inlet of the one-way valve D-5, and the air outlet of the one-way valve D-5 is connected with the diffusion unit;
one end of the electromagnetic valve S-6 is connected with a second air outlet of the membrane head, the other end of the electromagnetic valve S-6 is connected with an air inlet of the one-way valve D-6, and an air outlet of the one-way valve D-6 is connected with the 35+70MPa hydrogenation all-in-one machine;
one end of the electromagnetic valve S-7 is connected with an air outlet of the pressure regulating valve, the other end of the electromagnetic valve S-7 is connected with an air inlet of the one-way valve D-7, and an air outlet of the one-way valve D-7 is connected with the 45MPa sequence control cabinet;
one end of the electromagnetic valve S-8 is connected with the air outlet of the pressure regulating valve, the other end of the electromagnetic valve S-8 is connected with the air inlet of the one-way valve D-8, and the air outlet of the one-way valve D-8 is connected with the air inlet of the membrane head.
Preferably, the solenoid valve S-1, the solenoid valve S-2, the solenoid valve S-3, the solenoid valve S-4, the solenoid valve S-5, the solenoid valve S-6, the solenoid valve S-7 and the solenoid valve S-8 are all electrically connected with the station control system.
An intelligent hydrogenation method is realized based on the intelligent hydrogenation system, and comprises the following steps:
s1: the TT vehicle provides 20Mpa hydrogen for the membrane head through the gas unloading cabinet, and the membrane head compresses the 20Mpa hydrogen to obtain 90Mpa hydrogen;
s2: the station control system obtains an instruction, if the instruction is that the TT vehicle provides 90Mpa direct current, the step S3 is carried out, if the instruction is that the TT vehicle provides 90Mpa direct current, the step S4 is carried out, if the instruction is that the hydrogen storage cylinder group supplies hydrogen, the step S5 is carried out, if the instruction is that the TT vehicle provides 45Mpa hydrogen, the step S6 is carried out, if the instruction is that the hydrogen storage cylinder group supplies 45Mpa hydrogen, the step S7 is carried out, and if the instruction is that the hydrogen circulates, the step S8 is carried out;
s3: opening the electromagnetic valve S-6, closing the other electromagnetic valves, conveying the 90Mpa hydrogen to a 35+70MPa hydrogenation all-in-one machine through a second air outlet of the membrane head, hydrogenating the 70Mpa hydrogenation vehicle, and returning to the step S1 after hydrogenation is finished;
s4: opening the electromagnetic valve S-4, closing the other electromagnetic valves, conveying the hydrogen gas of 90Mpa to the diffusing unit, and returning to the step S1 after the diffusing is finished;
s5: opening the electromagnetic valve S-7, closing the other electromagnetic valves, reducing the pressure of the hydrogen gas of 90Mpa to the hydrogen gas of 50Mpa through the pressure regulating valve, supplementing the hydrogen to the hydrogen storage cylinder group through the 45MPa sequence control cabinet, supplementing the pressure of the hydrogen storage cylinder group to 45Mpa, stopping supplementing the hydrogen, and returning to the step S1;
s6: opening an electromagnetic valve S-7 and an electromagnetic valve S-2, closing the other electromagnetic valves, reducing the pressure of the 90Mpa hydrogen to 45Mpa hydrogen through a pressure regulating valve, conveying the 45Mpa hydrogen to a 35+70Mpa hydrogenation integrated machine through a 45Mpa sequence control cabinet, carrying out hydrogenation on a 35Mpa hydrogenation vehicle, and returning to the step S1 after the hydrogenation is finished;
s7: opening the electromagnetic valve S-2, closing the other electromagnetic valves, conveying the 45Mpa hydrogen to a 35+70MPa hydrogenation all-in-one machine by the hydrogen storage cylinder group through a 45Mpa sequence control cabinet, carrying out hydrogenation on a 35Mpa hydrogenation vehicle, and returning to the step S1 after the hydrogenation is finished;
s8: and opening the electromagnetic valve S-8, closing the other electromagnetic valves, reducing the pressure of the hydrogen gas of 90Mpa to the hydrogen gas of 20Mpa through the pressure regulating valve, enabling the hydrogen gas of 20Mpa to circularly flow in a circulating pipeline consisting of the one-way valve D-8, the pressure regulating valve, the membrane head and the electromagnetic valve S-8, and returning to the step S1 after the circulation flow is finished.
The invention has the following beneficial effects:
1. the whole system can meet the hydrogenation requirements of 35MPa and 70MPa only by one 90MPa compressor and one 35+70MPa hydrogenation all-in-one machine, so that the overall design of the hydrogenation station is simplified, and the station building cost is reduced;
2. when no hydrogenation task exists, hydrogen can circulate in the 90MPa compressor, so that energy consumption and mechanical loss of the compressor caused by repeated starting and stopping of the compressor are reduced.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1, fig. 1 is a first embodiment of the present invention, which provides an intelligent hydrogenation system, comprising: the system comprises a station control system, a TT vehicle, a gas discharging cabinet, a 45MPa sequence control cabinet, a hydrogen storage cylinder group, a 90MPa compressor, a 35+70MPa hydrogenation integrated machine, a 35MPa hydrogenation vehicle and a 70MPa hydrogenation vehicle;
the station control system is electrically connected with the gas unloading cabinet, the 90MPa compressor, the 45MPa sequence control cabinet and the 35+70MPa hydrogenation all-in-one machine;
the TT vehicle is connected with the gas unloading cabinet, the gas unloading cabinet is connected with the 90MPa compressor, the 90MPa compressor is connected with the 45MPa sequence control cabinet and the 35+70MPa hydrogenation all-in-one machine, the 45MPa sequence control cabinet is connected with the hydrogen storage cylinder group and the 35+70MPa hydrogenation all-in-one machine, and the 35+70MPa hydrogenation all-in-one machine is connected with the 35MPa hydrogenation vehicle and the 70MPa hydrogenation vehicle.
In this embodiment, the hydrogen storage cylinder set includes: the total volume of the hydrogen storage bottle group is not less than the volume of hydrogen needed by the whole hydrogen filling station when hydrogen is subjected to large circulation.
Referring to fig. 2, fig. 2 is a second embodiment of the present invention, in which the 90MPa compressor includes: the membrane head and the pressure regulating valve;
the membrane head includes: a first air outlet, a second air outlet and a third air outlet;
when the first air outlet is opened, the second air outlet and the third air outlet are both closed;
when the second air outlet is opened, the first air outlet and the third air outlet are both closed;
when the third air outlet is opened, the first air outlet and the second air outlet are both closed.
In this embodiment, the gas outlet of the gas discharging cabinet is connected to the gas inlet of the membrane head, the gas outlet of the pressure regulating valve and the 45MPa sequence control cabinet, the first gas outlet of the membrane head is connected to the gas inlet of the pressure regulating valve, the second gas outlet of the membrane head is connected to the 35+70MPa hydrogenation all-in-one machine, and the pressure regulating valve is electrically connected to the station control system;
the pressure regulating valve is directly controlled by the station control system, and the real-time regulation of the hydrogen pressure can be realized.
In this embodiment, the method further includes: the device comprises a diffusing unit, a solenoid valve S-1, a solenoid valve S-2, a solenoid valve S-3, a solenoid valve S-4, a solenoid valve S-5, a solenoid valve S-6, a solenoid valve S-7, a solenoid valve S-8, a check valve D-1, a check valve D-2, a check valve D-3, a check valve D-4, a check valve D-5, a check valve D-6, a check valve D-7 and a check valve D-8;
one end of the electromagnetic valve S-1 is connected with the 45MPa sequence control cabinet, the other end of the electromagnetic valve S-1 is connected with an air inlet of the one-way valve D-1, and an air outlet of the one-way valve D-1 is connected with the diffusing unit;
one end of the electromagnetic valve S-2 is connected with the 45MPa sequence control cabinet, the other end of the electromagnetic valve S-2 is connected with the air inlet of the one-way valve D-2, and the air outlet of the one-way valve D-2 is connected with the 35+70MPa hydrogenation all-in-one machine;
one end of the electromagnetic valve S-3 is connected with the gas unloading cabinet, the other end of the electromagnetic valve S-3 is connected with the gas inlet of the one-way valve D-3, and the gas outlet of the one-way valve D-3 is connected with the diffusing unit;
one end of the electromagnetic valve S-4 is connected with a third air outlet of the membrane head, the other end of the electromagnetic valve S-4 is connected with an air inlet of the one-way valve D-4, and an air outlet of the one-way valve D-4 is connected with the diffusing unit;
one end of the electromagnetic valve S-5 is connected with the 35+70MPa hydrogenation all-in-one machine, the other end of the electromagnetic valve S-5 is connected with the air inlet of the one-way valve D-5, and the air outlet of the one-way valve D-5 is connected with the diffusion unit;
one end of the electromagnetic valve S-6 is connected with a second air outlet of the membrane head, the other end of the electromagnetic valve S-6 is connected with an air inlet of the one-way valve D-6, and an air outlet of the one-way valve D-6 is connected with the 35+70MPa hydrogenation all-in-one machine;
one end of the electromagnetic valve S-7 is connected with an air outlet of the pressure regulating valve, the other end of the electromagnetic valve S-7 is connected with an air inlet of the one-way valve D-7, and an air outlet of the one-way valve D-7 is connected with the 45MPa sequence control cabinet;
one end of the electromagnetic valve S-8 is connected with the air outlet of the pressure regulating valve, the other end of the electromagnetic valve S-8 is connected with the air inlet of the one-way valve D-8, and the air outlet of the one-way valve D-8 is connected with the air inlet of the membrane head.
In the specific implementation, the one-way valve is a one-way flow valve, and hydrogen can only flow from the air inlet of the one-way valve to the air outlet of the one-way valve;
the electromagnetic valve S-1, the one-way valve D-1 and the diffusing unit form a diffusing pipeline of the sequential control cabinet, when the pressure in the 45MPa sequential control cabinet is detected to exceed a preset value, the electromagnetic valve S-1 can be opened to convey hydrogen to the diffusing pipeline, and when the pressure in the 45MPa sequential control cabinet is below the preset value, the electromagnetic valve S-1 is closed;
the electromagnetic valve S-3, the one-way valve D-3 and the diffusing unit form a diffusing pipeline of the gas discharging cabinet, when the pressure in the gas discharging cabinet is detected to exceed a preset value, the electromagnetic valve S-3 can be opened to convey hydrogen to the diffusing pipeline, and when the pressure in the gas discharging cabinet is below the preset value, the electromagnetic valve S-3 is closed;
the solenoid valve S-4, the one-way valve D-4 and the diffusing unit form a compressor diffusing pipeline, when the pressure in the membrane head is detected to exceed a preset value, the solenoid valve S-4 can be opened to convey hydrogen to the diffusing pipeline, and when the pressure in the membrane head is below the preset value, the solenoid valve S-4 is closed;
the solenoid valve S-5, the one-way valve D-5 and the diffusing unit form a diffusing pipeline of the hydrogenation machine, when the pressure in the 35+70MPa hydrogenation integrated machine is detected to exceed a preset value, the solenoid valve S-5 can be opened to convey hydrogen to the diffusing pipeline, and when the pressure in the 35+70MPa hydrogenation integrated machine is below the preset value, the solenoid valve S-5 is closed;
the preset values can be specifically set according to actual needs.
In this embodiment, the solenoid valve S-1, the solenoid valve S-2, the solenoid valve S-3, the solenoid valve S-4, the solenoid valve S-5, the solenoid valve S-6, the solenoid valve S-7, and the solenoid valve S-8 are all electrically connected to the station control system, and the station control system directly controls the on and off of each solenoid valve.
The invention provides an intelligent hydrogenation method, which is realized based on the intelligent hydrogenation system and comprises the following steps:
s1: the TT vehicle provides 20Mpa hydrogen for the membrane head through the gas unloading cabinet, and the membrane head compresses the 20Mpa hydrogen to obtain 90Mpa hydrogen;
s2: the station control system obtains an instruction, if the instruction is that the TT vehicle provides 90Mpa direct current, the step S3 is carried out, if the instruction is that the TT vehicle provides 90Mpa direct current, the step S4 is carried out, if the instruction is that the hydrogen storage cylinder group supplies hydrogen, the step S5 is carried out, if the instruction is that the TT vehicle provides 45Mpa hydrogen, the step S6 is carried out, if the instruction is that the hydrogen storage cylinder group supplies 45Mpa hydrogen, the step S7 is carried out, and if the instruction is that the hydrogen circulates, the step S8 is carried out;
s3: opening the electromagnetic valve S-6, closing the other electromagnetic valves, conveying the 90Mpa hydrogen to a 35+70MPa hydrogenation all-in-one machine through a second air outlet of the membrane head, hydrogenating the 70Mpa hydrogenation vehicle, and returning to the step S1 after hydrogenation is finished;
s4: opening the electromagnetic valve S-4, closing the other electromagnetic valves, conveying the hydrogen gas of 90Mpa to the diffusing unit, and returning to the step S1 after the diffusing is finished;
s5: opening the electromagnetic valve S-7, closing the other electromagnetic valves, reducing the pressure of the hydrogen gas of 90Mpa to the hydrogen gas of 50Mpa through the pressure regulating valve, supplementing the hydrogen to the hydrogen storage cylinder group through the 45MPa sequence control cabinet, supplementing the pressure of the hydrogen storage cylinder group to 45Mpa, stopping supplementing the hydrogen, and returning to the step S1;
s6: opening an electromagnetic valve S-7 and an electromagnetic valve S-2, closing the other electromagnetic valves, reducing the pressure of the 90Mpa hydrogen to 45Mpa hydrogen through a pressure regulating valve, conveying the 45Mpa hydrogen to a 35+70Mpa hydrogenation integrated machine through a 45Mpa sequence control cabinet, carrying out hydrogenation on a 35Mpa hydrogenation vehicle, and returning to the step S1 after the hydrogenation is finished;
s7: opening the electromagnetic valve S-2, closing the other electromagnetic valves, conveying the 45Mpa hydrogen to a 35+70MPa hydrogenation all-in-one machine by the hydrogen storage cylinder group through a 45Mpa sequence control cabinet, carrying out hydrogenation on a 35Mpa hydrogenation vehicle, and returning to the step S1 after the hydrogenation is finished;
s8: and opening the electromagnetic valve S-8, closing the other electromagnetic valves, reducing the pressure of the hydrogen gas of 90Mpa to the hydrogen gas of 20Mpa through the pressure regulating valve, enabling the hydrogen gas of 20Mpa to circularly flow in a circulating pipeline consisting of the one-way valve D-8, the pressure regulating valve, the membrane head and the electromagnetic valve S-8, and returning to the step S1 after the circulation flow is finished.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or system that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or system. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method, article, or system that comprises the element.
The above-mentioned serial numbers of the embodiments of the present invention are merely for description and do not represent the merits of the embodiments. In the unit claims enumerating several means, several of these means may be embodied by one and the same item of hardware. The use of the words first, second, third and the like do not denote any order, but rather the words first, second and the like may be interpreted as indicating any order.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.