CN114193783B - Non-woven fabric thermal bonding forming equipment and process - Google Patents
Non-woven fabric thermal bonding forming equipment and process Download PDFInfo
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- CN114193783B CN114193783B CN202111443505.1A CN202111443505A CN114193783B CN 114193783 B CN114193783 B CN 114193783B CN 202111443505 A CN202111443505 A CN 202111443505A CN 114193783 B CN114193783 B CN 114193783B
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- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 97
- 238000009434 installation Methods 0.000 claims abstract description 15
- 238000005303 weighing Methods 0.000 claims abstract description 10
- 238000007731 hot pressing Methods 0.000 claims description 62
- 238000007790 scraping Methods 0.000 claims description 59
- 229910000831 Steel Inorganic materials 0.000 claims description 44
- 239000010959 steel Substances 0.000 claims description 44
- 230000001133 acceleration Effects 0.000 claims description 25
- 230000003068 static effect Effects 0.000 claims description 22
- 238000001179 sorption measurement Methods 0.000 claims description 21
- 238000005192 partition Methods 0.000 claims description 13
- 238000000465 moulding Methods 0.000 claims description 12
- 238000001816 cooling Methods 0.000 claims description 11
- 239000000428 dust Substances 0.000 claims description 8
- 230000005611 electricity Effects 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 7
- 241000237983 Trochidae Species 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 2
- 230000006978 adaptation Effects 0.000 claims 1
- 230000006641 stabilisation Effects 0.000 claims 1
- 238000011105 stabilization Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 6
- 239000004744 fabric Substances 0.000 description 4
- 230000017525 heat dissipation Effects 0.000 description 4
- 238000007667 floating Methods 0.000 description 3
- 230000002411 adverse Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/24—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
- B29C65/30—Electrical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/87—Auxiliary operations or devices
- B29C66/876—Maintenance or cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/12—Cleaning devices comprising scrapers
- B65G45/14—Moving scrapers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses non-woven fabric thermal bonding forming equipment and a non-woven fabric thermal bonding forming process in the technical field of thermal bonding forming, and the non-woven fabric thermal bonding forming equipment comprises a shell, wherein an outlet groove is formed in one side of the shell, an inner folded plate is arranged in the outlet groove, a feeding plate is rotatably arranged at a position, close to the outlet groove, on the outer wall of one side of the shell through an installation frame, an accommodating box is fixedly arranged on the outer wall of one side of the shell, a weighing plate is arranged in the accommodating box, a driving motor is fixedly arranged on the outer wall of one side of the shell, and one end of an output shaft of the driving motor is fixedly provided with a driving roller through an installation shaft; according to the invention, the internal forming mechanism is arranged in the internal forming mechanism, so that the material which is not timely peeled off due to thermal bonding can be effectively and automatically peeled off, the design is reasonable and ingenious, the material can be effectively peeled off after thermal bonding forming, the function is strong, the problem that the material is adhered to the board surface after thermal bonding is effectively solved, and the stable proceeding of the subsequent work is ensured.
Description
Technical Field
The invention relates to the technical field of hot sticking forming, in particular to equipment and a process for hot sticking forming of non-woven cloth.
Background
Thermal bonding is a common molding function, and generally, a certain amount of material with a certain temperature is placed in a mold, and the material is subjected to molding and plasticity in the mold through a hot pressing mode.
The invention discloses a forming device of SS-grade multi-component spun-bonded hot-pressed non-woven fabric, which comprises a machine case, wherein side plates are welded on two sides above the machine case, a top plate is welded on two groups of side plates, a first air cylinder and a second air cylinder are respectively installed on two sides above the top plate, output ends of the first air cylinder and the second air cylinder penetrate through the top plate, and an output end of the first air cylinder is connected with a fixed seat. The non-woven fabrics passes from between hot pressing roller and the bearing roller, pass from between the guide roll again, the wind-up roll rolls up at last, the second cylinder promotes the hot pressing roller and suppresses, buffer gear's setting makes the hot pressing roller have certain buffering effect, make the non-woven fabrics suppression even, the setting of two sets of fans makes the non-woven fabrics all air-dry the heat dissipation from top to bottom, improve the radiating efficiency, first cylinder promotes the cloth pressing roller and adjusts the distance between the wind-up roll simultaneously, make wind-up roll rolling non-woven fabrics more compact, the setting of multiunit guide roll makes the non-woven fabrics rolling difficult production skew.
Among the prior art, heat glues and does not be provided with convenient to use's the mechanism of taking off in the forming device, when carrying out the hot bonding shaping to the material, when the shaping clamp plate breaks away from the mould, because the hot bonding effect of material, the condition of material wall built-up easily appears, produces a great deal of adverse effect to subsequent work, often realizes through additionally setting up heat dissipation vortex mechanism to the cooling of material simultaneously, because the size restriction of device, heat radiation structure's result of use also can be restricted.
Based on the above, the invention designs a non-woven fabric hot-sticking forming device and a non-woven fabric hot-sticking forming process, so as to solve the problems.
Disclosure of Invention
The invention aims to provide non-woven cloth thermal bonding forming equipment and a non-woven cloth thermal bonding forming process, and the equipment and the process are used for solving the problems that in the prior art provided by the background art, a material stripping mechanism which is convenient to use is not arranged in a thermal bonding forming device, when a material is subjected to thermal bonding forming, when a forming press plate is separated from a mould, due to the thermal bonding effect of the material, the condition of wall hanging of the material is easy to occur, a plurality of adverse effects are generated on subsequent work, meanwhile, the cooling of the material is often realized by additionally arranging a heat dissipation turbulence mechanism, and due to the size limitation of the device, the use effect of a heat dissipation structure is also limited.
In order to achieve the purpose, the invention provides the following technical scheme: a non-woven fabric thermal bonding forming device comprises a shell, wherein an outlet groove is formed in one side of the shell, an inner folded plate is arranged in the outlet groove, a feeding plate is rotatably arranged at a position, close to the outlet groove, on the outer wall of one side of the shell through a mounting frame, a containing box is fixedly arranged on the outer wall of one side of the shell, a weighing plate is arranged in the containing box, a driving motor is fixedly arranged on the outer wall of one side of the shell, a driving roller is fixedly arranged at one end of an output shaft of the driving motor through a mounting shaft, a conveying steel belt is arranged outside the driving roller, and an inner forming mechanism is embedded in the conveying steel belt and used for thermal bonding forming of materials;
the inner forming mechanism comprises side plates and a forming shell, a first side plate is arranged on one side of the forming shell, a side shaft is fixedly mounted on the side wall of the first side plate, a side top spring is sleeved on the outer portion of the side shaft, a second side plate is fixedly mounted at one end of the side shaft, and a triangular stripping block is fixedly mounted on the outer wall of one side of the second side plate.
As a further scheme of the invention, the triangular stripping block is positioned in a side groove arranged in a side cavity of the forming shell, a pressure-bearing plate is movably arranged in a square groove arranged on the top surface of the forming shell, and a pressure-bearing assembly is arranged in a bottom cavity of the forming shell and used for stably limiting the position of the triangular stripping block.
As a further scheme of the invention, the pressure bearing assembly comprises a longitudinally-arranged sliding rod, the longitudinally-arranged sliding rod is fixedly arranged in a bottom shell cavity of the forming shell, an outer spring is sleeved outside the longitudinally-arranged sliding rod, and a pressure bearing shaft is slidably arranged outside the longitudinally-arranged sliding rod.
As a further scheme of the invention, an L-shaped side clamping shaft is fixedly mounted on the outer wall of one side of the pressure bearing shaft, a clamping hole matched with the L-shaped side clamping shaft is formed in the bottom surface of the second side plate, and the pressure bearing shaft is positioned right below the pressure bearing plate.
As a further scheme of the invention, an inner partition plate is longitudinally and fixedly arranged in the shell, a refrigerator is fixedly arranged on the inner wall of the bottom surface of the shell at one side of the inner partition plate, and a refrigerating port is arranged outside the refrigerator.
As a further scheme of the invention, an adsorption scraping mechanism is arranged in the casing below the conveying steel belt and used for stably scraping the outside of the conveying steel belt and adsorbing floating dust in the casing, the adsorption scraping mechanism comprises an airflow acceleration assembly and an installation roller, the airflow acceleration assembly is fixedly installed on the inner side wall of the casing and used for rapidly and stably accelerating the airflow, an end shaft is rotatably installed at one side of the airflow acceleration assembly, the installation roller is fixedly installed at one end of the end shaft, a spoiler is fixedly installed outside the end shaft and located on the inner side of the airflow acceleration assembly, a static sleeve is arranged outside the installation roller, and the end shaft is connected with the installation shaft through a transmission belt.
As a further scheme of the invention, a scraping component is movably mounted inside the mounting roller, the scraping component comprises a scraping plate and a mounting slide rod, the scraping plate is slidably mounted outside the mounting slide rod, and a return spring is sleeved outside the mounting slide rod.
As a further scheme of the invention, the airflow acceleration assembly comprises a first combined shell and a second combined shell, a plurality of flow guide grooves are arranged in the first combined shell and the second combined shell, a bearing is arranged at the joint of one side of the first combined shell and one side of the second combined shell, the bearing is matched with the end shaft, a plurality of side air holes are arranged in the side walls of the first combined shell and the second combined shell, and the first combined shell and the second combined shell have the same volume.
As a further scheme of the present invention, a hot pressing mechanism is disposed at the top of the casing, the hot pressing mechanism includes a top casing and an electric push rod, the electric push rod is fixedly mounted inside the casing, a hot pressing plate is fixedly mounted at one end of a telescopic rod disposed at one end of an output shaft of the electric push rod, and an electric heating plate is disposed inside the hot pressing plate.
The invention also discloses a non-woven fabric hot-sticking forming process, which specifically comprises the following steps:
s1, placing a material into an internal forming mechanism, starting a driving motor, and driving a conveying steel belt to move by the driving motor through a driving roller;
s2, when the material moves to the position right below the hot pressing mechanism, the electric push rod can enable the hot pressing plate to descend, and hot sticking pressing is conducted on the material, so that the material is effectively formed;
s3, when the hot pressing plate is pressed down, the pressure bearing plate of the inner forming mechanism is pressed to be lowered, pressure is generated on the pressure bearing assembly, the L-shaped side clamping shaft of the pressure bearing assembly and the pressure bearing shaft are lowered synchronously, one end of the L-shaped side clamping shaft is separated from the bottom clamping hole of the second side plate, the side top spring is not limited, the triangular stripping block can be pushed out quickly, the triangular stripping block is located above the hot pressing plate at the moment, after the materials are subjected to thermal bonding forming, the hot pressing plate can move upwards, due to the inclined plane at the bottom of the triangular stripping block, the triangular stripping block does not influence the upward movement of the hot pressing plate, when the lower surface of the hot pressing plate is level to the upper surface of the triangular stripping block, the triangular stripping block can be quickly inserted into the lower surface of the hot pressing plate, and effective automatic stripping treatment can be performed on the materials which do not timely drop due to thermal bonding;
s4, the conveying steel belt is conveyed continuously, when the driving roller rotates, an installation shaft outside the driving roller can drive the adsorption scraping mechanism to rotate through a transmission belt, the scraping assemblies can also rotate synchronously, and due to the action of a return spring, the scraping assemblies can be stable, and can effectively scrape materials leaked on the outer surface of the conveying steel belt during working to the bottom of the device with the conveying steel belt to be recycled;
s5, arranging a static sleeve on the outer side of the mounting roller, wherein the static sleeve can be continuously contacted with the movable conveying steel belt, the static sleeve can generate static electricity, and the static electricity can effectively adsorb some micro-dust generated in the device during working;
s6, after the material is subjected to hot sticking and forming, the material enters a cooling and forming stage through an inner partition plate, a refrigerator is started to release cold air, at the moment, an end shaft at one end of the absorbing and scraping mechanism can drive a spoiler outside the absorbing and scraping mechanism to rotate, and due to the design of an inclined air groove in the airflow acceleration assembly, airflow generated by the spoiler can spirally and rapidly move to one side of the airflow acceleration assembly and is finally sent out through a side air hole to cool and form the material;
s7, conveying the steel belt, conveying the material out through the outlet groove, conveying the material into the containing box through the feeding plate, and weighing the material by the weighing plate synchronously.
Compared with the prior art, the invention has the beneficial effects that:
1. in the invention, the inner forming mechanism is arranged in the inner forming mechanism, when the material is subjected to thermal bonding forming, the material is directly placed in the inner forming mechanism, the driving motor is started, the driving motor drives the conveying steel belt to move through the driving roller, when the material moves to the position right below the hot pressing mechanism, the electric push rod can enable the hot pressing plate to descend, the material is subjected to thermal bonding pressing, the material is effectively formed, when the hot pressing plate is pressed downwards, the pressure on the bearing plate of the inner forming mechanism can descend under the pressure, the pressure is generated on the bearing assembly, the L-shaped side clamping shaft and the bearing shaft of the bearing assembly synchronously descend, one end of the L-shaped side clamping shaft is separated from the bottom clamping hole of the side plate, the side top spring is not limited, the triangular stripping block can be quickly pushed out, the triangular stripping block is located above the hot-pressing plate at the moment, after the materials are subjected to thermal bonding forming, the hot-pressing plate can move upwards, the triangular stripping block is arranged on the inclined plane at the bottom of the triangular stripping block, the triangular stripping block does not affect the upwards movement of the hot-pressing plate, when the lower surface of the hot-pressing plate is parallel to the upper surface of the triangular stripping block, the triangular stripping block can be quickly inserted into the lower surface of the triangular stripping block, the materials which do not timely fall due to thermal bonding can be effectively and automatically stripped, the design is reasonable and ingenious, the materials are effectively subjected to falling treatment after the thermal bonding forming, the function is powerful, the problem that the materials are attached to the plate surface after the thermal bonding is effectively solved, and the stable proceeding of subsequent work is guaranteed.
2. According to the invention, the adsorption scraping mechanism is arranged in the device, when the driving roller rotates, the external mounting shaft can drive the adsorption scraping mechanism to rotate through the transmission belt, the scraping component is arranged in the device and can also rotate synchronously, and the scraping component can stably scrape materials leaked on the outer surface of the conveying steel belt during working to the bottom of the device effectively with the conveying steel belt due to the action of the return spring and is to be recycled.
3. According to the invention, the airflow acceleration components are arranged at the two ends of the adsorption scraping mechanism, after the material is subjected to thermal bonding molding, the material enters a cooling molding stage through the inner partition plate, the refrigerator is started to release cold air, at the moment, the end shaft at one end of the adsorption scraping mechanism can drive the spoiler outside the adsorption scraping mechanism to rotate due to the rotation of the adsorption scraping mechanism, and due to the inclined air groove design in the airflow acceleration components, the airflow generated by the spoiler can spirally and rapidly move towards one side of the airflow acceleration components and is finally sent out through the side air hole.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic exploded perspective view of the present invention;
FIG. 3 is an enlarged exploded perspective view of the adsorption scraping mechanism of the present invention;
FIG. 4 is an enlarged exploded perspective view of the inner forming mechanism of the present invention;
FIG. 5 is an enlarged perspective view of a pressure bearing assembly of the present invention;
FIG. 6 is a schematic view of an enlarged exploded perspective view of the airflow acceleration assembly of the present invention;
fig. 7 is an enlarged partial perspective view of the scraping assembly of the present invention.
In the drawings, the reference numbers indicate the following list of parts:
1. a housing; 2. a hot-pressing mechanism; 21. a top shell; 22. an electric push rod; 23. hot pressing plate; 24. an electric hot plate; 3. an outlet tank; 4. an inner folded plate; 5. a feeding plate; 6. a weighing plate; 7. a storage box; 8. conveying a steel belt; 9. an internal forming mechanism; 91. a first side plate; 92. a side top spring; 93. a side shaft; 94. a second side plate; 95. triangular stripping blocks; 96. a pressure bearing plate; 97. molding a shell; 98. a side groove; 99. a pressure-bearing assembly; 991. an L-shaped side clamping shaft; 992. a pressure bearing shaft; 993. longitudinally arranging a sliding rod; 994. an outer spring; 10. a drive motor; 11. a drive roller; 12. installing a shaft; 13. an adsorption scraping mechanism; 131. an airflow speed increasing assembly; 1311. a first composite shell; 1312. a diversion trench; 1313. a second composite shell; 1314. a bearing; 1315. a side air hole; 132. a spoiler; 133. an electrostatic sleeve; 134. mounting a roller; 135. a scraping component; 1351. a scraping plate; 1352. a return spring; 1353. installing a sliding rod; 136. an end shaft; 14. an inner partition plate; 15. a refrigeration port; 16. a refrigerator.
Detailed Description
Referring to fig. 1-7, the present invention provides a technical solution: a non-woven fabric thermal bonding forming device comprises a machine shell 1, wherein an outlet groove 3 is formed in one side of the machine shell 1, a folded plate 4 is arranged in the outlet groove 3, a feeding plate 5 is rotatably installed at a position, close to the outlet groove 3, on the outer wall of one side of the machine shell 1 through a mounting frame, a containing box 7 is fixedly installed on the outer wall of one side of the machine shell 1, a weighing plate 6 is arranged in the containing box 7, a driving motor 10 is fixedly installed on the outer wall of one side of the machine shell 1, one end of an output shaft of the driving motor 10 is fixedly provided with a driving roller 11 through a mounting shaft 12, a conveying steel belt 8 is arranged outside the driving roller 11, an inner forming mechanism 9 is installed in the conveying steel belt 8 in an embedded mode and used for thermal bonding forming of materials;
the inner forming mechanism 9 comprises a first side plate 91 and a forming shell 97, wherein the first side plate 91 is arranged on one side of the forming shell 97, a side shaft 93 is fixedly mounted on the side wall of the first side plate 91, a side top spring 92 is sleeved outside the side shaft 93, a second side plate 94 is fixedly mounted at one end of the side shaft 93, a triangular stripping block 95 is fixedly mounted on the outer wall of one side of the second side plate 94, the triangular stripping block 95 is located in a side groove 98 arranged in a side cavity of the forming shell 97, a bearing plate 96 is movably mounted in a square groove arranged on the top surface of the forming shell 97, a bearing assembly 99 is arranged in a bottom cavity of the forming shell 97 and used for stable limiting of the position of the triangular stripping block 95, the bearing assembly 99 comprises a longitudinally-arranged sliding rod 993, the longitudinally arranged sliding rod 993 is fixedly mounted in the bottom cavity of the forming shell 97, an outer spring 994 is sleeved outside the longitudinally arranged on the longitudinally arranged sliding rod 993, a bearing shaft 992 is slidably mounted outside the longitudinally arranged on the outer wall of one side of the bearing shaft 992, a clamping shaft 991 is fixedly mounted on the outer wall of one side of the bearing shaft 992, a clamping hole of the second side shaft 991 is arranged on the lower side of the clamping plate 96, and a clamping hole 96 of the clamping side of the second side shaft 991 is arranged on the lower side of the clamping plate;
the specific implementation mode is as follows: the material is placed into the inner forming mechanism 9, the driving motor 10 is started, the driving motor 10 drives the conveying steel belt 8 to move through the driving roller 11, when the material moves to be right below the hot pressing mechanism 2, the electric push rod 22 can enable the hot pressing plate 23 to descend, the material is subjected to hot adhesion pressing, effective forming is achieved, when the hot pressing plate 23 presses downwards, the pressure bearing plate 96 of the inner forming mechanism 9 is subjected to pressure to descend, pressure is generated on the pressure bearing assembly 99, the L-shaped side clamping shaft 991 of the pressure bearing assembly 99 and the pressure bearing shaft 992 descend synchronously, one end of the L-shaped side clamping shaft 991 is separated from the bottom clamping hole of the second side plate 94, the side top spring 92 loses limitation, the triangular stripping block 95 can be pushed out quickly, the triangular stripping block 95 is located above the hot pressing plate 23 at the moment, after the material is subjected to hot adhesion forming, the hot pressing plate 23 moves upwards, due to the inclined plane of the bottom of the triangular stripping block 95, the triangular stripping block 95 does not affect upwards moving of the hot pressing plate 23, when the lower surface of the hot pressing plate 23 and the upper surface of the triangular stripping block 95 are flush with the upper surface of the triangular stripping block 95, and the hot pressing block can be subjected to effective material automatic hot adhesion processing, and the material can be removed in time;
by arranging the inner forming mechanism 9, the material which is not timely peeled off due to thermal bonding can be effectively and automatically peeled off, the design is reasonable and ingenious, the material can be effectively peeled off after the thermal bonding, the function is strong, the problem that the material is adhered to the board surface after the thermal bonding is effectively solved, and the stable proceeding of the subsequent work is ensured;
an adsorption scraping mechanism 13 is arranged in the machine shell 1 and below the conveying steel belt 8 and used for stably scraping the outside of the conveying steel belt 8 and adsorbing floating dust in the machine shell 1, the adsorption scraping mechanism 13 comprises an airflow acceleration component 131 and a mounting roller 134, the airflow acceleration component 131 is fixedly mounted on the inner side wall of the machine shell 1 and used for rapidly and stably accelerating the airflow, an end shaft 136 is rotatably mounted on one side of the airflow acceleration component 131, the mounting roller 134 is fixedly mounted at one end of the end shaft 136, a spoiler 132 is fixedly mounted on the outside of the end shaft 136, the spoiler 132 is located on the inner side of the airflow acceleration component 131, an electrostatic sleeve 133 is arranged outside the mounting roller 134, the end shaft 136 is connected with the mounting shaft 12 through a transmission belt, a scraping component 135 is movably mounted in the mounting roller 134, the scraping component 135 comprises a scraping plate 1351 and a mounting sliding rod 1353, a scraping plate 1351 is slidably mounted outside the mounting rod 1353, and a return spring 1352 is sleeved outside the mounting rod 1353;
the specific implementation mode is as follows: when the driving roller 11 rotates, the mounting shaft 12 outside the driving roller can drive the adsorption scraping mechanism 13 to rotate through a transmission belt, the scraping assembly 135 is arranged in the driving roller, the scraping assembly 135 can also rotate synchronously, the scraping assembly 135 can stably scrape the material leaked on the outer surface of the conveying steel belt 8 during working with the conveying steel belt 8 to the bottom of the device effectively due to the action of the return spring 1352, and the material is to be recycled, meanwhile, the static sleeve 133 can be continuously contacted with the movable conveying steel belt 8 due to the fact that the static sleeve 133 is arranged on the outer side of the mounting roller 134, the static sleeve 133 can generate static electricity, and the static electricity can play an effective adsorption role on some micro-dust generated in the device during working;
by arranging the adsorption scraping mechanism 13, when the driving roller 11 runs, the purposes of scraping and recovering raw materials and stably absorbing floating dust in the device can be realized through the structural linkage effect during working, and the using effect of the device is ensured without any electronic structure assistance;
an inner partition 14 is longitudinally and fixedly installed in the casing 1, a refrigerator 16 is fixedly installed on the inner wall of the bottom surface of the casing 1 on one side of the inner partition 14, a refrigerating port 15 is arranged outside the refrigerator 16, the airflow acceleration assembly 131 comprises a first combined shell 1311 and a second combined shell 1313, a plurality of flow guide grooves 1312 are respectively arranged in the first combined shell 1311 and the second combined shell 1313, a bearing 1314 is arranged at the joint of one sides of the first combined shell 1311 and the second combined shell 1313, the bearing 1314 is matched with an end shaft 136, a plurality of side air holes 1315 are respectively arranged on the side walls of the first combined shell 1311 and the second combined shell 1313, the size of the first combined shell 1311 is consistent with that of the second combined shell 1313, a hot pressing mechanism 2 is arranged at the top of the casing 1, the hot pressing mechanism 2 comprises a top shell 21 and an electric push rod 22, the electric push rod 22 is fixedly installed in the casing 1, an expansion rod 23 is fixedly installed at one end of an output shaft of the electric push rod 22, and a hot pressing plate 24 is arranged in the electric push rod 23;
the specific implementation mode is as follows: after the material is subjected to thermal bonding molding, the material enters a cooling molding stage through the inner partition plate 14, the refrigerator 16 is started to release cold air, at this time, the end shaft 136 at one end of the material can drive the spoiler 132 outside the material to rotate due to the rotation of the adsorption scraping mechanism 13, and due to the design of the inclined air groove in the air flow increasing assembly 131, the air flow generated by the spoiler 132 can spirally move towards one side of the air flow increasing assembly 131 quickly and is finally sent out through the side air hole 1315;
by arranging the airflow acceleration component 131, the design is reasonable, an effective airflow acceleration effect can be realized through a stable transmission effect, the traditional design of adding an acceleration component is abandoned, an additional driving source is not needed for working, the energy saving performance is good, the failure rate is low, and the accelerated airflow can enable the cold airflow of the device to flow rapidly, so that the cooling forming speed of the material is effectively improved;
the invention also discloses a non-woven fabric hot-sticking forming process, which specifically comprises the following steps:
s1, placing the material into an internal forming mechanism 9, starting a driving motor 10, and driving a conveying steel belt 8 to move by the driving motor 10 through a driving roller 11;
s2, when the material moves to the position right below the hot pressing mechanism 2, the electric push rod 22 can enable the hot pressing plate 23 to descend, and hot sticking pressing is conducted on the material, so that the material is effectively formed;
s3, when the hot pressing plate 23 presses down, the pressure bearing plate 96 of the inner forming mechanism 9 is pressed to be lowered, pressure is generated on the pressure bearing assembly 99, the L-shaped side clamping shaft 991 and the pressure bearing shaft 992 of the pressure bearing assembly 99 are lowered synchronously, one end of the L-shaped side clamping shaft 991 is separated from the bottom clamping hole of the second side plate 94, the side top spring 92 is out of limit, the triangular stripping block 95 can be pushed out quickly, the triangular stripping block 95 is located above the hot pressing plate 23 at the moment, after the materials are subjected to thermal bonding forming, the hot pressing plate 23 moves upwards, due to the arrangement of the inclined plane at the bottom of the triangular stripping block 95, the triangular stripping block 95 does not influence the upward movement of the hot pressing plate 23, when the lower surface of the hot pressing plate 23 is flush with the upper surface of the triangular stripping block 95, the triangular stripping block 95 can be quickly inserted into the lower surface of the hot pressing plate 23, and effective automatic stripping treatment can be performed on the materials which are not stripped due to thermal bonding;
s4, the conveying steel belt 8 continues to convey, when the driving roller 11 rotates, the outer mounting shaft 12 can drive the adsorption scraping mechanism 13 to rotate through a driving belt, the scraping component 135 can also rotate synchronously, and due to the action of the return spring 1352, the scraping component 135 can stably and effectively scrape the materials leaked on the outer surface of the conveying steel belt 8 during operation from the conveying steel belt 8 to the bottom of the device to be recycled;
s5, arranging a static sleeve 133 on the outer side of the mounting roller 134 to be continuously contacted with the movable conveying steel belt 8, wherein the static sleeve 133 generates static electricity which can effectively adsorb micro-dust generated in the device during working;
s6, after the material is subjected to hot sticking forming, the material enters a cooling forming stage through the inner partition plate 14, the refrigerator 16 is started to release cold air, at the moment, the end shaft 136 at one end of the material can drive the spoiler 132 outside the material to rotate due to the rotation of the adsorption scraping mechanism 13, and due to the design of the inclined air groove in the air flow speed increasing assembly 131, the air flow generated by the spoiler 132 can spirally move towards one side of the air flow speed increasing assembly 131 quickly and is finally sent out through the side air hole 1315 to be subjected to cooling forming on the material;
s7, the conveying steel belt 8 continues conveying, the materials are sent out through the outlet groove 3 and are sent into the containing box 7 through the feeding plate 5, and the weighing plate 6 synchronously weighs the materials.
The working principle is as follows: the material is placed into the inner forming mechanism 9, the driving motor 10 is started, the driving motor 10 drives the conveying steel belt 8 to move through the driving roller 11, when the material moves to the position right below the hot pressing mechanism 2, the electric push rod 22 can enable the hot pressing plate 23 to descend, the material is subjected to thermal bonding pressing, effective forming is achieved, when the hot pressing plate 23 descends, the pressure bearing plate 96 of the inner forming mechanism 9 is subjected to pressure to descend, pressure is generated on the pressure bearing assembly 99, the L-shaped side clamping shaft 991 and the pressure bearing shaft 992 of the pressure bearing assembly 99 descend synchronously, one end of the L-shaped side clamping shaft 991 is separated from the clamping hole in the bottom of the second side plate 94, the side top spring 92 is not limited, the triangular stripping block 95 can be pushed out quickly, the triangular stripping block 95 is located above the hot pressing plate 23 at the moment, after the material is subjected to thermal bonding forming, the hot pressing plate 23 moves upwards, due to the arrangement of the inclined plane at the bottom of the triangular stripping block 95, the triangular stripping block 95 does not affect the hot pressing plate 23 to move upwards, when the lower surface of the hot pressing plate 23 is flush with the upper surface of the triangular stripping block 95, the triangular stripping block 95 can be quickly inserted into the lower surface of the hot pressing plate 23, so as to effectively and automatically strip the materials which are not timely stripped due to thermal adhesion, the conveying steel belt 8 can be continuously conveyed, when the driving roller 11 rotates, the external mounting shaft 12 can drive the adsorption scraping mechanism 13 to rotate through the driving belt, the scraping component 135 can also rotate synchronously, the scraping component 135 can stably scrape the materials which are leaked on the outer surface of the conveying steel belt 8 during working and effectively fall to the bottom of the device with the conveying steel belt 8 due to the action of the return spring 1352, and when the materials are recycled, the static sleeve 133 arranged on the outer side of the mounting roller 134 can be continuously contacted with the movable conveying steel belt 8, the static sleeve 133 can generate static electricity, and the static electricity can effectively adsorb some micro-dusts generated during working in the device, after the material is thermally adhered and molded, the material enters a cooling and molding stage through the inner partition plate 14, the refrigerator 16 is started to release cold air, at this time, the end shaft 136 at one end of the absorbing and scraping mechanism 13 can drive the spoiler 132 outside the absorbing and scraping mechanism to rotate, due to the inclined air groove design in the air flow increasing assembly 131, the air flow generated by the spoiler 132 can spirally move towards one side of the air flow increasing assembly 131 quickly, and finally is sent out through the side air hole 1315, the material is cooled and molded, the conveying steel belt 8 continues to convey the material, the material is sent out through the outlet groove 3 and is sent into the storage box 7 through the feeding plate 5, and the weighing plate 6 synchronously weighs the material.
Claims (7)
1. The utility model provides a non-woven fabrics glues former, includes casing (1), one side of casing (1) is provided with export groove (3), folded plate (4) in the inside of export groove (3), the position department that is close to export groove (3) on the outer wall of one side of casing (1) rotates through the mounting bracket and installs feed plate (5), fixed mounting has containing box (7) on the outer wall of one side of casing (1), the inside of containing box (7) is provided with weighing plate (6), fixed mounting has driving motor (10) on the outer wall of one side of casing (1), its characterized in that: one end of an output shaft of the driving motor (10) is fixedly provided with a driving roller (11) through a mounting shaft (12), a conveying steel belt (8) is arranged outside the driving roller (11), and an inner forming mechanism (9) is embedded and mounted inside the conveying steel belt (8) and used for hot sticking and forming of materials;
the inner forming mechanism (9) comprises a first side plate (91) and a forming shell (97), the first side plate (91) is arranged on one side of the forming shell (97), a side shaft (93) is fixedly mounted on the side wall of the first side plate (91), a side top spring (92) is sleeved outside the side shaft (93), a second side plate (94) is fixedly mounted at one end of the side shaft (93), and a triangular stripping block (95) is fixedly mounted on the outer wall of one side of the second side plate (94);
the triangular stripping block (95) is positioned in a side groove (98) arranged in a side shell cavity of a molding shell (97), a pressure bearing plate (96) is movably arranged in a square groove arranged on the top surface of the molding shell (97), and a pressure bearing assembly (99) is arranged in a bottom shell cavity of the molding shell (97) and used for stably limiting the position of the triangular stripping block (95);
the pressure-bearing assembly (99) comprises a longitudinally-arranged sliding rod (993), the longitudinally-arranged sliding rod (993) is fixedly installed in a bottom shell cavity of the forming shell (97), an outer spring (994) is sleeved outside the longitudinally-arranged sliding rod (993), and a pressure-bearing shaft (992) is installed outside the longitudinally-arranged sliding rod (993) in a sliding mode;
fixed mounting has L type side card axle (991) on one side outer wall of backing shaft (992), be provided with the card hole with L type side card axle (991) mutual adaptation on the bottom surface of second curb plate (94), backing shaft (992) are located backing plate (96) under.
2. The apparatus for thermally bonding a nonwoven fabric according to claim 1, wherein: an inner partition plate (14) is longitudinally and fixedly arranged in the casing (1), a refrigerator (16) is fixedly arranged on the inner wall of the bottom surface of the casing (1) on one side of the inner partition plate (14), and a refrigerating port (15) is formed outside the refrigerator (16).
3. The apparatus for thermally forming a nonwoven fabric according to claim 2, wherein: the inside below that is located conveying steel band (8) of casing (1) is provided with adsorbs scraping mechanism (13) for the outside of conveying steel band (8) is stable to scrape and the dust slick in casing (1) adsorbs, adsorb scraping mechanism (13) including air current acceleration rate subassembly (131) and installation roller (134), air current acceleration rate subassembly (131) fixed mounting is on the inside wall of casing (1) for the rapid stabilization acceleration rate of air current, one side of air current acceleration rate subassembly (131) is rotated and is installed end axle (136), the one end fixed mounting of end axle (136) has installation roller (134), the outside fixed mounting of end axle (136) has spoiler (132), spoiler (132) are located the inboard of air current acceleration rate subassembly (131), the outside of installation roller (134) is provided with static cover (133), be connected through the drive belt between end axle (136) and the installation axle (12).
4. The apparatus for thermally forming a nonwoven fabric according to claim 3, wherein: the inside movable mounting of installation roller (134) has scraping subassembly (135), scrape material subassembly (135) including scraping flitch (1351) and installation slide bar (1353), the outside slidable mounting of installation slide bar (1353) has scraping flitch (1351), the outside cover of installation slide bar (1353) is equipped with answer spring (1352).
5. The apparatus according to claim 4, wherein: the airflow acceleration assembly (131) comprises a first combined shell (1311) and a second combined shell (1313), a plurality of flow guide grooves (1312) are formed in the first combined shell (1311) and the second combined shell (1313), a bearing (1314) is arranged at the joint of one sides of the first combined shell (1311) and the second combined shell (1313), the bearing (1314) is matched with an end shaft (136), a plurality of side air holes (1315) are formed in the side walls of the first combined shell (1311) and the second combined shell (1313), and the first combined shell (1311) and the second combined shell (1313) are identical in size.
6. The apparatus for thermally forming a nonwoven fabric according to claim 5, wherein: the top of casing (1) is provided with hot pressing mechanism (2), hot pressing mechanism (2) are including top shell (21) and electric push rod (22), electric push rod (22) fixed mounting is in the inside of casing (1), telescopic link one end fixed mounting that the output shaft one end of electric push rod (22) set up has hot platen (23), the inside of hot platen (23) is provided with electric hot plate (24).
7. A thermal bonding forming process of a non-woven fabric, which is applied to the thermal bonding forming equipment of the non-woven fabric of any one of claims 1 to 6, and is characterized in that: the method specifically comprises the following steps:
s1, placing a material into an inner forming mechanism (9), starting a driving motor (10), and driving the driving motor (10) to drive a conveying steel belt (8) to move through a driving roller (11);
s2, when the material moves to the position right below the hot pressing mechanism (2), the electric push rod (22) can enable the hot pressing plate (23) to descend, and the material is subjected to hot bonding pressing to be effectively formed;
s3, when the hot pressing plate (23) is pressed down, the pressure bearing plate (96) of the inner forming mechanism (9) is subjected to pressure reduction, pressure is generated on the pressure bearing assembly (99), the L-shaped side clamping shaft (991) and the pressure bearing shaft (992) of the pressure bearing assembly (99) synchronously reduce, one end of the L-shaped side clamping shaft (991) is separated from the bottom clamping hole of the second side plate (94), the side top spring (92) loses limitation, the triangular stripping block (95) can be quickly pushed out, the triangular stripping block (95) is located above the hot pressing plate (23), after the material is subjected to thermal bonding molding, the hot pressing plate (23) moves upwards, due to the inclined plane at the bottom of the triangular stripping block (95), the triangular stripping block (95) does not influence the upward movement of the hot pressing plate (23), and when the lower surface of the hot pressing plate (23) is flush with the upper surface of the triangular stripping block (95), the triangular stripping block (95) can be quickly inserted into the lower surface of the hot pressing plate (23) in an elastic mode, and the material which is not timely and can be subjected to automatic effective stripping treatment;
s4, the conveying steel belt (8) continues to convey, when the driving roller (11) rotates and operates, the mounting shaft (12) outside the driving roller can drive the adsorption scraping mechanism (13) to rotate through the driving belt, the scraping component (135) can also rotate synchronously, and the scraping component (135) can enable the scraping component (135) to stably scrape the material leaked on the outer surface of the conveying steel belt (8) during operation to the bottom of the device effectively under the action of the return spring (1352) and the conveying steel belt (8) to be recycled;
s5, arranging a static sleeve (133) on the outer side of the mounting roller (134) to be in continuous contact with the movable conveying steel belt (8), wherein the static sleeve (133) generates static electricity which can effectively adsorb micro-dust generated in the device during working;
s6, after the material is subjected to hot sticking forming, the material enters a cooling forming stage through an inner partition plate (14), a refrigerator (16) is started to release cold air, at the moment, an end shaft (136) at one end of the absorbing and scraping mechanism (13) can drive a spoiler (132) outside the absorbing and scraping mechanism to rotate, and due to the design of an inclined air groove in the air flow speed increasing assembly (131), air flow generated by the spoiler (132) can spirally move towards one side of the air flow speed increasing assembly (131) rapidly and is finally sent out through a side air hole (1315) to be subjected to cooling forming on the material;
s7, the conveying steel belt (8) is conveyed continuously, the materials are sent out through the outlet groove (3) and sent into the containing box (7) through the feeding plate (5), and the weighing plate (6) synchronously weighs the materials.
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| CN115387041A (en) * | 2022-08-26 | 2022-11-25 | 南通云翔机械制造有限责任公司 | Recovery mechanism-based steam treatment equipment for textile materials and using method |
| CN115783444A (en) * | 2023-02-03 | 2023-03-14 | 山东华玺食品科技有限公司 | Novel meat food production and processing packagine machine |
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| JP3984575B2 (en) * | 2003-08-20 | 2007-10-03 | 日精樹脂工業株式会社 | Laminating equipment |
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| WO2010142180A1 (en) * | 2009-06-12 | 2010-12-16 | 杭州珂瑞特机械制造有限公司 | Device for hot press welding waistbands of incontinence pants and training pants and hot press welding method |
| CN108556230A (en) * | 2018-05-31 | 2018-09-21 | 重庆聚伯雅科技有限公司 | Plastic part cuts grinding apparatus |
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