Surface cleaning device for precision die machining
Technical Field
The invention relates to the technical field of die production, in particular to a surface cleaning device for precision die machining.
Background
The mould mainly refers to various moulds and tools used for injection molding, blow molding, extrusion, die casting or forging forming, smelting, stamping and other methods in industrial production to obtain the required products. In short, a mold is a tool for molding an article, which is composed of various parts, and a different mold is composed of different parts, which realizes the processing of the outer shape of the article mainly by changing the physical state of the molded material. The mold is easy to produce dirt on the surface of the mold when being used for a long time or placed for a long time, and the mold needs to be cleaned so as to obtain a cleaner mold, thereby being convenient for subsequent processing and production and improving the product quality.
The method for cleaning the die in the prior art generally involves 1) adopting a manual cleaning mode, and the mode can lead to the increase of labor expenditure of staff, so that the time and the labor are consumed, the cleaning efficiency is low, and the cleaning period is long; 2) The dies are placed in the cleaning box, and a plurality of dies are usually placed in the cleaning box together, so that the dies are damaged due to mutual collision, particularly, the effect on the precision dies is larger, and when the dies are cleaned, after a batch of dies are required to be cleaned, the other dies are cleaned, so that the dies cannot be cleaned continuously, and the time and the labor are wasted; 3) Some cleaning devices need to turn over the mold to clean different surfaces when cleaning, and the mold needs to be taken out from the fixing device when turning over the mold, so that the cleaning efficiency is affected, and therefore, a design of a surface cleaning device for precision mold processing is needed to solve the above problems.
Disclosure of Invention
The invention aims to solve the technical problems that: in order to clean the die continuously, the direction of the die does not need to be turned over, so that each side face of the die can be cleaned effectively, and cleaning efficiency is guaranteed.
The technical scheme adopted to solve the technical problems is as follows: a surface cleaning apparatus for precision mold processing, comprising:
the main water tank is connected with a hard water pipe in a penetrating way, the hard water pipe is connected with a main board water pump in a penetrating way, and the main board water pump is connected with a main board spray head in a penetrating way through a main board;
the first side plate electric cylinder, the output end of the first side plate electric cylinder is connected with a first side plate push rod, the first side plate push rod is connected with a first side plate, a first side plate water pump is arranged on the first side plate, and the first side plate water pump is connected with a first side plate spray head in a penetrating way through a first side plate water through groove;
the output end of the second side plate electric cylinder is connected with a second side plate push rod, the second side plate push rod is connected with a second side plate, a second side plate water pump is arranged on the second side plate, and the second side plate water pump is connected with a second side plate spray head in a penetrating way through a second side plate water through groove;
the push plate is connected with a push plate push rod, and the push plate push rod is connected with the output end of the push plate electric cylinder;
the first side plate electric cylinder is arranged at the symmetrical position of two sides of the main board, the second side plate electric cylinder is arranged at the symmetrical position of two other sides of the main board, the main water tank is connected with a first side plate water pump through a first side plate water pipe in a penetrating way, the main water tank is connected with a second side plate water pump through a second side plate water pipe in a penetrating way, and the push plate is positioned below the main board and is mutually matched with the main board in position.
As a preferable technical scheme of the invention, a plurality of driving rotating rollers are arranged between the main board and the push plate, the driving rotating rollers are connected with driving rotating shafts, the driving rotating shafts are connected with output ends of driving motors, the driving motors are arranged on a rotating roller supporting frame, and the push plate can pass through a gap between two adjacent driving rotating rollers.
Through adopting above-mentioned technical scheme, driving motor drives the drive roller with the help of the drive pivot and rotates to can carry the mould of placing in its top.
As a preferable technical scheme of the invention, a pushing arm penetrates through the space between the two driving rotating rollers, and a pushing plate is connected to the part of the pushing arm above the driving rotating rollers.
Through adopting above-mentioned technical scheme, when having external force to apply to pushing arm, can drive the flitch and remove to with the help of the flitch will place the mould on the drive commentaries on classics roller and allocate to both sides, increase the distance between two adjacent moulds, make things convenient for subsequent cleaning work.
As a preferable technical scheme of the invention, the pushing arm penetrates through the pushing box, a setting bin is arranged in the pushing box, two pushing motors are arranged in the setting bin, the output ends of the two pushing motors are connected with the pushing rotating shafts, the pushing rotating shafts are connected with pushing gears, and the two pushing gears are in transmission connection through a transmission chain.
Through adopting above-mentioned technical scheme, promote the motor and can drive the drive gear and rotate under the effect of promotion pivot, pivoted drive gear can drive chain and rotate.
As an optimized technical scheme of the invention, the transmission chain is rotationally connected with the pushing connection rotating shaft, the pushing connection rotating shaft is connected with the pushing connection sliding block, the pushing connection sliding block is slidably connected in the pushing connection sliding groove, the pushing connection sliding groove is arranged on the pushing moving block, the pushing moving block is provided with the limiting clamping strip, the limiting clamping strip is slidably connected in the limiting clamping groove, the limiting clamping groove is arranged in the setting bin, and the pushing moving block is connected with the pushing arm.
Through adopting above-mentioned technical scheme, can drive along with drive chain's removal and promote and connect the pivot and remove, can drive along with the removal of promoting and connect the pivot and promote and connect the slider and remove, and then can drive and promote the movable block and remove and drive the push arm and remove, owing to set up fibre draw-in strip and spacing draw-in groove, along with promote and connect the slider along with drive chain's removal for promote and connect the slider and can reciprocate in promoting and connect the spout, and then can drive and promote the movable block and reciprocate in setting up the storehouse.
As a preferable technical scheme of the invention, an auxiliary water tank is arranged below the driving rotary roller, the auxiliary water tank is connected with an auxiliary water pump in a through way, and the auxiliary water pump is connected with a bottom surface spray head in a through way by an auxiliary connecting plate.
By adopting the technical scheme, the auxiliary water pump can suck water in the auxiliary water tank and spray the water through the bottom surface spray head so as to clean the bottom surface of the die.
As a preferable technical scheme of the invention, the rotary roller support frame penetrates through the drying support frame, a drying motor is arranged on the drying support frame, the output end of the drying motor is connected with a drying rotating shaft, the drying rotating shaft is connected with a drying fan, and the position of the drying fan is matched with that of the driving rotary roller.
Through adopting above-mentioned technical scheme, drying motor drives the drying fan under the cooperation of drying pivot and rotates, accomplishes the drying work to the mould with the help of pivoted drying fan.
As a preferable technical scheme of the invention, a connecting arm is arranged above the main water tank.
By adopting the technical scheme, the connecting arm has the function of limiting the position of the main water tank.
As a preferable technical scheme of the invention, the auxiliary water tank, the pushing plate electric cylinder and the drying support frame are sequentially arranged along the rotation direction of the driving rotary roller.
Through adopting above-mentioned technical scheme to after wasing through the bottom surface, distribute the distance between two adjacent moulds to the mould, make things convenient for follow-up to the cleaning work of other several sides, make whole washing be the flowcharts, improve cleaning efficiency.
The beneficial effects of the invention are as follows:
1. through setting up the bottom surface shower nozzle, the cooperation is assisted the water pump so that wash the bottom surface of mould, with the help of the push pedal, can jack up the mould under the effect of push pedal electric jar, make first side plate can press from both sides tight to the mould under the effect of first side plate electric jar, wash the both sides of mould through the shower nozzle of second side plate with the help of second side plate water pump, after accomplishing the washing, make the second side plate can press from both sides tight fixedly to the mould both sides with the help of second side plate electric jar, first side plate water pump is with the washing liquid through shower nozzle blowout of first side plate, wash the remaining both sides of mould, in the ascending process of mould, wash each side of mould with the washing liquid through the shower nozzle blowout of mainboard through above-mentioned step, need not the manual washing of staff, also need not to overturn in the cleaning process and influence cleaning efficiency to the mould, under the effect of the distribution of drive roller and thrust plate, make the mould wash that can link up, further ensure cleaning efficiency.
Drawings
FIG. 1 is a schematic elevational view of the present invention;
FIG. 2 is a schematic side elevational view of the present invention;
FIG. 3 is a schematic top view of the main panel, the first side panel, and the second side panel of the present invention;
FIG. 4 is a schematic front view of a main board portion of the present invention;
FIG. 5 is a side cross-sectional view of a first side panel portion of the present invention;
FIG. 6 is a schematic cross-sectional view of a second side panel portion of the present invention;
FIG. 7 is a schematic elevational cross-sectional view of a portion of the push box of the present invention;
FIG. 8 is a schematic front cross-sectional view of the parts of the push box, push motor, push traveling block, etc. of the present invention;
fig. 9 is a schematic top sectional view of the parts of the push box, push motor, push moving block, etc. of the present invention.
In the figure: 1. a main water tank; 2. a hard water pipe; 3. a main board water pump; 4. a main board; 5. a main board nozzle; 6. a first side plate electric cylinder; 7. a first side plate push rod; 8. a first side plate; 9. a first side plate water pump; 10. a first side plate water channel; 11. a first side plate spray head; 12. a second side plate electric cylinder; 13. a second side plate push rod; 14. a second side plate; 15. a second side plate water pump; 16. a second side plate water channel; 17. a second side plate spray head; 18. a first side plate water pipe; 19. a second side plate water pipe; 20. a push plate; 21. a push plate push rod; 22. a push plate electric cylinder; 23. driving a rotating roller; 24. driving the rotating shaft; 25. a driving motor; 26. a pushing arm; 27. a pushing plate; 28. pushing the box; 29. setting a bin; 30. a pushing motor; 31. pushing the rotating shaft; 32. pushing the gear; 33. a drive chain; 34. pushing the connecting rotating shaft; 35. pushing the connecting sliding block; 36. pushing the connecting chute; 37. pushing the moving block; 38. limiting clamping strips; 39. a limit clamping groove; 40. an auxiliary water tank; 41. an auxiliary water pump; 42. an auxiliary connecting plate; 43. a bottom surface spray head; 44. a roller support; 45. drying the supporting frame; 46. a drying motor; 47. drying the rotating shaft; 48. a drying fan; 49. and a connecting arm.
Detailed Description
According to research and analysis of the applicant, the method for cleaning the die in the prior art generally involves 1) adopting a manual cleaning mode, and the mode can lead to increase of labor expenditure of staff, so that the method is time-consuming and labor-consuming, low in cleaning efficiency and long in cleaning period; 2) The dies are placed in the cleaning box, and a plurality of dies are usually placed in the cleaning box together, so that the dies are damaged due to mutual collision, particularly, the effect on the precision dies is larger, and when the dies are cleaned, after a batch of dies are required to be cleaned, the other dies are cleaned, so that the dies cannot be cleaned continuously, and the time and the labor are wasted; 3) Some belt cleaning device is when wasing, needs the upset mould in order to wash different faces, need take out the mould from fixing device when the upset mould, and complex operation influences cleaning efficiency, consequently need to design a surface cleaning device for precision die machining so that can solve the mould that links up and wash, need not the direction of upset mould simultaneously, ensures that each side of mould can both carry out effectual washing, guarantees cleaning efficiency.
The present invention will now be described in further detail with reference to the accompanying drawings.
Referring to fig. 1-9, a surface cleaning apparatus for precision mold processing includes a main water tank 1, a hard water pipe 2, a main plate water pump 3, a main plate 4, a main plate spray head 5, a first side plate electric cylinder 6, a first side plate push rod 7, a first side plate 8, a first side plate water pump 9, a first side plate water tank 10, a first side plate spray head 11, a second side plate electric cylinder 12, a second side plate push rod 13, a second side plate 14, a second side plate water pump 15, a second side plate water tank 16, a second side plate spray head 17, a first side plate water pipe 18, a second side plate water pipe 19, a push plate 20, a push plate push rod 21, a push plate electric cylinder 22, a driving roller 23, a driving rotary shaft 24, a driving motor 25, a push arm 26, a push plate 27, a push box 28, a setting bin 29, a push motor 30, a push rotary shaft 31, a push gear 32, a transmission chain 33, a push connection rotary shaft 34, a push connection slider 35, a push connection chute 36, a push moving block 37, a limit clip 38, a limit clip 39, an auxiliary water tank 40, an auxiliary water pump 41, an auxiliary connection plate 42, a bottom surface motor 43, a roller spray head 44, a drying roller 45, a drying rotary shaft 46, a drying rotary shaft 47, a drying support frame 47, and a drying support frame 48.
Referring to fig. 1-2, a surface cleaning apparatus for precision mold processing includes: the driving rotary roller 23, the driving rotary roller 23 is connected with the driving rotary shaft 24, the driving rotary shaft 24 is connected with the output end of the driving motor 25, the driving motor 25 is arranged on the rotary roller supporting frame 44, the driving motor 25 can drive the driving rotary shaft 24 to rotate through arranging the driving motor 25, the driving rotary shaft 24 can drive the driving rotary roller 23 to rotate, and the die can be conveyed by means of the rotating driving rotary roller 23.
Referring to fig. 1-2, the auxiliary water tank 40 is disposed below the driving roller 23, the auxiliary water tank 40 is connected with the auxiliary water pump 41 in a penetrating manner, the auxiliary water pump 41 is connected with the bottom nozzle 43 in a penetrating manner by means of the auxiliary connection board 42, by providing the auxiliary water pump 41, the auxiliary water pump 41 can spray the cleaning solution in the auxiliary water tank 40 through the bottom nozzle 43, and the cleaning solution sprayed through the bottom nozzle 43 can clean the bottom surface of the mold.
Referring to fig. 1, 2, 7-9, the pushing arms 26 are passed between the two driving rollers 23, the pushing arms 26 are connected with the pushing plates 27 above the driving rollers 23, the pushing arms 26 pass through the pushing boxes 28, wherein openings capable of meeting the movement of the pushing arms 26 are formed in the pushing boxes 28, the setting bins 29 are formed in the pushing boxes 28, two pushing motors 30 are mounted in the setting bins 29, the output ends of the pushing motors 30 are connected with the pushing rotating shafts 31, the two pushing rotating shafts 31 are connected with the pushing gears 32, the two pushing gears 32 are in transmission connection with the transmission chains 33, the transmission chains 33 are in rotation connection with the pushing connecting rotating shafts 34, the pushing connecting rotating shafts 34 are connected with the pushing connecting sliders 35, the pushing connecting sliders 35 are in sliding connection with the pushing connecting sliding grooves 36, the pushing connecting sliding grooves 36 are arranged on the pushing moving blocks 37, the pushing blocks 37 are arranged on the pushing moving blocks, the clamping and the clamping blocks 37 are arranged on the sliding blocks 37, the sliding connecting the sliding grooves 38 and the pushing connecting shafts 35, the pushing connecting the sliding shafts 34 can be driven to move along with the transmission chains 33, the pushing connecting shafts 32 can be driven to move along with the rotation shafts 31, the rotation of the driving wheels 33, the pushing connecting shafts 32 can be driven to move along with the rotation grooves 33, the rotation of the sliding grooves 33 are arranged on the sliding grooves 33, the sliding grooves 34 can be driven to move along with the sliding grooves 31, the sliding grooves are arranged on the sliding grooves and the sliding grooves 33, the push connecting sliding block 35 can move up and down alternately, because the push moving block 37 is in sliding connection with the limit clamping groove 39 by means of the limit clamping strip 38, the push moving block 37 is in sliding connection with the push connecting sliding block 35 by means of the push connecting sliding groove 36, when the push connecting sliding block 35 moves up and down alternately, under the action of the limit clamping strip 38 matched with the limit clamping groove 39 and the push connecting sliding block 35 matched with the push connecting sliding groove 36, the push moving block 37 can move back and forth in the push box 28, and then the push arm 26 can be driven to move back and forth uniformly, the movable push arm 26 can drive the push plate 27 to move back and forth, the molds conveyed by the driving rotating roller 23 can be allocated by means of the movable push plate 27, so that the distance between two adjacent molds can be increased, and the molds can be cleaned better in subsequent work.
Referring to fig. 1-6, a plurality of driving rotating rollers 23 are arranged between the main board 4 and the push plate 20, the main water tank 1 is in through connection with the hard water pipe 2, the hard water pipe 2 is in through connection with the main board water pump 3, the main board water pump 3 is in through connection with the main board spray head 5 through the main board 4, the first side board electric cylinder 6 is arranged at the symmetrical position of two sides of the main board 4, the output end of the first side board electric cylinder 6 is connected with the first side board push rod 7, the first side board push rod 7 is connected with the first side board 8, the first side board water pump 9 is in through connection with the first side board spray head 11 through the first side board water through groove 10, the second side board electric cylinder 12 is arranged at the symmetrical position of the other two sides of the main board 4, the output end of the second side board electric cylinder 12 is connected with the second side board push rod 13, the second side board push rod 13 is connected with the second side board 14, the second side board push rod 21 is in through connection with the second side board 11 through the second side board through groove 10, the second side board 21 is in through connection with the second side board push plate 20, the second side board 20 through the second side board 21 is in through the second side board 20, the second side board 11 is in through connection with the second side board water pump 9 through the second side board 20, the second side board 11 through the second side board 21 is in through the second side board 20, the water pump through the second side board 20 is connected with the water pump 20 through the second side board 20, the water tank is in the through the water tank 1, the connecting arm 49 is arranged above the main water tank 1, the push plate electric cylinder 22 is arranged, the push plate electric cylinder 22 can drive the push plate push rod 21 to move, the push plate push rod 21 can drive the push plate 20 to move, the movable push plate 20 can conveniently push the mould conveyed by the driving roller 23 upwards, after the mould is jacked up, the first side plate electric cylinder 6 can drive the first side plate 8 to move by means of the first side plate push rod 7, the moving first side plate 8 can clamp the mould, the second side plate water pump 15 is arranged, the cleaning liquid in the main water tank 1 can be sprayed out through the second side plate spray head 17, the cleaning liquid sprayed out through the second side plate spray head 17 can clean the side surface of the mould which is not clamped by the first side plate 8, after the cleaning of the side surface is finished, the second side plate electric cylinder 12 is arranged, the second side plate electric cylinder 12 can drive the second side plate push rod 13 to move, the second side plate push rod 13 can drive the second side plate 14 to move, the movable second side plate 14 can clamp the die, at the moment, the first side plate electric cylinder 6 drives the first side plate 8 to leave the die, by arranging the first side plate water pump 9, the first side plate water pump 9 can spray the cleaning liquid in the main water tank 1 through the first side plate spray head 11, the cleaning liquid sprayed through the first side plate spray head 11 can clean the side surfaces of the die which are not clamped by the second side plate 14, at the moment, the cleaning work of the four side surfaces of the die can be completed, in the process that the die is pushed upwards by the push plate 20, by arranging the main plate water pump 3, the cleaning liquid in the main water tank 1 can be sprayed through the main plate spray head 5 by means of the hard water pipe 2, through the top surface of the mould can be cleaned by the cleaning liquid sprayed out of the main board spray head 5, through adopting the mode, the cleaning of each side surface of the mould can be completed, and then the mould can be cleaned continuously, meanwhile, the direction of the mould does not need to be turned over, the effectual cleaning of each side surface of the mould is ensured, the cleaning efficiency is ensured, and the cleaned mould is moved onto the driving rotating roller 23 again under the action of the push plate 20.
Referring to fig. 1-2, the roller support frame 44 passes through the drying support frame 45, the drying support frame 45 is provided with the drying motor 46, the output end of the drying motor 46 is connected with the drying rotating shaft 47, the drying rotating shaft 47 is connected with the drying fan 48, the positions of the drying fan 48 and the driving roller 23 are mutually matched, the auxiliary water tank 40, the pushing tank 28, the push plate cylinder 22 and the drying support frame 45 are sequentially arranged along the rotation direction of the driving roller 23, the drying motor 46 is arranged to drive the drying rotating shaft 47 to rotate, the drying rotating shaft 47 can drive the drying fan 48 to rotate, the rotating drying fan 48 can dry a die moving through the driving roller 23, and after the die is cleaned and dried on the bottom surface, the side surface, the cleaning treatment work of the die is completed, the whole process is in a flow manner, and the cleaning efficiency is improved.
Working principle: when in use, the driving motor 25 is started firstly, the driving motor 25 drives the driving roller 23 to rotate by virtue of the driving rotating shaft 24 so as to be capable of moving the die on the driving roller 23, then the auxiliary water pump 41 is started, the bottom surface spray head 43 can spray cleaning liquid so as to clean the bottom surface of the die, then the pushing motor 30 is started, the pushing plate 27 can move back and forth, the die can be allocated into two rows under the action of the pushing plate 27, thereby reducing the distance between two adjacent dies, when the die moves to the upper part of the push plate 20, the push plate cylinder 22 is started, the push plate cylinder 22 drives the push plate 20 to move upwards to jack up the die, the first side plate cylinder 6 is started to drive the first side plate 8 to clamp the die, the second side plate water pump 15 is started, the second side plate spray head 17 can spray the cleaning liquid to clean the two sides of the die, then, the second side plate electric cylinder 12 is started to drive the second side plate 14 to clamp the die, the first side plate electric cylinder 6 is started again to enable the first side plate 8 to be separated from the die, the first side plate water pump 9 is started to enable the first side plate spray head 11 to spray cleaning liquid to clean the other two sides of the die, in the process that the die is pushed upwards by the push plate 20, the main plate water pump 3 is started to enable the main plate spray head 5 to spray the cleaning liquid to clean the top surface of the die, the cleaned die moves onto the driving roller 23 again under the action of the push plate 20, then moves into the drying support frame 45 through the driving of the driving roller 23, the drying motor 46 is started to drive the drying fan 48 to rotate, and the rotating drying fan 48 can dry the die.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present invention, and are not intended to limit the invention, and that various changes and modifications may be made therein without departing from the spirit and scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.