CN114162516B - An automatic feeding device for industrial automated production lines - Google Patents
An automatic feeding device for industrial automated production lines Download PDFInfo
- Publication number
- CN114162516B CN114162516B CN202111430036.XA CN202111430036A CN114162516B CN 114162516 B CN114162516 B CN 114162516B CN 202111430036 A CN202111430036 A CN 202111430036A CN 114162516 B CN114162516 B CN 114162516B
- Authority
- CN
- China
- Prior art keywords
- motor
- electric
- lifting
- rotating shaft
- mounting frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 132
- 238000000926 separation method Methods 0.000 claims abstract description 66
- 230000005540 biological transmission Effects 0.000 claims description 25
- 238000009434 installation Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 10
- 239000000463 material Substances 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 5
- 230000009471 action Effects 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 7
- 230000000670 limiting effect Effects 0.000 description 6
- 210000000078 claw Anatomy 0.000 description 5
- 238000009776 industrial production Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
Abstract
本发明公开了一种工业自动化生产线用自动上料装置,包括:电动输送带、位置机构、提升分离机构、上料机构和控制器;位置机构设置在所述电动输送带的后侧;提升分离机构安装在所述位置机构的顶端;上料机构设置在所述位置机构的顶端前侧;控制器安装在所述上料机构的外侧。该工业自动化生产线用自动上料装置,可基于淘汰替换后的电动输送带进行改进,将其重复二次利用改进后作为适用于不同工序的上料装置,避免设备浪费,更加自动化且环保,并且相较于真空抓取机械臂可对表面粗糙材质的工件进行上料且避免工件相互粘连,相较于机械夹取机器臂占用生产较小,安装使用更加灵活。
The invention discloses an automatic feeding device for industrial automated production lines, which includes: an electric conveyor belt, a position mechanism, a lifting and separation mechanism, a feeding mechanism and a controller; the position mechanism is arranged on the rear side of the electric conveyor belt; the lifting and separating device The mechanism is installed on the top of the position mechanism; the loading mechanism is installed on the front side of the top of the position mechanism; and the controller is installed on the outside of the loading mechanism. The automatic feeding device for the industrial automated production line can be improved based on the eliminated and replaced electric conveyor belt. It can be reused and improved as a feeding device suitable for different processes to avoid equipment waste, become more automated and environmentally friendly, and Compared with the vacuum grasping robot arm, it can load workpieces with rough surface materials and prevent the workpieces from adhering to each other. Compared with the mechanical clamping robot arm, it takes up less production and is more flexible to install and use.
Description
技术领域Technical field
本发明涉及工业自动化技术领域,具体为一种工业自动化生产线用自动上料装置。The invention relates to the technical field of industrial automation, specifically an automatic feeding device for industrial automation production lines.
背景技术Background technique
工业自动化是在工业生产中广泛采用自动控制、自动调整装置,用以代替人工操纵机器和机器体系进行加工生产的趋势。在工业生产自动化条件下,人只是间接地照管和监督机器进行生产,工业自动化,按其发展阶段可分为:半自动化,即部分采用自动控制和自动装置,而另一部分则由人工操作机器进行生产;全自动化,指生产过程中全部工序,包括上料、下料、装卸等,都不需要人直接进行生产操作 (人只是间接地看管和监督机器运转),而由机器连续地、重复地自动生产出一个或一批产品,工业自动化技术是一种运用控制理论、仪器仪表、计算机和其他信息技术,对工业生产过程实现检测、控制、优化、调度、管理和决策,达到增加产量、提高质量、降低消耗、确保安全等目的的综合性高技术,包括工业自动化软件、硬件和系统三大部分,工业自动化技术作为20世纪现代制造领域中最重要的技术之一,主要解决生产效率与一致性问题,无论高速大批量制造企业还是追求灵活、柔性和定制化企业,都必须依靠自动化技术的应用。 自动化系统本身并不直接创造效益,但它对企业生产过程起着明显的提升作用;Industrial automation is the trend of widely using automatic control and automatic adjustment devices in industrial production to replace manual operation of machines and machine systems for processing and production. Under the conditions of industrial production automation, people only indirectly take care and supervise the machines for production. Industrial automation can be divided according to its development stage: semi-automation, that is, some parts use automatic control and automatic devices, while the other part is performed by manually operated machines. Production; full automation means that all processes in the production process, including loading, unloading, loading and unloading, etc., do not require people to directly perform production operations (people only indirectly care and supervise the operation of the machine), but the machine continuously and repeatedly Automatically produce one or a batch of products. Industrial automation technology is a method that uses control theory, instrumentation, computers and other information technologies to detect, control, optimize, schedule, manage and make decisions on the industrial production process to increase output and improve Comprehensive high technology for the purpose of quality, reducing consumption, ensuring safety, etc., including three parts of industrial automation software, hardware and system. As one of the most important technologies in the modern manufacturing field in the 20th century, industrial automation technology mainly solves production efficiency and consistency Whether it is a high-speed, high-volume manufacturing enterprise or an enterprise pursuing flexibility, flexibility, and customization, they must rely on the application of automation technology. The automation system itself does not directly create benefits, but it plays a significant role in improving the enterprise's production process;
现有技术领域内,工业自动化生产车间内部自动化设备升级后由于新产品中附带输送装置,导致原有的生产车间内电动输送带淘汰下来进行封存处理,无法再次重复利用造成了浪费,并且现有的机器臂真空抓取方式不便于对表面粗糙材质的工件进行吸附上料且板材间容易吸附粘连,机械夹取机器臂夹取装置体积较大,导致机械臂摆动幅度较大需要占用较大生产空间。In the current technical field, after the upgrade of the internal automation equipment in the industrial automation production workshop, due to the conveyor device attached to the new product, the original electric conveyor belt in the production workshop was eliminated and sealed, and it could not be reused again, resulting in waste, and the existing The vacuum grasping method of the robot arm is not convenient for adsorbing and loading workpieces with rough surface materials, and the plates are easy to adhesion and adhesion. The mechanical clamping device of the robot arm is large, resulting in a large swing range of the robot arm and occupying a large amount of production. space.
发明内容Summary of the invention
本发明的目的在于提供一种工业自动化生产线用自动上料装置,以至少解决现有技术的工业自动化生产车间内部自动化设备升级后由于新产品中附带输送装置,导致原有的生产车间内电动输送带淘汰下来进行封存处理,无法再次重复利用造成了浪费,并且现有的机器臂真空抓取方式不便于对表面粗糙材质的工件进行吸附上料且板材间容易吸附粘连,机械夹取机器臂夹取装置体积较大,导致机械臂摆动幅度较大需要占用较大生产空间的问题。The object of the present invention is to provide an automatic feeding device for an industrial automated production line, so as to at least solve the problem of electric conveying in the original production workshop after the upgrading of the existing automation equipment in the industrial automated production workshop due to the accompanying conveyor device in the new product. The belts are eliminated for storage and cannot be reused, resulting in waste. Moreover, the existing vacuum gripping method of the robot arm is not convenient for adsorbing and loading workpieces with rough surface materials, and the plates are prone to adhesion and adhesion. The mechanical clamping machine arm clamp The large volume of the picking device results in the large swing range of the robotic arm requiring a large production space.
为实现上述目的,本发明提供如下技术方案:一种工业自动化生产线用自动上料装置,包括:In order to achieve the above object, the present invention provides the following technical solution: an automatic feeding device for an industrial automated production line, including:
电动输送带;Electric conveyor belt;
位置机构,设置在所述电动输送带的后侧;A positioning mechanism is provided on the rear side of the electric conveyor belt;
提升分离机构,安装在所述位置机构的顶端;Lifting separation mechanism, installed on the top of the position mechanism;
上料机构,设置在所述位置机构的顶端前侧;A feeding mechanism, arranged at the front side of the top end of the positioning mechanism;
控制器,安装在所述上料机构的外侧。The controller is installed on the outside of the loading mechanism.
优选的,所述位置机构包括;位置机构壳体、导轨、限位滑块、底板和电动液压杆;位置机构壳体可拆卸的安装在所述电动输送带的后侧;所述导轨的数量为两个,两个所述导轨分别沿前后方向设置在所述位置机构壳体的内侧左右两端;所述限位滑块的数量为两个,两个所述限位滑块分别套接在左右两个导轨的外壁;底板设置在左右两个所述限位滑块的顶端;电动液压杆沿前后方向设置在所述位置机构壳体的前侧,所述电动液压杆的后侧延伸进位置机构壳体的内侧并与底板的底端螺钉连接,所述电动液压杆与控制器电性连接;其中,所述电动液压杆的顶端设置有方位组件。Preferably, the positioning mechanism comprises: a positioning mechanism housing, a guide rail, a limit slider, a base plate and an electric hydraulic rod; the positioning mechanism housing is detachably mounted on the rear side of the electric conveyor belt; the number of the guide rails is two, and the two guide rails are respectively arranged at the left and right ends of the inner side of the positioning mechanism housing along the front-to-back direction; the number of the limit sliders is two, and the two limit sliders are respectively sleeved on the outer walls of the left and right guide rails; the base plate is arranged at the top ends of the left and right limit sliders; the electric hydraulic rod is arranged on the front side of the positioning mechanism housing along the front-to-back direction, the rear side of the electric hydraulic rod extends into the inner side of the positioning mechanism housing and is screwed to the bottom end of the base plate, and the electric hydraulic rod is electrically connected to the controller; wherein an orientation component is arranged at the top end of the electric hydraulic rod.
优选的,所述方位组件包括:转轴、顶板、蜗轮、第一电机和蜗杆;转轴通过轴承转动连接在所述底板的顶端中心位置;顶板螺钉连接在所述转轴的顶端;蜗轮键连接在所述转轴的外壁;第一电机设置在所述底板的顶端外侧,所述第一电机与控制器电性连接;蜗杆螺钉连接在所述第一电机的输出端,所述蜗杆与蜗轮啮合。Preferably, the azimuth assembly includes: a rotating shaft, a top plate, a worm gear, a first motor and a worm; the rotating shaft is rotatably connected to the top center position of the bottom plate through a bearing; the top plate is screwed to the top of the rotating shaft; and the worm gear is keyed to the top of the rotating shaft. The outer wall of the rotating shaft; the first motor is arranged outside the top of the bottom plate, and the first motor is electrically connected to the controller; the worm screw is connected to the output end of the first motor, and the worm meshes with the worm gear.
优选的,所述提升分离机构包括;提升分离机构安装架、第一滑轨、第一滑块、托盘、第一转轴、第一皮带轮、第二皮带轮、第一传动皮带和第二电机;所述提升分离机构安装架的数量为两个,两个所述提升分离机构安装架分别沿上下方向设置在顶板的顶端左右两侧;所述第一滑轨的数量为两组,每组所述第一滑轨的数量为两个,两组所述第一滑轨分别沿上下方向设置在左右两个提升分离机构安装架的内侧前后两端;所述第一滑块的数量为两组,每组所述第一滑块的数量为两个,两组所述第一滑块分别套接在左右两组第一滑轨的外壁;托盘设置在左右两组所述第一滑块的外侧;第一转轴沿左右方向通过轴承转动连接在左右两个所述提升分离机构安装架的内侧顶端;所述第一皮带轮的数量为两个,两个所述第一皮带轮分别键连接在第一转轴的外壁左右两侧;所述第二皮带轮的数量为两个,两个所述第二皮带轮分别通过销轴转动连接在左右两个提升分离机构安装架的内侧底端;所述第一传动皮带的数量为两个,两个所述第一传动皮带的内侧上下两端分别套接在左右两个第一皮带轮和第二皮带轮的外壁,所述第一传动皮带的外壁与托盘的内侧固定连接;第二电机安装在所述提升分离机构安装架的外壁,所述第二电机的输出端与第一转轴的左侧固定连接,所述第二电机和控制器电性连接。Preferably, the lifting and separation mechanism includes; a lifting and separation mechanism mounting frame, a first slide rail, a first slide block, a tray, a first rotating shaft, a first pulley, a second pulley, a first transmission belt and a second motor; The number of the lifting and separation mechanism mounting brackets is two, and the two lifting and separation mechanism mounting brackets are respectively arranged on the left and right sides of the top of the top plate along the up and down direction; the number of the first slide rails is two groups, each group of the The number of the first slide rails is two, and the two sets of first slide rails are respectively arranged in the up and down directions at the inner and front ends of the two left and right lifting separation mechanism mounting frames; the number of the first slide blocks is two sets, The number of the first slide blocks in each group is two, and the two groups of first slide blocks are respectively sleeved on the outer walls of the left and right groups of first slide rails; the tray is arranged on the outside of the left and right groups of first slide blocks. ; The first rotating shaft is rotatably connected to the inner tops of the two left and right lifting separation mechanism mounting frames along the left and right directions through bearings; the number of the first pulleys is two, and the two first pulleys are respectively keyed to the first pulleys. The left and right sides of the outer wall of the rotating shaft; the number of the second pulleys is two, and the two second pulleys are respectively connected to the inner bottom ends of the left and right lifting separation mechanism mounting frames through pin shafts; the first transmission The number of belts is two. The upper and lower ends of the inner sides of the two first transmission belts are respectively sleeved on the outer walls of the two left and right first pulleys and the second pulleys. The outer wall of the first transmission belt is fixed to the inner side of the tray. Connection; the second motor is installed on the outer wall of the lifting and separation mechanism mounting frame, the output end of the second motor is fixedly connected to the left side of the first rotating shaft, and the second motor is electrically connected to the controller.
优选的,所述提升分离机构还包括;安装架、第一电动伸缩杆和推板;安装架安装在左右两个所述提升分离机构安装架的顶端后侧;第一电动伸缩杆沿前后方向设置在所述安装架的后侧底端,所述第一电动伸缩杆的前端延伸出安装架的前侧,所述第一电动伸缩杆与控制器电性连接;推板螺钉连接在所述第一电动伸缩杆的前端;其中,所述推板的上方设置有分离组件。Preferably, the lifting and separation mechanism also includes; a mounting bracket, a first electric telescopic rod and a push plate; the mounting bracket is installed on the top rear side of the two left and right lifting and separating mechanism mounting brackets; the first electric telescopic rod moves in the front and rear direction It is arranged at the rear bottom end of the mounting frame, and the front end of the first electric telescopic rod extends out of the front side of the mounting frame. The first electric telescopic rod is electrically connected to the controller; the push plate screw is connected to the The front end of the first electric telescopic rod; wherein a separation component is provided above the push plate.
优选的,所述分离组件包括;安装架、壳体、分离板、齿轮和第三电机;安装架设置在所述安装架的前侧壳体安装在所述安装架的底端前侧;所述分离板的数量为两个,两个所述分离板分别通过销轴转动连接在壳体的底端左右两侧且分离板的销轴轴心延伸进壳体的内腔;所述齿轮的数量为两个,两个所述齿轮分别键连接在左右两个分离板的销轴轴心并互相啮合;第三电机设置在所述安装架的顶端前侧,所述第三电机的输出端延伸进壳体的内腔并与其中一个分离板的销轴固定连接,所述第三电机与控制器电性连接。Preferably, the separation assembly includes; a mounting frame, a housing, a separation plate, a gear and a third motor; the mounting frame is arranged on the front side of the mounting frame, and the housing is mounted on the front side of the bottom end of the mounting frame; The number of the separation plates is two, and the two separation plates are rotationally connected to the left and right sides of the bottom end of the housing through pins, and the pin axis of the separation plate extends into the inner cavity of the housing; the gear The number is two, and the two gears are respectively keyed to the pin axes of the left and right separation plates and mesh with each other; the third motor is arranged on the top front side of the mounting frame, and the output end of the third motor Extending into the inner cavity of the housing and fixedly connected to the pin of one of the separation plates, the third motor is electrically connected to the controller.
优选的,所述上料机构包括;上料机构安装座、第二滑轨、第二滑块、电动升降台和电动夹爪;所述上料机构安装座的数量为两个,两个所述上料机构安装座分别沿前后方向设置在位置机构壳体的顶端左右两侧;所述第二滑轨的数量为两个,两个所述第二滑轨分别沿前后方向设置在左右两个上料机构安装座的顶端;所述第二滑块的数量为两个,两个所述第二滑块分别套接在左右两个第二滑轨的顶端;电动升降台沿左右方向安装在左右两个第二滑块的顶端,所述电动升降台与控制器电性连接;电动夹爪设置在所述电动升降台的顶端,所述电动夹爪与控制器电性连接;其中,左右两个所述上料机构安装座的内侧前端设置动力组件。Preferably, the loading mechanism includes a loading mechanism mounting base, a second slide rail, a second slide block, an electric lifting platform and an electric clamping claw; the number of the loading mechanism mounting bases is two, and the two required The loading mechanism mounting seats are respectively arranged on the left and right sides of the top of the position mechanism housing along the front and rear directions; the number of the second slide rails is two, and the two second slide rails are respectively arranged on the left and right sides along the front and rear directions. The top of the loading mechanism mounting base; the number of the second slide blocks is two, and the two second slide blocks are respectively sleeved on the tops of the two left and right second slide rails; the electric lifting platform is installed along the left and right directions At the top of the two second sliders on the left and right, the electric lifting platform is electrically connected to the controller; the electric clamping jaw is arranged on the top of the electric lifting platform, and the electric clamping jaw is electrically connected to the controller; wherein, Power components are provided at the inner front ends of the two left and right loading mechanism mounting seats.
优选的,所述动力组件包括;第二转轴、第三皮带轮、第四皮带轮、第二传动皮带、第四电机、第五皮带轮和第六皮带轮;第二转轴沿左右方向通过轴承转动连接在左右两个上料机构安装座的内侧前端,所述第二转轴的外侧延伸出左右两个上料机构安装座的外侧;所述第三皮带轮的数量为两个,两个所述第三皮带轮分别键连接在第二转轴的外壁左右两侧;所述第四皮带轮的数量为两个,两个所述第四皮带轮分别通过销轴转动连接在左右两个上料机构安装座的外壁后侧;所述第二传动皮带的数量为两个,两个所述第二传动皮带的内侧前后两端分别套接在左右两个第三皮带轮和第四皮带轮的外壁并与第二滑块的底端固定连接;第四电机通过支架设置在左右两个上料机构安装座的前侧,所述第四电机与控制器电性连接;第五皮带轮螺钉连接在所述第四电机的输出端;第六皮带轮键连接在所述第二转轴的外壁,所述第六皮带轮与第五皮带轮通过皮带传动连接。Preferably, the power assembly includes; a second rotating shaft, a third pulley, a fourth pulley, a second transmission belt, a fourth motor, a fifth pulley and a sixth pulley; the second rotating shaft is connected to the left and right through bearings in the left and right direction. The inner front ends of the two loading mechanism mounting seats, and the outside of the second rotating shaft extend from the outside of the left and right two loading mechanism mounting seats; the number of the third pulleys is two, and the two third pulleys are respectively The key is connected to the left and right sides of the outer wall of the second rotating shaft; the number of the fourth pulleys is two, and the two fourth pulleys are respectively connected to the rear sides of the outer walls of the left and right loading mechanism mounting seats through pin shaft rotation; The number of the second transmission belts is two. The inner and front ends of the two second transmission belts are respectively sleeved on the outer walls of the two left and right third pulleys and the fourth pulleys and connected with the bottom end of the second slider. Fixed connection; the fourth motor is arranged on the front side of the two left and right loading mechanism mounting seats through the bracket, and the fourth motor is electrically connected to the controller; the fifth pulley is screw-connected to the output end of the fourth motor; Six pulleys are keyed to the outer wall of the second rotating shaft, and the sixth pulley and the fifth pulley are connected through belt transmission.
与现有技术相比,本发明的有益效果是:该工业自动化生产线用自动上料装置:Compared with the prior art, the invention has the following beneficial effects: the automatic feeding device for the industrial automated production line:
1、通过电动液压杆自身伸长缩短,使底板在转轴的配合下驱动顶板带动提升分离机构移动至指定位置,第一电机驱动蜗杆转动,蜗轮在蜗杆旋转力的作用下驱动转轴带动提升分离机构顺时针或逆时针方向转动至指定位置处,以便于工作人员进行装料;1. By extending and shortening the electro-hydraulic rod itself, the bottom plate drives the top plate with the cooperation of the rotating shaft to drive the lifting and separation mechanism to move to the designated position. The first motor drives the worm to rotate, and the worm wheel drives the rotating shaft to drive the lifting and separation mechanism under the action of the worm rotation force. Rotate clockwise or counterclockwise to the designated position to facilitate loading;
2、通过第二电机驱动第一转轴转动,进而使第一转轴驱动左右两侧第一皮带轮转动,第一传动皮带在第一皮带轮旋转力的作用下使托盘向上或向下移动至指定高度位置,第三电机驱动对应位置上的齿轮转动,促使齿轮驱动对应位置上的分离板向内侧转动以将相邻两件工件沿贴合处分离放置粘连,第一电动伸缩杆通过自身伸长以使推板将顶端工件推入至上料机构内;2. The first rotating shaft is driven to rotate by the second motor, and then the first rotating shaft drives the first pulleys on the left and right sides to rotate. The first transmission belt moves the tray upward or downward to a specified height position under the action of the rotation force of the first pulley. The third motor drives the gear at the corresponding position to rotate, so that the gear drives the separation plate at the corresponding position to rotate inward to separate the two adjacent workpieces along the fitting position and place them away from adhesion. The first electric telescopic rod extends itself to enable the push plate to push the top workpiece into the feeding mechanism;
3、通过第四电机驱动第五皮带轮顺时针或逆时针方向转动,促使第六皮带轮在第五皮带轮旋转力的作用下驱动第二转轴转动,进而使第二转轴驱动第三皮带轮转动,第二传动皮带在第四皮带轮旋转力的作用下通过第二滑块带动电动升降台和电动夹爪前后移动至指定位置,电动升降台控制电动夹爪升降至指定高度位置时电动夹爪移动至工件上方,电动夹爪对工件进行抓取后放置在电动输送带表面,工作人员启动电动输送带对工件进行输送进而完成上料:3. The fourth motor drives the fifth pulley to rotate clockwise or counterclockwise, causing the sixth pulley to drive the second rotating shaft to rotate under the rotation force of the fifth pulley, and then the second rotating shaft drives the third pulley to rotate. Under the action of the rotation force of the fourth pulley, the transmission belt drives the electric lifting table and the electric clamping jaw to move forward and backward to the designated position through the second slider. The electric lifting table controls the electric clamping claw to move to the designated height position when the electric clamping claw moves to the top of the workpiece. , the electric gripper grabs the workpiece and places it on the surface of the electric conveyor belt. The staff starts the electric conveyor belt to transport the workpiece and completes the loading:
从而可基于淘汰替换后的电动输送带进行改进,将其重复二次利用改进后作为适用于不同工序的上料装置,避免设备浪费,更加自动化且环保,并且相较于真空抓取机械臂可对表面粗糙材质的工件进行上料且避免工件相互粘连,相较于机械夹取机器臂占用生产较小,安装使用更加灵活。Therefore, improvements can be made based on the eliminated and replaced electric conveyor belt, and it can be reused and improved as a loading device suitable for different processes to avoid equipment waste, become more automated and environmentally friendly, and can be used compared to vacuum grabbing robotic arms. It can load workpieces with rough surface materials and avoid workpieces from adhering to each other. Compared with mechanical clamping, the machine arm takes up less production and is more flexible to install and use.
附图说明Description of drawings
图1为本发明结构示意图;Figure 1 is a schematic structural diagram of the present invention;
图2为图1的位置机构爆炸图;Figure 2 is an exploded view of the position mechanism in Figure 1;
图3为图1的提升分离机构爆炸图;Figure 3 is an exploded view of the lifting and separation mechanism of Figure 1;
图4为图1的上料机构爆炸图。Figure 4 is an exploded view of the loading mechanism of Figure 1.
图中:1、电动输送带,2、位置机构,21、位置机构壳体,22、导轨,23、限位滑块,24、底板,25、电动液压杆,26、转轴,27、顶板,28、蜗轮,29、第一电机,210、蜗杆,3、提升分离机构,31、提升分离机构安装架,32、第一滑轨,33、第一滑块,34、托盘,35、第一转轴,36、第一皮带轮,37、第二皮带轮,38、第一传动皮带,39、第二电机,310、安装架,311、第一电动伸缩杆,312、推板,313、安装架,314、壳体,315、分离板,316、齿轮,317、第三电机,4、上料机构,41、上料机构安装座,42、第二滑轨,43、第二滑块,44、电动升降台,45、电动夹爪,46、第二转轴,47、第三皮带轮,48、第四皮带轮,49、第二传动皮带,410、第四电机,411、第五皮带轮,412、第六皮带轮,5、控制器。In the picture: 1. Electric conveyor belt, 2. Position mechanism, 21. Position mechanism housing, 22. Guide rail, 23. Limit slider, 24. Bottom plate, 25. Electro-hydraulic rod, 26. Rotating shaft, 27. Top plate, 28. Worm gear, 29. First motor, 210. Worm, 3. Lifting separation mechanism, 31. Lifting separation mechanism mounting frame, 32. First slide rail, 33. First slide block, 34. Pallet, 35. First Rotating shaft, 36. First pulley, 37. Second pulley, 38. First transmission belt, 39. Second motor, 310. Mounting frame, 311. First electric telescopic rod, 312. Push plate, 313. Mounting frame, 314. Housing, 315. Separating plate, 316. Gear, 317. Third motor, 4. Feeding mechanism, 41. Feeding mechanism mounting base, 42. Second slide rail, 43. Second slide block, 44. Electric lifting table, 45. Electric clamping claw, 46. Second rotating shaft, 47. Third pulley, 48. Fourth pulley, 49. Second transmission belt, 410. Fourth motor, 411. Fifth pulley, 412. Six pulleys, 5. Controller.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-4,本发明提供一种技术方案:一种工业自动化生产线用自动上料装置,包括:电动输送带1、位置机构2、提升分离机构3、上料机构4和控制器5,电动输送带1具体使用型号根据实际使用要求直接从市场上购买安装并使用的,电动输送带1可与外部设备进料口对接对工件进行输送进而完成上料;位置机构2设置在电动输送带1的后侧;提升分离机构3安装在位置机构2的顶端;上料机构4设置在位置机构2的顶端前侧;控制器5安装在上料机构4的外侧,控制器5具体使用型号根据实际使用要求直接从市场上购买安装并使用的。Please refer to Figures 1-4. The present invention provides a technical solution: an automatic feeding device for an industrial automated production line, comprising: an electric conveyor belt 1, a positioning mechanism 2, a lifting and separating mechanism 3, a feeding mechanism 4 and a controller 5. The specific model of the electric conveyor belt 1 is purchased and installed directly from the market according to actual use requirements, and the electric conveyor belt 1 can be docked with the feed port of an external device to transport the workpiece and complete the feeding; the positioning mechanism 2 is arranged on the rear side of the electric conveyor belt 1; the lifting and separating mechanism 3 is installed at the top of the positioning mechanism 2; the feeding mechanism 4 is arranged on the front side of the top of the positioning mechanism 2; the controller 5 is installed on the outside of the feeding mechanism 4, and the specific model of the controller 5 is purchased and installed directly from the market according to actual use requirements.
作为优选方案,更进一步的,位置机构2包括;位置机构壳体21、导轨22、限位滑块23、底板24和电动液压杆25;位置机构壳体21可拆卸的安装在电动输送带1的后侧;导轨22的数量为两个,两个导轨22分别沿前后方向设置在位置机构壳体21的内侧左右两端;限位滑块23的数量为两个,两个限位滑块23分别套接在左右两个导轨22的外壁,限位滑块23可在导轨22的外壁前后移动;底板24设置在左右两个限位滑块23的顶端;电动液压杆25沿前后方向设置在位置机构壳体21的前侧,电动液压杆25的后侧延伸进位置机构壳体21的内侧并与底板24的底端螺钉连接,电动液压杆25与控制器5电性连接,电动液压杆25具体使用型号根据实际使用要求直接从市场上购买安装并使用的,电动液压杆25可由控制器5进行控制伸长缩短带动底板24前后移动;其中,电动液压杆25的顶端设置有方位组件,方位组件包括:转轴26、顶板27、蜗轮28、第一电机29和蜗杆210;转轴26通过轴承转动连接在底板24的顶端中心位置;顶板27螺钉连接在转轴26的顶端;蜗轮28键连接在转轴26的外壁;第一电机29设置在底板24的顶端外侧,第一电机29与控制器5电性连接,第一电机29具体使用型号根据实际使用要求直接从市场上购买安装并使用的,第一电机29可由控制器5进行控制驱动蜗杆210顺时针或逆时针方向转动;蜗杆210螺钉连接在第一电机29的输出端,蜗杆210与蜗轮28啮合,蜗轮28可在蜗杆210旋转力的作用下驱动转轴26转动。As a preferred embodiment, further, the position mechanism 2 includes: a position mechanism housing 21, a guide rail 22, a limit slider 23, a bottom plate 24 and an electric hydraulic rod 25; the position mechanism housing 21 is detachably mounted on the rear side of the electric conveyor belt 1; the number of guide rails 22 is two, and the two guide rails 22 are respectively arranged at the left and right ends of the inner side of the position mechanism housing 21 along the front-to-back direction; the number of limit sliders 23 is two, and the two limit sliders 23 are respectively sleeved on the outer walls of the left and right guide rails 22, and the limit slider 23 can move forward and backward on the outer walls of the guide rails 22; the bottom plate 24 is arranged on the top of the left and right limit sliders 23; the electric hydraulic rod 25 is arranged on the front side of the position mechanism housing 21 along the front-to-back direction, the rear side of the electric hydraulic rod 25 extends into the inner side of the position mechanism housing 21 and is screwed to the bottom end of the bottom plate 24, the electric hydraulic rod 25 is electrically connected to the controller 5, and the specific model of the electric hydraulic rod 25 is directly purchased and installed from the market according to actual usage requirements The electric hydraulic rod 25 can be controlled by the controller 5 to extend and shorten to drive the base plate 24 to move forward and backward; wherein, an orientation assembly is arranged at the top of the electric hydraulic rod 25, and the orientation assembly includes: a rotating shaft 26, a top plate 27, a worm gear 28, a first motor 29 and a worm 210; the rotating shaft 26 is rotatably connected to the top center position of the base plate 24 through a bearing; the top plate 27 is screwed to the top of the rotating shaft 26; the worm gear 28 is keyed to the outer wall of the rotating shaft 26; the first motor 29 is arranged on the outer side of the top of the base plate 24, and the first motor 29 is electrically connected to the controller 5. The specific model of the first motor 29 is directly purchased, installed and used from the market according to actual use requirements. The first motor 29 can be controlled by the controller 5 to drive the worm 210 to rotate clockwise or counterclockwise; the worm 210 is screwed to the output end of the first motor 29, and the worm 210 is meshed with the worm gear 28. The worm gear 28 can drive the rotating shaft 26 to rotate under the action of the rotational force of the worm 210.
作为优选方案,更进一步的,提升分离机构3包括;提升分离机构安装架31、第一滑轨32、第一滑块33、托盘34、第一转轴35、第一皮带轮36、第二皮带轮37、第一传动皮带38、第二电机39、安装架310、第一电动伸缩杆311和推板312;提升分离机构安装架31的数量为两个,两个提升分离机构安装架31分别沿上下方向设置在顶板27的顶端左右两侧;第一滑轨32的数量为两组,每组第一滑轨32的数量为两个,两组第一滑轨32分别沿上下方向设置在左右两个提升分离机构安装架31的内侧前后两端;第一滑块33的数量为两组,每组第一滑块33的数量为两个,两组第一滑块33分别套接在左右两组第一滑轨32的外壁,第一滑块33可在第一滑轨32的外壁上下移动;托盘34设置在左右两组第一滑块33的外侧;第一转轴35沿左右方向通过轴承转动连接在左右两个提升分离机构安装架31的内侧顶端;第一皮带轮36的数量为两个,两个第一皮带轮36分别键连接在第一转轴35的外壁左右两侧;第二皮带轮37的数量为两个,两个第二皮带轮37分别通过销轴转动连接在左右两个提升分离机构安装架31的内侧底端;第一传动皮带38的数量为两个,两个第一传动皮带38的内侧上下两端分别套接在左右两个第一皮带轮36和第二皮带轮37的外壁,第一传动皮带38的外壁与托盘34的内侧固定连接,第一传动皮带38可在第一皮带轮36旋转力的作用下和在第二皮带轮37的限位作用下顺时针或逆时针转动;第二电机39安装在提升分离机构安装架31的外壁,第二电机39的输出端与第一转轴35的左侧固定连接,第二电机39和控制器5电性连接,第二电机39具体使用型号根据实际使用要求直接从市场上购买安装并使用的,第二电机39可由控制器5进行控制驱动蜗杆210顺时针或逆时针方向转动;安装架310安装在左右两个提升分离机构安装架31的顶端后侧;第一电动伸缩杆311沿前后方向设置在安装架310的后侧底端,第一电动伸缩杆311的前端延伸出安装架310的前侧,第一电动伸缩杆311与控制器5电性连接,第一电动伸缩杆311具体使用型号根据实际使用要求直接从市场上购买安装并使用的,第一电动伸缩杆311可由控制器5进行控制伸长缩短;推板312螺钉连接在第一电动伸缩杆311的前端,推板312可将顶端工件推入至上料机构4内;其中,推板312的上方设置有分离组件,分离组件包括;安装架313、壳体314、分离板315、齿轮316和第三电机317;安装架313设置在安装架310的前侧壳体314安装在安装架313的底端前侧;分离板315的数量为两个,两个分离板315分别通过销轴转动连接在壳体314的底端左右两侧且分离板315的销轴轴心延伸进壳体314的内腔,分离板315可插入相邻两件工件贴合处缝隙内以将相邻两件工件沿贴合处分离放置粘连;齿轮316的数量为两个,两个齿轮316分别键连接在左右两个分离板315的销轴轴心并互相啮合;第三电机317设置在安装架313的顶端前侧,第三电机317的输出端延伸进壳体314的内腔并与其中一个分离板315的销轴固定连接,第三电机317与控制器5电性连接,第三电机317具体使用型号根据实际使用要求直接从市场上购买安装并使用的,第三电机317可由控制器5驱动对应位置上的齿轮316转动。As a preferred solution, further, the lifting and separation mechanism 3 includes; the lifting and separation mechanism mounting frame 31, the first slide rail 32, the first slide block 33, the tray 34, the first rotating shaft 35, the first pulley 36, and the second pulley 37 , the first transmission belt 38, the second motor 39, the mounting bracket 310, the first electric telescopic rod 311 and the push plate 312; the number of the lifting and separation mechanism mounting brackets 31 is two, and the two lifting and separation mechanism mounting brackets 31 are installed along the upper and lower sides respectively. The direction is arranged on the left and right sides of the top of the top plate 27; the number of the first slide rails 32 is two groups, and the number of the first slide rails 32 in each group is two. The two groups of first slide rails 32 are respectively arranged on the left and right sides along the up and down direction. There are two inner and front ends of the lifting separation mechanism mounting frame 31; the number of the first slide blocks 33 is two groups, and the number of the first slide blocks 33 in each group is two. The two groups of first slide blocks 33 are respectively sleeved on the left and right sides. The outer wall of the first slide rail 32 is set, and the first slide block 33 can move up and down on the outer wall of the first slide rail 32; the tray 34 is arranged on the outside of the left and right sets of first slide blocks 33; the first rotating shaft 35 passes through the bearing in the left and right direction. Rotatingly connected to the inner tops of the two left and right lifting separation mechanism mounting brackets 31; the number of the first pulleys 36 is two, and the two first pulleys 36 are respectively key-connected to the left and right sides of the outer wall of the first rotating shaft 35; the second pulley 37 The number of the two second pulleys 37 is two, and the two second pulleys 37 are respectively connected to the inner bottom ends of the two left and right lifting separation mechanism mounting frames 31 through pin shaft rotation; the number of the first transmission belts 38 is two, and the two first transmission belts The upper and lower ends of the inner side of 38 are respectively sleeved on the outer walls of the two left and right first pulleys 36 and the second pulley 37. The outer wall of the first transmission belt 38 is fixedly connected to the inner side of the tray 34. The first transmission belt 38 can be on the first pulley. 36 rotates clockwise or counterclockwise under the action of the rotation force of the second pulley 37; the second motor 39 is installed on the outer wall of the lifting and separation mechanism mounting frame 31, and the output end of the second motor 39 is in contact with the first rotating shaft. The left side of 35 is fixedly connected, and the second motor 39 is electrically connected to the controller 5. The specific model of the second motor 39 is purchased, installed and used directly from the market according to the actual usage requirements. The second motor 39 can be controlled by the controller 5. The driving worm 210 rotates clockwise or counterclockwise; the mounting bracket 310 is installed on the top rear side of the two left and right lifting separation mechanism mounting brackets 31; the first electric telescopic rod 311 is arranged on the rear bottom end of the mounting bracket 310 along the front and rear direction. The front end of the first electric telescopic rod 311 extends out of the front side of the mounting frame 310. The first electric telescopic rod 311 is electrically connected to the controller 5. The specific model of the first electric telescopic rod 311 is purchased and installed directly from the market according to actual usage requirements. When used simultaneously, the first electric telescopic rod 311 can be controlled to extend or shorten by the controller 5; the push plate 312 is screwed to the front end of the first electric telescopic rod 311, and the push plate 312 can push the top workpiece into the loading mechanism 4; Among them, a separation component is provided above the push plate 312, and the separation component includes; a mounting frame 313, a housing 314, a separation plate 315, a gear 316 and a third motor 317; the mounting frame 313 is provided on the front housing 314 of the mounting frame 310 Installed on the front side of the bottom end of the mounting bracket 313; the number of separation plates 315 is two, and the two separation plates 315 are respectively connected to the left and right sides of the bottom end of the housing 314 through pin shafts and the pin axis center of the separation plate 315 Extending into the inner cavity of the housing 314, the separation plate 315 can be inserted into the gap where two adjacent workpieces are joined together to separate and adhere the two adjacent workpieces along the joint; the number of gears 316 is two, and the two gears 316 are respectively keyed to the pin axes of the left and right separation plates 315 and mesh with each other; the third motor 317 is arranged on the top front side of the mounting bracket 313, and the output end of the third motor 317 extends into the inner cavity of the housing 314 and It is fixedly connected to the pin of one of the separation plates 315, and the third motor 317 is electrically connected to the controller 5. The specific model of the third motor 317 can be purchased, installed and used directly from the market according to the actual use requirements. The third motor 317 can be The controller 5 drives the gear 316 at the corresponding position to rotate.
作为优选方案,更进一步的,上料机构4包括;上料机构安装座41、第二滑轨42、第二滑块43、电动升降台44和电动夹爪45;上料机构安装座41的数量为两个,两个上料机构安装座41分别沿前后方向设置在位置机构壳体21的顶端左右两侧;第二滑轨42的数量为两个,两个第二滑轨42分别沿前后方向设置在左右两个上料机构安装座41的顶端;第二滑块43的数量为两个,两个第二滑块43分别套接在左右两个第二滑轨42的顶端;电动升降台44沿左右方向安装在左右两个第二滑块43的顶端,电动升降台44与控制器5电性连接,电动升降台44具体使用型号根据实际使用要求直接从市场上购买安装并使用的,电动升降台44可由控制器5驱动使电动夹爪45升降至指定高度位置;电动夹爪45设置在电动升降台44的顶端,电动夹爪45与控制器5电性连接,电动夹爪45具体使用型号根据实际使用要求直接从市场上购买安装并使用的,电动夹爪45可由控制器5控制对工件进行抓取夹持;其中,左右两个上料机构安装座41的内侧前端设置动力组件,动力组件包括;第二转轴46、第三皮带轮47、第四皮带轮48、第二传动皮带49、第四电机410、第五皮带轮411和第六皮带轮412;第二转轴46沿左右方向通过轴承转动连接在左右两个上料机构安装座41的内侧前端,第二转轴46的外侧延伸出左右两个上料机构安装座41的外侧;第三皮带轮47的数量为两个,两个第三皮带轮47分别键连接在第二转轴46的外壁左右两侧;第四皮带轮48的数量为两个,两个第四皮带轮48分别通过销轴转动连接在左右两个上料机构安装座41的外壁后侧;第二传动皮带49的数量为两个,两个第二传动皮带49的内侧前后两端分别套接在左右两个第三皮带轮47和第四皮带轮48的外壁并与第二滑块43的底端固定连接;第四电机410通过支架设置在左右两个上料机构安装座41的前侧,第四电机410与控制器5电性连接,第四电机410具体使用型号根据实际使用要求直接从市场上购买安装并使用的,第四电机410可由控制器5驱动第五皮带轮411顺时针或逆时针方向转动;第五皮带轮411螺钉连接在第四电机410的输出端;第六皮带轮412键连接在第二转轴46的外壁,第六皮带轮412与第五皮带轮411通过皮带传动连接,第六皮带轮412可在第五皮带轮411旋转力的作用下驱动第二转轴46顺时针或逆时针方向转动。As a preferred solution, further, the loading mechanism 4 includes; a loading mechanism mounting base 41, a second slide rail 42, a second slide block 43, an electric lifting platform 44 and an electric clamping claw 45; the loading mechanism mounting base 41 The number is two, and the two loading mechanism mounting seats 41 are respectively arranged on the left and right sides of the top of the position mechanism housing 21 along the front and rear directions; the number of the second slide rails 42 is two, and the two second slide rails 42 are respectively arranged along the front and rear directions. The front and rear direction are arranged on the tops of the two left and right loading mechanism mounting seats 41; the number of the second slide blocks 43 is two, and the two second slide blocks 43 are respectively sleeved on the tops of the two left and right second slide rails 42; electric The lifting platform 44 is installed on the top of the two left and right second sliders 43 along the left and right directions. The electric lifting platform 44 is electrically connected to the controller 5. The specific model of the electric lifting platform 44 is directly purchased from the market, installed and used according to actual usage requirements. , the electric lifting platform 44 can be driven by the controller 5 to raise and lower the electric clamping jaw 45 to a specified height position; the electric clamping jaw 45 is set at the top of the electric lifting platform 44, and the electric clamping jaw 45 is electrically connected to the controller 5, and the electric clamping jaw 45 is The specific model of 45 is purchased, installed and used directly from the market according to actual usage requirements. The electric clamp 45 can be controlled by the controller 5 to grab and clamp the workpiece; among them, the inner front ends of the left and right two loading mechanism mounting seats 41 are set Power assembly, the power assembly includes; second rotating shaft 46, third pulley 47, fourth pulley 48, second transmission belt 49, fourth motor 410, fifth pulley 411 and sixth pulley 412; second rotating shaft 46 along the left and right direction Rotatingly connected to the inner front ends of the two left and right loading mechanism mounting seats 41 through bearings, the outer side of the second rotating shaft 46 extends out of the outer sides of the two left and right loading mechanism mounting seats 41; the number of the third pulleys 47 is two, two The third pulley 47 is respectively key-connected to the left and right sides of the outer wall of the second rotating shaft 46; the number of the fourth pulleys 48 is two, and the two fourth pulleys 48 are respectively connected to the left and right loading mechanism mounting seats 41 through pin shaft rotation. the rear side of the outer wall; the number of the second transmission belts 49 is two, and the inner front and rear ends of the two second transmission belts 49 are respectively sleeved on the outer walls of the two left and right third pulleys 47 and the fourth pulley 48 and are connected with the second The bottom end of the slider 43 is fixedly connected; the fourth motor 410 is arranged on the front side of the two left and right loading mechanism mounting seats 41 through the bracket. The fourth motor 410 is electrically connected to the controller 5. The specific model of the fourth motor 410 is according to Actual use requires direct purchase, installation and use from the market. The fourth motor 410 can be driven by the controller 5 to rotate the fifth pulley 411 clockwise or counterclockwise; the fifth pulley 411 is screwed to the output end of the fourth motor 410; The sixth pulley 412 is keyed to the outer wall of the second rotating shaft 46. The sixth pulley 412 and the fifth pulley 411 are connected through a belt drive. The sixth pulley 412 can drive the second rotating shaft 46 clockwise or clockwise under the action of the rotational force of the fifth pulley 411. Turn counterclockwise.
通过本领域人员,可将本案中所有电气件与外部适配的电源通过导线进行连接,并且应该根据具体实际使用情况,选择相适配的外部控制器进行连接,以满足对所有电器件的控制需求,其具体连接方式以及控制顺序,应参考下述工作原理中,各电气件之间先后工作顺序完成电性连接,其详细连接手段,为本领域公知技术,不再进行说明,下述主要介绍工作原理以及过程,具体工作如下。By those skilled in the art, all electrical components in this case can be connected to an externally adapted power supply through wires, and an adapted external controller should be selected for connection according to the specific actual usage conditions to meet the control requirements of all electrical components. The specific connection method and control sequence should refer to the following working principle, in which the electrical components complete the electrical connection in the order of working in sequence. The detailed connection means are well-known technologies in the art and will not be explained again. The following mainly introduces the working principle and process, and the specific work is as follows.
步骤1:使用时,工作人员控制控制器5启动电动液压杆25和第一电机29,电动液压杆25通过自身伸长缩短以在限位滑块23的限位作用下,使底板24在转轴26的配合下驱动顶板27带动提升分离机构3移动至指定位置,第一电机29驱动蜗杆210顺时针或逆时针方向转动,由于蜗轮28与蜗杆210啮合,促使蜗轮28在蜗杆210旋转力的作用下驱动转轴26转动,并使转轴26在顶板27的配合下驱动提升分离机构3顺时针或逆时针方向转动至指定位置处,工作人员使位置机构2驱动提升分离机构3移动至后侧空间并使提升分离机构3向后侧转动使托盘34顶端前侧较大空间处转动后侧,工作人员使用外部搬运装置将工件堆放在托盘34表面后侧将提升分离机构3复位并移动至上料机构4对应位置处,以便于工作人员进行装料;Step 1: During use, the staff controls the controller 5 to start the electro-hydraulic rod 25 and the first motor 29. The electro-hydraulic rod 25 extends and shortens itself to make the base plate 24 rotate on the rotating shaft under the limiting action of the limiting slider 23. With the cooperation of 26, the top plate 27 is driven to drive the lifting and separation mechanism 3 to move to the designated position. The first motor 29 drives the worm 210 to rotate clockwise or counterclockwise. Since the worm gear 28 meshes with the worm 210, the worm gear 28 is driven by the rotation force of the worm 210. The lower drive shaft 26 rotates, and with the cooperation of the top plate 27, the shaft 26 drives the lifting and separation mechanism 3 to rotate clockwise or counterclockwise to the designated position. The staff makes the position mechanism 2 drive the lifting and separation mechanism 3 to move to the rear space and Rotate the lifting and separating mechanism 3 to the rear side so that the larger space on the front side of the top of the pallet 34 is rotated to the rear side. The staff uses an external handling device to stack the workpieces on the rear side of the surface of the pallet 34, reset the lifting and separating mechanism 3 and move it to the loading mechanism 4 Corresponding position to facilitate staff loading;
步骤2:工作人员控制控制器5启动第二电机39,以使第二电机39驱动第一转轴35顺时针或逆时针方向转动,进而使第一转轴35驱动左右两侧第一皮带轮36顺时针或逆时针方向转动,进而使第一传动皮带38在第一皮带轮36旋转力的作用下和在第二皮带轮37的限位作用下顺时针或逆时针转动,以使托盘34在第一滑块33的限位作用下向上或向下移动至指定高度位置,工作人员使托盘34带动物料托盘提升至分离板315对应位置处,工作人员控制控制器5依次启动第三电机317和第一电动伸缩杆311,第三电机317驱动对应位置上的齿轮316转动,由于左右两个齿轮316啮合,促使齿轮316驱动对应位置上的分离板315向内侧转动以将相邻两件工件沿贴合处分离放置粘连,托盘34带动物料托盘提升至推板312对应位置处,第一电动伸缩杆311通过自身伸长以使推板312将顶端工件推入至上料机构4内;Step 2: The staff controls the controller 5 to start the second motor 39, so that the second motor 39 drives the first rotating shaft 35 to rotate clockwise or counterclockwise, and then the first rotating shaft 35 drives the first pulleys 36 on the left and right sides to rotate clockwise or counterclockwise, and then the first transmission belt 38 rotates clockwise or counterclockwise under the action of the rotational force of the first pulley 36 and the limiting action of the second pulley 37, so that the tray 34 moves upward or downward to a specified height position under the limiting action of the first slider 33, and the staff causes the tray 34 to drive the material tray to be lifted to At the position corresponding to the separation plate 315, the staff controls the controller 5 to start the third motor 317 and the first electric telescopic rod 311 in sequence, and the third motor 317 drives the gear 316 at the corresponding position to rotate. Since the left and right gears 316 are engaged, the gear 316 drives the separation plate 315 at the corresponding position to rotate inward to separate the two adjacent workpieces along the fitting position and place them there. The tray 34 drives the material tray to be lifted to the corresponding position of the push plate 312, and the first electric telescopic rod 311 extends itself to enable the push plate 312 to push the top workpiece into the feeding mechanism 4;
步骤3:工作人员控制控制器5启动第四电机410、电动升降台44和电动夹爪45依次启动,第四电机410驱动第五皮带轮411顺时针或逆时针方向转动,由于第六皮带轮412和第五皮带轮411通过皮带传动连接,促使第六皮带轮412在第五皮带轮411旋转力的作用下驱动第二转轴46顺时针或逆时针方向转动,进而使第二转轴46驱动第三皮带轮47顺时针或逆时针方向转动,进而使第二传动皮带49在第四皮带轮48旋转力的作用下和在第四皮带轮48的限位作用下顺时针或逆时针方向转动,进而使电动升降台44在第二滑块43的限位作用下,使第二传动皮带49通过第二滑块43带动电动升降台44和电动夹爪45前后移动至指定位置,电动升降台44控制电动夹爪45升降至指定高度位置时电动夹爪45移动至工件上方,电动夹爪45对工件进行抓取后放置在电动输送带1表面,工作人员启动电动输送带1对工件进行输送进而完成上料:Step 3: The staff controls the controller 5 to start the fourth motor 410, the electric lifting platform 44 and the electric clamp 45 in sequence, and the fourth motor 410 drives the fifth pulley 411 to rotate clockwise or counterclockwise. Since the sixth pulley 412 and the fifth pulley 411 are connected by belt transmission, the sixth pulley 412 drives the second rotating shaft 46 to rotate clockwise or counterclockwise under the action of the rotation force of the fifth pulley 411, and then the second rotating shaft 46 drives the third pulley 47 to rotate clockwise or counterclockwise, so that the second transmission belt 49 is rotated on the fourth pulley. 48 rotating force and the fourth pulley 48 rotating clockwise or counterclockwise under the limiting effect of the second slider 43, so that the electric lifting platform 44 under the limiting effect of the second slider 43, so that the second transmission belt 49 drives the electric lifting platform 44 and the electric clamp 45 to move forward and backward to the specified position through the second slider 43, the electric lifting platform 44 controls the electric clamp 45 to rise and fall to the specified height position when the electric clamp 45 moves to the top of the workpiece, the electric clamp 45 grabs the workpiece and places it on the surface of the electric conveyor belt 1, the staff starts the electric conveyor belt 1 to transport the workpiece to complete the loading:
从而可基于淘汰替换后的电动输送带进行改进,将其重复二次利用改进后作为适用于不同工序的上料装置,避免设备浪费,更加自动化且环保,并且相较于真空抓取机械臂可对表面粗糙材质的工件进行上料且避免工件相互粘连,相较于机械夹取机器臂占用生产较小,安装使用更加灵活。Therefore, improvements can be made based on the eliminated and replaced electric conveyor belt, and it can be reused and improved as a loading device suitable for different processes to avoid equipment waste, become more automated and environmentally friendly, and can be used compared to vacuum grabbing robotic arms. It can load workpieces with rough surface materials and avoid workpieces from adhering to each other. Compared with mechanical clamping, the machine arm takes up less production and is more flexible to install and use.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111430036.XA CN114162516B (en) | 2021-11-29 | 2021-11-29 | An automatic feeding device for industrial automated production lines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111430036.XA CN114162516B (en) | 2021-11-29 | 2021-11-29 | An automatic feeding device for industrial automated production lines |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114162516A CN114162516A (en) | 2022-03-11 |
| CN114162516B true CN114162516B (en) | 2024-03-29 |
Family
ID=80481294
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111430036.XA Active CN114162516B (en) | 2021-11-29 | 2021-11-29 | An automatic feeding device for industrial automated production lines |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114162516B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115807804A (en) * | 2022-11-24 | 2023-03-17 | 西安海曼液压系统有限公司 | Test method for modular hydraulic system test bed |
| CN116984905A (en) * | 2023-07-20 | 2023-11-03 | 鹰潭市东方钟表元件有限公司 | Adjustable instrument element processingequipment |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2665425A1 (en) * | 1990-08-03 | 1992-02-07 | Vtf Ind Sarl | Method for handling plates between treatment or transformation machines and device for implementing this method |
| JPH04116021A (en) * | 1990-09-05 | 1992-04-16 | Matsui Seisakusho:Kk | Work receiving/delivering device |
| WO1994005587A1 (en) * | 1992-09-02 | 1994-03-17 | Franz Krempelmeier | Platform lift |
| CN106081623A (en) * | 2016-07-28 | 2016-11-09 | 意力(广州)电子科技有限公司 | Automatically the device of bin is shifted for product |
| CN108001999A (en) * | 2017-11-16 | 2018-05-08 | 浙江工业大学奉化智慧经济研究院 | A kind of automatic charging machine of plate |
| CN109969782A (en) * | 2019-03-29 | 2019-07-05 | 北京奥普科星技术有限公司 | A photovoltaic frame aluminum profile feeding equipment |
| CN110002221A (en) * | 2019-05-07 | 2019-07-12 | 江苏安全技术职业学院 | Grasping mechanism applied to manipulator |
| CN110642023A (en) * | 2019-09-17 | 2020-01-03 | 安徽信诺家具有限公司 | Feeding and discharging device and method for separating plates |
| CN209922266U (en) * | 2019-05-10 | 2020-01-10 | 山东宏桥新型材料有限公司 | Automatic alignment alumina conveying device of tank car |
| CN213059064U (en) * | 2020-09-04 | 2021-04-27 | 国发重工机械有限公司 | Turnover device for steel box girder top plate |
| CN112744547A (en) * | 2019-10-30 | 2021-05-04 | 上海新宇箴诚电控科技有限公司 | Full-automatic quick feeding system of recoverable empty magazine |
| CN113118758A (en) * | 2021-04-19 | 2021-07-16 | 苏州博古特智造有限公司 | External feeding and discharging auxiliary device of automatic mobile phone assembling machine |
-
2021
- 2021-11-29 CN CN202111430036.XA patent/CN114162516B/en active Active
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2665425A1 (en) * | 1990-08-03 | 1992-02-07 | Vtf Ind Sarl | Method for handling plates between treatment or transformation machines and device for implementing this method |
| JPH04116021A (en) * | 1990-09-05 | 1992-04-16 | Matsui Seisakusho:Kk | Work receiving/delivering device |
| WO1994005587A1 (en) * | 1992-09-02 | 1994-03-17 | Franz Krempelmeier | Platform lift |
| CN106081623A (en) * | 2016-07-28 | 2016-11-09 | 意力(广州)电子科技有限公司 | Automatically the device of bin is shifted for product |
| CN108001999A (en) * | 2017-11-16 | 2018-05-08 | 浙江工业大学奉化智慧经济研究院 | A kind of automatic charging machine of plate |
| CN109969782A (en) * | 2019-03-29 | 2019-07-05 | 北京奥普科星技术有限公司 | A photovoltaic frame aluminum profile feeding equipment |
| CN110002221A (en) * | 2019-05-07 | 2019-07-12 | 江苏安全技术职业学院 | Grasping mechanism applied to manipulator |
| CN209922266U (en) * | 2019-05-10 | 2020-01-10 | 山东宏桥新型材料有限公司 | Automatic alignment alumina conveying device of tank car |
| CN110642023A (en) * | 2019-09-17 | 2020-01-03 | 安徽信诺家具有限公司 | Feeding and discharging device and method for separating plates |
| CN112744547A (en) * | 2019-10-30 | 2021-05-04 | 上海新宇箴诚电控科技有限公司 | Full-automatic quick feeding system of recoverable empty magazine |
| CN213059064U (en) * | 2020-09-04 | 2021-04-27 | 国发重工机械有限公司 | Turnover device for steel box girder top plate |
| CN113118758A (en) * | 2021-04-19 | 2021-07-16 | 苏州博古特智造有限公司 | External feeding and discharging auxiliary device of automatic mobile phone assembling machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114162516A (en) | 2022-03-11 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104475773B (en) | A kind of rotor automates machining production line | |
| CN114162516B (en) | An automatic feeding device for industrial automated production lines | |
| CN110625091A (en) | An automatic equipment for casting parts | |
| CN213771178U (en) | Lifting type rotating platform | |
| CN204997442U (en) | A machine tool equipped with automatic loading and unloading equipment of manipulator | |
| CN108974892B (en) | Automatic piece device about control | |
| CN110719002A (en) | Winding machine automatic loading and unloading equipment | |
| CN109333316B (en) | Full-automatic polishing production line | |
| CN207900057U (en) | A kind of multi-arm industry mechanical arm easy to assemble | |
| CN114505770A (en) | Motor end cover grinding production line of electric vehicle | |
| CN219636342U (en) | Automatic variable-pitch grabbing device for paper tube production and processing | |
| CN110294306B (en) | An industrial robot and its use method | |
| CN217780062U (en) | Automatic staggered feeding and discharging mechanism | |
| CN215657867U (en) | Material handling device for lathe machining | |
| CN206153989U (en) | Work piece clamping mechanical arm that lathe robot used | |
| CN216512671U (en) | Automatic unloading conveyer of going up of tablet | |
| CN208913304U (en) | An automatic feeding rotary table drilling and tapping machine | |
| CN114453873A (en) | Novel ultrasonic-assisted automatic screw driving fastening device | |
| CN223718752U (en) | A robot parts assembly device | |
| CN223571872U (en) | A fully automatic loading and unloading machine linkage mechanism | |
| CN222743566U (en) | A workpiece processing feeding mechanism | |
| CN216104713U (en) | Three-dimensional robot 3D unordered grabbing and feeding device | |
| CN221849740U (en) | Automatic abrasive paper polishing device | |
| CN110790000A (en) | Lithium battery cap equipment upset transfer robot | |
| CN223704397U (en) | High-efficient sucking disc moves and carries machine for unloading in panel transport |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20240129 Address after: 528000 unit 101, 1st floor, building 6, Qide real estate Park, No.2, Xingye East Road, industrial park, Shunjiang community residents committee, Beijiao Town, Shunde District, Foshan City, Guangdong Province Applicant after: FOSHAN EAST WILLOW AUTOMATION TECHNOLOGY Co.,Ltd. Country or region after: China Address before: 066311 No. 501, unit 6, building 2, Haibin Fuqiang Dongli, Nandaihe, Funing County, Qinhuangdao City, Hebei Province Applicant before: Lu Dayong Country or region before: China |
|
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Country or region after: China Address after: 528000, Room 101, Building 8, Zone 1, Wanyang Science and Technology Innovation Park, No. 1 Huangyong Industrial Avenue, Huanglong Village, Beijiao Town, Shunde District, Foshan City, Guangdong Province (Address Declaration) Applicant after: FOSHAN EAST WILLOW AUTOMATION TECHNOLOGY Co.,Ltd. Address before: 528000 unit 101, 1st floor, building 6, Qide real estate Park, No.2, Xingye East Road, industrial park, Shunjiang community residents committee, Beijiao Town, Shunde District, Foshan City, Guangdong Province Applicant before: FOSHAN EAST WILLOW AUTOMATION TECHNOLOGY Co.,Ltd. Country or region before: China |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: An automatic feeding device for industrial automation production lines Granted publication date: 20240329 Pledgee: Agricultural Bank of China Limited Shunde Beijiao sub branch Pledgor: FOSHAN EAST WILLOW AUTOMATION TECHNOLOGY Co.,Ltd. Registration number: Y2025980002938 |