CN114161791A - High-air-tightness composite packaging material and preparation method thereof - Google Patents

High-air-tightness composite packaging material and preparation method thereof Download PDF

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Publication number
CN114161791A
CN114161791A CN202111292597.8A CN202111292597A CN114161791A CN 114161791 A CN114161791 A CN 114161791A CN 202111292597 A CN202111292597 A CN 202111292597A CN 114161791 A CN114161791 A CN 114161791A
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layer
heat
packaging material
sealing
composite packaging
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周隆裕
卞松锋
洪米
毛建国
王海波
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Suzhou Hongchang Packaging Material Co ltd
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Suzhou Hongchang Packaging Material Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/16Layered products comprising a layer of natural or synthetic rubber comprising polydienes homopolymers or poly-halodienes homopolymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00Producing flat articles, e.g. films or sheets
    • B29D7/01Films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/14Printing or colouring
    • B32B38/145Printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/005Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile
    • B32B9/007Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile comprising carbon, e.g. graphite, composite carbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/045Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L47/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J123/00Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
    • C09J123/02Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
    • C09J123/04Homopolymers or copolymers of ethene
    • C09J123/06Polyethene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2439/00Containers; Receptacles
    • B32B2439/70Food packaging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2439/00Containers; Receptacles
    • B32B2439/80Medical packaging
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/02Polyesters derived from dicarboxylic acids and dihydroxy compounds

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Abstract

The invention belongs to the field of composite materials for packaging bags, and particularly discloses a high-air-tightness composite packaging material and a preparation method thereof, wherein the composite packaging material has a structure from inside to outside as follows: the heat-sealing layer 1, the carbon nanotube layer 2, the inner adhesive layer 3, the carbon fiber layer 4, the outer adhesive layer 5, the nylon fiber layer 6, the bio-based polymer film layer 7 and the printing layer 8, the preparation method is simple and efficient, the invention also discloses heat-sealing parameters of the packaging material, and compared with the prior art, the heat-sealing material has the following beneficial technical effects: the composite packaging material disclosed by the invention has the advantages of short preparation process, high production efficiency, low manufacturing cost, good tear resistance, air tightness and heat sealing performance, the breaking strength reaches 142N/15mm, and the heat sealing strength reaches 105N/50 mm; the heavy metal precipitation amount is small, and the environment-friendly performance is excellent within the food safety range; good acid and alkali resistance and wide application prospect, and can be widely applied to the packaging field of food, medicine, medical appliances and the like.

Description

High-air-tightness composite packaging material and preparation method thereof
Technical Field
The invention belongs to the field of composite materials for packaging bags, and particularly discloses a high-air-tightness composite packaging material and a preparation method thereof.
Background
On the basis of the development of the packaging industry, the packaging of articles has also been developed accordingly. The development has progressed from simple paper packaging, to single-layer plastic film packaging, to the widespread use of composite materials. The composite material can ensure that the contents in the package have the characteristics of moisture preservation, fragrance preservation, beauty, fresh preservation, light protection, seepage prevention, shelf life extension and the like, thereby being developed rapidly. The composite material is a composite material with a certain function formed by combining two or more materials through one or more composite processes. Generally, it can be divided into a base layer, a functional layer and a heat-seal layer. The base layer mainly plays the roles of beauty, printing, moisture resistance and the like. Such as BOPP, BOPET, BOPA, MT, KOP, KPET, etc.; the functional layer mainly plays roles of blocking, shading and the like, such as VMPET, AL, EVOH, PVDC and the like; the heat sealing layer is in direct contact with the packaged goods, and has the functions of adaptability, permeability resistance, good heat sealing property, transparency, opening date property and the like, such as LDPE, LLDPE, MLLDPE, CPP, VMCPP, EVA, EAA, E-MAA, EMA, EBA and the like. The composite packaging materials involve many kinds of raw materials, have different properties, have many and complicated problems such as material which can be combined or can not be combined, and material which can be used for bonding, and the like, so that the materials need to be carefully selected to obtain ideal effects. The selection principle is as follows: (1) specifying the objects and requirements of the package. (2) Selecting proper packaging raw materials and a processing method; (3) with the proper adhesive or laminating material. The composite film material in China starts from the end of seventies, and some extruders, film blowing machines and printing machines are introduced from the early stage to the middle stage of eighties to produce simple two-layer or three-layer composite materials. Such as extrusion compounded BOPP/PE, paper/PE, pp/PE; dry-type composite BOPP/PE, PET/PE, BOPP/AL/PE, PET/AL/PE, etc., wherein, in LDPE resin and film, LLDPE with a certain proportion is blended to enhance the strength and stiffness. The packaging method is mainly applied to packaging of instant noodles, biscuits, hot pickled mustard tuber and other foods. Typical coating grade LDPE resins are; IC7A, L420, 19N430, 7500, etc.; blown film grade LDPE resins are: q200, Q281, F210-6, 0274, etc.; the LLDPE resins are: 218w, 218F, FD21H, etc.
In the present bag-making industry, the composite material is also more and more widely used, and how to improve the air tightness of the composite material by selecting a proper composite material proportion and controlling parameters such as speed, temperature, pressure and the like during heat sealing is the focus of the present research.
Disclosure of Invention
Aiming at the defects, the invention discloses a high-air-tightness composite packaging material and a preparation method thereof.
The technical scheme of the invention is as follows:
a composite packaging material with high air tightness is characterized in that the structure from inside to outside is as follows: the heat-sealing layer, the carbon nanotube layer, the inner adhesive layer, the carbon fiber layer, the outer adhesive layer, the nylon fiber layer, the bio-based polymer film layer and the printing layer.
Further, the heat-sealing layer of the composite packaging material with high air tightness is prepared from the following raw materials in parts by weight:
Figure BDA0003335142610000021
further, according to the high-air-tightness composite packaging material, the single-walled carbon nanotubes with the diameters of 1.2-1.6 nm are used in the carbon nanotube layer and are prepared according to a deposition method, the light transmittance of the successfully prepared carbon nanotube layer is 95% under the wavelength of 550 nanometers, and the square resistance of the successfully prepared carbon nanotube layer is 65 omega.
Further, in the composite packaging material with high air tightness, the carbon fibers in the carbon fiber layer are in a high strength grade, and the strength is greater than or equal to 3.5 Gpa.
Further, the inner adhesive layer and the outer adhesive layer of the composite packaging material with high air tightness are prepared from the following raw materials in parts by weight:
Figure BDA0003335142610000022
Figure BDA0003335142610000031
further, the bio-based polymer film layer is prepared by the following method: firstly, mixing furan dicarboxylic acid and fatty diol according to the weight ratio of 2:1, placing the mixture between two layers of polyimide films, then placing the mixture between heating plates of a flat vulcanizing instrument, pressing the mixture for 5-10min under the conditions that the temperature is 70-90 ℃ and the pressure is 3-10MPa, and finally quenching the mixture to remove the polyimide films to obtain the bio-based polymer film layer.
Further, the preparation method of the high-air-tightness composite packaging material comprises the following steps:
s1 premixing polybutadiene, butylene succinate, polyprenol, 2-acrylonitrile, methoxypolyethylene glycol, hexyl isobutyrate and antimony trioxide at 70-100 ℃ for 20-40min, and then putting into a screw extruder for melt extrusion to obtain a heat seal material;
s2, putting high-density polyethylene and cobalt boroacylate 23 into a mixer, stirring and mixing for 10-20min at 50-60 ℃, then adding amine modified epoxy acrylate, phenolic resin, silane coupling agent and cerium 2-ethylhexanoate, heating to 120-140 ℃, stirring and mixing for 4-8min, cooling to 40-50 ℃ to obtain an adhesive for coating an inner adhesive layer and an outer adhesive layer;
s3, rapidly coating the heat-seal material melted and extruded in the step S1 below the carbon nanotube layer to form a heat-seal layer;
s4, an inner adhesive layer, a carbon fiber layer, an outer adhesive layer, a nylon fiber layer, a bio-based polymer film layer and a printing layer are sequentially coated on the carbon nanotube layer.
Further, according to the preparation method of the high-airtightness composite packaging material, the thickness ratio of the heat sealing layer to the nylon fiber layer to the bio-based polymer film layer is 3:2: 1.
Further, the heat sealing process of the high-air-tightness composite packaging material comprises the following steps of laminating two heat sealing layers, carrying out ultrasonic treatment, carrying out hot-pressing heat sealing by a hot knife, and slitting; the ultrasonic treatment process comprises the following steps: the ultrasonic transducer carries out ultrasonic treatment on a heat sealing area clamped between the ironing knife and the base; the pressure of the hot knife on the composite material during ultrasonic treatment is 0.2-0.4 Mpa, the ultrasonic time is 3-6 s, the frequency of the ultrasonic is 40-70 kHz, and the temperature of the hot knife is not higher than the softening point temperature of the heat sealing layer.
According to the technical scheme, the high-air-tightness composite packaging material and the preparation method thereof disclosed by the invention have the following beneficial effects that:
according to the invention, by optimizing the structure and material ratio of the composite material and optimizing the heat sealing parameters, the prepared high-airtightness composite packaging material has good tear resistance, air tightness and heat sealing performance, the breaking strength reaches 142N/15mm and the heat sealing strength reaches 105N/50mm, and simultaneously, the precipitation amount of heavy metals is within the food safety range through safety monitoring of heavy metal precipitation; in addition, the composite packaging material has good acid and alkali resistance, and can be widely applied to the packaging field of foods, medicines, medical instruments and the like.
Drawings
FIG. 1 is a schematic structural diagram of a composite packaging material disclosed by the present invention;
wherein: the heat-sealing layer comprises a heat-sealing layer 1, a carbon nanotube layer 2, an inner adhesive layer 3, a carbon fiber layer 4, an outer adhesive layer 5, a nylon fiber layer 6, a bio-based polymer film layer 7 and a printing layer 8.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
The composite packaging material with high air tightness as shown in the attached figure 1 has a structure from inside to outside: the heat-sealing layer comprises a heat-sealing layer 1, a carbon nanotube layer 2, an inner adhesive layer 3, a carbon fiber layer 4, an outer adhesive layer 5, a nylon fiber layer 6, a bio-based polymer film layer 7 and a printing layer 8;
the heat sealing layer is prepared from the following raw materials in parts by weight:
Figure BDA0003335142610000041
in the carbon nanotube layer 2, a single-walled carbon nanotube with the diameter of 1.2nm is used for preparing according to a deposition method, the light transmittance of the successfully prepared carbon nanotube layer 2 is 95% under the wavelength of 550 nm, and the square resistance is 65 Ω;
in the carbon fiber layer 4, the carbon fibers are in a high strength grade, and the strength is more than or equal to 3.5 Gpa;
the inner adhesive layer and the outer adhesive layer are prepared from the following raw materials in parts by weight:
Figure BDA0003335142610000051
the bio-based polymer film layer 7 is prepared by the following method: firstly, mixing furan dicarboxylic acid and fatty diol according to a weight ratio of 2:1, placing the mixture between two layers of polyimide films, placing the mixture between heating plates of a flat vulcanizing instrument, pressing the mixture for 5 to 10min at a temperature of between 70 and 90 ℃ and under a pressure of between 3 and 10MPa, and finally quenching the mixture to remove the polyimide films to obtain a bio-based polymer film layer;
the preparation method of the high-air-tightness composite packaging material comprises the following steps:
s1 premixing polybutadiene, butylene succinate, polyprenol, 2-acrylonitrile, methoxypolyethylene glycol, hexyl isobutyrate and antimony trioxide at 70-100 ℃ for 20-40min, and then putting into a screw extruder for melt extrusion to obtain a heat seal material;
s2, putting high-density polyethylene and cobalt boroacylate 23 into a mixer, stirring and mixing for 10min at 50 ℃, then adding amine modified epoxy acrylate, phenolic resin, a silane coupling agent and cerium 2-ethylhexanoate, heating to 120 ℃, stirring and mixing for 4min, cooling to 40 ℃ to obtain an adhesive material for coating the inner adhesive layer 3 and the outer adhesive layer 5;
s3, rapidly coating the heat sealing material melted and extruded in the step S1 below the carbon nanotube layer 2 to form a heat sealing layer 1;
s4, sequentially coating an inner adhesive layer 3, a carbon fiber layer 4, an outer adhesive layer 5, a nylon fiber layer 6, a bio-based polymer film layer 7 and a printing layer 8 on the carbon nanotube layer 2;
the thickness ratio of the heat sealing layer (1) to the nylon fiber layer 6 and the bio-based polymer film layer 7 is 1:1: 1.
Example 2
The composite packaging material with high air tightness as shown in the attached figure 1 has a structure from inside to outside: the heat-sealing layer comprises a heat-sealing layer 1, a carbon nanotube layer 2, an inner adhesive layer 3, a carbon fiber layer 4, an outer adhesive layer 5, a nylon fiber layer 6, a bio-based polymer film layer 7 and a printing layer 8;
the heat sealing layer is prepared from the following raw materials in parts by weight:
Figure BDA0003335142610000061
in the carbon nanotube layer 2, a single-walled carbon nanotube with the diameter of 1.4nm is used for preparing according to a deposition method, the light transmittance of the successfully prepared carbon nanotube layer 2 is 95% under the wavelength of 550 nm, and the square resistance is 65 Ω;
in the carbon fiber layer 4, the carbon fibers are in a high strength grade, and the strength is more than or equal to 3.5 Gpa;
the inner adhesive layer and the outer adhesive layer are prepared from the following raw materials in parts by weight:
Figure BDA0003335142610000062
the bio-based polymer film layer 7 is prepared by the following method: firstly, mixing furandicarboxylic acid and aliphatic diol according to a weight ratio of 2:1, placing the mixture between two layers of polyimide films, placing the mixture between heating plates of a flat vulcanizing instrument, pressing the mixture for 7.5min under the conditions that the temperature is 80 ℃ and the pressure is 7MPa, and finally quenching the mixture to remove the polyimide films to obtain a bio-based polymer film layer;
the preparation method of the high-air-tightness composite packaging material comprises the following steps:
s1 premixing polybutadiene, butanediol succinate, polyprenol, 2-acrylonitrile, methoxypolyethylene glycol, hexyl isobutyrate and antimony trioxide at 85 ℃ for 30min, and then putting into a screw extruder for melt extrusion to obtain a heat seal material;
s2, putting high-density polyethylene and cobalt boroacylate 23 into a mixer, stirring and mixing for 15min at 55 ℃, then adding amine modified epoxy acrylate, phenolic resin, a silane coupling agent and cerium 2-ethylhexanoate, heating to 130 ℃, stirring and mixing for 6min, cooling to 45 ℃ to obtain an adhesive material for coating the inner adhesive layer 3 and the outer adhesive layer 5;
s3, rapidly coating the heat sealing material melted and extruded in the step S1 below the carbon nanotube layer 2 to form a heat sealing layer 1;
s4, sequentially coating an inner adhesive layer 3, a carbon fiber layer 4, an outer adhesive layer 5, a nylon fiber layer 6, a bio-based polymer film layer 7 and a printing layer 8 on the carbon nanotube layer 2;
the thickness ratio of the heat sealing layer 1 to the nylon fiber layer 6 to the bio-based polymer film layer 7 is 3:2: 1.
Example 3
The composite packaging material with high air tightness as shown in the attached figure 1 has a structure from inside to outside: the heat-sealing layer comprises a heat-sealing layer 1, a carbon nanotube layer 2, an inner adhesive layer 3, a carbon fiber layer 4, an outer adhesive layer 5, a nylon fiber layer 6, a bio-based polymer film layer 7 and a printing layer 8;
the heat sealing layer is prepared from the following raw materials in parts by weight:
Figure BDA0003335142610000071
in the carbon nanotube layer 2, single-walled carbon nanotubes with the diameter of 1.2-1.6 nm are used for preparing according to a deposition method, and the light transmittance of the successfully prepared carbon nanotube layer 2 is 95% under the wavelength of 550 nanometers, and the square resistance is 65 omega;
in the carbon fiber layer 4, the carbon fibers are in a high strength grade, and the strength is more than or equal to 3.5 Gpa;
the inner adhesive layer and the outer adhesive layer are prepared from the following raw materials in parts by weight:
Figure BDA0003335142610000081
the bio-based polymer film layer 7 is prepared by the following method: firstly, mixing furandicarboxylic acid and aliphatic diol according to a weight ratio of 2:1, placing the mixture between two layers of polyimide films, placing the mixture between heating plates of a flat vulcanizing instrument, pressing the mixture for 10min at a temperature of 90 ℃ and a pressure of 10MPa, and finally quenching the mixture to remove the polyimide films to obtain a bio-based polymer film layer;
the preparation method of the high-air-tightness composite packaging material comprises the following steps:
s1, pre-mixing polybutadiene, butanediol succinate, polyprenol, 2-acrylonitrile, methoxypolyethylene glycol, hexyl isobutyrate and antimony trioxide at the temperature of 100 ℃ for 40min, then putting into a screw extruder, and carrying out melt extrusion to obtain a heat seal material;
s2, putting high-density polyethylene and cobalt boroacylate 23 into a mixer, stirring and mixing for 20min at 60 ℃, then adding amine modified epoxy acrylate, phenolic resin, a silane coupling agent and cerium 2-ethylhexanoate, heating to 140 ℃, stirring and mixing for 8min, cooling to 50 ℃, and obtaining an adhesive material for coating the inner adhesive layer 3 and the outer adhesive layer 5;
s3, rapidly coating the heat sealing material melted and extruded in the step S1 below the carbon nanotube layer 2 to form a heat sealing layer 1;
s4, sequentially coating an inner adhesive layer 3, a carbon fiber layer 4, an outer adhesive layer 5, a nylon fiber layer 6, a bio-based polymer film layer 7 and a printing layer 8 on the carbon nanotube layer 2;
the thickness ratio of the heat sealing layer (1) to the nylon fiber layer 6 to the bio-based polymer film layer 7 is 1:2: 3.
Example 4
The composite packaging materials prepared in examples 1 to 3 were heat-sealed into packaging bags. The heat sealing process comprises the following steps: superposing the two heat-sealing layers 1, carrying out ultrasonic treatment, and carrying out hot-pressing heat sealing and slitting by using a hot knife; the ultrasonic treatment process comprises the following steps: the ultrasonic transducer carries out ultrasonic treatment on a heat sealing area clamped between the ironing knife and the base; the pressure of the hot knife on the composite material during ultrasonic treatment is 0.3Mpa, the ultrasonic time is 4.5s, the frequency of the ultrasonic wave is 55kHz, and the temperature of the hot knife is not higher than the softening point temperature of the heat sealing layer 1.
The packages prepared above were compared with comparative examples (commercially available ordinary packaging bags) and the results are shown in table 1 below:
TABLE 1 Performance test Table
Tensile breaking force N/15mm Heat seal Strength N/50mm Air tightness Heavy metal precipitation
Example 1 142 105 Is excellent in Safety range
Example 2 147 112 Is excellent in Safety range
Example 3 151 117 Is excellent in Safety range
Comparative example 121 96 General Safety range
The composite packaging material prepared by the invention has good tear resistance and sealing performance, the breaking strength reaches 142N/15mm, the heat sealing strength reaches 105N/50mm, and the heavy metal precipitation amount is within the food safety range through safety monitoring of heavy metal precipitation; the product can be widely used in food, medicine and sanitary packaging fields.
The above are only preferred embodiments of the present invention, and the scope of the present invention should not be limited thereby, and all the equivalent changes and modifications made by the claims and the summary of the invention should be covered by the protection scope of the present patent application.

Claims (9)

1. The composite packaging material with high air tightness is characterized in that the structure of the composite packaging material from inside to outside is as follows: the heat-sealing composite material comprises a heat-sealing layer (1), a carbon nanotube layer (2), an inner adhesive layer (3), a carbon fiber layer (4), an outer adhesive layer (5), a nylon fiber layer (6), a bio-based polymer film layer (7) and a printing layer (8).
2. The composite packaging material with high air tightness as claimed in claim 1, wherein the heat sealing layer is prepared from the following raw materials in parts by weight:
Figure FDA0003335142600000011
3. the composite packaging material with high air tightness as claimed in claim 1, wherein single-walled carbon nanotubes with a diameter of 1.2-1.6 nm are used in the carbon nanotube layer (2) and prepared according to a deposition method, and the successfully prepared carbon nanotube layer (2) has a light transmittance of 95% and a square resistance of 65 Ω at a wavelength of 550 nm.
4. A high air tightness composite packing material according to claim 1, characterized in that in the carbon fiber layer (4), the carbon fibers are in high strength grade, and the strength is 3.5Gpa or more.
5. The composite packaging material with high air tightness as claimed in claim 1, wherein the inner adhesive layer and the outer adhesive layer are prepared from the following raw materials in parts by weight:
Figure FDA0003335142600000012
6. a composite packaging material with high air tightness according to claim 1, characterized in that the bio-based polymer film layer (7) is prepared by the following method: firstly, mixing furan dicarboxylic acid and fatty diol according to the weight ratio of 2:1, placing the mixture between two layers of polyimide films, then placing the mixture between heating plates of a flat vulcanizing instrument, pressing the mixture for 5-10min under the conditions that the temperature is 70-90 ℃ and the pressure is 3-10MPa, and finally quenching the mixture to remove the polyimide films to obtain the bio-based polymer film layer.
7. A method for preparing a high air-tightness composite packaging material according to any one of claims 1 to 6, characterized by comprising the steps of:
s1 premixing polybutadiene, butylene succinate, polyprenol, 2-acrylonitrile, methoxypolyethylene glycol, hexyl isobutyrate and antimony trioxide at 70-100 ℃ for 20-40min, and then putting into a screw extruder for melt extrusion to obtain a heat seal material;
s2, putting high-density polyethylene and cobalt boroacylate 23 into a mixer, stirring and mixing for 10-20min at 50-60 ℃, then adding amine modified epoxy acrylate, phenolic resin, silane coupling agent and cerium 2-ethylhexanoate, heating to 120-140 ℃, stirring and mixing for 4-8min, cooling to 40-50 ℃ to obtain an adhesive for coating the inner adhesive layer (3) and the outer adhesive layer (5);
s3, rapidly coating the heat-seal material melted and extruded in the step S1 below the carbon nanotube layer (2) to form a heat-seal layer (1);
s4, an inner adhesive layer (3), a carbon fiber layer (4), an outer adhesive layer (5), a nylon fiber layer (6), a bio-based polymer film layer (7) and a printing layer (8) are sequentially coated on the carbon nanotube layer (2).
8. The preparation method of the composite packaging material with high air tightness as recited in claim 7, wherein the thickness ratio of the heat sealing layer (1) to the nylon fiber layer (6) and the bio-based polymer film layer (7) is 3:2: 1.
9. A heat-sealing process for a high-airtightness composite packaging material according to any one of claims 1 to 6, characterized by comprising the steps of laminating two heat-sealing layers (1), subjecting to ultrasonic treatment, hot-knife double-pressure heat-sealing, and slitting; the ultrasonic treatment process comprises the following steps: the ultrasonic transducer carries out ultrasonic treatment on a heat sealing area clamped between the ironing knife and the base; the pressure of the hot knife on the composite material during ultrasonic treatment is 0.2-0.4 Mpa, the ultrasonic time is 3-6 s, the frequency of the ultrasonic is 40-70 kHz, and the temperature of the hot knife is not higher than the softening point temperature of the heat sealing layer (1).
CN202111292597.8A 2021-11-03 2021-11-03 High-air-tightness composite packaging material and preparation method thereof Pending CN114161791A (en)

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