CN114148787A - Carpet forming production line - Google Patents
Carpet forming production line Download PDFInfo
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- CN114148787A CN114148787A CN202111429848.2A CN202111429848A CN114148787A CN 114148787 A CN114148787 A CN 114148787A CN 202111429848 A CN202111429848 A CN 202111429848A CN 114148787 A CN114148787 A CN 114148787A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 89
- 238000010438 heat treatment Methods 0.000 claims abstract description 59
- 230000007246 mechanism Effects 0.000 claims abstract description 58
- 238000012937 correction Methods 0.000 claims abstract description 39
- 238000004321 preservation Methods 0.000 claims abstract description 23
- 238000000465 moulding Methods 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 7
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 241000252254 Catostomidae Species 0.000 claims description 4
- 230000033001 locomotion Effects 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 2
- 238000012545 processing Methods 0.000 abstract description 5
- 239000002994 raw material Substances 0.000 abstract description 3
- 239000004809 Teflon Substances 0.000 description 4
- 229920006362 Teflon® Polymers 0.000 description 4
- 239000004744 fabric Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 241000282326 Felis catus Species 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/08—Separating articles from piles using pneumatic force
- B65H3/0808—Suction grippers
- B65H3/0816—Suction grippers separating from the top of pile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0036—Heat treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/08—Separating articles from piles using pneumatic force
- B65H3/0808—Suction grippers
- B65H3/0883—Construction of suction grippers or their holding devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention relates to a carpet forming production line, which comprises a multilayer material automatic correction feeding mechanism, a flexible clamping mechanism, a contact heating assembly and a short infrared heating and heat preservation mechanism, wherein the multilayer material automatic correction feeding mechanism is used for simultaneously grabbing, correcting and conveying material sheets on a plurality of feeding trolleys, the flexible clamping mechanism is used for clamping and conveying the corrected material sheets, the contact heating assembly is used for pressurizing and heating the material sheets, the material sheets subjected to pressurizing and heating are clamped and pulled into any wavy material sheets according to the shapes of products for better producing the products, then the wavy material sheets are used for heating and heat preservation of the upper surfaces of the wavy material sheets through the short infrared heating and heat preservation mechanism, and finally a forming press is used for pressurizing and forming the wavy material sheets subjected to heating and heat preservation, so that the batch processing can be carried out, the processing efficiency is improved, manual transportation is not required to different stations, the production efficiency is high, and simultaneously, the material utilization rate is improved, the size of raw materials is reduced, and the production cost is reduced.
Description
Technical Field
The invention relates to the field of automotive interior structures, in particular to a carpet forming production line.
Background
With the continuous improvement of the living standard of people, the automobile is gradually popularized to households as a vehicle, the automobile carpet is an important component of automobile interior decoration, and with the continuous improvement of the demand and the grade of people on the automobile interior decoration, higher requirements are provided for the comprehensive performance and the design concept of the automobile carpet in the aspects of practicability, comfort, attractiveness and the like.
The existing automotive carpet raw material-material sheet needs to be manually corrected, formed, heated and the like one by one before being formed, so that the automotive carpet raw material-material sheet needs to be manually operated to different stations, the operation is complex, the production efficiency is low, and the production cost is high.
Disclosure of Invention
The invention aims to provide a carpet forming production line, and solves the problems that in the prior art, manual operation is required to different stations, the operation is complex, the production efficiency is low, and the production cost is high.
In order to solve the technical problems, the technical scheme of the invention is as follows: a carpet shaping production line has the innovation points that: comprises that
The automatic multi-layer material correcting and feeding mechanism comprises a double-layer correcting component and a sucker component, and can be used for simultaneously grabbing, correcting and conveying material sheets on a plurality of feeding trolleys;
a contact heating assembly;
a short infrared heating and heat preserving mechanism;
the flexible clamping mechanism comprises a clamping assembly, a contact heating assembly, a short infrared heating and heat preservation mechanism and a pressing assembly, wherein the clamping assembly is used for clamping and conveying the corrected material sheet, the contact heating assembly is used for pressurizing and heating, the material sheet after pressurizing and heating is clamped and pulled into any wavy material sheet according to the shape of a product, the wavy material sheet is used for making the product better, and then the short infrared heating and heat preservation mechanism is used for heating and preserving the upper surface of the wavy material sheet;
and the forming press comprises a die and is used for pressing and forming the heated and insulated wavy material sheet.
Furthermore, the automatic multi-layer material correction feeding mechanism also comprises a feeding assembly;
the feeding assembly comprises a conveying belt and a plurality of feeding trolleys, the conveying belt is arranged between the feeding trolleys, the conveying belt and the feeding trolleys are arranged side by side at intervals to form a linear structure, and the advancing route of the feeding trolleys and the conveying route of the conveying belt are perpendicular to the feeding assembly;
the sucker assembly is arranged vertically above the feeding assembly and comprises a plurality of sucker groups arranged side by side at intervals, each sucker group comprises a sucker and a motor, the motor is connected with the sucker, a plurality of suckers are arranged on the bottom surface of each sucker group, a sucker group is arranged above each feeding trolley, each sucker group corresponds to the feeding trolley up and down, and the suckers are driven to ascend or descend by the motors;
double-deck correction subassembly sets up the sucking disc subassembly reaches between the material loading subassembly, including the upper correction platform truck and the lower floor correction platform truck of level setting, the upper correction platform truck and the lower floor correction platform truck all can be along its horizontal direction round trip movement of locating, all install on upper correction platform truck and the lower floor correction platform truck and rectify the splint, rectify the splint and pass through servo motor drive to can adapt to the material correction of not unidimensional.
The automatic feeding device comprises a rack, a top plate is fixed to the top of the rack, a motor is arranged on the top surface of the top plate, a sucker assembly is arranged on the top in the rack, an output shaft of the motor penetrates through the top plate to be connected with the sucker, the interior of the rack is divided into a feeding trolley area and a conveying area along the length direction of the rack, the feeding trolley area and the conveying area are used for storing a feeding trolley and a conveying belt respectively, a support frame is arranged on the conveying area, a horizontally arranged double-layer guide rail is fixed to the inner wall of the middle upper portion of the rack and is an upper-layer guide rail and a lower-layer guide rail which are arranged up and down respectively, and the upper-layer guide rail and the lower-layer guide rail are used for connecting an upper-layer correcting trolley and a lower-layer correcting trolley respectively;
the feeding cart comprises a bottom plate, idler wheels and a push rod, the idler wheels are mounted on the periphery of the bottom surface of the bottom plate, and the push rod is fixed on one side of the bottom plate.
The middle part of the feeding trolley area is also provided with a guide rail for positioning and guiding the feeding trolley.
Furthermore, the flexible clamping mechanism also comprises a conveying table, a moving mechanism and a supporting frame;
a conveying belt is arranged on the conveying table, and the length direction of the conveying belt is consistent with that of the conveying table;
the supporting frames comprise a first supporting frame and a second supporting frame, the structures of the first supporting frame and the second supporting frame are rectangular blocks, the first supporting frame is fixed on the conveying table and is positioned on one side of the width of the conveying belt, the second supporting frame is arranged on the conveying table and is positioned on the other side of the width of the conveying belt, and the first supporting frame and the second supporting frame are parallel to each other;
clamping assemblies are arranged on the first support frame and the second support frame respectively, and are positioned on two sides of the first support frame in the length direction, and two sides of the second support frame in the length direction, so that the clamping assemblies on the first support frame and the second support frame are symmetrical;
the clamping assembly comprises a plurality of clamping groups arranged at intervals, the clamping groups comprise clamping fixtures and lifting pieces, the lifting piece comprises a lifting motor and a lifting servo module, the lifting servo module is arranged on the first and the second supporting frames, a lifting motor is arranged on the lifting servo module, the clamping fixture comprises a clamping support, a first clamping plate, a second clamping plate and a clamping motor, wherein the first clamping plate is arranged on one side of the clamping support, the second clamping plate is arranged on the clamping support in a sliding manner and is positioned below the first clamping plate, the bottom surface of the first clamping plate is of a sharp structure, the top of the second clamping plate is provided with a groove for accommodating the sharp structure, the clamping motor is connected with the second clamping plate and drives the second clamping plate to clamp materials, the clamping support is arranged on the lifting servo module and pushes the clamping fixture to ascend or descend through a lifting motor;
and moving mechanisms are connected to the two sides and the middle of the length of the support frame on the conveying table, and are synchronously carried out to drive the second support frame to be close to or far away from the first support frame.
Furthermore, short infrared heating heat preservation mechanism includes a heat preservation cabinet, and the top is equipped with short infrared heating pipe in the heat preservation cabinet, presss from both sides the material in the contact heating oven through the clamping jaw and adorns to the heat preservation cabinet in, utilizes short infrared heating pipe to carry out upper surface heating heat preservation.
Furthermore, the molding press comprises a press, a plurality of presses with different sizes and tonnages are set according to the size of the product, and the press is used for molding after a mold is loaded.
Furthermore, the moving mechanism is a screw rod servo motor, so that the linear motion of the second support frame is more precise.
Furthermore, a sensor is further arranged between the clamping components in the middle of the first support frame and the second support frame, so that clamping accuracy of the clamping components is guaranteed.
Furthermore, the first tight piece of clamp is fixed to the bottom of sharp-pointed structure, be fixed with the second on the recess inner wall and press from both sides tight piece, first tight piece of clamp sets up and cooperates with the second and presss from both sides tight piece and press from both sides tight material, increases the clamp dress steadiness of material.
Furthermore, a first space is reserved between the first clamping plate bottom and the clamping support, a second space is reserved between the second clamping plate bottom and the clamping support, and the first space and the second space are communicated to form an accommodating area, so that materials can be clamped conveniently.
The invention has the advantages that:
1) according to the invention, the material sheets on a plurality of feeding trolleys are grabbed, corrected and conveyed simultaneously through the automatic multilayer material correcting and feeding mechanism, the corrected material sheets are clamped and conveyed through the flexible clamping mechanism, the contact heating assembly is used for heating under pressure, the material sheets subjected to heating under pressure are clamped and pulled into any wavy material sheets according to the shapes of products for better making the products, then the wavy material sheets are heated and insulated on the upper surfaces of the wavy material sheets through the short infrared heating and insulation mechanism, and finally the wavy material sheets subjected to heating and insulation are subjected to pressure forming by using the forming press, so that the processing efficiency is improved in batches, manual operation is not needed for transferring to different stations, the production efficiency is high, the material utilization rate is improved, the size of raw materials is reduced, and the production cost is reduced;
2) the double-layer correcting piece comprises an upper-layer correcting trolley and a lower-layer correcting trolley which are horizontally arranged, and the upper-layer correcting trolley and the lower-layer correcting trolley are arranged in a staggered mode, so that the upper-layer correcting trolley and the lower-layer correcting trolley can be prevented from colliding when moving simultaneously, and the structural safety and the service life of the device are guaranteed;
3) the sucker assembly is arranged vertically above the feeding assembly, the sucker is driven to ascend or descend by the motor, and the double-layer correcting piece is matched to process materials on the plurality of feeding trolleys simultaneously, so that the grabbing, correcting and feeding on the conveying belt can be uninterruptedly realized, the processing efficiency is improved, and the space occupancy rate of the device is reduced;
4) in the invention, the middle part of the feeding cart area is also provided with a guide rail for positioning and guiding the cart, and the cart is manually fixed by using a bolt, so that the feeding cart is prevented from displacement, and the material clamping stability is ensured;
5) the clamping assembly comprises a plurality of clamping groups arranged at intervals, each clamping group comprises a clamping fixture and a lifting piece, each clamping fixture is used for clamping flat materials, then the clamping fixtures are pushed to ascend or descend through a motor so as to meet the wave-shaped requirements of the materials, each clamping fixture is provided with one lifting piece, the requirements of different specifications can be met, and the practicability is high;
6) according to the invention, the second support frame can be driven to be close to or far away from the first support frame by the moving mechanism, so that the material clamping requirements of different widths are met, mould frames of different specifications are not required to be configured, the production cost is reduced, the operation is convenient and fast, and the manpower is liberated.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Fig. 1 is a front view of the structure of a carpet forming line of the present invention.
Fig. 2 is a front view of the multi-layer material automatic correction feeding mechanism of the carpet forming production line of the present invention.
Fig. 3 is a side view of the multi-layer material automatic correction feeding mechanism of the carpet forming line of the present invention.
Fig. 4 is a three-dimensional structure diagram of the multi-layer material automatic correction feeding mechanism of the carpet forming production line.
Fig. 5 is a front view of a flexible clamping mechanism of a carpet molding line according to the present invention.
Fig. 6 is a first side view of the flexible clamping mechanism of the carpet molding line of the present invention.
Fig. 7 is a second side view of the flexible clamping mechanism of the carpet molding line of the present invention.
Fig. 8 is a partially enlarged view of a flexible clamping mechanism of a carpet molding line according to the present invention.
Detailed Description
A carpet forming line as shown in FIG. 1 comprises
A multilayer material automatic correction feed mechanism 01, including double-deck correction subassembly and sucking disc subassembly, realizes snatching, proofreaying and conveying to the tablet on a plurality of material loading shallow simultaneously.
As shown in fig. 2 to 4, the automatic multi-layer material calibration feeding mechanism 01 includes a frame 1, a feeding assembly 2, a double-layer calibration assembly 3 and a suction cup assembly 4.
The interior of the rack 1 is sequentially divided into a first feeding trolley area, a second feeding trolley area, a transmission area and a third feeding trolley area along the length direction of the rack, wherein the transmission area is provided with a support frame which is respectively used for storing a first feeding trolley 21, a second feeding trolley 22, a conveyor belt 23 and a third feeding trolley 24.
The feeding assembly 2 comprises a conveying belt 23, a first feeding cart 21, a second feeding cart 22 and a third feeding cart 24, conveying lines of the conveying belt 23 are perpendicular to the length direction of the rack, the first feeding cart 21, the second feeding cart 22 and the third feeding cart 24 are respectively pushed into a first feeding cart area, a second feeding cart area and a third feeding cart area, and advancing lines of the feeding carts are perpendicular to the length direction of the rack 1.
The feeding cart comprises a bottom plate, rollers and push rods, the rollers are mounted on the periphery of the bottom surface of the bottom plate, and the push rods are fixed on one side of the bottom plate, so that materials can be pushed conveniently.
The middle parts of the first, second and third feeding trolley areas are respectively provided with a guide rail 5, one side of each guide rail 5 is hinged on the inner wall of the rack 1, and the bottom of the other side of each guide rail 5 is connected with a lifting motor, so that the advancing routes of the guide rails 5 and the feeding trolleys are parallel to each other.
The bottom of bottom plate is fixed with the guide way, promotes the push rod and impels the material loading shallow along guide rail 5 after targetting in place, and the drive motor that rises makes the outside of material loading shallow rise for the gyro wheel in the outside is unsettled, prevents that the material loading shallow from producing the displacement, guarantees material clamp dress stability.
The inner wall of the middle upper part of the frame 1 is fixed with a horizontally arranged double-layer guide rail which is an upper-layer guide rail and a lower-layer guide rail which are arranged up and down respectively.
Double-deck correction subassembly 3 sets up between sucking disc subassembly 4 and material loading subassembly 2, including the upper correction platform truck 31 and the lower floor correction platform truck 32 that the level set up, all install on upper correction platform truck 31 and the lower floor correction platform truck 32 and rectify the splint, rectify the splint and pass through servo motor drive to can adapt to the material correction of different sizes, upper correction platform truck 31 and lower floor correction platform truck 32 are connected respectively on upper guide rail and the lower floor guide rail along its horizontal direction round trip movement that is located.
The suction cup assembly 4 is arranged vertically above the feeding assembly 2, and comprises four suction cup groups arranged side by side and at intervals, namely a first suction cup group 41, a second suction cup group 42, a third suction cup group 43 and a fourth suction cup group 44 which are arranged above the first feeding cart 21, the second feeding cart 22, the conveying belt 23 and the third feeding cart 24.
The sucking disc group comprises a sucking disc and a motor, a rack driven by the motor is connected with the sucking disc, the sucking disc is installed on the bottom surface of the sucking disc component, and the sucking disc is driven by the motor to ascend or descend.
A top plate is fixed at the top of the rack 1, the motor is arranged on the top surface of the top plate, the sucker is arranged at the top of the rack 1, and the rack driven by the motor penetrates through the top plate to be connected with the sucker.
The guardrail is still installed around the roof on 1 top of frame, and the cat ladder is still installed to 1 side of frame, is convenient for install and later maintenance.
The protection network is still installed in the outside that frame 1 week portion lies in double-deck guide rail, prevents to collide with upper correction platform truck 31 and lower floor's correction platform truck 32 in the use and lead to the conveying to produce the deviation or damage upper correction platform truck 31 and lower floor's correction platform truck 32, also can play dustproof effect simultaneously, increases structure life.
A flexible clamping mechanism 02 includes a clamping assembly 11 for delivering the corrected web and capable of clamping and drawing the material into any desired wave shape in a press, depending on the product shape.
As shown in fig. 5 to 8, the flexible clamping mechanism further includes a conveying table 8, a moving mechanism 9, and a support frame 10.
The conveying table 8 is provided with a conveyor belt 12, and the longitudinal direction of the conveyor belt 12 coincides with the longitudinal direction of the conveying table 8.
The support frame 10 comprises a first support frame 101 and a second support frame 102, the first support frame 101 and the second support frame 102 are rectangular blocks, the first support frame 101 is fixed on the conveying table 8 and located on one side of the width of the conveying belt 12, the second support frame 102 is arranged on the conveying table 8 and located on the other side of the width of the conveying belt 12, and the first support frame 101 and the second support frame 102 are parallel to each other.
The first support frame 101 is provided with a clamping assembly 11 at both sides of the first support frame in the length direction, and the second support frame 102 is provided with a clamping assembly 11 at both sides of the second support frame in the length direction, so that the clamping assemblies 11 on the first support frame and the second support frame 102 are symmetrical.
And a sensor is also arranged between the clamping components 11 in the middle of the first and second support frames 10, so that the clamping accuracy of the clamping components 11 is ensured.
The clamping assembly 11 includes a plurality of clamping groups 111 arranged at intervals.
The clamping unit 111 includes a clamping jig 1111 and a lifter 1112.
The lifting member 1112 comprises a lifting servo module and a lifting motor, wherein the lifting motor is arranged on the lifting servo module, and the lifting servo module is arranged on the first and second support frames.
The clamping fixture 1111 includes a clamping support, a first clamping plate 11111, a second clamping plate 11112, and a clamping motor.
The bottom of sharp-pointed structure is fixed first and is pressed from both sides tight piece 11113, is fixed with second on the recess inner wall and presss from both sides tight piece 11114, and first presss from both sides tight piece 11113 and second clamp and presss from both sides tight piece 11114 adjacent setting and cooperation and press from both sides tight material, increases the clamp dress steadiness of material.
The bottom of the first clamp plate 11111 is positioned between the sharp-pointed structure and the clamping support, a first space is reserved between the sharp-pointed structure and the clamping support, the bottom of the second clamp plate 11112 is positioned between the groove and the clamping support, a second space is reserved between the groove and the clamping support, and the first space and the second space are communicated to form an accommodating area, so that materials can be clamped conveniently.
The clamping support is arranged on the lifting servo module, and the clamping clamp 1111 is pushed to ascend or descend by the lifting motor.
The moving mechanism 9 includes a first moving mechanism 91 and a second moving mechanism 92 which are identical in structure.
The two sides of the length of the support frame 10 on the conveying table 8 are connected with second moving mechanisms 92, the middle position of the support frame 10 is connected with a second moving mechanism 922, and the first moving mechanism 91 and the second moving mechanism 92 synchronously move to drive the second support frame 102 to approach or depart from the first support frame 101.
First moving mechanism 91 includes ball 911, supporting seat 912, fixing seat 913, ball nut and nut seat and lead screw servo motor 914, fixing seat 913 is fixed and is located the one side department that the second support frame was kept away from to first support frame on carrying the bench, supporting seat 912 is fixed and is located the one side department that the first support frame was kept away from to the second support frame on carrying the bench, fixing seat 913 passes through ball 911 with supporting seat 912 and is connected, the lead screw step motor output is connected with ball 911, the tip of second support frame passes through ball nut and nut seat and connects on ball 911.
The second moving mechanism 92 comprises a second ball screw, a second supporting seat, a second fixed seat, a second ball nut, a second nut seat and a second screw servo motor, the second fixed seat is fixed at the middle part of one side, away from the second supporting frame, of the first supporting seat, the second fixed seat is fixed at the middle part of one side, away from the first supporting frame, of the second supporting seat, the second supporting seat is fixed at the middle part of one side, away from the first supporting frame, of the second supporting frame, the second fixed seat is connected with the second supporting seat through the second ball screw, the output end of the second screw stepping motor is connected with the second ball screw, and the second supporting frame is connected with the second ball screw through the second ball nut and the second nut seat.
The contact type heating assembly 03 comprises an upper heating plate, a lower heating plate, Teflon cloth and a driving motor, wherein the upper heating plate and the lower heating plate are wrapped by the Teflon cloth, a material sheet is placed on the lower heating plate, and the upper Teflon cloth and the lower Teflon cloth are driven by the driving motor to rotate and are used for feeding and discharging the material sheet.
The upper heating plate and the lower heating plate are heated by oil, the lower heating plate is fixed and can move up and down, the upper heating plate is pressed down, a certain pressure is given to the material sheet, and prepressing is carried out while heating.
And the forming press is used for pressing and forming the heated and insulated wavy material sheet.
Short infrared heating heat preservation mechanism 04 includes a heat preservation cabinet 6, puts into thermoformed tablet through the clamping jaw to heat the upper surface of tablet through short infrared heating pipe and keep warm, go on in batches, improve machining efficiency.
The principle is as follows:
the automatic material correction and feeding mechanism realizes grabbing, correction and conveying of material sheets on the feeding trolleys simultaneously through the multilayer material automatic correction and feeding mechanism, the flexible clamping and feeding mechanism clamps, conveys and feeds the corrected material sheets, the contact type heating assembly performs pressure heating, the material sheets after pressure heating are clamped and pulled into any wavy material sheets according to the shapes of products, the wavy material sheets are used for making the products better, the wavy material sheets pass through the short infrared heating and heat preservation mechanism to heat and preserve the upper surfaces of the short infrared heating and heat preservation mechanism, and finally the wavy material sheets after heating and heat preservation are subjected to pressure forming through the forming press, so that the method can be carried out in batches, the processing efficiency is improved, manual operation is not needed for transferring the wavy material sheets to different stations, the production efficiency is high, the material utilization rate is improved, the size of raw materials is reduced, and the production cost is reduced.
It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. A carpet shaping production line is characterized in that: comprises that
The automatic multi-layer material correcting and feeding mechanism comprises a double-layer correcting component and a sucker component, and can be used for simultaneously grabbing, correcting and conveying material sheets on a plurality of feeding trolleys;
a contact heating assembly;
a short infrared heating and heat preserving mechanism;
the flexible clamping mechanism comprises a clamping assembly, a contact heating assembly, a short infrared heating and heat preservation mechanism and a pressing assembly, wherein the clamping assembly is used for clamping and conveying the corrected material sheet, the contact heating assembly is used for pressurizing and heating, the material sheet after pressurizing and heating is clamped and pulled into any wavy material sheet according to the shape of a product, and then the wavy material sheet is heated and heat preserved on the upper surface of the wavy material sheet through the short infrared heating and heat preservation mechanism;
and the forming press comprises a die and is used for pressing and forming the heated and insulated wavy material sheet.
2. A carpet molding line as claimed in claim 1, characterized in that: the automatic multi-layer material correcting and feeding mechanism further comprises a feeding assembly;
the feeding assembly comprises a conveying belt and a plurality of feeding trolleys, the conveying belt is arranged between the feeding trolleys, the conveying belt and the feeding trolleys are arranged side by side at intervals to form a linear structure, and the advancing route of the feeding trolleys and the conveying route of the conveying belt are perpendicular to the feeding assembly;
the sucker assembly is arranged vertically above the feeding assembly and comprises a plurality of sucker groups arranged side by side at intervals, each sucker group comprises a sucker and a motor, the motor is connected with the sucker, a plurality of suckers are arranged on the bottom surface of each sucker group, a sucker group is arranged above each feeding trolley, each sucker group corresponds to the feeding trolley up and down, and the suckers are driven to ascend or descend by the motors;
double-deck correction subassembly sets up the sucking disc subassembly reaches between the material loading subassembly, including the upper correction platform truck and the lower floor correction platform truck of level setting, the upper correction platform truck and the lower floor correction platform truck all can be along its horizontal direction round trip movement of locating, all install on upper correction platform truck and the lower floor correction platform truck and rectify the splint, rectify the splint and pass through servo motor drive to can adapt to the material correction of not unidimensional.
3. Carpet molding line according to claim 1 or 2, characterized in that: the automatic feeding device is characterized by further comprising a rack, a top plate is fixed to the top of the rack, the motor is arranged on the top surface of the top plate, the sucker assembly is arranged on the top in the rack, an output shaft of the motor penetrates through the top plate to be connected with the sucker, the interior of the rack is divided into a feeding trolley area and a conveying area along the length direction of the rack, the feeding trolley area and the conveying area are used for storing a feeding trolley and a conveying belt respectively, a support frame is arranged on the conveying area, a horizontally arranged double-layer guide rail is fixed to the inner wall of the middle upper portion of the rack and is an upper-layer guide rail and a lower-layer guide rail which are arranged up and down respectively, and the upper-layer guide rail and the lower-layer guide rail are used for connecting an upper-layer correcting trolley and a lower-layer correcting trolley respectively;
the feeding cart comprises a bottom plate, idler wheels and a push rod, the idler wheels are mounted on the periphery of the bottom surface of the bottom plate, and the push rod is fixed on one side of the bottom plate.
4. The middle part of the feeding trolley area is also provided with a guide rail for positioning and guiding the feeding trolley.
5. A carpet molding line as claimed in claim 1, characterized in that: the flexible clamping mechanism further comprises a conveying table, a moving mechanism and a supporting frame;
a conveying belt is arranged on the conveying table, and the length direction of the conveying belt is consistent with that of the conveying table;
the supporting frames comprise a first supporting frame and a second supporting frame, the structures of the first supporting frame and the second supporting frame are rectangular blocks, the first supporting frame is fixed on the conveying table and is positioned on one side of the width of the conveying belt, the second supporting frame is arranged on the conveying table and is positioned on the other side of the width of the conveying belt, and the first supporting frame and the second supporting frame are parallel to each other;
clamping assemblies are arranged on the first support frame and the second support frame respectively, and are positioned on two sides of the first support frame in the length direction, and two sides of the second support frame in the length direction, so that the clamping assemblies on the first support frame and the second support frame are symmetrical;
the clamping assembly comprises a plurality of clamping groups arranged at intervals, the clamping groups comprise clamping fixtures and lifting pieces, the lifting piece comprises a lifting motor and a lifting servo module, the lifting servo module is arranged on the first and the second supporting frames, a lifting motor is arranged on the lifting servo module, the clamping fixture comprises a clamping support, a first clamping plate, a second clamping plate and a clamping motor, wherein the first clamping plate is arranged on one side of the clamping support, the second clamping plate is arranged on the clamping support in a sliding manner and is positioned below the first clamping plate, the bottom surface of the first clamping plate is of a sharp structure, the top of the second clamping plate is provided with a groove for accommodating the sharp structure, the clamping motor is connected with the second clamping plate and drives the second clamping plate to clamp materials, the clamping support is arranged on the lifting servo module and pushes the clamping fixture to ascend or descend through a lifting motor;
and moving mechanisms are connected to the two sides and the middle of the length of the support frame on the conveying table, and are synchronously carried out to drive the second support frame to be close to or far away from the first support frame.
6. A carpet molding line as claimed in claim 1, characterized in that: the short infrared heating and heat preservation mechanism comprises a heat preservation cabinet, a short infrared heating pipe is arranged above the heat preservation cabinet, materials in the contact type heating oven are clamped into the heat preservation cabinet through a clamping jaw, and the short infrared heating pipe is used for heating and heat preservation of the upper surface.
7. A carpet molding line as claimed in claim 1, characterized in that: the molding press comprises a press body, a plurality of press bodies with different sizes and tonnages are set according to the size of a product, and the press bodies are used for molding after a mold is loaded.
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| CN202111429848.2A CN114148787B (en) | 2021-11-29 | 2021-11-29 | Carpet shaping production line |
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| CN202111429848.2A CN114148787B (en) | 2021-11-29 | 2021-11-29 | Carpet shaping production line |
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| CN114148787B CN114148787B (en) | 2024-04-05 |
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| CN114148787B (en) | 2024-04-05 |
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