Production equipment of electric appliance copper foil film
Technical Field
The invention relates to the technical field of die cutting equipment, in particular to production equipment for an electric appliance copper foil film.
Background
Referring to fig. 1 and 2, a copper foil b film for an electrical appliance generally comprises a silica gel protective film d, a lower insulating tape c, a copper foil b and an upper insulating tape a, which are sequentially stacked, wherein the lower insulating tape c has the same shape as the copper foil b and is used for attaching the copper foil b to the blue silica gel protective film d, and the upper insulating tape a has a smaller area and is used for attaching the copper foil b to the electrical appliance, so that a portion of the electrical appliance shielded by the copper foil b can shield signals.
The existing electric appliance copper foil b film pasting equipment has various stations and a long whole assembly line, so that the occupied area is large, the processing flow is complicated, partial materials which are subjected to die cutting are easily discharged together with waste materials in the processing process, the yield of products is reduced, and production materials are wasted.
Disclosure of Invention
The invention aims to provide production equipment for an electric appliance copper foil film, which simplifies the production flow and improves the product yield.
In order to achieve the above purpose, the solution of the invention is:
a production device for an electric appliance copper foil film comprises a first processing mechanism, a second processing mechanism, a third processing mechanism and a fourth processing mechanism which are sequentially arranged along a production line; the first processing mechanism is used for adhering a release film on the upper surface of the PET protective film and cutting the central line of the release film; the second processing mechanism is used for adhering the upper layer of insulating tape to the upper surface of the release film and roughly cutting the appearance of the upper layer of insulating tape; the third processing mechanism is used for attaching the copper foil to the upper surface of the upper-layer insulating tape, attaching the upper surface of the copper foil to the lower-layer insulating tape and finely cutting the appearance of the copper foil; and the fourth processing mechanism is used for adhering a silica gel protective film to the upper surface of the lower layer of insulating adhesive tape and finely cutting the appearance of the silica gel protective film.
The first processing mechanism comprises a first pressing device and a first cutting device which are arranged along the production line, a first feeding roller, a second feeding roller and a first row of waste rollers; the first feeding roller and the second feeding roller respectively input a release film and a PET (polyethylene terephthalate) base film to the first laminating device, the release film is positioned on the upper surface of the PET base film, and the release surface of the release film is upward; the first cutting device cuts the center line of the release film; and the first row of waste rollers are arranged behind the fourth processing mechanism and used for rolling the PET bottom supporting film.
The first pressing device comprises a rubber roller and a steel roller which are arranged up and down; the first cutting device comprises a first knife roll and a steel roll which are arranged up and down.
The second processing mechanism comprises a second pressing device and a second cutting device which are arranged along the production line, and a third feeding roller, a fourth feeding roller, a second waste discharging roller and a third waste discharging roller; the third feeding roller inputs an upper layer of insulating tape to the second pressing device, and the upper layer of insulating tape is attached to the upper surface of the release film; the second row of waste rollers discharge the waste materials with films of the upper layer of the insulating adhesive tape; the fourth feeding roller inputs the PE mesh film to the rear end of the second cutting device and is matched with the third waste discharging roller to discharge the PE mesh film and the outer frame waste material of the upper layer of the insulating adhesive tape; and the second cutting device roughly cuts the appearance of the upper layer of the insulating tape.
The second pressing device comprises a rubber roller and a steel roller which are arranged up and down; the second cutting device comprises a second knife roller and a steel roller which are arranged up and down.
The third processing mechanism comprises a third pressing device and a third cutting device which are arranged along the production line, and a fifth feeding roller, a sixth feeding roller, a fourth row of waste rollers, a fifth row of waste rollers and a sixth row of waste rollers; the fifth feeding roller and the sixth feeding roller respectively input a copper foil and a lower-layer insulating tape to the third pressing device, the copper foil is attached to the upper surface of the upper-layer insulating tape, and the lower-layer insulating tape is attached to the upper surface of the copper foil; the fourth row of waste rollers discharge the waste materials with films of the copper foils; the fifth waste discharge roller discharges the waste materials with films of the lower insulating adhesive tape; the third cutting device is used for finely cutting the appearance of the copper foil; and the sixth row of waste rollers removes the outer frame waste of the copper foil.
The third pressing device comprises a rubber roller and a steel roller which are arranged up and down; the third cutting device comprises a third knife roller and a steel roller which are arranged up and down.
The fourth processing mechanism comprises a fourth pressing device and a fourth cutting device which are arranged along the production line, and a seventh feeding roller, a seventh waste roller row and an eighth waste roller row; the seventh feeding roller inputs a silica gel protective film to the fourth pressing device, and the silica gel protective film is attached to the upper surface of the lower insulating tape; the seventh waste discharge roller discharges waste materials with films of the silica gel protective film; the fourth cutting device is used for precisely cutting the appearance of the silica gel protective film; and the eighth waste discharge roller discharges the outer frame waste of the silica gel protective film.
The fourth pressing device comprises a rubber roller and a steel roller which are arranged up and down; the fourth cutting device comprises a fourth knife roller and a steel roller which are arranged up and down.
The production equipment of the electric appliance copper foil film also comprises a fifth laminating device, a fifth cutting device and a splicing groove which are arranged along the production line, as well as an eighth feeding roller and a ninth waste roller; the eighth feeding roller inputs the PET carrier film to the fifth laminating device; the fifth cutting device punches the product into sheets; the ninth waste discharge roller is arranged behind the fifth cutting device and used for rolling the PET protective film; the sheet splicing groove is arranged behind the fifth cutting device and used for containing sheet finished products.
After the technical scheme is adopted, the improvement of the traditional production process is realized, the release film, the upper insulating tape, the copper foil and the silica gel protective film are sequentially punched through the first processing mechanism, the second processing mechanism, the third processing mechanism and the fourth processing mechanism according to the production sequence, each material faces downwards when being punched every time, and the waste discharge can be avoided; meanwhile, the copper foil is punched together with the upper insulating tape and the lower insulating tape when the appearance of the copper foil is finely cut, so that the upper insulating tape, the lower insulating tape and the copper foil can be ensured to be consistent in appearance, errors caused by secondary punching in the traditional process are completely eliminated, and the yield is improved; the whole equipment processing procedures are reduced, so that the composition of a production line is simplified, and the occupied area and the equipment cost are reduced.
Drawings
FIG. 1 is a top view of a copper foil film of a conventional electric appliance;
FIG. 2 is a front view of a copper foil film of a conventional electric appliance;
FIG. 3 is a schematic structural diagram of an embodiment of the present invention;
FIG. 4 is a schematic die cut view of an embodiment of the present invention;
the reference numbers illustrate:
1-a first processing mechanism; 11- -first stitching assembly; 12- -first cutting device;
13- -a first feed roll; 14- -a second feed roll; 15- -first row of waste rolls;
2-a second processing mechanism; 21- -second stitching means; 22- -second cutting means;
23- -a third feed roll; 24- -a fourth feed roll; 25- -second row of waste rolls;
26- -third row of waste rolls; 3- - -a third processing mechanism; 31- -third stitching assembly;
32- -third cutting means; 33-a fifth feed roll; 34-a sixth feed roll;
35- -fourth row of waste rolls; 36-fifth row of waste rolls; 37-sixth row of waste rolls;
4-a fourth processing mechanism; 41- -fourth press fit device; 42- -fourth cutting device;
43- -seventh feed roll; 44-seventh row of waste rolls; 45- -eighth row of waste rolls;
5- - -a fifth processing mechanism; 51- -fifth stitching device; 52- -fifth cutting device;
53- -tab slot; 54- -eighth feed roll; 55- -ninth row of waste rolls;
a- - -upper layer insulating tape; b- - -copper foil; c- - -lower layer insulating tape;
d- - -a silica gel protective film; e- - -a first tool line; f- - -a second tool line;
g- - -a third tool line; h- - -a fourth tool line;
in fig. 3, "rubber" represents a rubber roller, "smooth" represents a smooth steel roller, "D" represents a knife roller, and knife rollers with different numbers have different knife shapes.
Detailed Description
In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following specific examples.
The invention relates to production equipment for an electric appliance copper foil film, which comprises a first processing mechanism 1, a second processing mechanism 2, a third processing mechanism 3 and a fourth processing mechanism 4 which are sequentially arranged along a production line;
the first processing mechanism 1 is used for adhering a release film on the upper surface of the PET protective film and cutting the central line of the release film;
the second processing mechanism 2 is used for adhering the upper layer insulating tape a to the upper surface of the release film and roughly cutting the appearance of the upper layer insulating tape a;
the third processing mechanism 3 is used for adhering a copper foil b to the upper surface of the upper-layer insulating tape a and adhering a lower-layer insulating tape c to the upper surface of the copper foil b, and finely cutting the appearance of the copper foil b;
the fourth processing mechanism 4 is used for adhering the silica gel protective film d on the upper surface of the lower layer insulating adhesive tape c and finely cutting the appearance of the silica gel protective film d.
Referring to fig. 3, a specific embodiment of the present invention is shown.
The first processing mechanism 1 comprises a first pressing device 11 and a first cutting device 12 which are arranged along the production line, a first feeding roller 13, a second feeding roller 14 and a first waste discharging roller 15; the first feeding roller 13 and the second feeding roller 14 respectively input a release film and a PET (polyethylene terephthalate) base film to the first laminating device 11, wherein the release film is positioned on the upper surface of the PET base film, and the release surface of the release film is upward; the first cutting device 12 cuts the center line of the release film to meet the production requirement; the first row of waste rollers 15 is arranged behind the fourth processing mechanism 4 and used for rolling the PET backing film.
Further, the first pressing device 11 includes a rubber roller and a steel roller which are arranged up and down; the first cutting device 12 comprises a first knife roller and a steel roller which are arranged up and down, and a first knife line e of the first knife roller is shown as a dotted line in fig. 4.
The second processing mechanism 2 comprises a second pressing device 21 and a second cutting device 22 arranged along the production line, and a third feeding roller 23, a fourth feeding roller 24, a second waste discharging roller 25 and a third waste discharging roller 26; the third feeding roller 23 inputs the upper layer of the insulating tape a to the second laminating device 21, and the upper layer of the insulating tape a is attached to the upper surface of the release film; the second waste roller 25 removes the waste material of the upper layer of the insulating adhesive tape a with the film; the fourth feeding roller 24 inputs the PE mesh film to the rear end of the second cutting device 22, and is matched with the third waste discharging roller 26 to discharge the PE mesh film and the outer frame waste material of the upper layer of the insulating adhesive tape a; the second cutting device 22 roughly cuts the outer shape of the upper layer of the insulating tape a.
Further, the second pressing device 21 includes a rubber roller and a steel roller which are arranged up and down; the second cutting device 22 includes a second knife roll and a steel bar which are arranged up and down, and a second knife line f of the second knife roll cuts out the approximate shape of the upper layer insulating tape a as shown by a single-dot chain line in fig. 4.
The third processing mechanism 3 comprises a third pressing device 31 and a third cutting device 32 arranged along the production line, and a fifth feeding roller 33, a sixth feeding roller 34, a fourth waste roller 35, a fifth waste roller 36 and a sixth waste roller 37; a fifth feeding roller 33 and a sixth feeding roller 34 respectively feed a copper foil b and a lower insulating tape c to the third laminating device 31, wherein the copper foil b is attached to the upper surface of the upper insulating tape a, and the lower insulating tape c is attached to the upper surface of the copper foil b; the fourth row of waste rollers 35 removes the film-attached waste of the copper foil b; the fifth row of waste rollers 36 removes the waste materials of the lower layer of the insulating adhesive tape c with the film; the third cutting device 32 finish-cuts the shape of the copper foil b; the sixth row of waste rollers 37 removes the outer frame waste of the copper foil b.
Further, the third pressing device 31 includes a rubber roller and a steel roller which are arranged up and down; the third cutting device 32 includes a third knife roll and a steel roller which are arranged up and down, and a third knife line g of the third knife roll is shown by a two-dot chain line in fig. 4, so as to cut out the precise shape of the copper foil b, simultaneously punch the redundant waste material of the upper layer insulating tape a and finely cut the shape of the lower layer insulating tape c (the same as the copper foil b).
The fourth processing mechanism 4 comprises a fourth pressing device 41 and a fourth cutting device 42 arranged along the production line, and a seventh feeding roller 43, a seventh waste roller 44 and an eighth waste roller 45; the seventh feeding roller 43 inputs a silica gel protective film d to the fourth laminating device 41, and the silica gel protective film d is attached to the upper surface of the lower insulating tape c; the seventh waste roller 44 removes the waste material with the silica gel protective film d; the fourth cutting device 42 precisely cuts the shape of the silica gel protective film d; the eighth waste roller 45 removes the outer frame waste of the silica gel protective film d.
Further, the fourth pressing device 41 includes a rubber roller and a steel roller which are arranged up and down; the fourth cutting device 42 comprises a fourth knife roll and a steel rod which are arranged up and down, and a fourth knife line h of the fourth knife roll is shown as a solid line in fig. 4, so that the precise shape of the silica gel protective film d is cut.
Meanwhile, the silica gel protective film d is a blue silica gel protective film d, so that different raw materials can be distinguished, and a worker can conveniently observe the product during product inspection.
In addition, the release film, the PET carrier film, the upper layer of the insulating tape a, and the lower layer of the insulating tape c may be transparent film materials.
The invention also comprises a fifth processing mechanism 5, wherein the fifth processing mechanism 5 comprises a fifth pressing device 51, a fifth cutting device 52 and a splicing groove 53 which are arranged along the production line, as well as an eighth feeding roller 54 and a ninth waste roller 55; the eighth feeding roller 54 feeds the PET carrier film to the fifth laminating device 51; the fifth cutting device 52 die-cuts the products into sheets (one sheet generally containing about 10 products); a ninth row of waste rollers 55 is arranged behind the fifth cutting device 52 and used for rolling the PET protective film; a tab slot 53 is provided after the fifth cutting device 52 for receiving the sheet-like finished product.
Further, the fifth pressing device 51 includes a rubber roller and a steel roller which are arranged up and down; the fifth cutting device 52 comprises a fifth knife roller and a steel roller which are arranged up and down.
The above "rough cutting" concept is to be understood as performing rough die cutting according to the general outline of the product, and the tolerance allowed by rough cutting is different according to the size of the required product, and the following description and the knife line in the attached drawings can be referred to specifically; the concept of 'fine cutting' is to precisely punch according to the outline shape of a required product, and ensure the yield on the premise of meeting the requirement of the dimensional tolerance of the product.
Through the scheme, referring to fig. 4, the improvement of the traditional production process is realized, the release film, the upper insulating tape a, the copper foil b and the silica gel protective film d are sequentially punched through the first processing mechanism 1, the second processing mechanism 2, the third processing mechanism 3 and the fourth processing mechanism 4 according to the production sequence, and each material is arranged with the adhesive surface facing downwards during each punching, so that the waste discharge can be avoided; meanwhile, the copper foil b is punched together with the upper insulating tape a and the lower insulating tape c during the shape fine cutting, so that the upper insulating tape a, the lower insulating tape c and the copper foil b can be ensured to be consistent in shape, errors caused by secondary punching in the traditional procedure are completely eliminated, and the yield is improved; the whole equipment processing procedures are reduced, so that the composition of a production line is simplified, and the occupied area and the equipment cost are reduced.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications thereof by those skilled in the art should be considered as not departing from the scope of the present invention.