CN114132013B - Manufacturing method of vertical support decoration structure - Google Patents
Manufacturing method of vertical support decoration structure Download PDFInfo
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- CN114132013B CN114132013B CN202111664788.2A CN202111664788A CN114132013B CN 114132013 B CN114132013 B CN 114132013B CN 202111664788 A CN202111664788 A CN 202111664788A CN 114132013 B CN114132013 B CN 114132013B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
- B32B3/085—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts spaced apart pieces on the surface of a layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
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- E—FIXED CONSTRUCTIONS
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- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
- B32B2037/243—Coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/10—Properties of the layers or laminate having particular acoustical properties
- B32B2307/102—Insulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/304—Insulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2419/00—Buildings or parts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2451/00—Decorative or ornamental articles
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
- E04F2290/041—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise
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- Engineering & Computer Science (AREA)
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Abstract
Description
技术领域Technical Field
本发明涉及装饰结构领域,具体涉及一种立式支撑装饰结构的制造方法。The invention relates to the field of decorative structures, and in particular to a method for manufacturing a vertical supporting decorative structure.
背景技术Background Art
随着社会的进步和技术的发展,用于装饰的装饰结构越来越多样化,例如具有夹层芯结构的复合板,其结构一般包括面板、底板和位于面板与底板之间的支撑结构,由于复合板具有平整度高、质地轻以及隔热隔音等优点,使得其被广泛应用到建筑装饰结构中。With the progress of society and the development of technology, decorative structures used for decoration are becoming more and more diversified. For example, composite panels with sandwich core structures generally include panels, base panels and a supporting structure located between the panels and the base panels. Composite panels are widely used in architectural decorative structures because of their high flatness, light texture, heat insulation and sound insulation.
现有的复合板中,位于中部的支撑结构形式多样,其中最常见的形式包括瓦楞支撑结构以及蜂窝支撑结构,例如公开号为CN109693431A的发明专利公开了一种铝合金瓦楞板,包括依序层叠设置的第一铝合金层、第一瓦楞芯层、第二铝合金层、第二瓦楞芯层和第三铝合金层;其中,第一瓦楞芯层与第二瓦楞芯层交错设置,采用此结构的复合板,能够补强瓦楞板的性能强度,减少各向异性等。又如公开号为CN102287014A的发明专利公开了一种建筑用铝蜂窝保温复合板,有面板和底板,在面板和底板之间复合有铝蜂窝芯,具有与铝蜂窝板相同的质轻、强度高、刚度大、保温、隔音、减震、阻燃等特点。In the existing composite panels, the support structure located in the middle has various forms, among which the most common forms include corrugated support structure and honeycomb support structure. For example, the invention patent with publication number CN109693431A discloses an aluminum alloy corrugated board, including a first aluminum alloy layer, a first corrugated core layer, a second aluminum alloy layer, a second corrugated core layer and a third aluminum alloy layer stacked in sequence; wherein the first corrugated core layer and the second corrugated core layer are staggered, and the composite board with this structure can strengthen the performance strength of the corrugated board and reduce anisotropy, etc. For another example, the invention patent with publication number CN102287014A discloses an aluminum honeycomb thermal insulation composite board for construction, which has a face plate and a bottom plate, and an aluminum honeycomb core is composited between the face plate and the bottom plate, and has the same characteristics as the aluminum honeycomb board, such as light weight, high strength, high rigidity, thermal insulation, sound insulation, shock absorption, flame retardancy, etc.
虽然现有的复合板结构均具有轻质、高强度以及隔音保温等优点,但是发明人在长期生产实践中发现,现有的复合板加工过程中存在一些共性问题,例如:Although the existing composite board structures have the advantages of light weight, high strength, sound insulation and heat preservation, the inventors have found in long-term production practice that there are some common problems in the processing of existing composite boards, such as:
1.无论是瓦楞支撑结构的复合板还是蜂窝支撑结构的复合板,在加工时,都是需要先单独制作底板、面板以及支撑结构,然后再在底板、面板或者支撑结构上设置复合材料,最后由人工将支撑结构和面板依次放置在底板上,利用复合材料使底板、面板和支撑结构复合而得到复合板,特别是在生产蜂窝支撑结构的复合板时,还需要将蜂窝支撑结构撑开至蜂窝状才能进行复合,因此现有技术中具有夹层芯结构的装饰材料在生产过程中存在自动化程度低。1. Whether it is a composite board with a corrugated support structure or a composite board with a honeycomb support structure, during processing, it is necessary to first separately manufacture the base plate, the panel and the support structure, and then arrange the composite material on the base plate, the panel or the support structure, and finally manually place the support structure and the panel on the base plate in sequence, and use the composite material to composite the base plate, the panel and the support structure to obtain a composite board. In particular, when producing a composite board with a honeycomb support structure, the honeycomb support structure needs to be expanded into a honeycomb shape before it can be composited. Therefore, the decorative materials with a sandwich core structure in the prior art have a low degree of automation in the production process.
2.同时,现有技术中在制作支撑结构时,需要将支撑结构制作成与底板和面板几乎大小相等的状态,而现有技术中的复合板面积一般较大,这就使得在将支撑结构布置在底板和面板之间时存在难度,这进一步增加自动化生产具有夹层芯装饰结构的难易程度;而且由于支撑结构的面积较大,使得支撑结构的加工难度较大,所使用的到的设备体积较大,使得生产成本较大。2. At the same time, in the prior art, when making the supporting structure, it is necessary to make the supporting structure almost equal to the base plate and the panel, and the area of the composite board in the prior art is generally large, which makes it difficult to arrange the supporting structure between the base plate and the panel, which further increases the difficulty of automated production of the sandwich core decorative structure; and because the area of the supporting structure is large, the processing of the supporting structure is difficult, the equipment used is large, and the production cost is large.
发明内容Summary of the invention
本发明意在提供一种立式支撑装饰结构的制造方法,以解决现有装饰结构生产过程中自动化程度低且生产成本大的问题。The present invention aims to provide a method for manufacturing a vertical supporting decorative structure, so as to solve the problems of low automation and high production cost in the production process of the existing decorative structure.
为达到上述目的,本发明采用如下技术方案:一种立式支撑装饰结构的制造方法,包括如下步骤,To achieve the above object, the present invention adopts the following technical solution: a method for manufacturing a vertical supporting decorative structure, comprising the following steps:
S1:将卷材分切成宽度相等的切条,然后将切条弯折成往复弯折结构的支撑板;S1: Cut the coil into strips of equal width, and then bend the strips into a support plate with a reciprocating bending structure;
S2:利用传送线连续等速传送底板和面板,其中底板位于面板的下方,将S1中的支撑板等距均匀地布置于底板与面板之间,并在支撑板与底板之间以及支撑板与面板之间设置粘接层,并使支撑板同时垂直于底板和面板而得到粘接板;S2: The bottom plate and the panel are continuously conveyed at a constant speed by a conveyor line, wherein the bottom plate is located below the panel, the support plates in S1 are evenly and equidistantly arranged between the bottom plate and the panel, and an adhesive layer is provided between the support plate and the bottom plate and between the support plate and the panel, and the support plate is made perpendicular to the bottom plate and the panel at the same time to obtain a bonded panel;
S3:将粘接板分切而得到复合板,然后再使复合板中的粘接层定型,最终得到产品。S3: Cutting the bonded board into composite boards, and then shaping the bonding layer in the composite board to finally obtain the product.
本方案的原理是:本申请与普通夹层芯装饰结构的制作方法存在较大区别,首先,本申请中在制作支撑结构时,是将现有技术中生产支撑结构的卷材分切并弯折成具有往复弯折结构的支撑板,相比于现有技术中的瓦楞支撑结构或者蜂窝支撑结构的面积大大减小,因此支撑板的分切以及弯折等工序能够更加容易实现,能够减低生产的设备成本;同时,由于支撑板的面积大大减小,因此在S2中,在利用传送线连续传送底板和面板时,可以利用现有的工装方便地将多块支撑板连续间隔地布置在底板上,并且能够方便地在支撑板与底板和面板之间设置粘接层,从而方便地得到粘接板,而此时粘接板是整块连续的板,可以根据实际需要而将粘接板分切为预定长度的复合板,最后在进行定型而得到具有立式支撑结构的装饰结构;而且本申请中,在布置支撑板时,支撑板是同时垂直于底板和面板的,因此形成的立式支撑装饰结构中,支撑板能够对底板和面板起到稳定的支撑作用,从而使得立式支撑装饰结构具有良好的强度,有利于提升装饰结构的抗冲击性能和延长使用寿命。The principle of this solution is as follows: this application is significantly different from the manufacturing method of the ordinary sandwich core decorative structure. First, in this application, when manufacturing the support structure, the coiled material used to produce the support structure in the prior art is cut and bent into a support plate with a reciprocating bending structure, which is much smaller than the area of the corrugated support structure or the honeycomb support structure in the prior art. Therefore, the processes of cutting and bending the support plate can be more easily implemented, which can reduce the equipment cost of production. At the same time, since the area of the support plate is greatly reduced, in S2, when the bottom plate and the panel are continuously transported by the conveyor line, the existing tooling can be used to conveniently arrange the multiple support plates continuously and spaced apart. It is placed on the bottom plate, and an adhesive layer can be easily arranged between the support plate, the bottom plate and the panel, so as to conveniently obtain an adhesive plate. At this time, the adhesive plate is a whole continuous plate, and the adhesive plate can be cut into composite plates of predetermined lengths according to actual needs, and finally a decorative structure with a vertical support structure is obtained after finalization. Moreover, in the present application, when the support plate is arranged, the support plate is perpendicular to the bottom plate and the panel at the same time, so in the vertical support decorative structure formed, the support plate can play a stable supporting role for the bottom plate and the panel, so that the vertical support decorative structure has good strength, which is beneficial to improving the impact resistance of the decorative structure and extending its service life.
本方案的有益效果是:The beneficial effects of this program are:
1.有利于降低生产成本:相比于现有技术中支撑结构的面积较大,在支撑结构上加工瓦楞结构或者蜂窝结构时需要使用体积较大的设备,使得生产成本较大,且加工较大面积的支撑结构的加工难度也较大。本申请中将现有技术中一整块支撑结构分为面积远小于现有技术中支撑结构的支撑板,使得支撑板的分切、加工以及布置都更加的方便,加工的难度更低,使用到的设备体积减小,同时还能高效快速地将支撑板布置于底板和面板之间,不仅能够有效节约设备成本,同时还能够有效节约空间成本。1. It is conducive to reducing production costs: Compared with the larger area of the support structure in the prior art, when processing the corrugated structure or the honeycomb structure on the support structure, it is necessary to use a larger volume of equipment, which makes the production cost higher, and the processing difficulty of processing the support structure with a larger area is also greater. In this application, a whole support structure in the prior art is divided into support plates with an area much smaller than the support structure in the prior art, so that the cutting, processing and arrangement of the support plates are more convenient, the processing difficulty is lower, the volume of the equipment used is reduced, and the support plates can be efficiently and quickly arranged between the bottom plate and the panel, which can not only effectively save equipment costs, but also effectively save space costs.
2.有利于实现自动化生产:相比于现有技术中在生产具有夹层型的装饰结构时,需要首先单独制作底板、面板以及支撑结构,最后再进行复合而得到复合板,很多步骤都需要人工完成,实现自动化生产比较困难。本申请中,由于支撑板的面积较小,可以方便地利用工装设备将支撑板布置于底板和面板之间,且能够方便地自动完成设置粘接层的工作,因此本申请中能够完全实现自动化生产。2. It is conducive to realizing automated production: Compared with the prior art, when producing a sandwich-type decorative structure, it is necessary to first separately manufacture the base plate, the panel and the supporting structure, and finally assemble them to obtain a composite board. Many steps need to be completed manually, and it is difficult to realize automated production. In this application, since the area of the support plate is small, the support plate can be conveniently arranged between the base plate and the panel using tooling equipment, and the work of setting the adhesive layer can be conveniently and automatically completed, so the present application can fully realize automated production.
3.有效提升装饰结构的整体强度:现有技术中,无论是蜂窝支撑结构还是瓦楞支撑结构,支撑结构位于底板和面板之间的支撑面均为倾斜面结构,而装饰结构在受到外力时一般是沿着垂直于底板和面板方向,因此现有技术中的支撑结构在受力时容易因受力而发生局部形变。本申请中,由于支撑板是垂直地设置于底板和面板之间,即支撑件的设置方向是平行于底板和面板的受力方向,因此支撑件能够对底板和面板起到更有效的支撑作用,从而提升装饰结构的强度;而且本申请中,由于支撑件是呈往复弯折结构,往复弯折结构易于利用折弯机等现有设备进行自动加工,且通过设置往复弯折结构,可以有效增大支撑件与底板和面板的接触面积,从而使得支撑件与底板和面板的复合面积增大,提升支撑件与底板和面板的连接强度和抗撕裂性能。3. Effectively improve the overall strength of the decorative structure: In the prior art, whether it is a honeycomb support structure or a corrugated support structure, the support surface of the support structure between the base plate and the panel is an inclined surface structure, and the decorative structure is generally perpendicular to the base plate and the panel when subjected to external force. Therefore, the support structure in the prior art is prone to local deformation due to force when subjected to force. In this application, since the support plate is vertically arranged between the base plate and the panel, that is, the arrangement direction of the support member is parallel to the force direction of the base plate and the panel, the support member can play a more effective supporting role on the base plate and the panel, thereby improving the strength of the decorative structure; and in this application, since the support member is a reciprocating bending structure, the reciprocating bending structure is easy to be automatically processed using existing equipment such as a bending machine, and by setting a reciprocating bending structure, the contact area between the support member and the base plate and the panel can be effectively increased, thereby increasing the composite area between the support member and the base plate and the panel, and improving the connection strength and tear resistance of the support member and the base plate and the panel.
4.有利于提升材料的利用率:相比于现有技术中支撑结构的面积较大,而支撑结构加工原料的卷材一般为固定尺寸大小,因此在加工中如果生产装饰结构的长度变化,使得卷材在制作支撑结构时容易出现较大面积的边角料而被浪费,材料利用率不是特别高。本申请中,将现有整块的支撑结构改为面积较小的支撑板,使得每块支撑板的宽度减小,因此在生产过程中,可以将固定尺寸大小的卷材高校地分切成若干支撑板,从而有效减少材料的浪费,节约生产成本。4. It is conducive to improving the utilization rate of materials: compared with the existing technology, the area of the support structure is larger, and the coil of the raw material for supporting structure processing is generally of fixed size. Therefore, if the length of the decorative structure produced during processing changes, the coil is prone to large-area scraps and waste when making the supporting structure, and the material utilization rate is not particularly high. In this application, the existing whole support structure is changed to a smaller support plate, so that the width of each support plate is reduced. Therefore, during the production process, the coil of fixed size can be easily cut into several support plates, thereby effectively reducing material waste and saving production costs.
5.可以方便地调节所生产立式支撑装饰结构的尺寸:本申请中,由于生产时底板和面板是连续不断地被传送线传送,而支撑板也是连续不断地被间隔设置在底板与面板之间,因此在S2阶段,底板、面板以及支撑板形成粘接板后还是呈连续不断的板状结构,只是在S3形成复合板时,才将粘接板分切而得到复合板,通过控制分切的间距,即可方便地控制复合板的长度尺寸,从而调节立式支撑装饰结构的尺寸。5. The size of the produced vertical supporting decorative structure can be easily adjusted: In the present application, since the base plate and the panel are continuously conveyed by the conveyor line during production, and the support plate is also continuously and spaced between the base plate and the panel, in the S2 stage, the base plate, the panel and the support plate form an adhesive plate and still present a continuous plate-like structure. Only when the composite plate is formed in S3, the adhesive plate is cut to obtain the composite plate. By controlling the cutting interval, the length of the composite plate can be easily controlled, thereby adjusting the size of the vertical supporting decorative structure.
优选的,作为一种改进,在S1中,支撑板往复弯折结构的横截面呈锯齿形、波浪形、W型或者U型的一种或者多种组合。Preferably, as an improvement, in S1, the cross-section of the reciprocating bending structure of the support plate is one or more combinations of a sawtooth shape, a wave shape, a W shape or a U shape.
本方案中,通过将支撑板设置成锯齿形、波浪形、W型或者U型的一种或者多种组合,使得同一支撑板上可以设置成相同往复弯折结构,相邻支撑板之间的往复弯折结构可以是相同的,也可以是不同的;同时还可以在同一支撑板上同时成型多种往复弯折结构,从而在装饰结构不同的使用场景等下,在同一支撑板不同位置设置不同形状的往复弯折结构,从而使得支撑板在装饰结构不同位置形成不同的强度区域,综合控制生产成本以及结构强度。In the present solution, by setting the support plate into one or more combinations of zigzag, wavy, W-shaped or U-shaped, the same reciprocating bending structure can be set on the same support plate, and the reciprocating bending structures between adjacent support plates can be the same or different; at the same time, multiple reciprocating bending structures can be formed on the same support plate at the same time, so that in different usage scenarios of the decorative structure, reciprocating bending structures of different shapes can be set at different positions of the same support plate, so that the support plate forms different strength areas at different positions of the decorative structure, thereby comprehensively controlling the production cost and structural strength.
优选的,作为一种改进,在S1中将切条弯折成往复弯折结构的支撑板时,在支撑板的两端同时成型加强部,并在加强部上设置与底板和面板正对的接触面。Preferably, as an improvement, when the cut strips are bent into a support plate with a reciprocating bending structure in S1, reinforcement parts are simultaneously formed at both ends of the support plate, and contact surfaces facing the bottom plate and the panel are provided on the reinforcement parts.
本方案中,通过在支撑板的两端设置加强部,并在加强部上设置接触面,一方面可以提升支撑板的结构强度,使得支撑板能够对底板和面板起到更加稳定的支撑效果;另一方面,通过设置加强部,使得支撑板与底板和面板的接触面积更大,从而进一步提升支撑板与底板和面板的复合强度;同时,在利用现有技术中的折弯机等设备对切条进行弯折成型时,可以在折弯机上设置对应的模具结构同步成型加强部,从而高效且自动地完成对加强部的生产。In this solution, by arranging reinforcement parts at both ends of the support plate and arranging contact surfaces on the reinforcement parts, on the one hand, the structural strength of the support plate can be improved, so that the support plate can provide a more stable supporting effect on the base plate and the panel; on the other hand, by arranging the reinforcement parts, the contact area between the support plate and the base plate and the panel is made larger, thereby further improving the composite strength between the support plate and the base plate and the panel; at the same time, when the cut strips are bent and formed using equipment such as a bending machine in the prior art, a corresponding mold structure can be set on the bending machine to synchronously form the reinforcement part, thereby efficiently and automatically completing the production of the reinforcement part.
优选的,作为一种改进,在接触面上成型沿着支撑板长度方向的容纳部。Preferably, as an improvement, an accommodating portion is formed on the contact surface along the length direction of the support plate.
本方案中,通过在接触面上设置容纳部,从而在支撑板与底板和面板之间设置粘接层时,利用容纳部的容纳性能,使得粘接层能够方便、快速且充分地设置于支撑板与底板和面板之间,从而保证支撑板同时与底板和面板之间形成良好的粘接关系。In this solution, by setting a receiving portion on the contact surface, when the adhesive layer is set between the support plate, the base plate and the panel, the receiving performance of the receiving portion is utilized so that the adhesive layer can be conveniently, quickly and fully set between the support plate, the base plate and the panel, thereby ensuring that a good bonding relationship is formed between the support plate, the base plate and the panel at the same time.
优选的,作为一种改进,S2中设置粘接层时,在接触面上涂覆粘接胶,并使粘接胶填充于容纳部内;在S3中对粘接层定型时,将设置粘接层后的底板、面板和支撑板放置到冷压机中压制成型。Preferably, as an improvement, when the adhesive layer is set in S2, adhesive is coated on the contact surface and filled into the accommodation portion; when the adhesive layer is shaped in S3, the base plate, panel and support plate after the adhesive layer is set are placed in a cold press for pressing and forming.
本方案中,通过在支撑板的两端涂覆粘接胶,然后再利用现有的冷压机直接使粘接胶定型,从而快速自动地生产冷压复合板。In this solution, adhesive is coated on both ends of the support plate and then the adhesive is directly shaped using an existing cold press machine, thereby quickly and automatically producing a cold-pressed composite board.
优选的,作为一种改进,S2中设置粘接层时,在接触面上涂覆粘接胶,在底板的顶面上和/或面板的底面上涂覆功能膜,然后将设置粘接层的底板、面板和支撑板放置到热压机中压制成型。Preferably, as an improvement, when setting the adhesive layer in S2, an adhesive is coated on the contact surface, a functional film is coated on the top surface of the base plate and/or the bottom surface of the panel, and then the base plate, panel and support plate with the adhesive layer are placed in a hot press for pressing and forming.
本方案中,在涂覆粘接胶时,还在底板的顶面上和/或面板的底面上涂覆功能膜,并最终利用热压机使得粘接层以及功能膜定型,从而自动生产热压复合板且复合板具有功能膜的特殊功能性能,从而增加立式支撑装饰结构的特殊功能效果。In this solution, when applying the adhesive, a functional film is also coated on the top surface of the base plate and/or the bottom surface of the panel, and finally a hot press is used to shape the adhesive layer and the functional film, thereby automatically producing a hot-pressed composite panel and the composite panel has the special functional properties of the functional film, thereby increasing the special functional effect of the vertical supporting decorative structure.
优选的,作为一种改进,所述功能膜包括隔音膜、隔热膜和防水膜的一种或者多种组合。Preferably, as an improvement, the functional membrane includes one or more combinations of a sound insulation membrane, a heat insulation membrane and a waterproof membrane.
本方案中,所使用的功能膜包括隔音膜、隔热膜和防水膜等,使得热压复合板具有隔音、隔热以及防水等一种或者多种性能,功能更加完善。In this solution, the functional films used include sound insulation films, heat insulation films and waterproof films, etc., so that the hot-pressed composite board has one or more properties such as sound insulation, heat insulation and waterproof, and the functions are more complete.
优选的,作为一种改进,在S1中成型加强部时,还在加强部上同时成型抗缺陷部,抗缺陷部包括拉伸凸起和压缩缺口,所述拉伸凸起与支撑板弯折成往复弯折结构时往复弯折结构向外凸起的部位,所述压缩缺口与支撑板弯折成往复弯折结构时往复弯折结构向内凹陷的部位。Preferably, as an improvement, when the reinforcing part is formed in S1, an anti-defect part is also formed on the reinforcing part at the same time, and the anti-defect part includes a stretching protrusion and a compression notch, the stretching protrusion and the support plate are the parts that protrude outward from the reciprocating bending structure when the bending structure is formed, and the compression notch and the support plate are the parts that are recessed inward from the reciprocating bending structure when the bending structure is formed.
本方案中,通过设置拉伸凸起和压缩缺口,从而在将切条弯折成型成往复弯折结构时,使得加强部上跟随切条发生弯折而同步形成往复弯折结构时,拉伸凸起能够对加强部向外凸起的部位进行材料补充,而压缩缺口可以防止加强部在形成往复弯折结构时压缩位置发生材料聚集,从而有效保证加强部上接触面在形成往复弯折结构过程中尽量保持平面结构,从而使得底板和面板能够与接触面形成良好的接触,以便粘接层能够有效且充分地布置。In the present scheme, by providing a stretching protrusion and a compression notch, when the cut strip is bent into a reciprocating bending structure, the reinforcing portion follows the cutting strip to bend and synchronously forms the reciprocating bending structure. The stretching protrusion can supplement the material of the portion of the reinforcing portion that protrudes outward, and the compression notch can prevent material accumulation at the compression position of the reinforcing portion when the reciprocating bending structure is formed, thereby effectively ensuring that the contact surface on the reinforcing portion maintains a planar structure as much as possible during the process of forming the reciprocating bending structure, so that the bottom plate and the panel can form good contact with the contact surface, so that the adhesive layer can be effectively and fully arranged.
优选的,作为一种改进,所述支撑板的宽度为D,面板的厚度为δ1,底板的厚度为δ2,其中D=(δ1+δ2)×1.4。Preferably, as an improvement, the width of the support plate is D, the thickness of the panel is δ1, and the thickness of the bottom plate is δ2, wherein D=(δ1+δ2)×1.4.
本方案中,将支撑板的宽度大小与面板以及底板的厚度形成比例关系,从而使得底板与面板之间的距离(如果忽略粘接层的厚度,底板与面板之间的距离等于支撑板的宽度大小)与底板和面板的厚度综合形成对应关系,从而使得装饰结构整体的强度高且耗材少。In this solution, the width of the support plate is proportional to the thickness of the panel and the base plate, so that the distance between the base plate and the panel (if the thickness of the adhesive layer is ignored, the distance between the base plate and the panel is equal to the width of the support plate) and the thickness of the base plate and the panel form a corresponding relationship, thereby making the overall strength of the decorative structure high and using less consumables.
优选的,作为一种改进,在S2中利用传送线传送底板和面板时,还同时等速传送夹板,夹板的数量为若干且若干夹板位于底板和面板之间,底板与夹板之间、相邻夹板之间以及夹板与面板之间均设置有支撑板。Preferably, as an improvement, when the base plate and the panel are transported by the conveyor line in S2, the splints are also transported at a constant speed at the same time. The number of splints is several and the several splints are located between the base plate and the panel. Support plates are provided between the base plate and the splints, between adjacent splints, and between the splints and the panel.
本方案中,当装饰结构的整体厚度较大时,可以设置多层支撑板,并在上下层支撑板之间设置夹层板,从而使得支撑板的宽度处于合适大小,以便整个装饰结构的结构稳定。In this solution, when the overall thickness of the decorative structure is relatively large, multiple layers of support plates can be provided, and sandwich plates can be provided between the upper and lower support plates, so that the width of the support plates is of an appropriate size so that the structure of the entire decorative structure is stable.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明实施例一的结构示意图。FIG1 is a schematic structural diagram of a first embodiment of the present invention.
图2本发明实施例一中支撑板呈W型往复弯折结构的示意图。FIG. 2 is a schematic diagram of a W-shaped reciprocating bending structure of a support plate in Embodiment 1 of the present invention.
图3为本发明实施例一中复合板的示意图(已隐藏粘接层)。FIG. 3 is a schematic diagram of a composite board in Embodiment 1 of the present invention (the adhesive layer is hidden).
图4为本发明实施例一中复合板的纵剖示意图。FIG. 4 is a schematic longitudinal section of a composite plate in Embodiment 1 of the present invention.
图5为本发明实施例三中切条的纵剖图。FIG5 is a longitudinal cross-sectional view of the cut strips in the third embodiment of the present invention.
图6为本发明实施例三中由切条弯折成型为支撑板的俯视图。FIG. 6 is a top view of a support plate formed by bending a cut strip in Embodiment 3 of the present invention.
图7本发明实施例四中复合板的纵剖示意图。FIG. 7 is a schematic longitudinal section of a composite plate in Embodiment 4 of the present invention.
具体实施方式DETAILED DESCRIPTION
下面通过具体实施方式进一步详细说明:The following is further described in detail through specific implementation methods:
说明书附图中的附图标记包括:卷材1、第一分切机2、切条3、辊压机4、支撑板5、底板6、面板7、翻转工装8、涂胶机9、粘接层10、第二分切机11、复合板12、冷压机13、加强部14、接触面15、拉伸凸起16、压缩缺口17、容纳槽18。The figure marks in the drawings of the specification include: coil 1, first slitting machine 2, strip cutting 3, roller press 4, support plate 5, bottom plate 6, panel 7, flip tool 8, glue coating machine 9, adhesive layer 10, second slitting machine 11, composite board 12, cold press 13, reinforcement part 14, contact surface 15, stretching protrusion 16, compression notch 17, and accommodating groove 18.
实施例一Embodiment 1
实施例一基本如附图1所示:一种立式支撑装饰结构的制造方法,包括如下步骤:Embodiment 1 is basically as shown in FIG. 1 : a method for manufacturing a vertical supporting decorative structure, comprising the following steps:
S1:利用转轴驱动卷材1转动,使卷材1沿着传送线向右移动,再利用第一分切机2将卷材1分切成宽度相等的切条3,在分切过程中,结合图3,切条3的宽度为D,面板7的厚度为δ1,底板6的厚度为δ2,其中分切时按照D=(δ1+δ2)×1.4的关系确定切条3的宽度大小;然后再利用辊压机4将切条3弯折成往复弯折结构的支撑板5,其中,本实施例中,支撑板5的往复弯折结构的横截面呈锯齿形、波浪形、W型或者U型的一种或者多种组合,图2中示出了呈W型的往复弯折结构,图3中示出了支撑板5呈波浪形的结构示意,在本实施例中,同一块支撑板5上的往复弯折结构是相同的,但是在本实施例以外的其他实施例中,同一块支撑3上的往复弯折结构可以是上述形状的组合,例如同一块支撑板5上,位于中间位置的往复弯折结构呈波浪形,而位于支撑板5前后两端处的往复弯折结构呈W型,从而使支撑板5前后两端的往复弯折结构更加的密实,支撑板5的两端能够提供更加稳定的支撑;S1: Use the rotating shaft to drive the coil 1 to rotate, so that the coil 1 moves to the right along the conveyor line, and then use the first slitting machine 2 to slit the coil 1 into strips 3 of equal width. During the slitting process, in conjunction with Figure 3, the width of the strip 3 is D, the thickness of the panel 7 is δ1, and the thickness of the bottom plate 6 is δ2. During slitting, the width of the strip 3 is determined according to the relationship D=(δ1+δ2)×1.4; then use the roller press 4 to bend the strip 3 into a support plate 5 with a reciprocating bending structure. In this embodiment, the cross-section of the reciprocating bending structure of the support plate 5 is one or more of a sawtooth shape, a wave shape, a W shape or a U shape. Combination, FIG2 shows a W-shaped reciprocating bending structure, and FIG3 shows a schematic diagram of a wavy structure of the support plate 5. In this embodiment, the reciprocating bending structures on the same support plate 5 are the same, but in other embodiments other than this embodiment, the reciprocating bending structure on the same support 3 can be a combination of the above shapes. For example, on the same support plate 5, the reciprocating bending structure located in the middle position is wavy, and the reciprocating bending structures located at the front and rear ends of the support plate 5 are W-shaped, so that the reciprocating bending structures at the front and rear ends of the support plate 5 are more compact, and the two ends of the support plate 5 can provide more stable support;
S2:如图1,利用传送线连续等速向右传送底板6和面板7,其中底板6位于面板7的下方且底板6和面板7之间设置有放置空间,然后将S1中的支撑板5等距均匀地布置于底板6与面板7之间,在放置支撑板5时,利用翻转工装8使处于水平放置状态的支撑板5翻转90°而处于垂直状态,然后利用涂胶机9在支撑板5的上端面和下端面同时涂覆粘接胶,再利用翻转工装8使支撑板5被放置在底板6的顶面上,利用传送线控制底板6面板7之间的距离减小,最终使得支撑板5的顶面与面板7的底面接触并使支撑板5对面板7提供支撑,结合图3和图4,此时支撑板5是同时垂直于底板6和面板7的,且粘接胶在支撑板5与底板6之间以及支撑板5与面板7之间形成粘接层10,而底板6、面板7和支撑板5形成粘接板;S2: As shown in FIG1, the bottom plate 6 and the panel 7 are continuously and uniformly conveyed to the right by a conveyor line, wherein the bottom plate 6 is located below the panel 7 and a placement space is provided between the bottom plate 6 and the panel 7, and then the support plate 5 in S1 is evenly and equidistantly arranged between the bottom plate 6 and the panel 7. When placing the support plate 5, the flipping tool 8 is used to flip the support plate 5 in a horizontal position by 90° to a vertical position, and then the glue coating machine 9 is used to simultaneously apply adhesive glue on the upper end surface and the lower end surface of the support plate 5, and then the flipping tool 8 is used to place the support plate 5 on the top surface of the bottom plate 6, and the conveyor line is used to control the distance between the bottom plate 6 and the panel 7 to decrease, so that the top surface of the support plate 5 is finally in contact with the bottom surface of the panel 7 and the support plate 5 provides support for the panel 7. In combination with FIG3 and FIG4, at this time, the support plate 5 is perpendicular to the bottom plate 6 and the panel 7 at the same time, and the adhesive glue forms an adhesive layer 10 between the support plate 5 and the bottom plate 6 and between the support plate 5 and the panel 7, and the bottom plate 6, the panel 7 and the support plate 5 form an adhesive plate;
S3:如图1,利用传送带继续对粘接板进行传送,然后利用第二分切机11将粘接板分切成预定的长度而得到复合板12,最后利用传送线将复合板12传送至冷压机13中,利用冷压机13对复合板12施加压力,使复合板12中的粘接层10定型,最终得到具有立式支撑装饰结构的产品。S3: As shown in FIG1 , the adhesive board is continuously conveyed by a conveyor belt, and then the adhesive board is cut into predetermined lengths by a second slitting machine 11 to obtain a composite board 12. Finally, the composite board 12 is conveyed to a cold press 13 by a conveyor line, and pressure is applied to the composite board 12 by the cold press 13 to shape the adhesive layer 10 in the composite board 12, thereby finally obtaining a product with a vertical supporting decorative structure.
实施例二Embodiment 2
实施例二与实施例一的区别在于:本实施例中,在S2中利用涂胶机9在支撑板5的上端面和下端面涂覆粘接胶的同时,还利用贴膜机在底板6的顶面上和/或面板7的底面上粘贴功能膜,功能膜包括隔音膜、隔热膜和防水膜的一种或者多种组合,然后再将支撑板5布置于已经贴膜后的底板6和面板7之间;The difference between the second embodiment and the first embodiment is that in the present embodiment, in S2, while the adhesive is applied to the upper and lower end surfaces of the support plate 5 by the glue coating machine 9, a functional film is also attached to the top surface of the bottom plate 6 and/or the bottom surface of the panel 7 by the film attaching machine, and the functional film includes one or more combinations of a sound insulation film, a heat insulation film and a waterproof film, and then the support plate 5 is arranged between the bottom plate 6 and the panel 7 after the film is attached;
在S3中利用第二分切机11将粘接板分切成预定的长度而得到复合板12,再利用传送线对复合板12进行传送时,是将复合板12传送至热压机中,将热压机的温度控制在140℃-180℃之间,利用热压机对复合板12施加压力的同时还进行加热,从而使复合板12中的粘接层10定型,且功能膜完全粘接于底板6和/或面板7上,最终得到具有隔音、隔热和防水等功能的立式支撑装饰结构。In S3, the second slitting machine 11 is used to cut the adhesive board into predetermined lengths to obtain a composite board 12. When the composite board 12 is transported by the conveyor line, the composite board 12 is transported to a hot press, and the temperature of the hot press is controlled between 140°C and 180°C. The hot press is used to apply pressure to the composite board 12 while heating it, so that the adhesive layer 10 in the composite board 12 is fixed, and the functional film is completely bonded to the base plate 6 and/or the panel 7, and finally a vertical supporting decorative structure with functions such as sound insulation, heat insulation and waterproofing is obtained.
实施例三Embodiment 3
实施例三与实施例一的区别在于:在S1中利用辊压机4将切条3弯折成往复弯折结构的支撑板5前,结合图5和图6所示,利用挤压机将切条3的两端挤压成型向切条3两侧面之外凸出的凸起结构,从而在后续利用辊压机4将切条3弯折成往复弯折结构时,切条3上的凸起跟随切条3一起发生弯折而形成加强部14,加强部14的两端形成可以与底板6和面板7形成面接触的接触面15。The difference between Example 3 and Example 1 is that before the cut strip 3 is bent into a support plate 5 of a reciprocating bending structure by using a roller press 4 in S1, as shown in Figures 5 and 6, the two ends of the cut strip 3 are extruded by an extruder to form a protruding structure protruding outward from the two side surfaces of the cut strip 3, so that when the cut strip 3 is subsequently bent into a reciprocating bending structure by using a roller press 4, the protrusion on the cut strip 3 is bent together with the cut strip 3 to form a reinforcement portion 14, and the two ends of the reinforcement portion 14 form a contact surface 15 that can form a surface contact with the bottom plate 6 and the panel 7.
本实施例中,为了使接触面15平整,结合图6,在利用挤压机成型凸起结构时,还在凸起结构上成型抗缺陷部,抗缺陷部包括拉伸凸起16和压缩缺口17,拉伸凸起16与后续支撑板5弯折成往复弯折结构时往复弯折结构向外凸起的部位对应,而压缩缺口17与支撑板5弯折成往复弯折结构时往复弯折结构向内凹陷的部位对应,从而在利用辊压机4将切条3弯折成支撑板5时,拉伸凸起16能够对支撑板5向外凸起的位置进行材料补充,而压缩缺口17的设置,可以减少支撑板5向内凹陷的部位因弯折而形成褶皱,从而使得接触面15平整度较好,以便后续接触面15与底板6和面板7形成良好的接触关系;同时,本实施例中设置加强部14,使得支撑板5与底板6和面板7的接触面15积增大,从而在后续形成复合板12时,支撑板5的纵剖结构呈工字型而结构稳定,且支撑板5与底板6和面板7之间的接触面15积大,形成的粘接面积更大而连接更加稳定,使得立式支撑装饰结构的稳定性更强。In this embodiment, in order to make the contact surface 15 flat, in combination with FIG. 6, when the protruding structure is formed by the extruder, an anti-defect portion is also formed on the protruding structure, and the anti-defect portion includes a stretching protrusion 16 and a compression notch 17. The stretching protrusion 16 corresponds to the outward protrusion of the reciprocating bending structure when the subsequent support plate 5 is bent into the reciprocating bending structure, and the compression notch 17 corresponds to the inward concave portion of the reciprocating bending structure when the support plate 5 is bent into the reciprocating bending structure. Therefore, when the cut strip 3 is bent into the support plate 5 by the roller press 4, the stretching protrusion 16 can supplement the material at the outward protrusion of the support plate 5, and the compression notch 17 can be used to prevent the material from being lost. The setting of 7 can reduce the formation of wrinkles due to bending at the inwardly recessed part of the support plate 5, thereby making the contact surface 15 have better flatness, so that the subsequent contact surface 15 forms a good contact relationship with the base plate 6 and the panel 7; at the same time, the reinforcement part 14 is provided in the present embodiment, so that the contact surface 15 area of the support plate 5 and the base plate 6 and the panel 7 is increased, so that when the composite plate 12 is formed subsequently, the longitudinal section structure of the support plate 5 is I-shaped and the structure is stable, and the contact surface 15 area between the support plate 5 and the base plate 6 and the panel 7 is large, the bonding area formed is larger and the connection is more stable, so that the stability of the vertical support decorative structure is stronger.
实施例四Embodiment 4
实施例四与实施例三的区别在于:本实施例中,如图7所示,在利用挤压机将切条3的两端挤压成型向切条3两侧面之外凸出的凸起结构时,还同时在凸起结构上挤压成型沿着切条3长度方向的凹槽,凹槽的两端未完全贯通至切条3的前后两端,通过成型凹槽,使得后续在利用辊压机4对切条3进行弯折时,凹槽可以在加强部14上形成具有容纳槽18的容纳部,利用容纳槽18可以对粘接胶进行容纳,从而在后续S2中在支撑板5上涂覆粘接胶时,有利于使粘接胶保持在支撑板5的两端,以便后续在支撑板5的两端分别与底板6和面板7接触时形成良好的粘接层10。在本实施例以外的其他实施例中,容纳槽18的数量可以是多条,同时也可以将容纳部设置为网格状结构或者其他形状,此处不再赘述。The difference between the fourth embodiment and the third embodiment is that in the present embodiment, as shown in FIG7 , when the two ends of the cut strip 3 are extruded by an extruder to form a protruding structure protruding outward of the two sides of the cut strip 3, a groove is also extruded on the protruding structure along the length direction of the cut strip 3. The two ends of the groove do not completely penetrate to the front and rear ends of the cut strip 3. By forming the groove, when the cut strip 3 is subsequently bent by a roller press 4, the groove can form a receiving portion with a receiving groove 18 on the reinforcing portion 14. The receiving groove 18 can be used to receive the adhesive, so that when the adhesive is applied to the support plate 5 in the subsequent S2, it is helpful to keep the adhesive at the two ends of the support plate 5, so that a good adhesive layer 10 can be formed when the two ends of the support plate 5 are in contact with the bottom plate 6 and the panel 7 respectively. In other embodiments other than the present embodiment, the number of the receiving grooves 18 can be multiple, and the receiving portion can also be set to a grid structure or other shapes, which will not be repeated here.
实施例五Embodiment 5
实施例五相比于实施例一的区别在于:当所成型的立式支撑装饰结构的厚度较大时,底板6和面板7之间设置有多层相互平行的夹板,底板6与夹板之间、上下相邻夹板之间、夹板和面板7之间均设置有支撑板5,当将支撑板5放置在夹板上时,其操作方式与将支撑板5放置在底板6的方式相同。本实施例中通过设置多层夹板和多层支撑板5,既能保证生产的产品厚度达到要求,又能使支撑板5的宽度在设定的范围内,确保支撑板5能够对底板6和面板7起到稳定的支撑作用。The difference between the fifth embodiment and the first embodiment is that when the thickness of the formed vertical supporting decorative structure is large, multiple layers of mutually parallel clamping plates are arranged between the bottom plate 6 and the panel 7, and support plates 5 are arranged between the bottom plate 6 and the clamping plates, between the upper and lower adjacent clamping plates, and between the clamping plates and the panel 7. When the support plates 5 are placed on the clamping plates, the operation method is the same as that of placing the support plates 5 on the bottom plate 6. In this embodiment, by arranging multiple layers of clamping plates and multiple layers of support plates 5, it can be ensured that the thickness of the produced product meets the requirements and the width of the support plates 5 is within the set range, ensuring that the support plates 5 can play a stable supporting role for the bottom plate 6 and the panel 7.
以上所述的仅是本发明的实施例,方案中公知的具体技术方案和/或特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本发明技术方案的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。The above is only an embodiment of the present invention, and the common knowledge such as the known specific technical solutions and/or characteristics in the solution is not described in detail here. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the technical solution of the present invention, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicality of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.
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Denomination of invention: A manufacturing method for a vertical supporting decorative structure Granted publication date: 20240813 Pledgee: Chongqing Rural Commercial Bank Co.,Ltd. Shapingba Branch Pledgor: CHONGQING DONGCHONG ALUMINUM Co.,Ltd. Registration number: Y2025980021520 |