CN114123615B - High-temperature high-pressure water-cooling variable-frequency special motor - Google Patents
High-temperature high-pressure water-cooling variable-frequency special motor Download PDFInfo
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/20—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
- H02K5/203—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium specially adapted for liquids, e.g. cooling jackets
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/10—Casings or enclosures characterised by the shape, form or construction thereof with arrangements for protection from ingress, e.g. water or fingers
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/12—Casings or enclosures characterised by the shape, form or construction thereof specially adapted for operating in liquid or gas
- H02K5/124—Sealing of shafts
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/16—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
- H02K5/173—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using bearings with rolling contact, e.g. ball bearings
- H02K5/1732—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using bearings with rolling contact, e.g. ball bearings radially supporting the rotary shaft at both ends of the rotor
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/18—Casings or enclosures characterised by the shape, form or construction thereof with ribs or fins for improving heat transfer
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/20—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
- H02K5/207—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium with openings in the casing specially adapted for ambient air
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/22—Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
- H02K5/225—Terminal boxes or connection arrangements
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/02—Arrangements for cooling or ventilating by ambient air flowing through the machine
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/19—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本发明公开了一种高温高压水冷变频特种电机,属于特种电机领域,旨在解决风冷冷却效果较差,电机使用寿命较短,而且电机密封效果、耐高温和高压的性能较差,无法对电机内部进行通风换气的问题;通过前水槽、保温层、空腔、水冷腔、水冷结构、散热腔和通气孔的设置,能够实现对电机前端和电机壳体的均匀水冷散热,延长了电机的使用寿命,同时散热腔和通气孔能够对电机尾端进行通风散热,避免尾端过热,从而提高了电机的冷却效果;通过导热板、通风结构的设置,能够将电机内壁的水汽及时干燥排出,实现对电机内部的通风换气,还可以避免外界水分进入电机内部,同时整个装置多处密封,从而提高电机的耐高温和耐高压性能。
The invention discloses a high-temperature, high-pressure water-cooled frequency conversion special motor, which belongs to the field of special motors and aims to solve the problem of poor air-cooling cooling effect, short service life of the motor, and poor sealing effect, high temperature and high pressure resistance of the motor. The problem of ventilation inside the motor; through the setting of the front water tank, insulation layer, cavity, water cooling cavity, water cooling structure, heat dissipation cavity and ventilation holes, uniform water cooling and heat dissipation of the front end of the motor and the motor housing can be achieved, extending the At the same time, the heat dissipation chamber and the air hole can ventilate and dissipate heat from the tail end of the motor to avoid overheating of the tail end, thereby improving the cooling effect of the motor; through the setting of the heat conduction plate and the ventilation structure, the water vapor on the inner wall of the motor can be dried in time The exhaust can realize ventilation inside the motor, and can also prevent external moisture from entering the inside of the motor. At the same time, the whole device is sealed in multiple places, thereby improving the high temperature and high pressure resistance of the motor.
Description
技术领域technical field
本发明涉及特种电机领域,具体为一种高温高压水冷变频特种电机。The invention relates to the field of special motors, in particular to a high-temperature, high-pressure water-cooled frequency conversion special motor.
背景技术Background technique
电机作为驱动的主要动力源,广泛应用于工业、农业、国防、公共设施、家用电器等各个领域。随着变频技术的飞速发展,交流变频调速电动机已经在冶金、起重、纺织、化工等行业得到了广泛应用,由于交流变频调速电动机调速范围广,控制系统简单可靠,已逐渐替代各种调速电动机。其中特种电机是指为了满足各类机械设备对其拖动电机性能要求的不同,而专门针对某一类型的机械设备特殊需要而单独设计、制造的特殊专用电机,国民经济的增长为特种电机行业的持续快速发展奠定了良好的基础。特种电机也是相对于传统有刷直流电机和交流异步电机模糊概念。特种电机和发电机在综合结构上基本相同,两者具有可逆性,在工作原理上特种电机是利用电流转变成机械能,带动外部物体转动,而发电机是利用电磁感应将机械能转变为电能。特种电机主要分为:新型旋转电机、直线电机和非电磁类电机三类。传统上,除有刷直流电机、交流异步电机外,所有电动机都叫做特种电机。而非运用于特种场合的电机才是特种电机。随着中小型电机中产品结构的调整和优化,特种专用电机将成为电机行业发展的重点,其市场需求及发展速度将在本行业中处于领先地位。中小型电机行业内的大型企业生产电机的品种和系列较多,综合实力占优;规模略小的企业则关注于特定的一种或几种电机的生产,力争在细分产品市场取得优势。我国长期以来中小型电机特种产品品种少,产品结构不合理,表现为基本系列多,派生专用系列少;一般品种多,专用品种少。各企业根据市场需要,也注重了专用电机的发展,经过“十五”、“十一五”技术改造,调整产品结构,特种专用电机都有不同程度的发展。因此一些高效节能的电机、高品位的出口电机和机电一体化的特种电机将有很好的市场前景。As the main power source of the drive, the motor is widely used in various fields such as industry, agriculture, national defense, public facilities, and household appliances. With the rapid development of frequency conversion technology, AC variable frequency speed regulating motors have been widely used in metallurgy, lifting, textile, chemical and other industries. A speed-regulating motor. Among them, special motors refer to special special motors that are designed and manufactured separately for the special needs of a certain type of mechanical equipment in order to meet the different performance requirements of various mechanical equipment for their drive motors. The growth of the national economy is the special motor industry. The continuous and rapid development has laid a good foundation. Special motors are also fuzzy concepts relative to traditional brushed DC motors and AC asynchronous motors. Special motors and generators are basically the same in terms of comprehensive structure, and both are reversible. In terms of working principle, special motors use current to convert mechanical energy to drive external objects to rotate, while generators use electromagnetic induction to convert mechanical energy into electrical energy. Special motors are mainly divided into three categories: new rotary motors, linear motors and non-electromagnetic motors. Traditionally, except for brushed DC motors and AC asynchronous motors, all motors are called special motors. Motors that are not used in special occasions are special motors. With the adjustment and optimization of product structure in small and medium-sized motors, special-purpose motors will become the focus of the development of the motor industry, and their market demand and development speed will be in a leading position in the industry. Large-scale enterprises in the small and medium-sized motor industry produce more types and series of motors, and their overall strength is dominant; smaller-scale enterprises focus on the production of specific one or several types of motors, and strive to gain advantages in the segmented product market. For a long time in our country, there are few varieties of special products for small and medium-sized motors, and the product structure is unreasonable. There are many basic series and few derivative special series; there are many general varieties and few special varieties. According to the needs of the market, various enterprises have also paid attention to the development of special motors. After the "Tenth Five-Year Plan" and "Eleventh Five-Year Plan" technological transformation and adjustment of product structure, special special motors have developed to varying degrees. Therefore, some high-efficiency and energy-saving motors, high-grade export motors and special electromechanical motors will have good market prospects.
目前现有的特种电机在使用时存在一定的弊端,其散热形式主要是利用散热风机或风扇通过空气流动的风冷系统来冷却电机,冷却效果较差,内部电机内部温度过高,使用寿命较短,而且电机密封效果不佳,耐高温和高压的性能较差,内壁也容易产生水雾,无法对电机内部进行通风换气,将湿气及时排出。At present, there are certain disadvantages in the use of existing special motors. The heat dissipation form is mainly to use cooling fans or fans to cool the motor through the air cooling system of air flow. The cooling effect is poor, the internal temperature of the internal motor is too high, and the service life is relatively short. Short, and the sealing effect of the motor is not good, the performance of high temperature and high pressure resistance is poor, and the inner wall is also prone to water mist, so it is impossible to ventilate the inside of the motor and discharge the moisture in time.
发明内容Contents of the invention
鉴于现有技术中所存在的问题,本发明公开了一种高温高压水冷变频特种电机,采用的技术方案是,包括电机壳体、电机轴、前轴承法兰和后轴承,所述电机壳体的内部设置有电机轴,所述电机壳体的一侧固定连接有前轴承法兰,所述电机壳体的内部位于电机轴的一端设置有后轴承,所述前轴承法兰的前端依次设置有前内端盖、前法兰和嵌入式法兰,所述前轴承法兰的后端设置有前轴承端盖,通过前内端盖、前法兰、嵌入式法兰和前轴承端盖的设置,能够对电机壳体的前端进行密封,并对前轴承法兰进行限位,所述前法兰的内部开设有前水槽,所述嵌入式法兰的内部设置有保温层,所述保温层的内部开设有空腔,通过前水槽、保温层和空腔的设置,能够将水导入前水槽内,并流经保温层内的空腔后排出,实现对前法兰、保温层和电机轴的水冷散热,提高冷却效果,所述电机壳体的内壁固定连接有导热板,所述导热板的内部设置有通风结构,通过导热板和通风结构的设置,能够利用通风结构,将电机内壁的水汽及时干燥排出,实现对电机内部的通风换气,同时密封效果更佳,可以避免外界水分进入电机内部,所述电机壳体的外表面固定连接有水冷腔,所述水冷腔的内部设置有水冷结构,通过水冷腔和水冷结构的设置,能够将冷水导入水冷腔,并使冷水呈Z形水路流动,实现对电机壳体的均匀水冷散热,提高了对电机壳体的冷却效果,避免电机壳体内部温度过高,延长了电机的使用寿命,所述后轴承的后端设置有后轴承端盖,所述电机壳体的尾端固定连接有盖板,所述后轴承与盖板之间设置有散热腔,所述散热腔的下方设置有通气孔,通过散热腔和通气孔的设置,能够对电机尾端进行通风散热,避免尾端过热。In view of the problems existing in the prior art, the present invention discloses a high-temperature, high-pressure water-cooled variable-frequency special motor. The adopted technical solution is to include a motor housing, a motor shaft, a front bearing flange and a rear bearing. The motor The inside of the housing is provided with a motor shaft, one side of the motor housing is fixedly connected with a front bearing flange, and the inside of the motor housing is provided with a rear bearing at one end of the motor shaft, and the front bearing flange is The front end of the front end is provided with a front inner end cover, a front flange and an embedded flange in turn, and the rear end of the front bearing flange is provided with a front bearing end cover, through the front inner end cover, front flange, embedded flange and The setting of the front bearing end cover can seal the front end of the motor housing and limit the front bearing flange. The inside of the front flange is provided with a front water tank, and the inside of the embedded flange is provided with a Insulation layer, the interior of the insulation layer is provided with a cavity, through the setting of the front water tank, the insulation layer and the cavity, water can be introduced into the front water tank, and then discharged after flowing through the cavity in the insulation layer, so as to realize the front method The water cooling and heat dissipation of the blue, insulation layer and motor shaft improves the cooling effect. The inner wall of the motor housing is fixedly connected with a heat conducting plate, and the inside of the heat conducting plate is provided with a ventilation structure. Through the setting of the heat conducting plate and the ventilation structure, it can The ventilation structure is used to dry and discharge the water vapor on the inner wall of the motor in time to achieve ventilation inside the motor, and at the same time, the sealing effect is better, which can prevent external moisture from entering the inside of the motor. The outer surface of the motor housing is fixedly connected with a water cooling chamber , the interior of the water-cooling chamber is provided with a water-cooling structure, through the water-cooling chamber and the water-cooling structure, the cold water can be introduced into the water-cooling chamber, and the cold water can flow in a Z-shaped waterway, so as to realize uniform water-cooling and heat dissipation of the motor casing, and improve the For the cooling effect of the motor casing, the internal temperature of the motor casing is avoided from being too high, and the service life of the motor is prolonged. The rear end of the rear bearing is provided with a rear bearing end cover, and the tail end of the motor casing is fixed A cover plate is connected, a heat dissipation cavity is provided between the rear bearing and the cover plate, and a vent hole is provided below the heat dissipation cavity. Through the setting of the heat dissipation cavity and the vent hole, the tail end of the motor can be ventilated and radiated to avoid the tail end overheated.
作为本发明的一种优选技术方案,所述前轴承法兰与前轴承端盖之间、前轴承法兰与前内端盖之间、电机壳体与前法兰之间、前法兰与嵌入式法兰之间、后轴承与后轴承端盖之间、电机壳体与盖板之间均通过螺栓连接,通过各处采用螺栓的连接,能够提高连接的稳定性,同时安装拆卸更加方便。As a preferred technical solution of the present invention, between the front bearing flange and the front bearing cover, between the front bearing flange and the front inner cover, between the motor housing and the front flange, between the front flange Between the embedded flange, between the rear bearing and the rear bearing end cover, between the motor housing and the cover plate are all connected by bolts, and the connection stability can be improved by using bolts everywhere, and the installation and disassembly at the same time More convenient.
作为本发明的一种优选技术方案,所述前轴承法兰的内部设置有前轴承,所述前轴承和后轴承均为深沟球绝缘轴承,通过采用深沟球绝缘轴承,能够减小电机轴转动时的摩擦阻力。As a preferred technical solution of the present invention, the inside of the front bearing flange is provided with a front bearing, and both the front bearing and the rear bearing are deep groove ball insulated bearings. By using deep groove ball insulated bearings, the motor can be reduced Frictional resistance to shaft rotation.
作为本发明的一种优选技术方案,所述后轴承的前端设置有后挡油圈,所述前内端盖、前轴承端盖、后挡油圈与电机轴之间均设置有毛毡圈,通过后挡油圈和毛毡圈的设置,能够提高电机轴的密封性。As a preferred technical solution of the present invention, the front end of the rear bearing is provided with a rear oil retaining ring, and a felt ring is arranged between the front inner end cover, the front bearing end cover, the rear oil retaining ring and the motor shaft, The sealing performance of the motor shaft can be improved through the arrangement of the rear oil deflector ring and the felt ring.
作为本发明的一种优选技术方案,所述前水槽与空腔连通,所述前水槽的底部设置有第一进水口,所述前水槽的顶部设置有第一出水口,通过第一进水口和第一出水口的设置,能够方便冷水进出前水槽。As a preferred technical solution of the present invention, the front water tank is in communication with the cavity, the bottom of the front water tank is provided with a first water inlet, the top of the front water tank is provided with a first water outlet, through the first water inlet And the setting of the first water outlet can facilitate the flow of cold water into and out of the front sink.
作为本发明的一种优选技术方案,所述保温层的内部设置有密封垫,所述嵌入式法兰与前法兰之间设置有石墨垫片,所述前轴承法兰与前法兰和电机壳体之间均设置有O形密封圈,所述前内端盖与前轴承法兰之间设置有波形垫圈,通过密封垫、石墨垫片、O形密封圈和波形垫圈的设置,能够提高各处的密封性从而提高电机的耐高温和耐高压性能。As a preferred technical solution of the present invention, a sealing gasket is provided inside the thermal insulation layer, a graphite gasket is provided between the embedded flange and the front flange, and a graphite gasket is provided between the front bearing flange and the front flange and the front flange. O-ring sealing rings are arranged between the motor housings, and wave gaskets are arranged between the front inner end cover and the front bearing flange. Through the settings of sealing gaskets, graphite gaskets, O-ring sealing rings and wave gaskets, It can improve the sealing performance of the motor so as to improve the high temperature resistance and high pressure resistance performance of the motor.
作为本发明的一种优选技术方案,所述通风结构包括调节柄、锥齿轮、转杆、螺杆、堵头、通孔、干燥剂、通风孔、挡盖,所述电机壳体的外表面设置有通风孔,所述通风孔的内部设置有挡盖,所述挡盖的下方设置有调节柄,所述调节柄的下方通过转杆和锥齿轮活动连接有螺杆,所述螺杆的外表面活动连接有堵头,所述导热板的内部设置有与堵头相适配的通孔,所述通孔的一侧设置有干燥剂,通过调节柄、锥齿轮、转杆、螺杆、堵头、通孔、干燥剂、通风孔、挡盖的设置,能够实现对电机内部的通风换气,同时密封效果更佳,可以避免外界水分进入电机内部。As a preferred technical solution of the present invention, the ventilation structure includes an adjustment handle, a bevel gear, a rotating rod, a screw, a plug, a through hole, a desiccant, a ventilation hole, a blocking cover, and the outer surface of the motor housing A ventilation hole is provided, and a cover is provided inside the ventilation hole, and an adjustment handle is provided below the cover, and a screw rod is movably connected to the bottom of the adjustment handle through a rotating rod and a bevel gear, and the outer surface of the screw rod A plug is movably connected, and a through hole matching the plug is provided inside the heat conducting plate, and a desiccant is provided on one side of the through hole, through the adjustment handle, bevel gear, rotating rod, screw, plug, etc. , Through holes, desiccant, ventilation holes, and cover settings can realize ventilation inside the motor, and at the same time, the sealing effect is better, which can prevent external moisture from entering the inside of the motor.
作为本发明的一种优选技术方案,所述水冷结构包括水道、第二进水口和第二出水口,所述水冷腔的内部设置有水道,所述水道呈Z形结构,所述水冷腔的底部设置有两个第二进水口,所述水冷腔的顶部设置有两个第二出水口,通过水道、第二进水口和第二出水口的设置,能够实现对电机壳体的均匀水冷散热,提高冷却效果,避免电机壳体内部温度过高,延长了电机的使用寿命。As a preferred technical solution of the present invention, the water-cooling structure includes a water channel, a second water inlet and a second water outlet, and the inside of the water-cooling chamber is provided with a water channel, and the water channel is in a Z-shaped structure. There are two second water inlets at the bottom, and two second water outlets at the top of the water-cooling chamber. Through the arrangement of water channels, second water inlets and second water outlets, uniform water cooling of the motor housing can be achieved Heat dissipation, improve the cooling effect, avoid excessive temperature inside the motor shell, and prolong the service life of the motor.
作为本发明的一种优选技术方案,所述后轴承的上方设置有接线柱,所述接线柱通过绝缘套、外六角法兰面堵头和外六角螺母固定,所述绝缘套与接线柱之间设置有多个橡胶圈,通过接线柱、绝缘套、外六角法兰面堵头、外六角螺母和橡胶圈的设置,绝缘套、外六角法兰面堵头、外六角螺母能够对接线柱进行安装固定,橡胶圈提高密封性能。As a preferred technical solution of the present invention, a terminal is provided above the rear bearing, and the terminal is fixed by an insulating sleeve, an outer hexagonal flange plug and an outer hexagonal nut, and the connection between the insulating sleeve and the terminal A plurality of rubber rings are arranged between, through the setting of terminal posts, insulating sleeves, outer hexagonal flange plugs, outer hexagonal nuts and rubber rings, the insulating sleeves, outer hexagonal flange face plugs, and outer hexagonal nuts can be connected to the terminal posts For installation and fixing, the rubber ring improves the sealing performance.
本发明的有益效果:本发明通过前水槽、保温层、空腔、水冷腔、水冷结构、散热腔和通气孔的设置,能够将水导入前水槽内,并流经保温层内的空腔后排出,实现对电机前端的水冷散热,并能够将冷水导入水冷腔,使冷水呈Z形水路流动,实现对电机壳体的均匀水冷散热,提高了对电机壳体的冷却效果,避免电机壳体内部温度过高,延长了电机的使用寿命,同时散热腔和通气孔能够对电机尾端进行通风散热,避免尾端过热,从而提高了电机的冷却效果;通过导热板、通风结构的设置,能够利用通风结构,将电机内壁的水汽及时干燥排出,实现对电机内部的通风换气,还可以避免外界水分进入电机内部,同时整个装置多处密封,提高了电机的密封性能,从而提高电机的耐高温和耐高压性能。Beneficial effects of the present invention: the present invention can introduce water into the front water tank through the setting of the front water tank, the heat preservation layer, the cavity, the water cooling chamber, the water cooling structure, the cooling chamber and the ventilation hole, and then flow through the cavity in the heat preservation layer. discharge, realize water cooling and heat dissipation of the front end of the motor, and can lead cold water into the water cooling cavity, so that the cold water flows in a Z-shaped waterway, realize uniform water cooling and heat dissipation of the motor shell, improve the cooling effect of the motor shell, and avoid electric shock. The internal temperature of the machine shell is too high, which prolongs the service life of the motor. At the same time, the heat dissipation chamber and the vent hole can ventilate and dissipate heat from the tail end of the motor to avoid overheating of the tail end, thereby improving the cooling effect of the motor; through the heat conduction plate and the ventilation structure The installation can use the ventilation structure to dry and discharge the water vapor on the inner wall of the motor in time, realize the ventilation inside the motor, and prevent the external moisture from entering the inside of the motor. The high temperature and high pressure resistance performance of the motor.
附图说明Description of drawings
图1为本发明主视剖面结构示意图;Fig. 1 is the schematic diagram of the front view section structure of the present invention;
图2为本发明主视部分结构示意图;Fig. 2 is a structural schematic diagram of the main part of the present invention;
图3为本发明A处放大结构示意图;Fig. 3 is the schematic diagram of the enlarged structure of place A of the present invention;
图4为本发明B处放大结构示意图;Fig. 4 is the schematic diagram of enlarged structure at B place of the present invention;
图5为本发明C处放大结构示意图。Fig. 5 is a schematic diagram of an enlarged structure at point C of the present invention.
图中:1、电机壳体;2、电机轴;3、前轴承法兰;4、后轴承;5、前内端盖;6、前法兰;7、嵌入式法兰;8、前轴承端盖;9、前水槽;10、保温层;11、空腔;12、导热板;13、通风结构;1301、调节柄;1302、锥齿轮;1303、转杆;1304、螺杆;1305、堵头;1306、通孔;1307、干燥剂;1308、通风孔;1309、挡盖;14、水冷腔;15、水冷结构;1501、水道;1502、第二进水口;1503、第二出水口;16、后轴承端盖;17、盖板;18、散热腔;19、通气孔;20、螺栓;21、前轴承;22、后挡油圈;23、毛毡圈;24、第一进水口;25、第一出水口;26、密封垫;27、石墨垫片;28、O形密封圈;29、波形垫圈;30、接线柱;31、绝缘套;32、外六角法兰面堵头;33、外六角螺母;34、橡胶圈。In the figure: 1. Motor housing; 2. Motor shaft; 3. Front bearing flange; 4. Rear bearing; 5. Front inner end cover; 6. Front flange; 7. Embedded flange; 8. Front Bearing end cover; 9, front water tank; 10, insulation layer; 11, cavity; 12, heat conduction plate; 13, ventilation structure; 1301, adjustment handle; 1302, bevel gear; 1303, rotating rod; 1304, screw rod; Plug; 1306, through hole; 1307, desiccant; 1308, ventilation hole; 1309, cover; 14, water cooling cavity; 15, water cooling structure; 1501, water channel; 1502, second water inlet; 1503, second water outlet ; 16, rear bearing end cover; 17, cover plate; 18, cooling chamber; 19, vent hole; 20, bolt; 21, front bearing; 22, rear oil retaining ring; 23, felt ring; 24, first water inlet ;25, the first water outlet; 26, sealing gasket; 27, graphite gasket; 28, O-shaped sealing ring; 29, wave washer; 30, terminal; 31, insulating sleeve; ; 33, outer hex nut; 34, rubber ring.
具体实施方式Detailed ways
实施例1Example 1
下面将结合附图对本发明的技术方案进行清楚、完整地描述。在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相正对地重要性。在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance. In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
如图1至图5所示,本发明公开了一种高温高压水冷变频特种电机,采用的技术方案是,包括电机壳体1、电机轴2、前轴承法兰3和后轴承4,所述电机壳体1的内部设置有电机轴2,所述电机壳体1的一侧固定连接有前轴承法兰3,所述电机壳体1的内部位于电机轴2的一端设置有后轴承4,所述前轴承法兰3的前端依次设置有前内端盖5、前法兰6和嵌入式法兰7,所述前轴承法兰3的后端设置有前轴承端盖8,安装电机时,先安装电机轴2、前轴承法兰3、前内端盖5、前法兰6、嵌入式法兰7和前轴承端盖8,所述前法兰6的内部开设有前水槽9,所述嵌入式法兰7的内部设置有保温层10,所述保温层10的内部开设有空腔11,将冷水导入前水槽9内,并流经保温层10内的空腔11后排出,可以对电机前端进行水冷散热,提高冷却效果,所述电机壳体1的内壁固定连接有导热板12,所述导热板12的内部设置有通风结构13,利用导热板12和通风结构13可以将电机内壁的水汽及时干燥排出,并通风换气,还可以避免外界水分进入电机内部,所述电机壳体1的外表面固定连接有水冷腔14,所述水冷腔14的内部设置有水冷结构15,将冷水导入水冷腔14,水冷结构15使冷水呈Z形水路流动,可以对电机壳体1进行均匀水冷散热,提高冷却效果,避免电机壳体1内部温度过高,延长了电机的使用寿命,所述后轴承4的后端设置有后轴承端盖16,后轴承端盖16对电机轴2尾端进行限位,所述电机壳体1的尾端固定连接有盖板17,盖板17对电机壳体1尾端进行密封,所述后轴承4与盖板17之间设置有散热腔18,所述散热腔18的下方设置有通气孔19,散热腔18内的热量可以从通气孔19及时排出。As shown in Figures 1 to 5, the present invention discloses a high-temperature, high-pressure water-cooled variable-frequency special motor. The technical solution adopted is to include a
作为本发明的一种优选技术方案,所述前轴承法兰3与前轴承端盖8之间、前轴承法兰3与前内端盖5之间、电机壳体1与前法兰6之间、前法兰6与嵌入式法兰7之间、后轴承4与后轴承端盖16之间、电机壳体1与盖板17之间均通过螺栓20连接,螺栓20连接多处,使各部件之间的连接更加稳定,同时方便安装拆卸。As a preferred technical solution of the present invention, between the
作为本发明的一种优选技术方案,所述前轴承法兰3的内部设置有前轴承21,所述前轴承21和后轴承4均为深沟球绝缘轴承,前轴承21和后轴承4采用的深沟球绝缘轴承,可以减小与电机轴2的摩擦阻力。As a preferred technical solution of the present invention, the
作为本发明的一种优选技术方案,所述后轴承4的前端设置有后挡油圈22,所述前内端盖5、前轴承端盖8、后挡油圈22与电机轴2之间均设置有毛毡圈23,后挡油圈22和毛毡圈23提高电机密封性。As a preferred technical solution of the present invention, the front end of the
作为本发明的一种优选技术方案,所述前水槽9与空腔11连通,所述前水槽9的底部设置有第一进水口24,所述前水槽9的顶部设置有第一出水口25,第一进水口24和第一出水口25可以方便冷水进出前水槽9。As a preferred technical solution of the present invention, the
作为本发明的一种优选技术方案,所述保温层10的内部设置有密封垫26,所述嵌入式法兰7与前法兰6之间设置有石墨垫片27,所述前轴承法兰3与前法兰6和电机壳体1之间均设置有O形密封圈28,所述前内端盖5与前轴承法兰3之间设置有波形垫圈29,密封垫26、石墨垫片27、O形密封圈28和波形垫圈29可以提高各处的密封性,进而使电机更耐高温和高压。As a preferred technical solution of the present invention, a sealing
作为本发明的一种优选技术方案,所述通风结构13包括调节柄1301、锥齿轮1302、转杆1303、螺杆1304、堵头1305、通孔1306、干燥剂1307、通风孔1308、挡盖1309,所述电机壳体1的外表面设置有通风孔1308,所述通风孔1308的内部设置有挡盖1309,所述挡盖1309的下方设置有调节柄1301,所述调节柄1301的下方通过转杆1303和锥齿轮1302活动连接有螺杆1304,所述螺杆1304的外表面活动连接有堵头1305,所述导热板12的内部设置有与堵头1305相适配的通孔1306,所述通孔1306的一侧设置有干燥剂1307,打开挡盖1309,转动调节柄1301,使转杆1303和螺杆1304带动螺杆1304转动,进而对堵头1305的位置进行调节,使电机壳体1内的水汽经过干燥剂1307干燥后从通孔1306和通风孔1308排出,实现对电机内部的通风换气。As a preferred technical solution of the present invention, the
作为本发明的一种优选技术方案,所述水冷结构15包括水道1501、第二进水口1502和第二出水口1503,所述水冷腔14的内部设置有水道1501,所述水道1501呈Z形结构,所述水冷腔14的底部设置有两个第二进水口1502,所述水冷腔14的顶部设置有两个第二出水口1503,将冷水从第二进水口1502导入水冷腔14,冷水流经Z形结构的水道1501后从第二出水口1503排出,实现对电机壳体1的均匀水冷散热。As a preferred technical solution of the present invention, the
作为本发明的一种优选技术方案,所述后轴承4的上方设置有接线柱30,所述接线柱30通过绝缘套31、外六角法兰面堵头32和外六角螺母33固定,所述绝缘套31与接线柱30之间设置有多个橡胶圈34,利用绝缘套31、外六角法兰面堵头32和外六角螺母33可以固定接线柱30,橡胶圈34提高密封性。As a preferred technical solution of the present invention, a
本发明的工作原理:安装电机时,首先利用螺栓20安装电机壳体1、电机轴2、前轴承法兰3、前内端盖5、前法兰6、嵌入式法兰7和前轴承端盖8,然后利用后轴承端盖16对电机轴2尾端进行限位,接着利用绝缘套31、外六角法兰面堵头32和外六角螺母33固定接线柱30,橡胶圈34提高密封性,最后安装盖板17对电机壳体1尾端进行密封;使用电机时,将冷水从第一进水口24导入前水槽9内,并流经保温层10内的空腔11后从第一出水口25排出,可以对电机前端进行水冷散热,提高冷却效果,然后打开挡盖1309,转动调节柄1301,使转杆1303和螺杆1304带动螺杆1304转动,进而对堵头1305的位置进行调节,使电机壳体1内的水汽经过导热板12内的干燥剂1307干燥后从通孔1306和通风孔1308排出,实现对电机内部的通风换气,接着将冷水从第二进水口1502导入水冷腔14,冷水流经Z形结构的水道1501后从第二出水口1503排出,实现对电机壳体1的均匀水冷散热,最后散热腔18内的热量可以从通气孔19及时排出,进一步的,采用深沟球绝缘轴承的前轴承21和后轴承4可以减小与电机轴2的摩擦阻力,后挡油圈22、毛毡圈23、波形垫圈29,密封垫26、石墨垫片27、O形密封圈28和波形垫圈29可以提高电机各处的密封性,进而使电机更耐高温和高压。Working principle of the present invention: when installing the motor, first install the motor housing 1, the motor shaft 2, the front bearing flange 3, the front inner end cover 5, the front flange 6, the embedded flange 7 and the front bearing with bolts 20 End cover 8, then use the rear bearing end cover 16 to limit the tail end of the motor shaft 2, then use the insulating sleeve 31, the outer hexagonal flange surface plug 32 and the outer hexagonal nut 33 to fix the terminal post 30, and the rubber ring 34 to improve the sealing Finally, the cover plate 17 is installed to seal the tail end of the motor housing 1; when using the motor, cold water is introduced from the first water inlet 24 into the front water tank 9, and flows through the cavity 11 in the insulation layer 10 from the first Once the water outlet 25 is discharged, the front end of the motor can be water-cooled to improve the cooling effect, and then the cover 1309 is opened, and the adjusting handle 1301 is turned to make the rotating rod 1303 and the screw rod 1304 drive the screw rod 1304 to rotate, and then the position of the plug 1305 is adjusted , the water vapor in the motor housing 1 is dried through the desiccant 1307 in the heat conducting plate 12 and then discharged from the through hole 1306 and the ventilation hole 1308 to realize ventilation inside the motor, and then cold water is introduced from the second water inlet 1502 In the water cooling chamber 14, the cold water flows through the water channel 1501 of the Z-shaped structure and is discharged from the second water outlet 1503 to realize uniform water cooling and heat dissipation of the motor housing 1. Finally, the heat in the cooling
本发明涉及的机械连接为本领域技术人员采用的惯用手段,可通过有限次试验得到技术启示,属于公知常识。The mechanical connection involved in the present invention is a common means used by those skilled in the art, and the technical inspiration can be obtained through a limited number of tests, which belongs to common knowledge.
本文中未详细说明的部件为现有技术。Components not specified herein are prior art.
上述虽然对本发明的具体实施例作了详细说明,但是本发明并不限于上述实施例,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下做出各种变化,而不具备创造性劳动的修改或变形仍在本发明的保护范围以内。Although the above-mentioned specific embodiments of the present invention have been described in detail, the present invention is not limited to the above-mentioned embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various The modification or deformation without creative work is still within the protection scope of the present invention.
Claims (8)
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| CN114123615B true CN114123615B (en) | 2023-07-11 |
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| CN212115040U (en) * | 2020-07-13 | 2020-12-08 | 福建德普柯发电设备有限公司 | A cooling mechanism for a generator set |
| CN212183250U (en) * | 2020-06-30 | 2020-12-18 | 南京三协电机制造有限公司 | Combined brushless motor with dustproof and waterproof structure |
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| JP2003120571A (en) * | 2001-10-09 | 2003-04-23 | Hitachi Ltd | Pump equipment |
| CN107910986A (en) * | 2017-11-29 | 2018-04-13 | 广东顺达船舶工程有限公司 | A kind of Wet-dry water-cooled machine |
| CN209375320U (en) * | 2019-01-26 | 2019-09-10 | 无锡市迅驰焊接设备制造有限公司 | A kind of servo motor water cooling plant |
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| CN211579747U (en) * | 2020-04-02 | 2020-09-25 | 山东通用电机有限公司 | Water-cooled motor for metallurgy |
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| CN114123615A (en) | 2022-03-01 |
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Effective date of registration: 20231221 Address after: 318000, 3rd floor, Building 1, No. 1788 Juyang Avenue, East New Area, Taizhou Bay New Area, Taizhou City, Zhejiang Province (self declared) Patentee after: Zhejiang Jaguar special equipment Co.,Ltd. Address before: 318000 room 1115, No. 788, haihao Road, East New Area, Taizhou bay new area, Taizhou City, Zhejiang Province (office only) Patentee before: Puma (Zhejiang) aviation equipment Co.,Ltd. |
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Address after: 318014 Zhejiang Province, Taizhou City, Taizhou Bay New District, Sanjia Street, Juyang Avenue 1788, Building 1, 3rd Floor Patentee after: Zhejiang Jaguar Aerospace Technology Co., Ltd. Country or region after: China Address before: 318000, 3rd floor, Building 1, No. 1788 Juyang Avenue, East New Area, Taizhou Bay New Area, Taizhou City, Zhejiang Province (self declared) Patentee before: Zhejiang Jaguar special equipment Co.,Ltd. Country or region before: China |
