CN114104406B - Lamination system for rock wool board - Google Patents

Lamination system for rock wool board Download PDF

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Publication number
CN114104406B
CN114104406B CN202111275555.3A CN202111275555A CN114104406B CN 114104406 B CN114104406 B CN 114104406B CN 202111275555 A CN202111275555 A CN 202111275555A CN 114104406 B CN114104406 B CN 114104406B
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CN
China
Prior art keywords
plate
opening
closing
lifting
push plate
Prior art date
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Active
Application number
CN202111275555.3A
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Chinese (zh)
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CN114104406A (en
Inventor
李学国
段国星
李静
孙国朋
李康哲
李金涛
王传林
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Taishi Energy Saving (Chongqing) Co.,Ltd.
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Taishi Energy Saving Material Co ltd
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Priority to CN202111275555.3A priority Critical patent/CN114104406B/en
Publication of CN114104406A publication Critical patent/CN114104406A/en
Application granted granted Critical
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30—Arranging and feeding articles in groups
    • B65B35/50—Stacking one article, or group of articles, upon another before packaging
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B65B57/20—Applications of counting devices for controlling the feed of articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00—Stacking of articles
    • B65G57/02—Stacking of articles by adding to the top of the stack
    • B65G57/16—Stacking of articles of particular shape
    • B65G57/20—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
    • B65G57/22—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00—Adapting or protecting infrastructure or their operation
    • Y02A30/24—Structural elements or technologies for improving thermal insulation
    • Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Stacking Of Articles And Auxiliary Devices (AREA)

Abstract

The invention discloses a lamination system for rock wool boards, which comprises integral fixing frames, a board feeding mechanism, a push plate mechanism, an opening and closing mechanism, an alignment mechanism and a lifting board receiving mechanism, wherein the board feeding mechanism, the push plate mechanism, the opening and closing mechanism, the alignment mechanism and the lifting board receiving mechanism are arranged between the integral fixing frames; the rock wool boards enter a stacking system through a board feeding mechanism, the rock wool boards are pushed onto an opening and closing mechanism under the action of a pushing plate mechanism, the rock wool boards entering the opening and closing mechanism are aligned under the action of an alignment mechanism, then the rock wool boards with the alignment of the opening and closing mechanism fall into a lifting board receiving mechanism, the lifting board receiving mechanism continuously descends along with the increase of the number of layers of the rock wool boards falling into the lifting board receiving mechanism until the number of layers of the rock wool boards reaches a certain number, and a board receiving and outputting device in the lifting board receiving mechanism outputs the rock wool boards to the next procedure; the plate stacking system realizes full-automatic operation of plate feeding, alignment, stacking and outputting of the rock wool plates, so that the rock wool plates of the output plate stacking system are orderly stacked, the plate stacking speed is improved, the labor intensity is reduced, and the labor cost is reduced.

Description

Lamination system for rock wool board
[ field of technology ]
The invention relates to the technical field of rock wool production, in particular to a lamination system for a rock wool plate.
[ background Art ]
In the rock wool production process, the rock wool plates formed by cutting are required to be laminated so as to be packaged later; the existing rock wool laminating modes comprise two modes, one mode is manual lamination, more manual work is needed, the environment is poor, the work is complex, and the labor intensity is high; the other is to adopt a simple plate stacking machine, but when the existing plate stacking machine is adopted for stacking, each layer of rock wool plates which can be accommodated is too few, so that the stacking efficiency is low; moreover, the existing lamination machine does not have an alignment function, the situation of uneven lamination is easy to occur, the lamination thickness is larger than the height limited by the lamination machine, so that blocking occurs when equipment alarms, scram or passes through a packaging machine, the accumulation of products before entering the lamination machine is easy to cause, and a cleaning field is needed by manpower; in addition, the uneven lamination can cause inconvenience for carrying and transporting after entering the packaging machine, and online personnel must tear off the packaging film for repacking, so that the labor cost is increased, and the waste of the packaging film is caused.
[ invention ]
In order to overcome the defects in the prior art, the invention provides a stacking system for rock wool boards, which is orderly in stacking and high in stacking efficiency.
In order to achieve the above purpose, the present invention adopts the following technical scheme: a stacking plate system for rock wool boards comprises an integral fixing frame, and a board feeding mechanism, a pushing plate mechanism, an opening and closing mechanism, an alignment mechanism and a lifting board receiving mechanism which are arranged between the integral fixing frames;
the integral fixing frame comprises a rectangular frame which is horizontally arranged and supporting legs which are fixed at the bottom of the rectangular frame;
the plate feeding mechanism is arranged at one end of the integral fixing frame in the length direction and comprises a plate feeding roller way, and the axial direction of the plate feeding roller way is parallel to the length direction of the integral fixing frame;
the push plate mechanism is arranged above the plate feeding mechanism and comprises push plate sliding rails fixed at the tops of two length edges of the integral fixing frame and push plates connected between the two push plate sliding rails in a sliding manner;
the opening and closing mechanism is arranged on the right side of the plate feeding mechanism and comprises an opening and closing fixing frame and two sets of opening and closing assemblies symmetrically distributed on the top of the opening and closing fixing frame by taking the middle point of the length direction of the opening and closing fixing frame as a symmetrical axis, and each set of opening and closing assembly comprises two opening and closing sliding rails respectively fixed on the tops of two length edges of the opening and closing fixing frame and an opening and closing plate slidingly connected on the tops of the two opening and closing sliding rails;
the alignment mechanism comprises an alignment fixing frame erected around the opening and closing mechanism, the upper end of the alignment fixing frame is higher than the opening and closing mechanism, and a movable baffle is arranged on the side surface of one side, close to the conveying mechanism, of the alignment fixing frame;
the lifting plate connecting mechanism is arranged below the opening and closing mechanism and comprises lifting devices arranged on two sides of the length direction of the opening and closing mechanism and a plate connecting output device connected between the two lifting devices.
Preferably, a conveying mechanism is arranged in front of the plate feeding mechanism, and the conveying mechanism comprises a horizontal conveying roller way which is horizontally arranged.
Preferably, the conveying mechanism further comprises a climbing roller way positioned in front of the horizontal conveying roller way, the horizontal conveying roller way comprises an upper layer roller way and a lower layer roller way which are distributed up and down, wherein the upper layer roller way and the plate feeding roller way are positioned on the same horizontal plane, the height of one side of the climbing roller way far away from the horizontal conveying roller way is lower than that of one side of the climbing roller way connected with the horizontal conveying roller way, and the height of one side of the climbing roller way connected with the horizontal conveying roller way can be adjusted; the climbing roller way can be connected with the upper layer roller way and the lower layer roller way, and when the quality of the rock wool boards is in a problem or the lamination system fails, one side of the climbing roller way connected with the horizontal conveying roller way is lowered, so that the rock wool boards entering the conveying mechanism are output through the lower layer roller way.
Preferably, the plate feeding mechanism further comprises a plate feeding baffle plate, the plate feeding baffle plate is movably connected to the side face of one side, close to the conveying mechanism, of the whole fixing frame through a plate feeding cylinder, the plate feeding cylinder is fixed to the top of the length edge of the whole fixing frame, the movable end of the plate feeding cylinder is downwards connected with the plate feeding baffle plate, and the plate feeding baffle plate is driven to lift by means of stretching and retracting of the cylinder.
Preferably, two ends of the length direction of the plate feeding baffle are respectively and fixedly provided with a sliding block, and the whole fixing frame is vertically provided with a plate feeding baffle sliding rail, so that the plate feeding baffle can slide in the vertical direction.
Preferably, a first fixed baffle is arranged below the length edge of one side of the integral fixing frame far away from the conveying mechanism, so that the rock wool board entering the board feeding mechanism is positioned and aligned with the aligning mechanism, the rock wool board entering the opening and closing mechanism is provided with an aligning function, and a second fixed baffle is arranged on the inner side of the width edge of one side far away from the board feeding mechanism and is aligned with the pushing plate, so that the rock wool board entering the opening and closing mechanism is provided with an aligning function.
Preferably, the push plate is in sliding connection with the push plate sliding rail through the push plate connecting plate, two ends of the bottom length direction of the push plate connecting plate are respectively fixedly connected with a push plate sliding block, and the push plate sliding blocks are in sliding connection with the push plate sliding rail.
Preferably, the push plate mechanism further comprises a push plate driving device, the push plate driving device comprises a push plate motor fixed on the side face of one length edge of the integral fixing frame and a push plate driving connecting shaft which is rotatably connected between two length edges of the integral fixing frame and fixedly connected with an output shaft of the push plate motor, the push plate driving connecting shaft is positioned above the opening and closing mechanism, two ends of the push plate driving connecting shaft in the length direction are respectively fixedly provided with a push plate driving synchronous pulley, two ends of one side of the integral fixing frame, far away from the opening and closing mechanism, are respectively fixedly provided with a push plate driven synchronous pulley, and the push plate driving synchronous pulleys on the same side are connected with the push plate driven synchronous pulleys through push plate synchronous belts; the upper part of the push plate synchronous belt is fixedly connected with the push plate connecting plate through a synchronous belt pressing plate.
Preferably, one side of the push plate connecting plate far away from the opening and closing mechanism, two ends of the length direction are respectively fixedly provided with a push plate connecting seat, a push plate connecting shaft is connected in the push plate connecting seats at the two ends in a rotating way, the lower end of the push plate connecting shaft is fixedly connected with the push plate, the top of the push plate connecting plate is provided with a push plate cylinder, the movable end of the push plate cylinder is rotationally connected with the push plate connecting shaft through an adapter plate, and the push plate is placed in a horizontal state and a vertical state by utilizing the expansion and contraction of the push plate cylinder.
Preferably, the opening and closing assembly further comprises an opening and closing motor and an opening and closing driving connecting shaft which is rotatably connected between two length edges of the opening and closing fixing frame and fixedly connected with the opening and closing motor, two ends of the opening and closing driving connecting shaft in the length direction are respectively fixedly connected with an opening and closing synchronous pulley, one side, close to the middle position, of the two length edges of the opening and closing fixing frame is respectively fixedly provided with an opening and closing driven synchronous pulley, and the opening and closing driving synchronous pulleys on the same side are connected with the opening and closing driven synchronous pulleys through an opening and closing synchronous belt; the bottom of the opening and closing plate is fixedly connected with the opening and closing synchronous belt through the synchronous belt pressing plate, two ends of the bottom in the length direction of the bottom of the opening and closing plate are respectively fixedly provided with an opening and closing sliding block, the opening and closing sliding block is in sliding connection with the opening and closing sliding rail, and the opening and closing synchronous belt is utilized to move to drive the opening and closing plate to slide along the opening and closing sliding rail.
Preferably, a transition plate is arranged between the plate feeding mechanism and the opening and closing mechanism, so that the rock wool plate on the plate feeding roller table can be conveniently and smoothly fed into the opening and closing plate.
Preferably, the alignment mechanism comprises a fixed baffle fixed on one side of the alignment fixing frame close to the conveying mechanism and a movable baffle on one side away from the conveying mechanism.
Preferably, one side of the alignment fixing frame, which is close to the conveying mechanism, is vertically provided with an alignment connecting plate, the lower end of the alignment connecting plate is fixedly connected with an alignment cylinder, the alignment cylinder is horizontally arranged, the movable end of the alignment cylinder penetrates through the alignment connecting plate to be fixedly connected with the movable baffle, and the movable baffle is driven to move by the alignment cylinder.
Preferably, the top of mount rotates and connects a lead screw, the lead screw is parallel with to pair Ji Qigang, the one end of lead screw passes the alignment connecting plate, aligns the mount and at end connection hand wheel, and the other end is connected with the rotation of alignment mount, utilizes the lead screw rotation to drive the alignment connecting plate and remove on the lead screw to the position of adjustable fender.
Preferably, the two sides of the top of the alignment fixing frame are respectively provided with an alignment sliding rail, the alignment sliding rails are arranged in parallel with the screw rod, the tops of the two alignment sliding rails are respectively connected with a sliding block in a sliding way, the tops of the two sliding blocks are fixedly connected with a sliding block fixing plate, and the bottoms of the sliding block fixing plates are fixedly connected with the alignment connecting plate, so that the alignment connecting plate can do linear motion along the alignment fixing frame, and the alignment connecting plate is prevented from rotating when the screw rod rotates.
Preferably, the lifting device comprises four upright posts which are arranged in pairs, a lifting driving connecting shaft and a lifting driven connecting shaft are respectively connected between the two upright posts which are close to one side of the opening and closing mechanism in a rotating mode, the lifting driving connecting shaft and the lifting driven connecting shaft are distributed up and down, one end of the lifting driving connecting shaft is fixedly connected with a lifting motor, two ends of the lifting driving connecting shaft and two ends of the lifting driven connecting shaft in the length direction are respectively fixedly provided with a lifting synchronous belt wheel, and two lifting synchronous belt wheels in the same vertical direction are connected through a lifting synchronous belt.
Preferably, the board output device comprises a board frame body, one side of the board frame body, which is close to the lifting device, is fixedly connected with a lifting connecting board, two ends of the length direction of the lifting connecting board are respectively fixedly provided with a board lifting slide block, the side faces of two upright posts, which are close to one side of the board output device, are respectively and vertically fixed with board lifting slide rails, the board lifting slide rails are in sliding connection with the board lifting slide blocks, the lifting connecting board is connected with a lifting synchronous belt through a synchronous belt pressing board, and the lifting synchronous belt is utilized to move to drive the lifting connecting board and the board frame body to lift.
Preferably, an output driving roller and an output driven roller are respectively arranged at two ends of the connecting plate frame body, the output driving roller and the output driven roller are connected through an output belt, an output motor is arranged below the output driving roller, an output shaft of the output motor is fixedly connected with a driving sprocket, one end of the output driving roller is fixedly connected with a driven sprocket, the driving sprocket is connected with the driven sprocket through an output chain, the output motor rotates to drive the output driving roller to rotate through the output chain, and accordingly the output belt drives the rock wool board to move.
Preferably, two sides of the lifting driven connecting shaft are respectively and rotatably connected with a sprocket connecting shaft, wherein one sprocket connecting shaft is rotatably connected between two upright posts far away from one side of the opening and closing mechanism, the other sprocket connecting shaft is rotatably connected on two upright posts near one side of the opening and closing mechanism, two ends of the length direction of the two sprocket connecting shafts are respectively provided with one sprocket, the sprockets on the same side on the different sprocket connecting shafts are connected through chains, one ends of the two chains are connected with the plate connecting output device, and the other ends of the two chains are connected with a weight box; the weight of the rock wool board on the board receiving frame body is balanced by increasing or decreasing the counter weight in the weight box.
Preferably, two ends of the bottom length direction of the weight box are respectively and fixedly provided with a weight box sliding block, opposite surfaces of two upright posts far away from one side of the opening and closing mechanism are respectively and vertically provided with a weight box sliding rail, and the weight box is in sliding connection with the weight box sliding rail through the weight box sliding blocks, so that the weight box is prevented from deviating, and friction is reduced.
Preferably, the stacking system further comprises a controller and a detection device, wherein the controller is respectively and electrically connected with the detection device, the push plate motor, the opening and closing motor, the lifting motor and the output motor, and is connected with the plate feeding cylinder, the push plate cylinder and the alignment cylinder through electromagnetic valves, and the controller receives signals transmitted by the detection device and sends out instructions to control the motors or the cylinders of all the mechanisms to act.
Compared with the prior art, the invention has the following beneficial effects:
according to the horizontal conveying roller way and the climbing roller way in the conveying mechanism, when equipment fails or quality problems of batch rock wool boards occur and the boards are required to run, the climbing roller way descends to be connected with the lower layer roller way, the rock wool boards with the quality problems are output through the lower layer roller way, unqualified rock wool boards are prevented from entering a lamination system, and lamination quality is improved;
according to the invention, the rock wool board is aligned with the alignment mechanism while being conveyed to the opening and closing mechanism by the push plate mechanism, and the push plate can be lifted by the arrangement of the push plate cylinder on the push plate mechanism when the push plate moves to the side far away from the opening and closing mechanism, so that the rock wool board on the plate feeding mechanism is prevented from being blocked;
according to the alignment mechanism, the alignment connecting plate can slide along the alignment fixing frame, so that the movable baffle can adapt to the alignment requirements of rock wool boards with various specifications according to different adjustment positions of the specifications of the rock wool boards;
the weight box in the lifting plate receiving mechanism can increase or reduce the weight of the counterweight placed in the weight box according to different volume weights of rock wool plates, so that the weight of the rock wool plates on the plate receiving frame body is balanced, and the lifting speed is increased;
the plate stacking system can realize full-automatic operation of plate feeding, alignment and output of the rock wool plates, so that the rock wool plates of the output plate stacking system are orderly stacked, the plate stacking speed is improved, the labor intensity is reduced, and the labor cost is reduced.
[ description of the drawings ]
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of the construction of a stacking system according to the present invention;
FIG. 2 is a top view of the present lamination system;
FIG. 3 is an enlarged schematic view of portion A of FIG. 2;
FIG. 4 is a front view of the pusher mechanism of the present invention;
FIG. 5 is a side view of the drawing of FIG. 4;
FIG. 6 is a top view of the alignment mechanism of the present invention;
FIG. 7 is a side view of the alignment mechanism of the present invention;
FIG. 8 is a top view of the web output in the lifting web mechanism of the present invention;
wherein: 1-an integral fixing frame; 101-a first fixed baffle; 102-a second fixed baffle; 2-a plate feeding mechanism; 201, a plate feeding roller way; 202, a plate feeding baffle plate; 203, a plate feeding cylinder; 3-a push plate mechanism; 301-a push plate slide rail; 302-a push plate motor; 303-a push plate active connecting shaft; 304-a push plate driving synchronous pulley; 305-a push plate driven synchronous pulley; 306-a push plate synchronous belt; 307-push plate connection plate; 308-pushing plate cylinder; 309-push plate connecting shaft; 310-a push plate connecting seat; 311-pushing plate; 312-push plate slider; 313-synchronous belt pressing plate; 314-an adapter plate; 4-an opening and closing mechanism; 401-opening and closing fixing frames; 402-an opening and closing motor; 403-opening and closing the active connecting shaft; 404-opening and closing a driving synchronous pulley; 405-opening and closing a driven synchronous pulley; 406-opening and closing a synchronous belt; 407-opening a plate; 408-opening and closing slide rails; 5-an alignment mechanism; 501-aligning the fixing frame; 502-a movable baffle; 503-aligning the connection plates; 504-pair Ji Qigang; 505-screw rod; 506-a hand wheel; 507-pair Ji Huagui; 508-a slider fixing plate; 6-lifting and connecting plate mechanism; 601-an upright; 602-lifting motor; 603-lifting the active connecting shaft; 604-lifting the driven connecting shaft; 605-lifting synchronous pulleys; 606-lifting synchronous belt; 607-sprocket connecting shaft; 608-sprocket; 609-a chain; 610-weight box; 611-a weight box slide rail; 612—a weight box slide; 613-lifting connection plates; 614-a plate lifting slider; 615-a plate frame; 616—output drive rolls; 617-output driven roller; 618-an output motor; 619-a drive sprocket; 620-driven sprocket; 621-an output chain; 622-output belt; 7-a conveying mechanism; 701-a horizontal conveying roller way; 702-climbing roller way; 8-transition plate.
[ detailed description ] of the invention
The present invention will be further described with reference to the drawings and the specific embodiments thereof in order to make the objects, technical solutions and advantages of the present invention more apparent.
As shown in fig. 1 to 8, the stacking plate system for rock wool production comprises integral fixing frames 1, and a plate feeding mechanism 2, a push plate mechanism 3, an opening and closing mechanism 4, an alignment mechanism 5 and a lifting plate mechanism 6 which are arranged among the integral fixing frames 1;
the integral fixing frame 1 comprises a rectangular frame which is horizontally arranged and supporting legs which are fixed at the bottom of the rectangular frame;
the plate feeding mechanism 2 is arranged at one end of the whole fixing frame in the length direction and comprises a plate feeding roller way 201, and the plate feeding direction of the plate feeding mechanism is parallel to the width direction of the whole fixing frame 1;
the push plate mechanism 3 is arranged above the plate feeding mechanism 2 and comprises push plate slide rails 301 fixed at the tops of two length edges of the rectangular frame of the integral fixing frame 1 and push plates 311 connected between the two push plate slide rails 301 in a sliding manner;
the opening and closing mechanism 4 is arranged on the right side of the plate feeding mechanism 2, and comprises an opening and closing fixing frame 401 (a horizontally arranged rectangular frame) and two sets of opening and closing components symmetrically distributed on the top of the opening and closing fixing frame by taking the middle position of the opening and closing fixing frame 401 in the length direction as a symmetrical axis, wherein each set of opening and closing component comprises two opening and closing sliding rails 408 respectively fixed on the tops of two length edges of the opening and closing fixing frame and an opening and closing plate 407 slidably connected on the tops of the two opening and closing sliding rails 408;
the alignment mechanism 5 comprises an alignment fixing frame 501 erected around the opening and closing mechanism 4, the upper end of the alignment fixing frame 501 is higher than the opening and closing mechanism 4, and a movable baffle is arranged on the side surface of one side, close to the conveying mechanism 7, of the alignment fixing frame 501;
the lifting plate mechanism 6 is arranged below the opening and closing mechanism 4 and comprises lifting devices respectively positioned at two sides of the opening and closing mechanism 4 in the length direction and a plate output device connected between the two lifting devices.
Preferably, a conveying mechanism 7 is arranged in front of the plate feeding mechanism 2, the conveying mechanism 7 comprises a horizontal conveying roller way 701 which is horizontally arranged and a climbing roller way 702 which is positioned in front of the horizontal conveying roller way 701, the horizontal conveying roller way 701 comprises an upper layer roller way and a lower layer roller way which are vertically distributed, wherein the upper layer roller way and the plate feeding roller way are positioned on the same horizontal plane, the height of one side of the climbing roller way 702 far away from the horizontal conveying roller way 701 is lower than the height of one side connected with the horizontal conveying roller way, and the height of one side of the climbing roller way connected with the horizontal conveying roller way can be adjusted; the climbing roller way can be connected with the upper layer roller way and the lower layer roller way, and when the quality of the rock wool boards is in a problem or the lamination system fails, one side of the climbing roller way connected with the horizontal conveying roller way is lowered, so that the rock wool boards entering the conveying mechanism are output through the lower layer roller way.
Preferably, a plate feeding baffle 202 is disposed on a side of the plate feeding mechanism 2 close to the conveying mechanism 7, a plate feeding cylinder 203 is vertically fixed on the top of the integral fixing frame 1, a movable end of the plate feeding cylinder 203 is connected to the plate feeding baffle 202 downward, and the plate feeding baffle is driven to lift by expansion and contraction of the plate feeding cylinder 203.
Preferably, a first fixed baffle 101 is disposed below a side of the whole fixing frame 1 far from the conveying mechanism, and is used for positioning the rock wool board entering the board feeding mechanism 2 and providing alignment effect for the rock wool board entering the opening and closing mechanism 4 together with the alignment mechanism, and a second fixed baffle 102 is disposed inside a side of the whole fixing frame far from the board feeding mechanism, and provides alignment effect for the rock wool board entering the opening and closing mechanism together with the push plate.
Preferably, two ends of the plate feeding baffle 202 in the length direction are respectively and fixedly provided with a sliding block, and the fixing frame is vertically provided with a plate feeding baffle sliding rail, so that the plate feeding baffle 202 slides in the vertical direction.
As shown in fig. 2, the push plate mechanism 3 further includes a push plate driving device, the push plate driving device includes a push plate motor 302 fixed on a side of a longitudinal side of the integral fixing frame 1, and a push plate driving connection shaft 303 rotatably connected between two longitudinal sides of the integral fixing frame 1 and fixedly connected with an output shaft of the push plate motor 302, the push plate driving connection shaft 303 is located above the opening and closing mechanism, two ends of the longitudinal direction of the push plate driving connection shaft are respectively and fixedly provided with a push plate driving synchronous pulley 304, two ends of a lateral side of the integral fixing frame 1, far away from the opening and closing mechanism 4, are respectively and fixedly provided with a push plate driven synchronous pulley 305, and the push plate driving synchronous pulley 304 on the same side is connected with the push plate driven synchronous pulley 305 through a push plate synchronous belt 306.
As shown in fig. 4 and 5, the push plate 311 is slidably connected with the push plate slide rail 301 through the push plate connecting plate 307, two ends of the bottom length direction of the push plate connecting plate 307 are fixedly connected with a push plate slider 312 respectively, the push plate slider 312 is slidably connected with the push plate slide rail 301, the push plate connecting plate 311 is fixedly connected with the push plate synchronous belts 306 on two sides through the synchronous belt pressing plate 313, and the push plate synchronous belts 306 are utilized to move to drive the push plate connecting plate 307 to slide on the top of the push plate slide rail 301.
As shown in fig. 5 and 4, two ends of the push plate connecting plate 307 in a length direction far away from the opening and closing mechanism 4 are respectively and fixedly provided with a push plate connecting seat 310, the push plate connecting seats 310 at the two ends are rotationally connected with a push plate connecting shaft 309, the lower end of the push plate connecting shaft 309 is fixedly connected with a push plate 311, the top of the push plate connecting plate 307 is provided with a push plate cylinder 308 (the length direction of the push plate cylinder 308 is horizontally vertical to the length direction of the push plate connecting plate, a piston cylinder of the push plate cylinder 308 is rotationally connected with the push plate connecting plate 307), the movable end of the push plate cylinder 308 is connected with the push plate connecting shaft 309 through an adapter plate 314, one end of the adapter plate 314 is rotationally connected with the movable end of the push plate cylinder 308, and the other end of the adapter plate 314 is fixedly connected with the push plate connecting shaft 309, and the push plate 311 is placed in a horizontal state and a vertical state by using the expansion and contraction of the push plate cylinder 308.
As shown in fig. 2, each group of opening and closing components further comprises an opening and closing motor 402, and an opening and closing driving connecting shaft 403 rotatably connected between two length edges of the opening and closing fixing frame 401 and fixedly connected with the opening and closing motor 402, wherein two ends of the opening and closing driving connecting shaft 403 in the length direction are respectively and fixedly connected with an opening and closing driving synchronous pulley 404, the positions, close to the middle points, of the inner sides of the two length edges of the opening and closing fixing frame 401 are respectively provided with an opening and closing driven synchronous pulley 405, and the opening and closing driving synchronous pulleys 404 on the same side are connected with the opening and closing driven synchronous pulleys 405 through an opening and closing synchronous belt 406; the bottom of the opening and closing plate 407 is fixedly connected with the opening and closing synchronous belt 406 through a synchronous belt pressing plate, two ends of the bottom in the length direction of the bottom are respectively fixedly provided with an opening and closing sliding block, the opening and closing sliding block is in sliding connection with the opening and closing sliding rail 408, and the opening and closing synchronous belt 406 is utilized to move to drive the opening and closing plate 407 to slide along the opening and closing sliding rail 408.
Preferably, as shown in fig. 2, a transition plate 8 is arranged between the plate feeding mechanism 2 and the opening and closing mechanism 4, so that the rock wool plate on the plate feeding roller table can be conveniently and smoothly fed into the opening and closing plate.
As shown in fig. 6 and 7, an alignment connection plate 503 is vertically disposed on a side of the alignment fixing frame 501 near the conveying mechanism 7, a lower end of the alignment connection plate 503 is fixedly connected with an alignment cylinder 504, the alignment cylinder 504 is horizontally disposed, a movable end of the alignment cylinder 504 passes through the alignment connection plate 503 to connect with a movable baffle 502, and the movable baffle 502 is driven to move by the alignment cylinder 504.
As shown in fig. 6, the top of the alignment fixing frame 501 is rotatably connected with a screw rod 505, the screw rod 505 is parallel to the pair Ji Qigang, one end of the screw rod 505 passes through the alignment connecting plate 503, the alignment fixing frame 501 is connected with a hand wheel 506 at the end, the other end of the screw rod 505 is rotatably connected with the alignment fixing frame 501, and the screw rod 505 rotates to drive the alignment connecting plate 503 to move on the screw rod 505, so as to adjust the position of the movable baffle 502.
As shown in fig. 6 and 7, two sides of the top of the alignment fixing frame 501 are respectively provided with a pair Ji Huagui 507, the pair Ji Huagui 507 is arranged in parallel with the screw rod 505, the tops of the two alignment sliding rails 507 are respectively connected with a sliding block in a sliding manner, the tops of the two sliding blocks are fixedly connected with a sliding block fixing plate 508, and the bottoms of the sliding block fixing plates 508 are fixedly connected with the alignment connecting plate 503, so that the alignment connecting plate 503 can do linear motion along the alignment fixing frame 501, and the alignment connecting plate 503 is prevented from following rotation when the screw rod 505 rotates.
As shown in fig. 1 and 3, the lifting device includes four upright posts 601 disposed in pairs, two upright posts near one side of the opening and closing mechanism 4 are respectively rotatably connected with a lifting driving connecting shaft 603 and a lifting driven connecting shaft 604, the lifting driving connecting shaft 603 and the lifting driven connecting shaft 604 are vertically distributed, one end of the lifting driving connecting shaft 603 is fixedly connected with a lifting motor 602, two ends of the lifting driving connecting shaft 603 and two ends of the lifting driven connecting shaft 604 in the length direction are respectively fixedly provided with a lifting synchronous pulley 605, and two lifting synchronous pulleys 605 in the same vertical direction are connected through a lifting synchronous belt 606.
As shown in fig. 8, the board output device includes a board frame body 615, a lifting connection board 613 is fixedly connected to one side of the board frame body 615, two board lifting sliders 614 are fixedly disposed at two ends of the lifting connection board 613 in the length direction, board lifting slide rails are vertically fixed to side surfaces of two columns near one side of the board output device, the board lifting slide rails are slidably connected with the board lifting sliders 614, the lifting connection board 613 is connected with a lifting synchronous belt 606 through a synchronous belt pressing plate, and the lifting connection board 613 and the board frame body 615 are driven to lift by movement of the lifting synchronous belt 606.
An output driving roller 616 and an output driven roller 617 are respectively arranged at two ends of the board frame body 615, the output driving roller 616 and the output driven roller 617 are connected through an output belt 622, an output motor 618 is arranged below the output driving roller 616, an output shaft of the output motor 618 is fixedly connected with a driving chain wheel 619, one end of the output driving roller 616 is fixedly connected with a driven chain wheel 620, the driving chain wheel 619 is connected with the driven chain wheel 620 through an output chain 621, and the output motor 618 rotates to drive the output driving roller 616 to rotate through the output chain 621, so that the output belt 622 drives the rock wool board to move.
As shown in fig. 2 and 3, two sides of the lifting driven connecting shaft 604 are respectively and rotatably connected with a sprocket connecting shaft 607, wherein one sprocket connecting shaft 607 is rotatably connected between two upright posts at one side far away from the opening and closing mechanism 4, the other sprocket connecting shaft is rotatably connected with two upright posts at one side close to the opening and closing mechanism 4, two ends of the two sprocket connecting shafts 607 in the length direction are respectively provided with a sprocket 608, the sprockets 608 at the same side on the different sprocket connecting shafts 607 are connected through chains 609, one ends of the two chains 609 are connected with the plate connecting output device, and the other ends are connected with a weight box 610; the weight of the rock wool board on the connector board frame body is balanced by increasing or decreasing the counter weight in the counter weight box 610.
Preferably, two ends of the bottom length direction of the weight box 610 are respectively and fixedly provided with a weight box sliding block 612, opposite surfaces of two upright posts far away from one side of the opening and closing mechanism 4 are respectively and vertically provided with a weight box sliding rail 611, and the weight box is in sliding connection with the weight box sliding rail 611 through the weight box sliding block 612, so that the weight box is prevented from deviating, and friction is reduced.
Preferably, the stacking system further comprises a controller and a detection device, wherein the controller is respectively and electrically connected with the detection device, the push plate motor, the opening and closing motor, the lifting motor and the output motor, and is connected with the plate feeding cylinder, the push plate cylinder and the alignment cylinder through electromagnetic valves, and the controller receives signals transmitted by the detection device and sends out instructions to control the motors or the cylinders of all the mechanisms to act.
Specifically, the detection device includes opposite photoelectric devices disposed on a side of the climbing roller 702 near the horizontal conveying roller 701, and photoelectric sensors (other elements capable of detecting position signals, such as a travel switch, etc.) disposed on a side of the first fixed baffle 101 near the conveying mechanism, a side of the second fixed baffle 102 near the opening and closing mechanism, and two ends of the opening and closing plate on the opening and closing fixing frame 401.
Specifically, the working process of the lamination system comprises the following steps: the single-layer rock wool boards are conveyed through the conveying mechanism 7 and blocked by the board feeding baffle 202 before entering the board feeding mechanism 2, the number of the rock wool boards entering the horizontal conveying roller way 701 is recorded by utilizing correlation photoelectricity, when the number reaches a set number, a correlation photoelectricity transmission signal is transmitted to the controller, the controller controls the board feeding cylinder 203 to act, the board feeding baffle 202 is lifted, and the rock wool boards enter the board feeding mechanism 2;
the rock wool board entering the board feeding mechanism is aligned for the first time under the action of the first fixed baffle plate 101, after the photoelectric sensor on the first fixed baffle plate 101 detects the rock wool board, the controller controls the push plate motor 302 to act, the push plate 311 is driven to act through the push plate synchronous belt 306, the rock wool board on the board feeding mechanism is pushed onto the opening and closing plate 407 in the opening and closing mechanism 4, and after the photoelectric sensor on the second fixed baffle plate 102 detects the rock wool board in place, the alignment cylinder is controlled to act, and the movable baffle plate is pushed out to be aligned with the first fixed baffle plate 101, the second fixed baffle plate 102 and the push plate 311 under the combined action;
after the rock wool boards are aligned, a push plate cylinder and a push plate motor act, when the push plate cylinder 308 lifts the push plate 311, the push plate motor 302 drives the push plate to return to an initial position, the push plate motor acts, meanwhile, the opening and closing motor 402 acts, the opening and closing plates 407 in the two sets of opening and closing assemblies are driven to move to one side far away from the center of the opening and closing fixing frame 401 through the opening and closing synchronous belt 406, the photoelectric sensor at the end part of the opening and closing fixing frame detects that the opening and closing plates are in place, the opening and closing motor stops moving, after all the rock wool boards are in place, the opening and closing motor reversely rotates, the two sets of opening and closing plates respectively move to one side close to the center of the opening and closing fixing frame 401, and after the opening and closing synchronous belt 406 drives the opening and closing plates to move to one side far away from the center of the opening and closing fixing frame 401, and the controller controls the opening and closing motor to stop moving;
at the beginning, the fishplate bar support body in fishplate bar mechanism 6 is located the highest position, along with the rock wool board on the opening plate 407 constantly falls to the in-process of output belt, and fishplate bar support body 615 constantly descends under the effect of elevator motor 602, lift hold-in range 606 and weight box 610, holds the layer number of rock wool board and constantly increases, when falling to certain position (the layer number of rock wool board needs the stromatolite reaches the requirement), output motor 618 action drives output drive roll 616 rotation thereby output belt operation exports rock wool board to the next process.
The foregoing examples merely illustrate certain embodiments of the invention and are described in more detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention.

Claims (9)

1. The plate stacking system for the rock wool plates is characterized by comprising integral fixing frames, and a plate feeding mechanism, a push plate mechanism, an opening and closing mechanism, an alignment mechanism and a lifting plate receiving mechanism which are arranged between the integral fixing frames;
the integral fixing frame comprises a rectangular frame which is horizontally arranged and supporting legs which are fixed at the bottom of the rectangular frame;
the plate feeding mechanism is arranged at one end of the integral fixing frame in the length direction and comprises a plate feeding roller way, and the axial direction of the plate feeding roller way is parallel to the length direction of the integral fixing frame;
the push plate mechanism is arranged above the plate feeding mechanism and comprises push plate sliding rails fixed at the tops of two length edges of the rectangular frame of the integral fixing frame and push plates connected between the two push plate sliding rails in a sliding manner;
the opening and closing mechanism is arranged on the right side of the plate feeding mechanism and comprises an opening and closing fixing frame and two sets of opening and closing components symmetrically distributed on the top of the opening and closing fixing frame by taking the middle point of the length direction of the opening and closing fixing frame as a symmetrical axis, each set of opening and closing component comprises two opening and closing sliding rails respectively fixed on the tops of two length sides of the opening and closing fixing frame, an opening and closing motor and an opening and closing driving connecting shaft which is rotationally connected between the two length sides of the opening and closing fixing frame and fixedly connected with the opening and closing motor, two ends of the opening and closing driving connecting shaft in the length direction are respectively fixedly connected with an opening and closing driving synchronous pulley, one sides, close to the middle position, of the two length sides of the opening and closing fixing frame are respectively fixedly provided with an opening and closing driven synchronous pulley, and the opening and closing driving synchronous pulleys on the same side are connected with the opening and closing driven synchronous pulleys through an opening and closing synchronous belt; the bottom of the opening and closing plate is fixedly connected with the opening and closing synchronous belt through a synchronous belt pressing plate, two ends of the bottom in the length direction of the opening and closing plate are respectively fixedly provided with an opening and closing sliding block, and the opening and closing sliding blocks are in sliding connection with the opening and closing sliding rail;
the alignment mechanism comprises an alignment fixing frame erected around the opening and closing mechanism, the upper end of the alignment fixing frame is higher than the opening and closing mechanism, and a movable baffle is arranged on the side surface of the alignment fixing frame, which is close to one side of the conveying mechanism;
the lifting plate connecting mechanism is arranged below the opening and closing mechanism and comprises lifting devices arranged on two sides of the length direction of the opening and closing mechanism and a plate connecting output device connected between the two lifting devices.
2. A palletizing system according to claim 1, wherein the advance plate mechanism is preceded by a conveying mechanism comprising a horizontally disposed horizontal roller conveyor.
3. The palletizing system as in claim 2, wherein the palletizing mechanism further comprises a palletizing baffle movably connected to a side of the integral fixing frame near the side of the conveying mechanism by a palletizing cylinder.
4. A palletizing system according to claim 3, wherein the pusher is slidingly connected to the pusher slide rail by a horizontally disposed pusher connection plate; the push plate mechanism further comprises a push plate driving device, the push plate driving device comprises a push plate motor and a push plate driving connecting shaft which is rotationally connected between two length edges of the integral fixing frame and fixedly connected with an output shaft of the push plate motor, the push plate driving connecting shaft is positioned above the opening and closing mechanism, two ends of the push plate driving connecting shaft in the length direction are respectively fixedly provided with a push plate driving synchronous pulley, two ends of one side of the integral fixing frame, which is far away from the opening and closing mechanism, are respectively fixedly provided with a push plate driven synchronous pulley, and the push plate driving synchronous pulleys on the same side are connected with the push plate driven synchronous pulleys through push plate synchronous belts; the upper part of the push plate synchronous belt is fixedly connected with the push plate connecting plate through a synchronous belt pressing plate.
5. The stacking system as recited in claim 4, wherein the alignment fixture is provided with an alignment connection plate vertically at a side close to the conveying mechanism, a lower end of the alignment connection plate is fixedly connected with an alignment cylinder, the alignment cylinder is horizontally arranged, and a movable end of the alignment cylinder is fixedly connected with the movable baffle plate through the alignment connection plate.
6. The stacking system of claim 5, wherein the lifting device comprises four upright posts which are arranged in pairs, a lifting driving connecting shaft and a lifting driven connecting shaft are respectively connected between the two upright posts which are close to one side of the opening and closing mechanism in a rotating way, the lifting driving connecting shaft and the lifting driven connecting shaft are distributed up and down, one end of the lifting driving connecting shaft is fixedly connected with a lifting motor, two ends of the lifting driving connecting shaft and two ends of the lifting driven connecting shaft in the length direction are respectively fixedly provided with a lifting synchronous belt wheel, and two lifting synchronous belt wheels in the same vertical direction are connected through a lifting synchronous belt.
7. The stacking system of claim 6, wherein the plate receiving and outputting device comprises a plate receiving frame body, one side of the plate receiving frame body, which is close to the lifting device, is fixedly connected with a lifting connecting plate, two ends of the length direction of the lifting connecting plate are respectively fixedly provided with a plate receiving and lifting sliding block, two side faces of two upright posts, which are close to one side of the plate receiving and outputting device, are respectively vertically fixed with plate receiving and lifting sliding rails, the plate receiving and lifting sliding blocks are in sliding connection, and the lifting connecting plate is connected with a lifting synchronous belt through a synchronous belt pressing plate.
8. The laminating system of claim 7, wherein an output driving roller and an output driven roller are respectively arranged at two ends of the connecting plate frame body, the output driving roller and the output driven roller are connected through an output belt, an output motor is arranged below the output driving roller, an output shaft of the output motor is fixedly connected with a driving sprocket, one end of the output driving roller is fixedly connected with a driven sprocket, and the driving sprocket is connected with the driven sprocket through an output chain.
9. The stacking system of claim 8 further comprising a controller and a detection device, wherein the controller is electrically connected to the detection device, the push plate motor, the opening and closing motor, the lifting motor, and the output motor, respectively, and is connected to the plate feeding cylinder and the alignment cylinder, respectively, via solenoid valves.
CN202111275555.3A 2021-10-29 2021-10-29 Lamination system for rock wool board Active CN114104406B (en)

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Application Number Priority Date Filing Date Title
CN202111275555.3A CN114104406B (en) 2021-10-29 2021-10-29 Lamination system for rock wool board

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Application Number Priority Date Filing Date Title
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CN103350907B (en) * 2013-08-01 2015-09-30 广州中国科学院沈阳自动化研究所分所 A kind of stacker for small tiles packaging and control method
CN203959338U (en) * 2014-06-26 2014-11-26 泰山石膏股份有限公司 A kind of lifting laminated panel assembly
CN207792108U (en) * 2018-01-29 2018-08-31 黄刚 Palletizing machine
CN108860765A (en) * 2018-06-23 2018-11-23 佛山市虞氏科技有限公司 Folded packet composite structure and its folded packet combined method
CN109095191B (en) * 2018-08-27 2023-09-22 广西腾森自动化设备有限公司 Automatic plate stacking machine
CN109335697B (en) * 2018-11-20 2023-11-24 福建农林大学 Pallet-type lamination machine and working method thereof
CN109552889A (en) * 2018-12-06 2019-04-02 福建农林大学 Plank automatically conveying and stacking device and its control method
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CN111361952A (en) * 2020-03-23 2020-07-03 西安工业大学 An automatic palletizing production line for special-shaped silicon steel sheets
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Effective date of registration: 20231214

Address after: 402191 Zhutuo Town, Yongchuan District, Chongqing (in Gangqiao Industrial Park, Yongchuan Industrial Park, Chongqing)

Patentee after: Taishi Energy Saving (Chongqing) Co.,Ltd.

Address before: 271000 man Zhuang Zhen Shang Quan Cun, Daiyue district, Tai'an City, Shandong Province

Patentee before: Taishi energy saving material Co.,Ltd.

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Denomination of invention: A Stacking System for Rock Wool Board

Granted publication date: 20230725

Pledgee: Tai'an Branch of Bank of Communications Co.,Ltd.

Pledgor: Taishi Energy Saving (Chongqing) Co.,Ltd.

Registration number: Y2024980003699