CN114100435B - Integrated soil pressure balance shield undisturbed residue soil recycling treatment production line - Google Patents

Integrated soil pressure balance shield undisturbed residue soil recycling treatment production line Download PDF

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Publication number
CN114100435B
CN114100435B CN202111304806.6A CN202111304806A CN114100435B CN 114100435 B CN114100435 B CN 114100435B CN 202111304806 A CN202111304806 A CN 202111304806A CN 114100435 B CN114100435 B CN 114100435B
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China
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air
water
fractal
stirring
gear
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CN202111304806.6A
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CN114100435A (en
Inventor
李水生
侯亚康
田卫国
李凯
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China Construction Fifth Engineering Bureau Co Ltd
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China Construction Fifth Engineering Bureau Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/02Crushing or disintegrating by roller mills with two or more rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/08Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
    • B02C18/10Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged above container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • B02C4/40Detachers, e.g. scrapers
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B30/00Compositions for artificial stone, not containing binders
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Processing Of Solid Wastes (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

The invention discloses an integrated earth pressure balance shield undisturbed residue soil recycling treatment production line, which comprises the following steps: a slag feeding line, an additive feeding line, stirring and homogenizing equipment and a compact forming line; the dregs feeding line comprises a gantry crane, a first conveying device, particle extrusion refining equipment, a second conveying belt, a fifth conveying belt and a second distributor which are sequentially arranged; the additive feeding line comprises additive premixing equipment and a premixed additive conveying device which are sequentially arranged; the forming feed line comprises a fourth conveying belt, a third conveying belt, a first distributor and a compacting forming machine which are sequentially arranged; the stirring and homogenizing equipment comprises a stirring and homogenizing feed inlet and a stirring and homogenizing discharge outlet, the second distributor and the premixed additive conveying device are respectively communicated with the stirring and homogenizing feed inlet, and the stirring and homogenizing discharge outlet is communicated with the fourth conveying belt. The method aims at solving the technical problems that the scheme for treating the earth pressure balance subway shield slag in the prior art cannot realize the recycling of the slag soil and has influence on the environment.

Description

Integrated soil pressure balance shield undisturbed residue soil recycling treatment production line
Technical Field
The invention belongs to the technical field of subway shield residue soil treatment, and particularly relates to an integrated type soil pressure balance shield undisturbed residue soil recycling treatment production line.
Background
The earth pressure balance subway shield slag has less sand and stone and high treatment difficulty.
In the prior art, the method of directly transporting the other side is mostly adopted to treat the earth pressure balance subway shield slag.
The prior art has the defects that the method of direct outward transportation is adopted, the utilization of the residue soil is not carried out, the environment is polluted in the outward transportation process, and a plurality of environmental and social problems are caused.
Disclosure of Invention
First, the technical problem to be solved
Based on the above, the invention provides an integrated type production line for recycling the undisturbed slag soil of the earth pressure balance shield, which aims to solve the technical problems that the scheme for treating the earth pressure balance subway shield slag in the prior art cannot realize the recycling of the slag soil and influence the environment.
(II) technical scheme
In order to solve the technical problems, the invention provides an integrated original residue soil recycling treatment production line of a soil pressure balance shield, which comprises the following steps: a slag feeding line, an additive feeding line, stirring and homogenizing equipment and a compact forming line; the dregs feeding line comprises a gantry crane, a first conveying device, particle extrusion refining equipment, a second conveying belt, a fifth conveying belt and a second distributor which are sequentially arranged; the additive feeding line comprises additive premixing equipment and a premixing additive conveying device which are sequentially arranged; the forming feed line comprises a fourth conveying belt, a third conveying belt, a first distributor and a compacting forming machine which are sequentially arranged; the stirring and homogenizing equipment comprises a stirring and homogenizing feed inlet and a stirring and homogenizing discharge outlet, the second distributor and the premixed additive conveying device are respectively communicated with the stirring and homogenizing feed inlet, and the stirring and homogenizing discharge outlet is communicated with the fourth conveying belt.
Preferably, a slag hopper is arranged below the gantry crane; a collecting bin is arranged at one end, close to the gantry crane, of the first conveying device, and a bottom discharging spiral conveying piece and a first conveying belt are arranged below the collecting bin; the upper part of the collecting bin is provided with a screen; the integrated soil pressure balance shield undisturbed muck recycling treatment production line also comprises an electric chamber for intensively controlling the muck feeding line, the additive feeding line, the stirring and homogenizing equipment and the compact forming line to work.
Preferably, the grain extrusion refining device comprises two upper press rolls and a lower press roll arranged below the two upper press rolls, and the grain extrusion refining device further comprises: the grain extrusion refining device comprises an upper roller scraping plate arranged below each upper pressing roller, a lower roller scraping plate arranged below each lower pressing roller, an upper roller cleaning air-water injector arranged opposite to the upper roller scraping plate, and a lower roller cleaning air-water injector arranged opposite to the lower roller scraping plate, and further comprises an air-water source providing assembly for simultaneously supplying pressure gas and water to the upper roller cleaning air-water injector and the lower roller cleaning air-water injector.
Preferably, the air-water source providing assembly comprises an air compressor, a gas tank connected with the air compressor, wherein the gas tank is respectively connected with the upper roller cleaning air-water injector and the lower roller cleaning air-water injector, and the air-water source providing assembly further comprises a water tank respectively connected with the upper roller cleaning air-water injector and the lower roller cleaning air-water injector through a water outlet pipe; and the water outlet pipe is provided with a flow regulating valve.
Preferably, the upper roller cleaning air-water injector and the lower roller cleaning air-water injector have the same structure; the upper roller cleaning air-water injector comprises: the device comprises a water inlet pipe, an air inlet pipe and a plurality of groups of air-water joint assemblies which are sequentially and alternately arranged along the length direction of the water inlet pipe, wherein each air-water joint assembly comprises a throttle and a pulse type cleaning air-water injector, each pulse type cleaning air-water injector comprises a water inlet, an air inlet and an air-water outlet, one end of the throttle is connected with the water inlet pipe, the other end of the throttle is connected with the water inlet, and the air inlet is connected with the air inlet pipe; the pulsation type cleaning air-water injector comprises a three-way valve body, wherein a first channel penetrating through the three-way valve body is arranged on the three-way valve body, the first channel comprises an air inlet channel and an air-water outlet channel which are communicated, a water inlet channel is further arranged on the three-way valve body, one end of the water inlet channel is communicated with the first channel, the other end of the water inlet channel is the water inlet, one end of the air inlet channel, which is far away from the air-water outlet channel, is the air inlet, and one end of the air-water outlet channel, which is far away from the air inlet channel, is the air-water outlet; one end of the air-water outlet channel, which is close to the air-water outlet, is provided with a self-oscillation cavity for enabling the ejected water-air mixture to form pulsation.
Preferably, the air-out water channel further comprises a first air-out water section, a second air-out water section and a third air-out water section, one end of the first air-out water section is communicated with the air-in channel, the other end of the first air-out water section is connected with one end of the self-oscillation cavity, the other end of the self-oscillation cavity is connected with the second air-out water section, one end of the third air-out water section is connected with the air-out water section, and one end of the third air-out water section, which is far away from the second air-out water section, is the air-out water outlet; the diameter of the self-oscillation cavity is larger than that of the first air-water outlet section, and the diameter of the self-oscillation cavity is larger than that of the second air-water outlet section; the front end of the self-excited oscillation cavity is a first conical surface, the rear end of the self-excited oscillation cavity is a second conical surface, one end of the first conical surface is a first big head end, the other end of the first conical surface is a first small head end, the first big head end of the first conical surface is close to the air-water outlet, one end of the second conical surface is a second big head end, the other end of the second conical surface is a second small head end, and the second big head end of the second conical surface is close to the air-water outlet.
Preferably, the restrictor comprises: the sealing device comprises a first pipe joint, a second pipe joint, a throttle ring plate arranged between the first pipe joint and the second pipe joint, a compression nut for connecting the first pipe joint and the second pipe joint, and a sealing ring arranged between the first pipe joint and the throttle ring plate; the first pipe joint is provided with a first throttling water inlet and outlet channel penetrating through the first throttling water inlet and outlet channel, the second pipe joint is provided with a second throttling water inlet and outlet channel penetrating through the second throttling water inlet and outlet channel, the throttling ring plate is provided with throttling holes penetrating through the throttling ring plate, the diameter of the first throttling water inlet and outlet channel is identical to that of the second throttling water inlet and outlet channel, the diameter of the throttling holes is smaller than that of the first throttling water inlet and outlet channel, and the first throttling water inlet and outlet channel, the throttling holes and the second throttling water inlet and outlet channel are sequentially communicated.
Preferably, the stirring and homogenizing apparatus includes: the device comprises a cylinder body, a bracket arranged at the upper part of the cylinder body, a power assembly arranged on the bracket, an airfoil spiral stirring device, a fractal scattering device and an elastic torsion edge scraping device which are respectively arranged in the cylinder body; the power assembly is respectively connected with the wing-shaped spiral stirring device, the fractal scattering device and the elastic torsion edge scraping device through a planetary transmission system; the airfoil helical stirring device includes: the spiral stirring installation shaft is connected with the planetary transmission system and driven by the planetary transmission system to rotate, and a spiral arm which is arranged on the spiral stirring installation shaft and is integrally spiral is provided with a plurality of side wing blades which are arranged at intervals along the extending direction of the spiral arm; one end of the flank blade is a hilt fixed with the spiral arm, and the other end of the flank blade is a tool nose; the projections of the tool tips of the plurality of flank blades on the horizontal plane are positioned on the same circle.
Preferably, the airfoil type spiral stirring device further comprises a mounting head connected with the spiral stirring mounting shaft and an upper horizontal mounting rod connected with the mounting head; the upper parts of the two spiral arms are fixedly connected with the two ends of the upper horizontal mounting rod respectively; the wing-shaped spiral stirring device further comprises a lower horizontal mounting rod, and the lower parts of the two spiral arms are fixedly connected with two ends of the upper part of the lower horizontal mounting rod respectively; the upper horizontal mounting rod is crossed and perpendicular to the lower horizontal mounting rod; two wall plate scraping plates arranged at intervals are respectively arranged on two sides of the length direction of the lower horizontal installation rod.
Preferably, the fractal scattering device includes: the fractal cutter comprises a fractal blade mounting shaft and a fractal cutter disc mounted on the fractal blade mounting shaft, wherein the fractal cutter disc comprises a left cutter body, a right cutter body, a front cutter body and a rear cutter body, the structures of the left cutter body, the right cutter body, the front cutter body and the rear cutter body are identical, the four fractal cutter bodies are uniformly distributed by taking the axis of the fractal blade mounting shaft as the center, the left cutter body comprises a left first-order fractal structure, a left second-order fractal structure and a left third-order fractal structure which are sequentially connected and gradually become smaller, two sides of a connecting part of the left first-order fractal structure and the left second-order fractal structure form a first upper cutting edge and a first lower cutting edge which are formed by recessing, and two sides of a connecting part of the left first-order fractal structure and the left third-order fractal structure form a second upper cutting edge and a second lower cutting edge which are formed by recessing; the number of the fractal cutterheads is two, the fractal cutterheads are respectively arranged into an upper fractal cutterhead and a lower fractal cutterhead, the upper fractal cutterhead and the lower fractal cutterhead are arranged at intervals along the length direction of the fractal blade mounting shaft, and the upper fractal cutterhead and the lower fractal cutterhead are arranged in a staggered mode.
Preferably, the elastic torsion edge scraping device comprises: the device comprises a mounting rod, a scraping shaft fixedly connected with one end of the mounting rod, and a rotating plate hinged with the scraping shaft, wherein a torsion spring is arranged between the scraping shaft and the rotating plate; the elastic torsion scraping device further comprises limiting clamping pieces, the number of the torsion springs is two, one ends of the torsion springs are clamped on the rotating plate, and the other ends of the torsion springs are clamped on the limiting clamping pieces.
Preferably, the power assembly comprises a first power motor and a second power motor; the planetary transmission system includes: the first gear and the rotating component are respectively fixedly arranged at two ends of the central rotating shaft, and the first power motor is connected with the first gear and used for driving the first gear to rotate; the other end of the mounting rod is fixedly mounted on the rotating component; the fractal blade mounting shaft is arranged at one end of the rotating component, a second gear is arranged at the top of the spiral stirring mounting shaft, and a third gear which is externally meshed with the second gear and is used for driving the second gear to rotate is fixedly arranged on the central rotating shaft; the spiral stirring installation shaft is arranged at the other end of the rotating part, a fourth gear is arranged at the top of the fractal blade installation shaft, a fifth gear is fixedly arranged on the central rotating shaft, and the second power motor is connected with the fifth gear and is used for driving the fifth gear to rotate; the planetary transmission system further comprises an outer shaft sleeve, wherein the upper part of the outer shaft sleeve is fixedly connected with the fifth gear, and the lower part of the outer shaft sleeve is fixedly connected with the sixth gear; the sixth gear is externally meshed with the fourth gear and is used for driving the fourth gear to rotate.
(III) beneficial effects
Compared with the prior art, the integrated earth pressure balance shield undisturbed residue soil recycling treatment production line mainly has the following beneficial effects:
compared with the prior art, the integrated production line for recycling the undisturbed muck of the earth pressure balance shield can be used for recycling the muck of the earth pressure balance shield in the prior art, and can be directly arranged in a subway construction site to realize on-site recycling treatment of the muck when in use. The undisturbed shield muck is subjected to the technological processes of preliminary removal of massive solids, rapid collection in a storage bin, conveying, extrusion, crushing, refining, stirring, molding of a finished piece and the like, so that the quick recycling treatment of the muck is completed. Has the advantages of short flow and high integration degree of equipment.
Drawings
The features and advantages of the present invention will be more clearly understood by reference to the accompanying drawings, which are illustrative and should not be construed as limiting the invention in any way, in which:
FIG. 1 is a schematic diagram of the overall structure of an integrated earth pressure balance shield undisturbed residue soil recycling treatment production line according to an embodiment of the invention;
fig. 2 is a schematic diagram of an integrated earth pressure balance shield undisturbed residue soil recycling treatment production line according to an embodiment of the invention: schematic overall structure of the grain extrusion refining equipment;
Fig. 3 is an integrated earth pressure balance shield undisturbed residue soil recycling treatment production line according to an embodiment of the invention: a structural schematic diagram of an upper roller cleaning air water injector in the particle extrusion refining equipment;
fig. 4 is a schematic diagram of an integrated earth pressure balance shield undisturbed residue soil recycling treatment production line according to an embodiment of the present invention: a structural schematic diagram of a pulsating cleaning air-water injector in the particle extrusion refining equipment;
FIG. 5 is a partial enlarged view at D in FIG. 4;
fig. 6 is a schematic diagram of an integrated earth pressure balance shield undisturbed residue soil recycling treatment production line according to an embodiment of the present invention: a structural schematic diagram of a restrictor in the grain extrusion refinement device;
fig. 7 is a schematic diagram of an integrated earth pressure balance shield undisturbed residue soil recycling treatment production line according to an embodiment of the present invention: a perspective view of the whole structure of the stirring and homogenizing equipment;
fig. 8 is a schematic diagram of an integrated earth pressure balance shield undisturbed residue soil recycling treatment production line according to an embodiment of the present invention: a front view of the whole structure of the stirring and homogenizing equipment;
fig. 9 is a schematic diagram of an integrated earth pressure balance shield undisturbed residue soil recycling treatment production line according to an embodiment of the present invention: a top view of the overall structure of the stirring and homogenizing device;
fig. 10 is a schematic diagram of an integrated earth pressure balance shield undisturbed residue soil recycling treatment line according to an embodiment of the present invention: front view of wing type spiral stirring device;
Fig. 11 is a schematic diagram of an integrated earth pressure balance shield undisturbed residue soil recycling treatment production line according to an embodiment of the present invention: a top view of the airfoil helical stirring device;
fig. 12 is a schematic diagram of an integrated earth pressure balance shield undisturbed residue soil recycling treatment line according to an embodiment of the present invention: left side view of wing type spiral stirring device;
fig. 13 is a schematic diagram of an integrated earth pressure balance shield undisturbed residue soil recycling treatment line according to an embodiment of the present invention: a first perspective view of the wing-shaped spiral stirring device;
fig. 14 is a schematic diagram of an integrated earth pressure balance shield undisturbed residue soil recycling treatment line according to an embodiment of the present invention: a second perspective view of the wing-shaped spiral stirring device;
fig. 15 is a schematic diagram of an integrated earth pressure balance shield undisturbed residue soil recycling treatment line according to an embodiment of the present invention: a top view of the planetary transmission;
FIG. 16 is a cross-sectional view taken along line A-A of FIG. 15;
fig. 17 is a schematic diagram of an integrated earth pressure balance shield undisturbed residue soil recycling treatment line according to an embodiment of the present invention: a perspective view of the fractal breaking device;
fig. 18 is a schematic diagram of an integrated earth pressure balance shield undisturbed residue soil recycling treatment line according to an embodiment of the present invention: a top view of the fractal breaking device;
FIG. 19 is a partial enlarged view at B in FIG. 17;
Fig. 20 is a schematic diagram of an integrated earth pressure balance shield undisturbed residue soil recycling treatment line according to an embodiment of the present invention: a perspective view of the elastic torsion scraping device.
Reference numerals illustrate:
001. gantry crane, 002 slag hopper, 003 collecting bin, 004 bottom discharge screw conveyor, 005 first conveyor belt, 006 grain extrusion refining apparatus, 007 electrical chamber, 008 second conveyor belt, 009 additive premixing apparatus, 0010 premixed additive conveyor, 0011 third conveyor belt, 0012 first distributor, 0013 compact shaper, 0014 fourth conveyor belt, 0015 stirring homogenizing apparatus, 0016 fifth conveyor belt, 0017 second distributor;
0100. particle extrusion refinement apparatus chamber 0200, upper press roll, 0300, feed inlet, 0400, upper roll purge gas water injector, 0500, lower press roll, 0600, lower roll purge gas water injector, 0700, lower roll scraper, 0800, upper roll scraper, 0900, water tank, 01000, air compressor, 01100, gas tank, 01200, water outlet, 01300, flow regulator valve, 4100, water inlet pipe, 4200, air inlet pipe, 4300, gas water joint assembly, 43100, restrictor, 43200, pulsation purge gas water injector, 000, three-way valve body, 100, first passage, 200, water inlet passage, 300, water inlet, 400, 500 parts of air-water outlet, 600 parts of first pipe joint, 700 parts of second pipe joint, 800 parts of throttle ring plate, 900 parts of compression nut, 1000 parts of sealing ring, 1100 parts of air inlet channel, 1200 parts of air-water outlet channel, 12100 parts of first air-water outlet section, 12200 parts of self-oscillation cavity, 12300 parts of second air-water outlet section, 12400 third outlet section, 122100 first tapered surface, 122200 second tapered surface, 1221100 first large head end, 1221200 first small head end, 1222100 second large head end, 1222200 second small head end, 6100 first throttle inlet and outlet passage, 6200 second throttle inlet and outlet passage, 6300 throttle orifice;
1. The device comprises a barrel, a bracket, a power assembly, an airfoil spiral stirring device, a fractal scattering device, an elastic torsion edge scraping device, a planetary transmission system, a round nut, a sleeve, a bearing and a connecting ring, wherein the bracket, the power assembly, the airfoil spiral stirring device, the fractal scattering device, the elastic torsion edge scraping device, the planetary transmission system, the round nut, the sleeve, the bearing and the connecting ring are arranged in sequence;
31. a first power motor, 32 a second power motor;
41. screw stirring installation shaft 42, upper horizontal installation rod 43, screw arm 44, flank blade 45, lower horizontal installation rod 46, wall plate scraping plate 47 and installation head;
51. a fractal blade mounting shaft 52, an upper fractal cutter disc 53, and a lower fractal cutter disc;
61. the mounting rod, 62, a scraping shaft, 63, a rotating plate, 64, a torsion spring and 65, a limiting clamping piece;
71. first gear, 72, central rotation shaft, 73, rotation member, 74, second gear, 75, third gear, 76, fourth gear, 77, fifth gear, 78, sixth gear, 79, outer sleeve;
441. knife handle 442 knife tip;
521. left cutter body 522, right cutter body 523, front cutter body 524, rear cutter body;
5211. left first-order fractal structure 5212, left second-order fractal structure 5213, left third-order fractal structure 5214, first upper edge 5215, first lower edge 5216, second upper edge 5217, second lower edge.
Detailed Description
In order that the above objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The invention may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit or scope of the invention, which is therefore not limited to the specific embodiments disclosed below.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "connected," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; the connection may be mechanical connection, electrical connection, direct connection, indirect connection through an intermediate medium, communication between two elements, or "transmission connection", i.e. power connection by various suitable means such as belt transmission, gear transmission or sprocket transmission. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The integrated earth pressure balance shield undisturbed muck recycling treatment production line of the invention is further described below with reference to figures 1-20.
Referring to fig. 1, the invention provides an integrated original residue soil recycling treatment production line of a soil pressure balance shield, which comprises the following steps: a residue feed line, an additive feed line, a stirring and homogenizing device 0015 and a compacting line; the muck feeding line comprises a gantry crane 001, a first conveying device, a particle extrusion refining device 006, a second conveying belt 008, a fifth conveying belt 0016 and a second distributor 0017 which are sequentially arranged; the additive feeding line comprises additive premixing equipment 009 and a premixing additive conveying device 0010 which are sequentially arranged; the forming feed line comprises a fourth conveying belt 0014, a third conveying belt 0011, a first distributor 0012 and a compacting forming machine 0013 which are sequentially arranged; the stirring and homogenizing apparatus 0015 includes a stirring and homogenizing feed port and a stirring and homogenizing discharge port, and the second distributor 0017 and the premix additive conveying device 0010 are respectively connected to the stirring and homogenizing feed port, and the stirring and homogenizing discharge port is connected to the fourth conveying belt 0014.
More specifically, a slag bucket 002 is arranged below the gantry crane 001; a collecting bin 003 is arranged at one end of the first conveying device, which is close to the gantry crane 001, and a bottom discharging spiral conveying piece 004 and a first conveying belt 005 are arranged below the collecting bin 003; the upper part of the aggregate bin 003 is provided with a screen; the integrated earth pressure balance shield undisturbed muck recycling treatment production line also comprises an electric chamber 007 for centralized control of muck feed lines, additive feed lines, stirring and homogenizing equipment 0015 and compact forming line operation.
The process of recycling the dregs by using the integrated soil pressure balance shield undisturbed dregs recycling treatment production line comprises the following steps:
(1) After the storage battery slag hopper car outputs the slag soil in the tunnel, the slag soil is directly lifted out through the gantry crane 001 positioned at the slag hole and is poured into the aggregate bin 003.
(2) The dregs in the aggregate bin 003 are conveyed and flowed onto the first conveyor belt 005 through the bottom discharge screw conveying member 004, and the dregs enter the particle extrusion refining equipment 006 through the first conveyor belt 005.
(3) The muck from the outlet of the grain extrusion refinement apparatus 006 is transported to the stirring homogenization apparatus 0015 via the second conveyor 008 and the fifth conveyor 0016 and the second distributor 0017 on the fifth conveyor 0016.
(4) The various medicaments enter the additive premixing equipment 009 for mixing, and the mixed medicaments are conveyed to each stirring and homogenizing equipment 0015 through the premixed additive conveying device 0010 and are fully mixed with the dregs.
(5) The well mixed material flows through a valve in the bottom of the stirring and homogenizing apparatus 0015 to a fourth conveyor 0014.
(6) The fourth conveyor 0014 transfers the material to the third conveyor 0011 and delivers the material to the compaction machine 0013 via the first dispenser 0012. The material injection is carried out simultaneously, the material is extruded out of the discharge hole by the compaction forming machine 0013 in a rotary extrusion conveying mode, and the outlet of the compaction forming machine 0013 adopts a flexible structure and can be tightly attached to the die.
The integrated soil pressure balance shield undisturbed muck recycling treatment production line can be used for recycling the low-sand-content soil pressure balance shield muck, and the production line can be directly arranged in a subway construction site to realize recycling treatment on the muck site when the integrated soil pressure balance shield undisturbed muck recycling treatment production line is used. The material is refined through the crushing and refining device of conveyer entering, and the material is sent into the agitator tank through the crowded device after the refinement, has arranged in the agitator tank and breaks up and agitating unit, and during the material stirring, additive conveyor can open in adding the stirring homogenization device with the additive of premixing, and complete system automatic control, the material after stirring mixes fully is transported to former, makes the building materials goods of all kinds of specifications. In the production line for recycling the undisturbed muck of the integrated earth pressure balance shield, the undisturbed shield muck is subjected to the process flows of preliminary removal of massive solids, collection in a storage bin, conveying, extrusion, crushing and refining, stirring, molding of a finished piece and the like, and then the rapid recycling treatment of the muck is completed. Has the advantages of short flow and high integration degree of equipment.
The integrated earth pressure balance shield undisturbed muck recycling treatment production line is applicable to recycling treatment of low-sand-content subway shield muck, and can be applied to treatment of other muck.
Please refer to fig. 2 with focus, the grain extrusion refinement apparatus 006 includes two upper press rolls 0200 and a lower press roll 0500 disposed below the two upper press rolls 0200, and the grain extrusion refinement apparatus 006 further includes: the upper roller scraping plate 0800 arranged below each upper pressing roller 0200, the lower roller scraping plate 0700 arranged below each lower pressing roller 0500, the upper roller cleaning air-water injector 0400 arranged right opposite to the upper roller scraping plate 0800, the lower roller cleaning air-water injector 0600 arranged right opposite to the lower roller scraping plate 0700, and the particle extrusion refining equipment 006 further comprises: a gas-water source providing assembly for simultaneously supplying pressurized gas and water source to the upper roll cleaning gas-water injector 0400 and the lower roll cleaning gas-water injector 0600.
That is, in the above embodiment, the upper roll cleaning air water jet 0400 is provided at a position near the bottom of the upper press roll 0200, and the lower roll cleaning air water jet 0600 is provided at a position near the bottom of the lower press roll 0500. The upper press roller 0200 and the lower press roller 0500 are located in the chamber of the particle extrusion refinement apparatus 006.
During operation, materials (slag soil excavated by the shield) enter from the feed inlet 0300 and flow out from the lower discharge outlet after passing through the two upper press rolls 0200 and the two lower press rolls 0500. The two upper press rolls 0200 are matched to realize primary crushing of the dregs, and the two lower press rolls 0500 are matched to realize secondary crushing of the dregs.
When the material passes through the extrusion surface, the adhesion of the cohesive slag is strong, the cohesive slag can be immediately adhered to the roller wall of the compression roller, and the cohesive material can be primarily cleaned by the upper roller scraping plate 0800 and the lower roller scraping plate 0700 along with the rotation of the roller surface, and a certain gap is reserved because the scraping plate is not completely adhered to the roller wall. Therefore, the surface layer of the double-roller residual soil layer after passing through the scraping plate, the upper roller cleaning air-water injector 0400 and the lower roller cleaning air-water injector 0600 can impact and clean the residual soil layer under the impact force of the air-water mixed flow, and through the process, the slag adhering to the roller wall is greatly reduced, so that the soil thrown out by the roller surface and adhered to the wall surface is correspondingly reduced, and the cleaning air-water injector arranged on the upper part of the wall surface can regularly wash the wall surface, so that a large amount of viscous slag cannot be remained on the wall surface.
Therefore, the granule extrusion refining equipment 006 of the invention can timely remove the dregs stuck on the press roller through the combined action of the scraping plate and the air water ejector. The particle extrusion refining equipment 006 is guaranteed to be continuously used, the equipment is not required to be shut down and cleaned manually, the difficulty and the maintenance cost of equipment maintenance are reduced, the cleaned muddy water is immediately mixed with other materials and enters the next process, and the on-site cleaning can be effectively guaranteed.
According to an embodiment of the present invention, the air-water source providing assembly includes an air compressor 01000, a gas tank 01100 coupled to the air compressor 01000, the gas tank 01100 coupled to the upper roll cleaning air water injector 0400 and the lower roll cleaning air water injector 0600, respectively, and a water tank 0900 coupled to the upper roll cleaning air water injector 0400 and the lower roll cleaning air water injector 0600, respectively, via a water outlet pipe 01200.
In this embodiment, the air compressor is used to supply pressurized air, the air tank 01100 is used to store pressurized air, and the water tank 0900 is used to supply water. In specific implementation, high-pressure gas is used as power, a small amount of water is combined to form a pulsation flushing force, the roller wall of the compression roller and the chamber of the particle extrusion refining equipment 006 are cleaned, the cohesive coating of the slag on the roller surface can be timely removed, and the problem caused by cohesive coating of the slag in the cohesive shield slag crushing refining process is solved. Meanwhile, slag soil is prevented from adhering to the roller surface and the side wall of the particle extrusion refining equipment 006, and continuous and stable operation of the equipment is ensured. The particle extrusion refining equipment 006 can solve the technical problem that the adhesion of the viscous slag soil material is difficult to clean, and automatically clean the roller wall and the chamber under the condition of using a small amount of water. Namely, the particle extrusion refining equipment 006 has the advantages of low system energy consumption and small cleaning water consumption by adopting a mode of combining pressure gas and a small amount of water.
According to an embodiment of the present invention, a flow control valve 01300 is provided on the outlet pipe 01200. In this embodiment, the size and the switch of the water inlet of the water tank 0900 can be adjusted by the flow adjusting valve 01300, so as to meet different water flow demands.
According to an embodiment of the present invention, the upper roll cleaning air water injector 0400 and the lower roll cleaning air water injector 0600 have the same structure. In this embodiment, the structure is advantageous for molding, and the degree of standardization of the equipment parts is improved.
Since the upper roll cleaning air water jet 0400 and the lower roll cleaning air water jet 0600 have the same structure, the structure of the upper roll cleaning air water jet 0400 will be specifically described below by taking the structure of the upper roll cleaning air water jet 0400 as an example.
Referring to fig. 3, the upper roll cleaning air water injector 0400 includes: the water inlet pipe 4100, the intake pipe 4200, along the length direction of the water inlet pipe 4100 the multiunit gas-water joint subassembly 4300 that sets gradually and the interval set up, the gas-water joint subassembly 4300 includes choke 43100 and pulsation formula washing gas-water ejector 43200, pulsation formula washing gas-water ejector 43200 includes water inlet 300, air inlet 400 and gas-water outlet 500, the one end of choke 43100 links to each other with the water inlet pipe 4100, the other end of choke 43100 links to each other with water inlet 300, air inlet 400 links to each other with intake pipe 4200.
Referring to fig. 4 to 5, more specifically, the pulsation type cleaning air-water injector 43200 includes a three-way valve body 000, a first channel 100 penetrating through the three-way valve body 000 is provided on the three-way valve body 000, the first channel 100 includes an air inlet channel 1100 and an air-water outlet channel 1200 which are communicated, a water inlet channel 200 is further provided on the three-way valve body 000, one end of the water inlet channel 200 is communicated with the first channel 100, the other end of the water inlet channel 200 is a water inlet 300, one end of the air inlet channel 1100 far away from the air-water outlet channel 1200 is an air inlet 400, and one end of the air-water outlet channel 1200 far away from the air inlet channel 1100 is an air-water outlet 500; one end of the air-water outlet 1200 near the air-water outlet 500 is provided with a self-oscillation chamber 12200 for pulsing the ejected water-air mixture.
More specifically, the air-out water channel 1200 further includes a first air-out water section 12100, a second air-out water section 12300, and a third air-out water section 12400, wherein one end of the first air-out water section 12100 is communicated with the air-in channel 1100, the other end of the first air-out water section 12100 is connected with one end of the self-oscillation cavity 12200, the other end of the self-oscillation cavity 12200 is connected with the second air-out water section 12300, one end of the third air-out water section 12400 is connected with the third air-out water section 12400, and one end of the third air-out water section 12400 away from the second air-out water section 12300 is the air-out water outlet 500; the self-oscillating cavity 12200 has an overall diameter greater than that of the first outlet water segment 12100, and the self-oscillating cavity 12200 has an overall diameter greater than that of the second outlet water segment 12300.
More specifically, the front end of the self-oscillation cavity 12200 is a first conical surface 122100, the rear end of the self-oscillation cavity 12200 is a second conical surface 122200, one end of the first conical surface 122100 is a first big end 1221100, the other end of the first conical surface 122100 is a first small end 1221200, the first big end 1221100 of the first conical surface 122100 is disposed near the air-water outlet 500, one end of the second conical surface 122200 is a second big end 1222100, the other end of the second conical surface 122200 is a second small end 1222200, and the second big end 1222100 of the second conical surface 122200 is disposed near the air-water outlet 500. In this embodiment, the first conical surface 122100 and the second conical surface 122200 are adopted to form a reciprocating annular impact on the water-gas mixture entering the self-oscillation cavity 12200 and self-oscillation cavity 12200, which is beneficial to improving the self-oscillation effect.
Referring to fig. 6 with emphasis, more specifically, the restrictor 43100 includes: the pipe joint comprises a first pipe joint 600, a second pipe joint 700, a throttle ring plate 800 arranged between the first pipe joint 600 and the second pipe joint 700, a compression nut 900 for connecting the first pipe joint 600 and the second pipe joint 700, and a sealing ring 1000 arranged between the first pipe joint 600 and the throttle ring plate 800; the first pipe joint 600 is provided with a first throttling water inlet and outlet channel 6100 penetrating through the first throttling water inlet and outlet channel 6100, the second pipe joint 700 is provided with a second throttling water inlet and outlet channel 6200 penetrating through the second throttling water inlet and outlet channel 6200, the throttle ring plate 800 is provided with a throttle hole 6300 penetrating through the throttle ring plate, the diameter of the first throttling water inlet and outlet channel 6100 is identical to that of the second throttling water inlet and outlet channel 6200, the diameter of the throttle hole 6300 is smaller than that of the first throttling water inlet and outlet channel 6100, and the first throttling water inlet and outlet channel 6100, the throttle hole 6300 and the second throttling water inlet and outlet channel 6200 are sequentially communicated.
In the above embodiment, the water inlet pipe 4100 is connected to the water inlet 300 through the restrictor 43100, and the water inlet amount of the water inlet 300 of the pulsation type cleaning air water injector 43200 can be controlled by the restrictor plate 800 provided in the restrictor 43100, and the same water amount sucked into the water inlet 300 of the pulsation type cleaning air water injector 43200 in each air water joint assembly 4300 is ensured, and the system reliability is ensured, that is, by this structure, the interference can be avoided, the equal and stable water consumption of each air water injector is ensured, and the water saving effect is obvious.
In the above embodiment, in order to make the impact force of the air-water outlet 500 (at the nozzle) larger, the self-oscillation chamber 12200 is provided in the pulsating cleaning air-water injector 43200, the diameter of the self-oscillation chamber 12200 is larger than that of the first air-water section 12100, and the diameter of the self-oscillation chamber 12200 is larger than that of the second air-water section 12300. Therefore, a self-oscillation cavity 12200 structure can be formed at the air-water outlet 500 (the nozzle), so that the sprayed water-air mixture forms pulsation, the instant impact flushing force of water drops is increased, the instant impact flushing force acts on the adhering slag on the roller wall and the side wall of the roller of the particle extrusion refining device 006, and the roller cavity cleaning effect is improved.
In the above embodiment, the plurality of sets of air-water joint assemblies 4300 are in a parallel structure, by which it is advantageous to ensure stability of water flow and water pressure of the pulsating cleaning air-water injector 43200 in each set of air-water joint assemblies 4300.
Referring to fig. 7-9 with particular emphasis, the stirring homogenization apparatus 0015 includes: comprising the following steps: the device comprises a cylinder body 1, a bracket 2 arranged at the upper part of the cylinder body 1, a power assembly 3 arranged on the bracket 2, an airfoil spiral stirring device 4, a fractal scattering device 5 and an elastic torsion scraping device 6 which are respectively arranged in the cylinder body 1; the power assembly 3 is respectively connected with the wing-shaped spiral stirring device 4, the fractal scattering device 5 and the elastic torsion edge scraping device 6 through the planetary transmission system 7.
In the embodiment, the cylinder body 1 is used for forming a stirring cavity, the bracket 2 is used for installing the power component 3, the wing-shaped spiral stirring device 4 is used for realizing a stirring function and accelerating the mixing of materials. The fractal scattering device 5 is used for rapidly dispersing additional materials, the elastic torsion scraping device 6 is always attached to the wall of the cylinder body 1 in the rotating process, further wall scraping operation is completed better, and full mixing of the materials is facilitated. The planetary transmission system 7 is used for transmitting the power of the power assembly 3 to the wing-shaped spiral stirring device 4, the fractal scattering device 5 and the elastic torsion scraping device 6, so that the wing-shaped spiral stirring device 4 realizes rotation and revolution, the fractal scattering device 5 realizes rotation and revolution, and the elastic torsion scraping device 6 is attached to the cylinder wall of the cylinder body 1 to revolve.
By adopting the stirring and homogenizing equipment 0015, when the shield slag soil with higher viscosity and the additive are mixed and stirred, the rapid dispersion and the full mixing can be realized, and the efficiency of the mixing operation is improved.
Referring to fig. 10 to 14, according to an embodiment of the present invention, the airfoil helical stirring device 4 includes: a spiral stirring installation shaft 41 connected with the planetary transmission system 7 and driven to rotate by the planetary transmission system 7, and a spiral arm 43 which is installed on the spiral stirring installation shaft 41 and is spiral as a whole, wherein a plurality of flank blades 44 which are arranged at intervals are arranged along the extending direction of the spiral arm 43.
In this embodiment, the spiral arm 43 is spiral, and a plurality of flank knives are disposed on the spiral arm 43, and after the structure is adopted, when the wing type spiral stirring device 4 rotates, the spiral arm 43 can enable the material to move around the rotating shaft, and meanwhile, the material at the edge of the wing type spiral stirring device 4 can be stirred up along the spiral rising direction, so that edge circulation is formed, and mixing of the materials is accelerated.
According to an embodiment of the present invention, the wing type screw stirring device 4 further comprises a mounting head 47 connected with the screw stirring mounting shaft 41, and an upper horizontal mounting rod 6142 connected with the mounting head 47; the number of the spiral arms 43 is two, and the upper parts of the two spiral arms 43 are fixedly connected with the two ends of the upper horizontal mounting rod 6142 respectively; the wing-shaped spiral stirring device 4 further comprises a lower horizontal mounting rod 6145, and the lower parts of the two spiral arms 43 are fixedly connected with two ends of the upper part of the lower horizontal mounting rod 6145 respectively; two wall plate scraping plates 46 which are arranged at intervals are respectively arranged on two sides of the lower horizontal mounting rod 6145 along the length direction; the upper horizontal mounting bar 6142 is perpendicular to the lower horizontal mounting bar 6145.
In this embodiment, the spiral stirring installation shaft 41 is used to connect with the planetary transmission system 7, the installation head 47 is used to connect with the spiral stirring installation shaft 41, and more flank knives can be installed by adopting two spiral arms 43, so as to further improve the stirring effect. Two spiral arms 43 are installed through the upper horizontal installation rod 6142 and the lower horizontal installation rod 6145, so that the upper horizontal installation rod 6142, the lower horizontal installation rod 6145 and the two spiral arms 43 form an integral structure, and the stability of the device is improved.
In this embodiment, four wallboard scraping plates 46 are provided, two sides of the lower horizontal mounting rod 6145 are respectively provided in pairs, and the wallboard scraping plates 46 are used for scraping materials, specifically: in the process of rotating the wallboard scraping plate 46, the wallboard scraping plate is attached to the bottom of the barrel 1 and used for cleaning the bottom plate of the barrel 1, so that the material adhesion bottom plate is prevented from participating in the mixing process, and the mixing uniformity is further guaranteed.
More specifically, the lower horizontal mounting bar 6145 is generally rectangular tubular; the included angle between the wallboard scraping plate 46 and the side wall of the lower horizontal mounting rod 6145 is 30 degrees plus or minus 10 degrees; the wall plate scraping plate 46 is made of plastic material; the two sides of the lower horizontal mounting bar 6145 are respectively provided with a connecting plate, and the wallboard scraping plate 46 is fixed on the connecting plates through threaded connecting pieces.
In this embodiment, the upper horizontal mounting bar 6142 and the lower horizontal mounting bar 6145 are each rectangular tubular, and the structure can reduce the weight while ensuring the strength. The wall plate scraping plate 46 forms a certain angle with the side wall of the lower horizontal mounting rod 6145, and the structure is beneficial to improving the scraping effect. The wallboard scraping plates 46 are arranged at intervals, so that sectional scraping is facilitated, and the smoothness of scraping is improved. The wall plate scraping plate 46 is made of plastic materials, so that the wall plate scraping plate 46 can be prevented from wearing the bottom plate of the cylinder body 1 during scraping. By providing the connection plates on both sides of the lower horizontal mounting bar 6145, the mounting and replacement of the wallboard scraping plate 46 is facilitated.
According to the embodiment of the invention, one end of the flank blade 44 is a knife handle 441 fixed with the spiral arm 43, and the other end of the flank blade 44 is a knife tip 442; the projections of the tips 442 of the plurality of wing blades 44 on a horizontal plane are located on the same circle. In this embodiment, with this structure, when the spiral arm 43 rotates, the wing blades 44 cooperate, so that the edge of the wing-shaped spiral stirring device 4 forms a cylindrical circulation, the effective space of the wing-shaped spiral stirring device 4 is increased, and the mixing of materials is accelerated.
Referring to fig. 17 to 19, according to an embodiment of the present invention, the fractal breaking device 5 includes: the fractal blade mounting shaft 51 and the fractal cutter head mounted on the fractal blade mounting shaft 51, the fractal cutter head comprises a left cutter body 521, a right cutter body 522, a front cutter body 523 and a rear cutter body 524, the structures of the left cutter body 521, the right cutter body 522, the front cutter body 523 and the rear cutter body 524 are identical, the four are uniformly distributed by taking the axis of the fractal blade mounting shaft 51 as the center, the left cutter body 521 comprises a left first-order fractal structure 5211, a left second-order fractal structure 5212 and a left third-order fractal structure 5213 which are sequentially connected and gradually reduced, two sides of a connecting position of the left first-order fractal structure 5211 and the left second-order fractal structure 5212 respectively form a first upper cutting edge 5214 and a first lower cutting edge 5215 which are formed by recessing, and two sides of a connecting position of the left second-order fractal structure 5212 and the left third-order fractal structure 5213 respectively form a second upper cutting edge 5216 and a second lower cutting edge 5217 which are formed by recessing.
That is, in this embodiment, the fractal cutter head is installed in the fractal scattering device 5, and the fractal cutter head adopts a fractal structure, and the fractal structures of adjacent steps (such as the left first-order fractal structure 5211 and the left second-order fractal structure 5212) are all self-similar structures. In the fractal cutter head in the embodiment, cutting edges are formed between the fractal structures of adjacent steps. Therefore, the fractal scattering device 5 adopts the unique appearance structure, particles and clusters can be collided for many times during stirring, more vortex is formed under the radial nonlinear linear velocity change effect, and the fractal scattering device 5 can rapidly rotate, so that the rapid scattering of the clusters or large particles is realized by means of the high linear velocity of the blade part formed by the rapid rotation.
According to the specific embodiment of the invention, the number of the fractal cutter plates is two, the upper fractal cutter plate 52 and the lower fractal cutter plate 53 are respectively arranged, the upper fractal cutter plate 52 and the lower fractal cutter plate 53 are arranged at intervals along the length direction of the fractal blade mounting shaft 51, and the upper fractal cutter plate 52 and the lower fractal cutter plate 53 are arranged in a staggered manner. Through this structure, do benefit to further increase fractal blade disc and the number of times of material collision, further improve the dispersion effect.
Referring to fig. 20, according to an embodiment of the present invention, the elastic torsion edge scraping device 6 includes: the scraper comprises a mounting rod 61, a scraper shaft 62 fixedly connected with one end of the mounting rod 61 and a rotating plate 63 hinged with the scraper shaft 62, wherein a torsion spring 64 is arranged between the scraper shaft 62 and the rotating plate 63.
More specifically, the elastic torsion edge scraping device 6 further includes a limiting clip 65, the number of the torsion springs 64 is two, one end of the torsion springs 64 is clipped on the rotating plate 63, and the other end of the torsion springs 64 is clipped on the limiting clip 65.
In the present embodiment, when the wing type helical agitator 4 is operated, the elastic torsion scraper 6 is operated simultaneously. The torsion spring 64 arranged between the scraping shaft 62 and the rotating plate 63 can ensure that the rotating plate 63 always fits the cylinder wall of the cylinder body 1 in the rotating process, and the attached materials on the cylinder wall of the cylinder body 1 can be scraped off in time by means of the torsion effect of the torsion spring 64, so that the scraping operation can be completed better, the materials in the cylinder can be ensured to participate in the mixing process in time, and the material mixing effect is further improved. The mixed material can be discharged from the rotary valve at the bottom of the stirring equipment.
Referring to fig. 15-16 with particular emphasis, the power assembly 3 includes a first power motor 31 and a second power motor 32 in accordance with embodiments of the present invention; the planetary transmission system 7 includes: the first gear 71, the central rotation shaft 72 and the rotation member 73, wherein the first gear 71 and the rotation member 73 are fixedly arranged at two ends of the central rotation shaft 72 respectively, and the first power motor 31 is connected with the first gear 71 for driving the first gear 71 to rotate; the other end of the mounting rod 61 is fixedly mounted on the rotating member 73; the fractal blade mounting shaft 51 is arranged at one end of the rotating component 73, a second gear 74 is arranged at the top of the spiral stirring mounting shaft 41, and a third gear 75 which is externally meshed with the second gear 74 and is used for driving the second gear 74 to rotate is fixedly arranged on the central rotating shaft 72; the spiral stirring installation shaft 41 is arranged at the other end of the rotating part 73, a fourth gear 76 is arranged at the top of the fractal blade installation shaft 51, a fifth gear 77 is fixedly arranged on the central rotating shaft 72, and the second power motor 32 is connected with the fifth gear 77 and is used for driving the fifth gear 77 to rotate; the planetary transmission system 7 further comprises an outer shaft sleeve 79, wherein the upper part of the outer shaft sleeve 79 is fixedly connected with the fifth gear 77, and the upper part of the outer shaft sleeve 79 is fixedly connected with the sixth gear 78; the sixth gear 78 is externally meshed with the fourth gear 76 and is used to drive the fourth gear 76 to spin.
In this embodiment, with the above-described configuration, the rotation power of the first power motor 31 and the second power motor 32 is transmitted to the wing-shaped helical stirring device 4 and the fractal breaking device 5 by the planetary transmission system 7, and the two devices can realize independent power input, and the elastic torsion scraping device 6 mounted on the rotating member 73 operates simultaneously when the wing-shaped helical stirring device 4 operates. The specific working process is as follows:
in operation, the first power motor 31 drives the central rotating shaft 72 to rotate through the first gear 71 of the movable planetary transmission system 7, the rotating member 73 is connected to the lower part of the central rotating shaft 72, and the spiral stirring installation shaft 41 and the fractal blade installation shaft 51 are installed on the rotating member 73. In the process that the rotating member 73 rotates along with the central rotating shaft 72, the spiral stirring installation shaft 41 and the second gear 74 installed at the top of the spiral stirring installation shaft rotate around the third gear 75 and form autorotation, so that the wing-shaped spiral stirring device 4 is driven to realize revolution with autorotation, and meanwhile, the fractal scattering device 5 also follows revolution.
At the same time, the second power motor 32 rotates to drive the fifth gear 77 to rotate, and the fifth gear 77, the outer hub 79 and the sixth gear 78 are fixedly rotated to further drive the fractal blade mounting shaft 51 and the upper fifth gear 77 to rotate. When the device works, the fractal scattering device 5 can rotate at a high speed under the adjustment of the frequency converter, and the wing-shaped spiral stirring device 4 can also rotate under the adjustment of the frequency converter.
What needs to be further explained is: the fractal blade mounting shaft 51 is rotatably connected to the rotary member 73, and the helical stirring mounting shaft 41 is rotatably connected to the rotary member 73 in substantially the same manner. The following will describe an example of a structure in which the fractal blade mounting shaft 51 is connected to the rotary member 73. The end of the rotating part 73 is provided with a connecting ring 11, the fractal blade mounting shaft 51 penetrates through the connecting ring 11, the connecting ring 11 is internally provided with a bearing 10, a sleeve 9, a bearing 10 and a round nut 8 from bottom to top respectively, so that the inner rings of the two bearings 10, the sleeve 9 and the round nut 8 rotate along with the spiral stirring mounting shaft 41, the outer rings of the two bearings 10 are fixed with the connecting ring 11 and the rotating part 73, and the fractal scattering device 5 can be guaranteed to smoothly realize autorotation by utilizing the structure, and is convenient to assemble and disassemble.
Therefore, in summary, the stirring and homogenizing device 0015 in the invention is convenient to detach, maintain, stable and efficient. The equipment is an essential key equipment in the technological process of recycling the shield muck, is used for mixing and homogenizing the muck and the admixture, and can realize the rapid mixing of the admixture and the shield muck. Of course, the device can also be used for other stirring and mixing operations of viscous materials needing to be added with trace medicaments
Although embodiments of the present invention have been described in connection with the accompanying drawings, various modifications and variations may be made by those skilled in the art without departing from the spirit and scope of the invention, and such modifications and variations fall within the scope of the invention as defined by the appended claims.

Claims (8)

1. The utility model provides an integrated form earth pressure balance shield original state dregs recycling treatment production line which characterized in that includes: a slag feeding line, an additive feeding line, stirring and homogenizing equipment and a compact forming line; the dregs feeding line comprises a gantry crane, a first conveying device, particle extrusion refining equipment, a second conveying belt, a fifth conveying belt and a second distributor which are sequentially arranged; the additive feeding line comprises additive premixing equipment and a premixing additive conveying device which are sequentially arranged; the compaction forming line comprises a fourth conveying belt, a third conveying belt, a first distributor and a compaction forming machine which are sequentially arranged; the stirring and homogenizing equipment comprises a stirring and homogenizing feed inlet and a stirring and homogenizing discharge outlet, the second distributor and the premixed additive conveying device are respectively communicated with the stirring and homogenizing feed inlet, and the stirring and homogenizing discharge outlet is communicated with the fourth conveying belt;
The grain extrusion refining equipment comprises two upper press rolls and a lower press roll arranged below the two upper press rolls, and the grain extrusion refining equipment further comprises: the particle extrusion refining equipment further comprises a gas-water source providing component for supplying pressure gas and water source to the upper roller cleaning gas-water injector and the lower roller cleaning gas-water injector simultaneously;
the upper roller cleaning air-water injector and the lower roller cleaning air-water injector have the same structure; the upper roller cleaning air-water injector comprises: the device comprises a water inlet pipe, an air inlet pipe and a plurality of groups of air-water joint assemblies which are sequentially and alternately arranged along the length direction of the water inlet pipe, wherein each air-water joint assembly comprises a throttle and a pulse type cleaning air-water injector, each pulse type cleaning air-water injector comprises a water inlet, an air inlet and an air-water outlet, one end of the throttle is connected with the water inlet pipe, the other end of the throttle is connected with the water inlet, and the air inlet is connected with the air inlet pipe; the pulsation type cleaning air-water injector comprises a three-way valve body, wherein a first channel penetrating through the three-way valve body is arranged on the three-way valve body, the first channel comprises an air inlet channel and an air-water outlet channel which are communicated, a water inlet channel is further arranged on the three-way valve body, one end of the water inlet channel is communicated with the first channel, the other end of the water inlet channel is the water inlet, one end of the air inlet channel, which is far away from the air-water outlet channel, is the air inlet, and one end of the air-water outlet channel, which is far away from the air inlet channel, is the air-water outlet; one end of the air-water outlet channel, which is close to the air-water outlet, is provided with a self-oscillation cavity for enabling the ejected water-air mixture to form pulsation;
The air-out water channel further comprises a first air-out water section, a second air-out water section and a third air-out water section, one end of the first air-out water section is communicated with the air-in channel, the other end of the first air-out water section is connected with one end of the self-oscillation cavity, the other end of the self-oscillation cavity is connected with the second air-out water section, one end of the third air-out water section is connected with the air-out water section, and one end of the third air-out water section, which is far away from the second air-out water section, is the air-out water outlet; the diameter of the self-oscillation cavity is larger than that of the first air-water outlet section, and the diameter of the self-oscillation cavity is larger than that of the second air-water outlet section; the front end of the self-excited oscillation cavity is a first conical surface, the rear end of the self-excited oscillation cavity is a second conical surface, one end of the first conical surface is a first big head end, the other end of the first conical surface is a first small head end, the first big head end of the first conical surface is close to the air-water outlet, one end of the second conical surface is a second big head end, the other end of the second conical surface is a second small head end, and the second big head end of the second conical surface is close to the air-water outlet;
the stirring and homogenizing device comprises: the device comprises a cylinder body, a bracket arranged at the upper part of the cylinder body, a power assembly arranged on the bracket, an airfoil spiral stirring device, a fractal scattering device and an elastic torsion edge scraping device which are respectively arranged in the cylinder body; the power assembly is respectively connected with the wing-shaped spiral stirring device, the fractal scattering device and the elastic torsion edge scraping device through a planetary transmission system; the airfoil helical stirring device includes: the spiral stirring installation shaft is connected with the planetary transmission system and driven by the planetary transmission system to rotate, and a spiral arm which is arranged on the spiral stirring installation shaft and is integrally spiral is provided with a plurality of side wing blades which are arranged at intervals along the extending direction of the spiral arm; one end of the flank blade is a hilt fixed with the spiral arm, and the other end of the flank blade is a tool nose; the projections of the tool tips of the plurality of flank blades on the horizontal plane are positioned on the same circle.
2. The integrated earth pressure balance shield undisturbed muck recycling treatment production line according to claim 1, wherein a muck bucket is arranged below the gantry crane; a collecting bin is arranged at one end, close to the gantry crane, of the first conveying device, and a bottom discharging spiral conveying piece and a first conveying belt are arranged below the collecting bin; the upper part of the collecting bin is provided with a screen; the integrated soil pressure balance shield undisturbed muck recycling treatment production line also comprises an electric chamber for intensively controlling the muck feeding line, the additive feeding line, the stirring and homogenizing equipment and the compact forming line to work.
3. The integrated earth pressure balance shield undisturbed soil recycling production line of claim 1, wherein the air-water source providing assembly comprises an air compressor, a gas tank connected with the air compressor, the gas tank being respectively connected with the upper roller cleaning air-water injector and the lower roller cleaning air-water injector, the air-water source providing assembly further comprising a water tank respectively connected with the upper roller cleaning air-water injector and the lower roller cleaning air-water injector via a water outlet pipe; and the water outlet pipe is provided with a flow regulating valve.
4. The integrated earth pressure balance shield undisturbed muck recycling treatment line of claim 3, wherein the restrictor comprises: the sealing device comprises a first pipe joint, a second pipe joint, a throttle ring plate arranged between the first pipe joint and the second pipe joint, a compression nut for connecting the first pipe joint and the second pipe joint, and a sealing ring arranged between the first pipe joint and the throttle ring plate; the first pipe joint is provided with a first throttling water inlet and outlet channel penetrating through the first throttling water inlet and outlet channel, the second pipe joint is provided with a second throttling water inlet and outlet channel penetrating through the second throttling water inlet and outlet channel, the throttling ring plate is provided with throttling holes penetrating through the throttling ring plate, the diameter of the first throttling water inlet and outlet channel is identical to that of the second throttling water inlet and outlet channel, the diameter of the throttling holes is smaller than that of the first throttling water inlet and outlet channel, and the first throttling water inlet and outlet channel, the throttling holes and the second throttling water inlet and outlet channel are sequentially communicated.
5. The integrated earth pressure balance shield undisturbed residue recycling treatment production line according to claim 1, wherein the wing type spiral stirring device further comprises a mounting head connected with the spiral stirring mounting shaft and an upper horizontal mounting rod connected with the mounting head; the upper parts of the two spiral arms are fixedly connected with the two ends of the upper horizontal mounting rod respectively; the wing-shaped spiral stirring device further comprises a lower horizontal mounting rod, and the lower parts of the two spiral arms are fixedly connected with two ends of the upper part of the lower horizontal mounting rod respectively; the upper horizontal mounting rod is crossed and perpendicular to the lower horizontal mounting rod; two wall plate scraping plates arranged at intervals are respectively arranged on two sides of the length direction of the lower horizontal installation rod.
6. The integrated earth pressure balance shield undisturbed muck recycling treatment production line of claim 5, wherein the fractal breaking device comprises: the fractal cutter comprises a fractal blade mounting shaft and a fractal cutter disc mounted on the fractal blade mounting shaft, wherein the fractal cutter disc comprises a left cutter body, a right cutter body, a front cutter body and a rear cutter body, the structures of the left cutter body, the right cutter body, the front cutter body and the rear cutter body are identical, the four fractal cutter bodies are uniformly distributed by taking the axis of the fractal blade mounting shaft as the center, the left cutter body comprises a left first-order fractal structure, a left second-order fractal structure and a left third-order fractal structure which are sequentially connected and gradually become smaller, two sides of a connecting part of the left first-order fractal structure and the left second-order fractal structure form a first upper cutting edge and a first lower cutting edge which are formed by recessing, and two sides of a connecting part of the left first-order fractal structure and the left third-order fractal structure form a second upper cutting edge and a second lower cutting edge which are formed by recessing; the number of the fractal cutterheads is two, the fractal cutterheads are respectively arranged into an upper fractal cutterhead and a lower fractal cutterhead, the upper fractal cutterhead and the lower fractal cutterhead are arranged at intervals along the length direction of the fractal blade mounting shaft, and the upper fractal cutterhead and the lower fractal cutterhead are arranged in a staggered mode.
7. The integrated earth pressure balance shield undisturbed muck recycling treatment production line of claim 6, wherein the elastic torsion scraping device comprises: the device comprises a mounting rod, a scraping shaft fixedly connected with one end of the mounting rod, and a rotating plate hinged with the scraping shaft, wherein a torsion spring is arranged between the scraping shaft and the rotating plate; the elastic torsion scraping device further comprises limiting clamping pieces, the number of the torsion springs is two, one ends of the torsion springs are clamped on the rotating plate, and the other ends of the torsion springs are clamped on the limiting clamping pieces.
8. The integrated earth pressure balance shield undisturbed muck recycling production line of claim 7, wherein the power assembly comprises a first power motor and a second power motor; the planetary transmission system includes: the first gear and the rotating component are respectively fixedly arranged at two ends of the central rotating shaft, and the first power motor is connected with the first gear and used for driving the first gear to rotate; the other end of the mounting rod is fixedly mounted on the rotating component; the fractal blade mounting shaft is arranged at one end of the rotating component, a second gear is arranged at the top of the spiral stirring mounting shaft, and a third gear which is externally meshed with the second gear and is used for driving the second gear to rotate is fixedly arranged on the central rotating shaft; the spiral stirring installation shaft is arranged at the other end of the rotating part, a fourth gear is arranged at the top of the fractal blade installation shaft, a fifth gear is fixedly arranged on the central rotating shaft, and the second power motor is connected with the fifth gear and is used for driving the fifth gear to rotate; the planetary transmission system further comprises an outer shaft sleeve, wherein the upper part of the outer shaft sleeve is fixedly connected with the fifth gear, and the lower part of the outer shaft sleeve is fixedly connected with the sixth gear; the sixth gear is externally meshed with the fourth gear and is used for driving the fourth gear to rotate.
CN202111304806.6A 2021-11-05 2021-11-05 Integrated soil pressure balance shield undisturbed residue soil recycling treatment production line Active CN114100435B (en)

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