CN114100210B - Hydraulic reciprocating type high-thrust mud scraper - Google Patents
Hydraulic reciprocating type high-thrust mud scraper Download PDFInfo
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- CN114100210B CN114100210B CN202111529307.7A CN202111529307A CN114100210B CN 114100210 B CN114100210 B CN 114100210B CN 202111529307 A CN202111529307 A CN 202111529307A CN 114100210 B CN114100210 B CN 114100210B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/18—Construction of the scrapers or the driving mechanisms for settling tanks
- B01D21/20—Driving mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/18—Construction of the scrapers or the driving mechanisms for settling tanks
- B01D21/183—Construction of the scrapers or the driving mechanisms for settling tanks with multiple scraping mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/24—Feed or discharge mechanisms for settling tanks
- B01D21/245—Discharge mechanisms for the sediments
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Abstract
Description
技术领域technical field
本发明涉及刮泥机领域,更具体地说,涉及一种液压往复式大推力刮泥机。The invention relates to the field of mud scrapers, more specifically, to a hydraulic reciprocating high-thrust mud scraper.
背景技术Background technique
如授权公告号为CN206355658U所公开的液压推拉式池底刮泥机,其虽然有运动部件少、污泥连续输送、沉淀过程不间断、可靠性高、安装方便、污泥浓缩的特性,适用范围广;For example, the hydraulic push-pull pool bottom scraper disclosed by the authorized announcement number CN206355658U has the characteristics of less moving parts, continuous sludge transportation, uninterrupted sedimentation process, high reliability, convenient installation, and sludge concentration. wide;
但是其液压油缸位于清泥机构的一侧,液压油缸和清泥机构之间的力矩较大,当清泥机构受力时会对液压油缸施加较大的力,导致装置容易因为受到的力较大出现损坏现象,稳定性较差,且装置的清理效果较差,为此我们提出一种液压往复式大推力刮泥机。However, its hydraulic cylinder is located on the side of the mud cleaning mechanism, and the torque between the hydraulic cylinder and the mud cleaning mechanism is relatively large. When the mud cleaning mechanism is stressed, it will exert a large force on the hydraulic cylinder, which makes the device vulnerable to the force received. Large damage occurs, the stability is poor, and the cleaning effect of the device is poor. For this reason, we propose a hydraulic reciprocating high-thrust mud scraper.
发明内容Contents of the invention
1.要解决的技术问题1. Technical problems to be solved
针对现有技术中存在的问题,本发明的目的在于提供一种液压往复式大推力刮泥机,它可以实现,减小清泥机构和液压动力机构之间的力矩,降低装置因为受到的力较大而出现的损坏现象,提升装置的稳定性,并提升装置的清理效果。Aiming at the problems existing in the prior art, the object of the present invention is to provide a hydraulic reciprocating high-thrust mud scraper, which can realize the reduction of the moment between the mud cleaning mechanism and the hydraulic power mechanism, and reduce the force on the device. Large damage occurs, the stability of the device is improved, and the cleaning effect of the device is improved.
2.技术方案2. Technical solution
为解决上述问题,本发明采用如下的技术方案。In order to solve the above problems, the present invention adopts the following technical solutions.
一种液压往复式大推力刮泥机,包括液压动力机构和两个清泥机构,所述液压动力机构位于两个清泥机构之间,用以同步带动清泥机构朝相反方向进行移动;A hydraulic reciprocating high-thrust mud scraper, including a hydraulic power mechanism and two mud cleaning mechanisms, the hydraulic power mechanism is located between the two mud cleaning mechanisms, and is used to synchronously drive the mud cleaning mechanisms to move in opposite directions;
所述清泥机构包括有固定外框架,所述固定外框架的内部固定连接有若干个扫泥立板,若干个所述扫泥立板成水平阵列,若干个所述扫泥立板的下端固定连接有多个清泥板,多个所述清泥板按照从内到外的顺序依次排列;The mud cleaning mechanism includes a fixed outer frame, and the inside of the fixed outer frame is fixedly connected with several mud sweeping vertical boards, and the several mud sweeping vertical boards are in a horizontal array, and the lower ends of the several mud sweeping vertical boards A plurality of mud-clearing boards are fixedly connected, and the plurality of mud-clearing boards are arranged in sequence from inside to outside;
所述固定外框架的四个端角处均设置有自清洁组件,用以利用固定外框架移动时的动能对地面上的泥土进行清理;The four end corners of the fixed outer frame are provided with self-cleaning components, which are used to clean the soil on the ground by using the kinetic energy of the fixed outer frame when it moves;
所述自清洁组件包括有设置在固定外框架内部端角处的转杆支架板和传动啮齿条,所述转杆支架板上转动连接有转动轴杆,所述转动轴杆外侧从上至下依次设置有从动啮齿轮和清扫刀具盘,所述传动啮齿条固定在事先固定好的安装台上,且所述固定外框架上开设有与传动啮齿条相适配的啮齿条间隙槽,所述传动啮齿条通过啮齿条间隙槽延伸至固定外框架的内部和从动啮齿轮啮合连接。The self-cleaning assembly includes a rotating rod bracket plate and a transmission rack arranged at the inner corner of the fixed outer frame. The rotating rod bracket plate is rotatably connected with a rotating shaft, and the outer side of the rotating shaft is from top to bottom. The driven gear and the cleaning tool disc are arranged in sequence, the transmission gear is fixed on the pre-fixed installation platform, and the fixed outer frame is provided with a gap groove for the transmission gear to match the transmission gear. The transmission rack extends to the inside of the fixed outer frame through the rack gap slot and engages with the driven gear.
进一步的,所述清泥板呈菱形设置。Further, the mud cleaning board is arranged in a rhombus shape.
进一步的,所述清泥板至少由四个侧板组合而成,四个所述侧板的水平截面呈锯齿线状。Further, the mud-clearing board is composed of at least four side boards, and the horizontal sections of the four side boards are in the shape of zigzag lines.
进一步的,所述清泥机构还包括有两个定位导向轨,所述固定外框架滑动连接在两个定位导向轨的上端。Further, the mud clearing mechanism also includes two positioning guide rails, and the fixed outer frame is slidably connected to the upper ends of the two positioning guide rails.
进一步的,所述液压动力机构包括有固定装配板和两个传动板,所述固定装配板上固定连接有液压推杆,所述固定装配板的输出端延伸至固定装配板的下侧,所述固定装配板下侧的两端均固定连接有限位支架,所述限位支架上转动连接有转动撑杆,所述转动撑杆上开设有传动导向槽,两个所述传动板分别固定在两个固定外框架上,且所述传动板上设置有滑动连接在传动导向槽内部的第一传动圆杆,所述转动撑杆的上端固定连接有滑动连接在压力导向轨内部的第二传动圆杆。Further, the hydraulic power mechanism includes a fixed assembly plate and two transmission plates, a hydraulic push rod is fixedly connected to the fixed assembly plate, and the output end of the fixed assembly plate extends to the lower side of the fixed assembly plate, so The two ends of the lower side of the fixed assembly plate are fixedly connected to the limit bracket, the limit bracket is rotatably connected with a rotating strut, and the rotating strut is provided with a transmission guide groove, and the two transmission plates are respectively fixed on the On the two fixed outer frames, the transmission plate is provided with a first transmission round rod that is slidably connected inside the transmission guide groove, and the upper end of the rotating strut is fixedly connected with a second transmission rod that is slidably connected inside the pressure guide rail. round rod.
进一步的,所述第二传动圆杆的外侧转动连接有减损转筒。Further, the outer side of the second transmission rod is rotatably connected with a loss reduction drum.
3.有益效果3. Beneficial effect
相比于现有技术,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
(1)本方案通过将液压动力机构设置在两个清泥机构之间,同步带动清泥机构朝相反方向进行移动,能够有效的减小清泥机构和液压动力机构之间的力矩,降低装置因为受到的力较大而出现的损坏现象,提升装置的稳定性。(1) In this scheme, by setting the hydraulic power mechanism between the two mud cleaning mechanisms, and synchronously driving the mud cleaning mechanism to move in the opposite direction, it can effectively reduce the moment between the mud cleaning mechanism and the hydraulic power mechanism, and reduce the device. Improve the stability of the device due to damage caused by a large force.
(2)本方案通过清泥机构各个配件的配合,能够有效的对地面上的泥土进行清理,提升清理效果。(2) This solution can effectively clean the soil on the ground through the cooperation of various accessories of the mud cleaning mechanism, and improve the cleaning effect.
(3)本方案通过设置自清洁组件利用固定外框架移动时的动能对地面上的泥土进行清理,能够极大的提升清洁的效果,并较小能源的浪费。(3) This solution uses the kinetic energy of the fixed outer frame to clean the soil on the ground by setting the self-cleaning component, which can greatly improve the cleaning effect and reduce the waste of energy.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明清泥机构的结构示意图;Fig. 2 is the structural representation of mud clearing mechanism of the present invention;
图3为本发明清泥板的结构示意图;Fig. 3 is the structural representation of mud clearing plate of the present invention;
图4为本发明自清洁组件的结构示意图;Fig. 4 is a schematic structural view of the self-cleaning assembly of the present invention;
图5为本发明液压动力机构的结构示意图;Fig. 5 is the structural representation of hydraulic power mechanism of the present invention;
图6为本发明液压动力机构的剖切结构示意图。Fig. 6 is a schematic cut-away structure diagram of the hydraulic power mechanism of the present invention.
图中标号说明:Explanation of symbols in the figure:
1、固定外框架;2、扫泥立板;3、清泥板;4、定位导向轨;5、转动轴杆;6、清扫刀具盘;7、从动啮齿轮;8、传动啮齿条;9、啮齿条间隙槽;10、固定装配板;11、液压推杆;12、压力导向轨;13、限位支架;14、转动撑杆;15、传动板;16、传动导向槽;17、第一传动圆杆;18、第二传动圆杆;19、减损转筒;20、转杆支架板。1. Fixed outer frame; 2. Sweeping vertical plate; 3. Cleaning plate; 4. Positioning guide rail; 5. Rotating shaft; 6. Cleaning tool disc; 7. Driven gear; 8. Driving rack; 9. Rack clearance groove; 10. Fixed assembly plate; 11. Hydraulic push rod; 12. Pressure guide rail; 13. Limit bracket; 14. Rotation strut; The first transmission round rod; 18, the second transmission round rod; 19, the reducing drum; 20, the rotating rod support plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述;显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention; obviously, the described embodiments are only part of the embodiments of the present invention, not all embodiments, based on The embodiments of the present invention and all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例1:Example 1:
请参阅图1-6所示,一种液压往复式大推力刮泥机,包括液压动力机构和两个清泥机构,液压动力机构位于两个清泥机构之间,用以同步带动清泥机构朝相反方向进行移动;Please refer to Figure 1-6, a hydraulic reciprocating high-thrust mud scraper, including a hydraulic power mechanism and two mud cleaning mechanisms, the hydraulic power mechanism is located between the two mud cleaning mechanisms to drive the mud cleaning mechanisms synchronously move in the opposite direction;
其中,请参阅图1和图2所示,清泥机构包括有固定外框架1,固定外框架1的内部固定连接有若干个扫泥立板2,若干个扫泥立板2成水平阵列,若干个扫泥立板2的下端固定连接有多个清泥板3,多个清泥板3按照从内到外的顺序依次排列;Wherein, referring to Fig. 1 and shown in Fig. 2, the mud cleaning mechanism includes a fixed
此时,当固定外框架1移动时会带动扫泥立板2和清泥板3一起进行移动,清泥板3移动时会对地面上的泥土进行铲除,然后通过扫泥立板2对铲除的泥土进行推动。At this time, when the fixed
且,请参阅图3所示,清泥板3大致呈菱形设置,其至少由四个侧板组合而成,四个侧板的水平截面呈锯齿线状,当清泥板3进行移动时,通过清泥板3的结构设置,能够有效的提升清泥板3对泥土的剪切力,形成类似锯齿状结构对粘附在地上的泥进行切割。And, please refer to shown in Fig. 3,
请参阅图1、图2和图4所示,固定外框架1的四个端角处均设置有自清洁组件,用以利用固定外框架1移动时的动能对地面上的泥土进行清理。Please refer to Fig. 1, Fig. 2 and Fig. 4, the four corners of the fixed
自清洁组件包括有设置在固定外框架1内部端角处的转杆支架板20和传动啮齿条8,转杆支架板20上转动连接有转动轴杆5,转动轴杆5外侧从上至下依次设置有从动啮齿轮7和清扫刀具盘6,传动啮齿条8固定在事先固定好的安装台上,且固定外框架1上开设有与传动啮齿条8相适配的啮齿条间隙槽9,传动啮齿条8通过啮齿条间隙槽9延伸至固定外框架1的内部和从动啮齿轮7啮合连接;The self-cleaning assembly includes a rotating
当固定外框架1移动时会带动从动啮齿轮7一起进行移动,因为从动啮齿轮7和传动啮齿条8啮合连接,从动啮齿轮7水平移动时会进行转动,从动啮齿轮7转动时通过转动轴杆5带动清扫刀具盘6一起进行转动,让清扫刀具盘6对地面上的泥土进行清理。When the fixed
清扫刀具盘6的主体为一个圆形的装配盘,装配盘的周侧安装有多个可更换的清洁刀具,当装配转动时会通过清洁刀具对地上的泥进行清洁,当因为长久使用使清洁刀具发生较大磨损后,通过对清洁刀具的更换便可以保证清扫刀具盘6的工作性能;The main body of the
且,为了对固定外框架1的移动方向进行限位,清泥机构还包括有两个定位导向轨4,固定外框架1滑动连接在两个定位导向轨4的上端。Moreover, in order to limit the moving direction of the fixed
请参阅图1、图5和图6所示,液压动力机构包括有固定装配板10和两个传动板15,固定装配板10上固定连接有液压推杆11,固定装配板10的输出端延伸至固定装配板10的下侧,固定装配板10下侧的两端均固定连接有限位支架13,限位支架13上转动连接有转动撑杆14,转动撑杆14上开设有传动导向槽16,两个传动板15分别固定在两个固定外框架1上,且传动板15上设置有滑动连接在传动导向槽16内部的第一传动圆杆17;Referring to Fig. 1, Fig. 5 and Fig. 6, the hydraulic power mechanism includes a fixed
转动撑杆14的上端固定连接有滑动连接在压力导向轨12内部的第二传动圆杆18,且为了减小压力导向轨12和第二传动圆杆18之间的摩擦力,第二传动圆杆18的外侧转动连接有减损转筒19,减损转筒19的材质优选为橡胶;The upper end of the
当液压推杆11带动压力导向轨12进行移动,压力导向轨12会通过第二传动圆杆18带动转动撑杆14一起进行移动,调节转动撑杆14的角度,转动撑杆14的角度调节时会通过第一传动圆杆17带动传动导向槽16进行水平移动,从而带动固定外框架1一起进行移动。When the
在使用时:通过启动液压推杆11带动压力导向轨12进行移动,压力导向轨12会通过第二传动圆杆18带动转动撑杆14一起进行移动,调节转动撑杆14的角度,转动撑杆14的角度调节时会通过第一传动圆杆17带动传动导向槽16进行水平移动,从而带动固定外框架1一起进行移动;When in use: start the hydraulic
当固定外框架1移动时会带动扫泥立板2和清泥板3一起进行移动,清泥板3移动时会对地面上的泥土进行铲除,然后通过扫泥立板2对铲除的泥土进行推动;When the fixed
当清泥板3进行移动时,通过清泥板3的结构设置,能够有效的提升清泥板3对泥土的剪切力,形成类似锯齿状结构对粘附在地上的泥进行切割;When the
同时,当固定外框架1移动时会带动从动啮齿轮7一起进行移动,因为从动啮齿轮7和传动啮齿条8啮合连接,从动啮齿轮7水平移动时会进行转动,从动啮齿轮7转动时通过转动轴杆5带动清扫刀具盘6一起进行转动,让清扫刀具盘6对地面上的泥土进行清理;At the same time, when the fixed
综上,本发明通过将液压动力机构设置在两个清泥机构之间,同步带动清泥机构朝相反方向进行移动,能够有效的减小清泥机构和液压动力机构之间的力矩,降低装置因为受到的力较大而出现的损坏现象,提升装置的稳定性,且通过清泥机构各个配件的配合,能够有效的对地面上的泥土进行清理,提升清理效果。To sum up, the present invention arranges the hydraulic power mechanism between the two mud cleaning mechanisms and synchronously drives the mud cleaning mechanisms to move in opposite directions, which can effectively reduce the moment between the mud cleaning mechanism and the hydraulic power mechanism, and reduce the Due to the damage caused by the large force, the stability of the device is improved, and through the cooperation of various accessories of the mud cleaning mechanism, the mud on the ground can be effectively cleaned to improve the cleaning effect.
以上所述,仅为本发明较佳的具体实施方式;但本发明的保护范围并不局限于此。任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其改进构思加以等同替换或改变,都应涵盖在本发明的保护范围内。The above description is only a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention and its improved concept to make equivalent replacements or changes shall fall within the scope of protection of the present invention.
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|---|---|---|---|---|
| JP3888751B2 (en) * | 1997-11-10 | 2007-03-07 | 旭テック株式会社 | Scraping device |
| CN211912835U (en) * | 2019-12-19 | 2020-11-13 | 江苏丰瑞环保科技有限公司 | Hydraulic reciprocating mud scraper |
| CN214823156U (en) * | 2021-07-19 | 2021-11-23 | 领冠工程机械股份有限公司 | Hydraulic mud sweeping plate of lower frame of excavator |
-
2021
- 2021-12-14 CN CN202111529307.7A patent/CN114100210B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN210583828U (en) * | 2019-06-28 | 2020-05-22 | 宜兴市艾瑞泽环保科技有限公司 | Hydraulic reciprocating mud scraper |
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| CN114100210A (en) | 2022-03-01 |
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Denomination of invention: A hydraulic reciprocating high-thrust sludge scraper Granted publication date: 20230407 Pledgee: China Construction Bank Yangzhou Jiangdu sub branch Pledgor: YANGZHOU ZHONGTAI ENVIRONMENTAL PROTECTION EQUIPMENT Co.,Ltd. Registration number: Y2025980062402 |