Winding device of choke inductance and use method thereof
Technical Field
The invention relates to the technical field of winding devices, in particular to a winding device of a choke inductance and a use method thereof.
Background
In electronics, a choke is an inductor that blocks high frequency alternating current while allowing both direct and low frequency alternating current to flow in the circuit. Choke is usually made up of a coil often wound around a core of insulated wire, although some are made up of annular "beads" of ferrite material of the wires on the string. The impedance of the choke increases with increasing frequency. Its low resistance has little power loss through ac and dc, but its reactance limits the throughput of ac. A winding device is required in the production of choke inductors.
The current coiling device mostly adopts fixed fixture, make coiling device unable nimble centre gripping to it when carrying out the wire winding to the material of equidimension not, thereby make coiling device's use inflexible, current coiling device mostly does not possess the lacks material prompt facility simultaneously, make coiling device when raw and other materials in the course of the work are not enough, unable initiative suggestion staff in time adds the material, thereby influence coiling device's work efficiency easily, moreover current coiling device mostly lacks initiative cooling function, when coiling device is at long-time operation, the inside higher temperature that produces of fuselage easily, thereby make the inside accurate electrical components of fuselage receive the influence of high temperature easily, and then cause coiling device's production effect not ideal enough, therefore the coiling device of a novel choke inductance is urgently needed to solve these problems.
Disclosure of Invention
The invention aims to solve the problems and provide a winding device of a choke coil inductor and a using method thereof.
The invention realizes the above purpose through the following technical scheme:
The utility model provides a winding device of choke inductance, includes the organism, carries post, carousel and electronic clamping jaw, install in organism upper end one side carry the post, the organism with carry the post through bolted connection, carry the post upper end and install the warning light, carry the post with the warning light passes through the screw connection, it installs the cantilever mount plate to carry a side wall, carry the post with the cantilever mount plate passes through bolted connection, cantilever mount plate one end shaping has the recess, install in the recess and carry the line roller, cantilever mount plate with the junction shaping of carrying the line roller has the spout, install weighing sensor in the spout, organism upper end mid-mounting has the carousel, carousel upper end both sides all install the centre gripping post, the carousel with the junction of centre gripping post is provided with electric slide rail one, carousel below mid-mounting has electric putter one, electric putter one side installs the crochet needle, electric putter one side installs the rotation motor, the rotation axis of rotation end of rotation motor, install the electric putter one side, electric putter one side of rotation axis of rotation, electric putter one side of rotation end is installed with the electric putter one side is installed to the electric gear, two electric putter one side is installed to the filter screen, two electric putter one side is installed to be connected with the filter screen, two electric filter screen one side is installed, two electric putter one side is installed to be connected with the organism, two electric filter screen one side is installed.
Further, the touch control integrated machine is installed on one side of the carrying column, and the machine body is connected with the touch control integrated machine through a clamping groove.
Through adopting above-mentioned technical scheme, can make the staff more convenient to winding device's control.
Further, the suspension support plate is rotationally connected with the wire carrying roller, the wire carrying roller is in lap joint with the weighing sensor, and the weighing sensor is connected with the suspension support plate through screws.
By adopting the technical scheme, the winding device can detect the weight of coil materials in real time, so that workers can timely feed the coil materials, and the production efficiency of the winding device is ensured.
Further, the turntable is in sliding connection with the clamping columns, and the side walls at the upper ends of the clamping columns are all in frosted anti-slip structures.
Through adopting above-mentioned technical scheme, can ensure that the clamping of winding device to the framework material is firm.
Further, a rotating groove is formed at the joint of the machine body and the rotating disc, and the machine body is connected with the rotating disc in a rotating mode.
By adopting the technical scheme, the rotating mechanism of the winding device can be ensured to run more smoothly.
Further, the machine body is connected with the first electric push rod through a bolt, and the first electric push rod is connected with the crochet hook through a clamping groove.
By adopting the technical scheme, the winding device can more smoothly finish hooking the coil materials.
Further, the machine body is connected with the rotating motor through bolts, and the driving gear is meshed with the driven gear.
By adopting the technical scheme, the stable power transmission of the winding device rotating mechanism can be ensured.
Further, the second electric push rod is connected with the mounting frame through bolts, and the mounting frame is connected with the electric clamping jaw through a clamping groove.
By adopting the technical scheme, the winding device can clamp the coil materials more firmly.
Furthermore, the machine body is connected with the air inlet filter screen and the air exhaust filter screen through clamping grooves, and the air inlet filter screen and the air exhaust filter screen are of detachable structures.
By adopting the technical scheme, the high temperature generated in the winding device can be avoided, so that the normal operation of the precise element in the winding device is ensured.
The invention has the beneficial effects that:
in order to solve the problem that the existing winding devices mostly adopt fixed clamping mechanisms, so that the winding devices cannot flexibly clamp materials with different sizes when winding the materials, and the use of the winding devices is not flexible enough, the winding devices can adopt adjustable clamping mechanisms through the design of the turntable, the clamping columns and the electric sliding rail I, and the winding devices can flexibly clamp the materials with different sizes when winding the materials, so that the use of the winding devices is more flexible;
In order to solve the problem that the existing winding device is not provided with a material shortage prompt function mostly, so that when the raw materials of the winding device in the working process are insufficient, workers cannot be actively prompted to timely perform material addition, and the working efficiency of the winding device is easily affected;
In order to solve the problem that the existing winding device mostly lacks an active cooling function, when the winding device works for a long time, the inside of the machine body is easy to generate higher temperature, so that precise electrical components in the machine body are easy to be affected by high temperature, and the production effect of the winding device is not ideal enough.
Drawings
FIG. 1 is a schematic diagram of a winding apparatus for choke inductance according to the present invention;
fig. 2 is an enlarged view of a portion a of fig. 1 of a winding apparatus for choke inductance according to the present invention;
FIG. 3 is a cross-sectional view of a body of a winding apparatus for choke inductance according to the present invention;
fig. 4 is a circuit block diagram of a winding apparatus for choke inductance according to the present invention.
The reference numerals are explained as follows:
1. The machine comprises a machine body, a carrying column, a prompting lamp, a hanging support plate, a groove, a wire carrying roller, a carrying chute, a weighing sensor, a rotary table, a clamping column, an electric sliding rail I, a rotary groove, an electric push rod I, a rotary hook, a rotary motor, a rotary shaft 16, a rotary shaft 17, a driving gear, an electric push rod 18, a driven gear, a rotary hook, a rotary needle, a rotary motor, a rotary shaft 19, an electric push rod II, a rotary motor 20, an electric sliding rail II, a rotary rack 21, a mounting rack 22, an electric clamping jaw 23, an air inlet filter screen 24, a fan 25, an air exhaust filter screen 26 and a touch control integrated machine.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
As shown in fig. 1-4, a winding device for choke inductance comprises a machine body 1, a carrying column 2, a rotary table 9 and an electric clamping jaw 22, wherein the carrying column 2 is arranged at one side of the upper end of the machine body 1, the machine body 1 is connected with the carrying column 2 through bolts, a prompting lamp 3 is arranged at the upper end of the carrying column 2, the carrying column 2 is connected with the prompting lamp 3 through bolts, a suspension plate 4 is arranged on one side wall of the carrying column 2, the carrying column 2 is connected with the suspension plate 4 through bolts, a groove 5 is formed at one end of the suspension plate 4, a carrying roller 6 is arranged in the groove 5, a carrying chute 7 is formed at the joint of the suspension plate 4 and the carrying roller 6, a weighing sensor 8 is arranged in the carrying chute 7, a rotary table 9 is arranged at the middle part of the upper end of the machine body 1, a clamping column 10 is arranged at two sides of the upper end of the rotary table 9, an electric slide rail I11 is arranged at the joint of the rotary table 9 and the clamping column 10, an electric push rod I13 is arranged in the middle of the lower part of the rotary table 9, a crochet hook 14 is arranged at the upper end of the electric push rod I13, a rotary motor 15 is arranged at one side of the electric push rod I13, a rotary shaft 16 is arranged at the transmission output end of the rotary motor 15, a driving gear 17 is arranged at the upper end of the rotary shaft 16, a driven gear 18 is arranged at the joint of the rotary table 9 and the driving gear 17, an electric push rod II 19 is arranged at the other side of the upper end of the machine body 1, an electric slide rail II 20 is arranged at the joint of the machine body 1 and the electric push rod II 19, the machine body 1 is in sliding connection with the electric push rod II 19, a mounting frame 21 is arranged at the upper end of the electric push rod II 19, a clamping jaw 22 is arranged on one side wall of the mounting frame 21, an air inlet filter screen 23 is arranged on one side wall of the machine body 1, a fan 24 is arranged on one side of the air inlet filter screen 23, the machine body 1 is connected with the fan 24 through a screw, an air exhaust filter screen 25 is arranged on the other side wall of the machine body 1, the weighing sensor 8 can detect weight change of the wire carrying roller 6 at any time, when the weight of the wire carrying roller 6 is reduced to a set threshold value, the touch control integrated machine 26 controls the prompting lamp 3 to perform flickering prompting, so that workers can timely add materials, work efficiency of a winding device is ensured, when the winding device works for a long time, the workers can start the fan 24 to work through the touch control integrated machine 26, the fan 24 can accelerate air circulation inside the machine body 1, overhigh temperature inside the machine body 1 is avoided, normal work of accurate electrical components inside the machine body 1 is ensured, and production effect of the winding device is ensured.
In this embodiment, the touch control all-in-one machine 26 is installed to year post 2 one side, organism 1 with touch control all-in-one machine 26 passes through the draw-in groove to be connected, can make the staff can be more convenient control winding device.
In this embodiment, the suspension board 4 is rotatably connected with the wire carrying roller 6, the wire carrying roller 6 is in lap joint with the weighing sensor 8, and the weighing sensor 8 is connected with the suspension board 4 through a screw, so that the winding device can perform real-time weight detection on the coil material.
In this embodiment, carousel 9 with clamping post 10 sliding connection, clamping post 10's upper end lateral wall all adopts dull polish antiskid structure, can ensure that the clamping of winding device to the framework material is firm.
In this embodiment, a rotating groove 12 is provided at the connection between the machine body 1 and the turntable 9, and the machine body 1 is rotationally connected with the turntable 9, so as to ensure smooth rotation of the turntable 9.
In this embodiment, the machine body 1 is connected with the first electric push rod 13 through a bolt, and the first electric push rod 13 is connected with the crochet hook 14 through a clamping groove, so that the winding work of the framework material can be completed by matching with the electric clamping jaw 22.
In this embodiment, the body 1 is connected to the rotary motor 15 by a bolt, and the driving gear 17 is meshed with the driven gear 18, so that stable power transmission of the winding device can be ensured.
In this embodiment, the second electric push rod 19 is connected with the mounting rack 21 through a bolt, and the mounting rack 21 is connected with the electric clamping jaw 22 through a clamping groove, so that the electric clamping jaw 22 can clamp the coil material stably.
In this embodiment, the machine body 1 is connected with the air inlet filter screen 23 and the air exhaust filter screen 25 through clamping grooves, and the air inlet filter screen 23 and the air exhaust filter screen 25 are all in detachable structures, so that a worker can detach the air inlet filter screen 23 and the air exhaust filter screen 25 to perform quick cleaning.
A method for using a winding device of a choke inductance comprises the following steps: when in use, a worker firstly puts the wire carrying roller 6 carrying coil materials into the bearing chute 7, controls the first electric slide rail 11 to drive the clamping column 10 to approach to a proper position through the touch control integrated machine 26, then places the framework materials needing to be wound on the clamping column 10, enables the clamping column 10 to stably clamp and fix the framework materials, then pulls one end of the coil materials down below the framework materials, sets the touch control integrated machine 26, controls the rotary motor 15 to work through the touch control integrated machine 26, enables the rotary motor 15 to drive the rotary table 9 to rotate through the driving gear 17, simultaneously controls the second electric slide rail 20 to drive the second electric push rod 19 to move leftwards, controls the second electric push rod 19 to shrink a proper amount, the electric clamping jaw 22 can move to the lower part of the framework material to clamp the coil material, the electric sliding rail two 20 is controlled to drive the electric push rod two 19 to move rightwards after clamping the coil material, the electric push rod two 19 is controlled to extend properly, the electric clamping jaw 22 can carry the coil material to the obliquely upper part of the framework material, then the electric sliding rail two 20 is controlled again to drive the electric push rod two 19 to move leftwards, the electric clamping jaw 22 carries the coil material to the right upper part of the framework material, the electric push rod one 13 is controlled to extend, the crochet needle 14 moves upwards to hook the coil material, the coil material returns to the initial position after completing one winding, then the touch control integrated machine 26 repeats the work and is matched with the rotating motor 15 to drive the turntable 9 to rotate at a constant speed, make coil material constantly twine the framework material, the staff can be adjusted appropriately according to actual need, satisfies different production demands, weighing sensor 8 can detect constantly the weight variation of carrying line roller 6, when carrying line roller 6's weight reduces to the settlement threshold value, touch-control all-in-one 26 will control warning light 3 carries out the scintillation suggestion, makes the staff can in time add the material, ensures winding device's work efficiency, and when long-time during operation, the staff accessible touch-control all-in-one 26 starts fan 24 works, fan 24 can accelerate the inside air circulation of organism 1 avoids organism 1 inside temperature is too high, thereby ensures the inside accurate electrical components's of organism 1 normal work, and then ensures winding device's production effect.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and their equivalents.