CN114054605A - Small-size iron-clad riveting machine - Google Patents
Small-size iron-clad riveting machine Download PDFInfo
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- CN114054605A CN114054605A CN202111256141.6A CN202111256141A CN114054605A CN 114054605 A CN114054605 A CN 114054605A CN 202111256141 A CN202111256141 A CN 202111256141A CN 114054605 A CN114054605 A CN 114054605A
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- groove
- male die
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- punch
- riveting
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 116
- 229910052742 iron Inorganic materials 0.000 claims abstract description 58
- 230000013011 mating Effects 0.000 claims description 30
- 210000000078 claw Anatomy 0.000 description 11
- 238000005096 rolling process Methods 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 241000272165 Charadriidae Species 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/14—Particular arrangements for handling and holding in place complete dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/14—Particular arrangements for handling and holding in place complete dies
- B21D37/147—Tool exchange carts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/52—Making hollow objects characterised by the use of the objects boxes, cigarette cases, or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Connection Of Plates (AREA)
Abstract
The invention relates to the field of automatic processing equipment, in particular to a small iron shell riveting machine which comprises a machine cabinet, wherein a bottom plate is arranged in the middle of the top surface of the machine cabinet, two first air cylinder fixing seats are arranged on the surfaces of the front end and the rear end of the bottom plate, a first air cylinder is arranged on the top surface of each first air cylinder fixing seat, a first riveting die is arranged on the driving end of each first air cylinder through a first connecting seat, a second air cylinder fixing seat is arranged on the bottom plate between the two first air cylinder fixing seats, a second air cylinder is arranged on the top surface of each second air cylinder fixing seat, a second connecting seat is arranged on the driving end of each second air cylinder, a third air cylinder is arranged on one side of each second connecting seat, and a second riveting die is arranged on the driving end of each third air cylinder.
Description
Technical Field
The invention relates to the field of automatic processing equipment, in particular to a small iron shell riveting machine.
Background
In the production of the connecting terminal, the small iron shell is a main part outside the connecting terminal, not only plays a role of protecting internal components of the connecting terminal, but also plays a role of connecting with other parts, and because the small iron shell is provided with various grooves and through hole structures, the production difficulty is higher by adopting an integrated forming mode; therefore, people adopt a mode of riveting a plurality of plates to produce the small iron shell, thereby simplifying the production operation of the small iron shell; however, in the actual production process of the small iron shell, workers still need to manually take the small iron shell and rivet the small iron shell on a riveting machine, and when multiple positions of the small iron shell need to be riveted, the efficiency of manually riveting the small iron shell is relatively low and the small iron shell is dangerous; when a certain position of the riveting die is damaged, the certain position on the riveting die cannot be repaired independently, the whole riveting die needs to be replaced, and the replacement operation is complex; therefore, a small iron shell riveting machine is needed to be designed.
Disclosure of Invention
Aiming at the technical defects, the invention provides the riveting machine which can realize the riveting processing of the small-sized iron box in a full-automatic manner, does not need manual riveting and improves the production efficiency.
In order to achieve the purpose, the invention is realized by the following technical scheme:
a small-sized iron shell riveting machine comprises a machine cabinet, wherein a bottom plate is arranged in the middle of the top surface of the machine cabinet, two first air cylinder fixing seats are arranged on the surfaces of the front end and the rear end of the bottom plate, a first air cylinder is arranged on the top surface of each first air cylinder fixing seat, a first riveting die is arranged on the driving end of each first air cylinder through a first connecting seat, a second air cylinder fixing seat is arranged on the bottom plate between the two first air cylinder fixing seats, a second air cylinder is arranged on the top surface of each second air cylinder fixing seat, a second connecting seat is arranged on the driving end of each second air cylinder, a third air cylinder is arranged on one side of each second connecting seat, a second riveting die is arranged on the driving end of each third air cylinder, a fourth air cylinder fixing seat is arranged on the top surface of the machine cabinet outside one side of the bottom plate, a fourth air cylinder is arranged on each fourth air cylinder fixing seat, and a workpiece moving mechanism is arranged on the driving end of each fourth air cylinder, the riveting die comprises a base plate, and is characterized in that a fifth cylinder fixing seat is arranged on the bottom surface of the base plate right below the first riveting die, a fifth cylinder is arranged on the bottom surface of the fifth cylinder fixing seat, a third riveting die is arranged on a driving end of the fifth cylinder, a pneumatic pump is arranged on one side wall surface of the cabinet, first guide rails are arranged on two sides of the surface of the base plate, sixth cylinder fixing seats are arranged on two sides of the base plate, a sixth cylinder is arranged on the sixth cylinder fixing seat, a fourth riveting die is arranged on a driving end of the sixth cylinder, and a first male die fixing plate is arranged on the first guide rail outside the fourth riveting die.
Further, the bottom plate outside the bottom plate one side is provided with the support column on the surface, be provided with the control box on the top of support column, be provided with the pilot lamp through the link on one side of control box, be located the rack of fourth cylinder opposite side department is provided with the layer board on the surface, the layer board is located outside one side of bottom plate, is located the rack is fixed on the rack surface through the screw at layer board both ends on the surface, the part outside the layer board stiff end extends to outside the rack.
Further, first riveting mould includes first terrace die, die block and second punch plate, four corners of second punch plate pass through the screw fixation on first connecting seat, one side of first terrace die bottom is the oblique angle, the both sides of second punch plate are equipped with two pinholes at least, the locating pin has been inserted in the pinhole, the die block passes through the locating pin setting in the below of second punch plate, the top of second punch plate is equipped with a plurality of first recess, all be equipped with the first mating holes of a plurality of on second punch plate and the die block, first terrace die is handstand L type form, first terrace die cooperation is in first mating holes, be equipped with the spacing ring through the screw on the bottom of locating pin.
Further, the top end portion of the first male die is divided into a first limiting block, the first limiting block is located in the first groove, the area of the cross section of the first limiting block is larger than that of the cross section of the first matching hole, and a second groove is formed in the first male die at the intersection of the matching hole and the first groove.
Further, the second riveting die comprises a second male die, a third male die fixing plate, a second limiting block, a third male die, a fourth male die fixing plate, a fourth male die and a fourth limiting block, wherein the driving end of a third air cylinder is clamped in a clamping groove at one end of the third male die fixing plate, second matching holes are formed in two sides of the third male die fixing plate, the second male die is matched in the second matching holes and extends out of the second matching holes, a first overhead layer and a second overhead layer are respectively arranged in the front end and the rear end of the third male die fixing plate, a first through groove is formed in the third male die fixing plate between the first overhead layer and the second overhead layer, the second limiting block is matched in the first through groove, the second limiting block is in an L shape, the third limiting block is fixed at the bottom end of the third male die fixing plate through screws, and a protruding part of the fourth male die fixing plate extends out of the first overhead layer, the outer side wall face of the protruding portion is provided with a plurality of third male dies, a plurality of third matching holes are formed in a third male die fixing plate above the first overhead layer, the fourth male dies are matched in the third matching holes, one ends of the fourth male dies extend out of the third matching holes, a fourth limiting block is fixed to one side of the top end of the third male die fixing plate through screws and located at the tail end of a second male die outside the second matching holes, and a second protruding block is arranged at the tail end of the second male die outside the first side of each round angle.
Further, second mating holes and third mating holes all run through third punch plate, the horizontal part of second stopper is located outside first logical groove, the horizontal part of second stopper passes through the screw fixation on third punch plate, the vertical part of second stopper is located the first logical inslot in second mating holes and the third mating holes outside, the top portion of third stopper is located the outside on first built on stilts layer, the bulge is located the top of third stopper, the bottom of fourth stopper is located the third mating holes outside, is located the below that the fourth punch part outside the third mating holes is located the fourth stopper.
Further, the workpiece moving mechanism comprises a workpiece positioning socket, a first sliding seat and a connector, wherein two sides of the first sliding seat are matched at the inner side of the first guide rail, a first matching groove is formed in the first sliding seat close to the side of the fourth cylinder, one end of the connector is matched in the first matching groove, the other end of the connector is connected with the driving end of the fourth cylinder, the workpiece positioning socket is matched on the top end of the first sliding seat, the connector and the first matching groove are T-shaped, a second matching groove is formed in the top surface of the first sliding seat, the bottom end of the workpiece positioning socket is matched in the second matching groove, the workpiece positioning socket above the second matching groove is fixed on the first sliding seat through screws, a plurality of gaps are formed in the workpiece positioning socket outside the first sliding seat, and third grooves are formed in the surfaces of the workpiece positioning sockets on two sides of the gaps, the outer bottom plate of fourth cylinder fixing base one side is provided with two buffer block fixing bases on the surface at least, be provided with first buffer block on one side of buffer block fixing base, the one end of first buffer block offsets with the one end of first slide, the outer buffer block fixing base cooperation of first buffer block one side has the sleeve, the sleeve fit in has the buffer beam, one of buffer beam is served and is equipped with the second buffer block, the second buffer block offsets with the one end of first slide.
Further, the third riveting die comprises a second sliding seat, a second guide rail, a fifth punch fixing plate, a fifth punch, a sixth punch and a seventh punch, wherein a third matching groove is formed in the inner side wall surface of the vertical part of the fifth cylinder fixing seat, the second guide rail with an I-shaped cross section is matched in the third matching groove, a fifth limiting block is arranged on the wall surface of the fifth cylinder fixing seat at the top end of the third matching groove, a fourth matching hole is formed in the top end of the second guide rail, the fifth limiting block penetrates through the fourth matching hole, fourth matching grooves are formed in two sides of the second sliding seat, the second sliding seat is matched on the second guide rail through the fourth matching grooves, two sides of the fifth punch fixing plate are fixed to the top of the second sliding seat through screws, a plurality of fifth matching grooves are formed in the fifth punch fixing plate, and the fifth punch is matched in the fifth matching grooves, the male die fixing device is characterized in that a plurality of sixth matching grooves are formed in the fifth male die fixing plate, the sixth matching grooves are located between two adjacent fifth matching grooves, the sixth male die is matched in the sixth matching grooves, a second through groove is formed in the fifth male die fixing plate outside one side of the sixth matching grooves, and the seventh male die is matched in the second through groove.
Furthermore, fifth matching holes are arranged in two sides of the fifth punch fixing plate, the fifth matching holes are positioned on the outer side of the fifth matching grooves and communicated with the fifth matching grooves, the fifth matching holes are positioned on the outer side of the second through grooves and communicated with the second through grooves, limiting columns are inserted in the fifth matching holes, a first limiting groove is arranged on the side wall of the fifth punch close to the second through grooves, the edge part of the limiting column close to the fifth punch protrudes into the fifth matching grooves, the limiting column positioned in the fifth matching groove abuts against the fifth punch at the bottom end of the first limiting groove, a second limiting groove is arranged on the side wall of the seventh punch far away from the fifth punch, the edge part of the limiting column close to the seventh punch protrudes into the second through grooves, the limiting column positioned in the second through grooves abuts against the seventh punch at the bottom end of the second limiting groove, and third through grooves are arranged on two sides of the top end of the fifth punch, the top ends of the sixth male dies extend into the third through groove, one side of the top end of the sixth male dies is an oblique angle, at least two sixth male dies are arranged in the sixth matching groove, and the two sixth male dies in the same sixth matching groove are opposite in arrangement direction.
Further, the fourth riveting die is an eighth male die, the eighth male die is connected to the driving end of the sixth cylinder, the eighth male die penetrates through the first male die fixing plate from outside to inside, an oblique angle is arranged on the eighth male die far away from the fourth cylinder, and a third bump is arranged on the eighth male die on the outer side of the oblique angle.
The invention has the beneficial effects that:
the workpiece moving mechanism can drive the small iron box to move to the riveting dies at different positions for rolling and riveting, so that the small iron box does not need to be manually taken for riveting, and the riveting die is safe and convenient; the first riveting die can be used for rolling and riveting the top surface of the small iron box, the third riveting die can be used for rolling and riveting the bottom surface of the small iron box while the first riveting die is used for rolling and riveting the top surface of the small iron box, and the small iron box can be respectively subjected to twice rolling and riveting of the top surface and the bottom surface, so that the riveting effect of the top surface and the bottom surface can be improved; rolling one side end face of the small iron box from the longitudinal direction through a fourth riveting die, bending and riveting a claw buckle on the small iron box to one side end face of the small iron box, rolling and riveting one side end face of the small iron box from the transverse direction through a second riveting die, and riveting corners of the small iron box to further improve the riveting effect of the small iron box; the male die in the riveting die can be detached from the male die fixing plate, so that the male die is convenient to replace when the male die is damaged or the size of the male die needs to be replaced; utilize the mode that the machine replaced manual operation to carry out the riveting processing to small-size iron box, be favorable to improving production efficiency.
Drawings
FIG. 1 is a schematic view of the external structure of one side of the riveting machine.
Fig. 2 is an external structure diagram of the other side of the riveting machine.
Fig. 3 is a schematic diagram of the internal structure of the cabinet.
Fig. 4 is an external structural view of the first riveting die.
Fig. 5 is a schematic view of the internal structure of the first riveting die.
Fig. 6 is an external structural view of the second riveting die.
Fig. 7 is a schematic view of the internal structure of the second riveting die.
Fig. 8 is an external configuration diagram of the workpiece moving mechanism.
Fig. 9 is a schematic view of the internal structure of the workpiece moving mechanism.
Fig. 10 is an external structural view of the third riveting die.
Fig. 11 is a schematic view of the internal structure of the third riveting die.
Fig. 12 is a top view of the external structure of the third riveting die.
Fig. 13 is a schematic structural view of a fourth riveting die.
In the figure, a cabinet 1, a bottom plate 2, a first cylinder fixing seat 3, a first cylinder 4, a first connecting seat 5, a second cylinder fixing seat 6, a second cylinder 7, a second connecting seat 8, a third cylinder 9, a fourth cylinder fixing seat 10, a fourth cylinder 11, a fifth cylinder fixing seat 12, a fifth cylinder 13, a first guide rail 14, a sixth cylinder fixing seat 15, a sixth cylinder 16, a first punch fixing plate 17, a support pillar 18, an indicator light 19, a supporting plate 20, a first punch 21, a bottom die 22, a second punch fixing plate 23, a pin hole 24, a positioning pin 25, a first groove 26, a first mating hole 27, a limit ring 28, a first limit block 29, a second groove 30, a bulge 31, a second punch 32, a third punch fixing plate 33, a second limit block 34, a third limit block 35, a third punch 36, a fourth punch fixing plate 37, a fourth limit block 38, a fourth limit block 39, a second mating hole 40, a convex portion 31, a third punch 32, a fourth punch fixing plate 33, a fourth punch fixing hole 38, a fourth limit block 39, a fourth punch fixing hole 40, a fourth punch fixing structure, The first overhead layer 41, the second overhead layer 42, the first through groove 43, the control box 44, the third fitting hole 45, the fillet 46, the second bump 47, the workpiece positioning socket 48, the first slide 49, the connector 50, the first fitting groove 51, the second fitting groove 52, the gap 53, the third groove 54, the buffer block fixing seat 55, the first buffer block 56, the sleeve 57, the buffer rod 58, the second buffer block 59, the second slide 60, the second guide rail 61, the fifth punch fixing plate 62, the fifth punch 63, the sixth punch 64, the seventh punch 65, the third fitting groove 66, the pneumatic pump 67, the fifth stopper 68, the fourth fitting hole 69, the fourth fitting groove 70, the fifth fitting groove 71, the sixth fitting groove 72, the second through groove 73, the fifth fitting hole 74, the stopper post 75, the first stopper groove 76, the second stopper groove 77, the third through groove 78, the eighth punch 80, and the third bump 81.
Detailed Description
As shown in fig. 1 to 13, a small-sized iron shell riveting machine includes a machine cabinet 1, a bottom plate 2 is disposed in the middle of the top surface of the machine cabinet 1, two first cylinder fixing seats 3 are disposed on the surfaces of the front and rear ends of the bottom plate 2, a first cylinder 4 is disposed on the top surface of the first cylinder fixing seat 3, a first riveting mold is disposed on the driving end of the first cylinder 4 through a first connecting seat 5, a second cylinder fixing seat 6 is disposed on the bottom plate 2 between the two first cylinder fixing seats 3, a second cylinder 7 is disposed on the top surface of the second cylinder fixing seat 6, a second connecting seat 8 is disposed on the driving end of the second cylinder 7, a third cylinder 9 is disposed on one side of the second connecting seat 8, a second riveting mold is disposed on the driving end of the third cylinder 9, a fourth cylinder fixing seat 10 is disposed on the top surface of the machine cabinet 1 outside one side of the bottom plate 2, the riveting machine comprises a cabinet 1, and is characterized in that a fourth cylinder 11 is arranged on a fourth cylinder fixing seat 10, a workpiece moving mechanism is arranged on a driving end of the fourth cylinder 11, a fifth cylinder fixing seat 12 is arranged on the bottom surface of a bottom plate 2 right below the first riveting die, a fifth cylinder 13 is arranged on the bottom surface of the fifth cylinder fixing seat 12, a third riveting die is arranged on a driving end of the fifth cylinder 13, a pneumatic pump 67 is arranged on one side wall surface of the cabinet 1, first guide rails 14 are arranged on two sides of the surface of the bottom plate 2, sixth cylinder fixing seats 15 are arranged on two sides of the bottom plate 2, a sixth cylinder 16 is arranged on the sixth cylinder fixing seat 15, a fourth riveting die is arranged on the driving end of the sixth cylinder 16, and a first male die fixing plate 17 is arranged on the first guide rail 14 outside the fourth riveting die.
The surface of the bottom plate 2 outside one side of the bottom plate 2 is provided with a supporting column 18, the top end of the supporting column 18 is provided with a control box 44, one side of the control box 44 is provided with an indicator lamp 19 through a connecting frame, the surface of the cabinet 1 at the opposite side of the fourth cylinder 11 is provided with a supporting plate 20, the supporting plate 20 is positioned outside one side of the bottom plate 2, two ends of the supporting plate 20 positioned on the surface of the cabinet 1 are fixed on the surface of the cabinet 1 through screws, and the part outside the fixed end of the supporting plate 20 extends out of the cabinet 1.
The first riveting die comprises a first male die 21, a bottom die 22 and a second male die fixing plate 23, wherein four corners of the second male die fixing plate 23 are fixed on a first connecting seat 5 through screws, one side of the bottom end of the first male die 21 is an oblique angle, at least two pin holes 24 are formed in two sides of the second male die fixing plate 23, positioning pins 25 are inserted in the pin holes 24, the bottom die 22 is arranged below the second male die fixing plate 23 through the positioning pins 25, a plurality of first grooves 26 are formed in the top of the second male die fixing plate 23, a plurality of first matching holes 27 are formed in the second male die fixing plate 23 and the bottom die 22, the first male die 21 is in an inverted L shape, the first male die 21 is matched in the first matching holes 27, and a limit ring 28 is arranged at the bottom end of the positioning pins 25 through screws.
The top end part of the first male die 21 is a first limiting block 29, the first limiting block 29 is located in the first groove 26, the area of the cross section of the first limiting block 29 is larger than that of the cross section of the first matching hole 27, and a second groove 30 is arranged on the first male die 21 at the intersection of the matching hole and the first groove 26.
The second riveting die comprises a second male die 32, a third male die fixing plate 33, a second limiting block 34, a third limiting block 35, a third male die 36, a fourth male die fixing plate 37, a fourth male die 38 and a fourth limiting block 39, wherein the driving end of the third cylinder 9 is clamped in a clamping groove at one end of the third male die fixing plate 33, second matching holes 40 are arranged at two sides of the third male die fixing plate 33, the second male die 32 is matched in the second matching holes 40 and extends out of the second matching holes 40, a first overhead layer 41 and a second overhead layer 42 are respectively arranged in the front end and the rear end of the third male die fixing plate 33, a first through groove 43 is arranged on the third male die fixing plate 33 between the first overhead layer 41 and the second overhead layer 42, the second limiting block 34 is matched in the first through groove 43, the second limiting block 34 is in an L shape, the third limiting block 35 is fixed on the bottom end of the third male die fixing plate 33 through screws, the protruding portion 31 of the fourth punch retainer 37 extends to the outside of the first overhead layer 41, a plurality of third punches 36 are arranged on the outer side wall face of the protruding portion 31, a plurality of third matching holes 45 are formed in the third punch retainer 33 above the first overhead layer 41, the fourth punches 38 are matched in the third matching holes 45, one ends of the fourth punches 38 extend to the outside of the third matching holes 45, the fourth limiting blocks 39 are fixed to one side of the top end of the third punch retainer 33 through screws, the tail ends of the second punches 32 outside the second matching holes 40 are provided with round corners 46, and the tail ends of the second punches 32 outside the round corners 46 are provided with second convex blocks 47.
The second matching hole 40 and the third matching hole 45 both penetrate through the third punch retainer 33, the horizontal portion of the second limiting block 34 is located outside the first through groove 43, the horizontal portion of the second limiting block 34 is fixed on the third punch retainer 33 through screws, the vertical portion of the second limiting block 34 is located inside the first through groove 43 on the outer side of the second matching hole 40 and the third matching hole 45, the top end portion of the third limiting block 35 is located on the outer side of the first overhead layer 41, the protruding portion 31 is located above the third limiting block 35, the bottom end of the fourth limiting block 39 is located on the outer side of the third matching hole 45, and the portion of the fourth punch 38 located outside the third matching hole 45 is located below the fourth limiting block 39.
The workpiece moving mechanism comprises a workpiece positioning socket 48, a first sliding seat 49 and a connector 50, wherein two sides of the first sliding seat 49 are matched at the inner side of a first guide rail 14 and are close to a first matching groove 51 formed in the first sliding seat 49 on the side of a fourth air cylinder 11, one end of the connector 50 is matched in the first matching groove 51, the other end of the connector 50 is connected with the driving end of the fourth air cylinder 11, the workpiece positioning socket 48 is matched on the top end of the first sliding seat 49, the connector 50 and the first matching groove 51 are in a T shape, a second matching groove 52 is formed in the top surface of the first sliding seat 49, the bottom end of the workpiece positioning socket 48 is matched in the second matching groove 52 and is positioned on the first sliding seat 49 through the workpiece positioning socket 48 above the second matching groove 52, and is positioned on the workpiece positioning socket 48 outside the first sliding seat 49 through a plurality of gaps 53, the workpiece positioning socket 48 of gap 53 both sides is equipped with third recess 54 on the surface, the outer bottom plate 2 of fourth cylinder fixing base 10 one side is provided with two buffer block fixing bases 55 on the surface at least, be provided with first buffer block 56 on one side of buffer block fixing base 55, the one end of first buffer block 56 offsets with the one end of first slide 49, the outer buffer block fixing base 55 cooperation of first buffer block 56 one side has sleeve 57, sleeve 57 fit in has buffer beam 58, one of buffer beam 58 is served and is equipped with second buffer block 59, second buffer block 59 offsets with the one end of first slide 49.
The third riveting die comprises a second sliding seat 60, a second guide rail 61, a fifth punch fixing plate 62, a fifth punch 63, a sixth punch 64 and a seventh punch 65, a third matching groove 66 is formed in the inner side wall surface of the vertical part of the fifth cylinder fixing seat 12, the second guide rail 61 with the cross section in an I shape is matched in the third matching groove 66, a fifth limiting block 68 is arranged on the wall surface of the fifth cylinder fixing seat 12 at the top end of the third matching groove 66, a fourth matching hole 69 is formed in the top end of the second guide rail 61, the fifth limiting block 68 penetrates through the fourth matching hole 69, fourth matching grooves 70 are formed in two sides of the second sliding seat 60, the second sliding seat 60 is matched on the second guide rail 61 through the fourth matching grooves 70, two sides of the fifth punch fixing plate 62 are fixed on the top of the second sliding seat 60 through screws, a plurality of fifth matching grooves 71 are formed in the fifth punch fixing plate 62, the fifth male die 63 is matched in a fifth matching groove 71, a plurality of sixth matching grooves 72 are formed in the fifth male die fixing plate 62, the sixth matching grooves 72 are located between two adjacent fifth matching grooves 71, the sixth male die 64 is matched in the sixth matching grooves 72, a second through groove 73 is formed in the fifth male die fixing plate 62 outside one side of each sixth matching groove 72, and the seventh male die 65 is matched in the second through groove 73.
Fifth matching holes 74 are formed in two sides of the fifth punch retainer 62, the fifth matching holes 74 are located on the outer side of the fifth matching groove 71 and are communicated with the fifth matching groove 71, the fifth matching holes 74 are located on the outer side of the second through groove 73 and are communicated with the second through groove 73, a limiting column 75 is inserted into the fifth matching holes 74, a first limiting groove 76 is formed in the side wall of the fifth punch 63 close to the second through groove 73, the edge part of the limiting column 75 close to the fifth punch 63 protrudes into the fifth matching groove 71, the limiting column 75 located in the fifth matching groove 71 abuts against the fifth punch 63 at the bottom end of the first limiting groove 76, a second limiting groove 77 is formed in the side wall of the seventh punch 65 far from the fifth punch 63, the edge part of the limiting column 75 close to the seventh punch 65 protrudes into the second through groove 73, the limiting column 75 located in the second through groove 73 abuts against the seventh punch 65 at the bottom end of the second limiting groove 77, the two sides of the top end of the fifth male die 63 are provided with third through grooves 78, the top end of the sixth male die 64 extends into the third through grooves 78, one side of the top end of the sixth male die 64 is an oblique angle, at least two sixth male dies 64 are arranged in the sixth matching groove 72, and the two sixth male dies 64 in the same sixth matching groove 72 are arranged in opposite directions.
The fourth riveting die is an eighth male die 80, the eighth male die 80 is connected to the driving end of the sixth air cylinder 16, the eighth male die 80 penetrates through the first male die fixing plate 17 from outside to inside, an oblique angle is arranged on the eighth male die 80 on the side far away from the fourth air cylinder 11, and a third bump 81 is arranged on the eighth male die 80 on the side far away from the oblique angle.
The control box 44 is used for transmitting control instructions, the pneumatic pump 67 is connected with each cylinder on the equipment through a pneumatic pipeline to realize the work of the cylinder, and the supporting plate 20 can provide a placing space for small iron boxes before and after processing and the arms of operators;
the small iron box which is not riveted is inserted onto a workpiece positioning socket 48 along the opening direction, then a first riveting die is driven to move downwards through a first air cylinder 4, a bottom die 22 on the first riveting die is firstly pressed on the top surface of the small iron box, so that an upper vertical claw buckle on the top surface of the small iron box is bent downwards, a second male die fixing plate 23 is continuously driven to move downwards through the first air cylinder 4, when the bottom end of the second male die fixing plate 23 moves to be abutted against the top surface of the bottom die 22, the claw buckle is further rolled through a first male die 21 which continuously moves downwards, so that the claw buckle is further bent and riveted in the top surface of the small iron box, and the top surface of the small iron box is fixed; when the bottom end of the positioning pin 25 moves to abut against the surface of the first guide rail 14, the limiting ring 28 abuts against the bottom die 22 to limit the bottom die 22 to continue moving downwards on the positioning pin 25;
when the first riveting die carries out top surface riveting on the small iron box, the fifth cylinder 13 drives the third riveting die to work, the fifth cylinder 13 drives the second sliding seat 60 to move upwards, the fifth punch fixing plate 62 moves upwards so as to enable the fifth punch 63 and the seventh punch 65 to move upwards to carry out rolling riveting on the bottom surface of the small iron box, so that the claw buckle on the bottom surface of the small iron box is bent upwards and enters the third through groove 78 after the claw buckle is bent, the sixth punch 64 moves upwards to roll the bent claw buckle in the third through groove 78, so that the claw buckle is further bent upwards into the bottom surface of the small iron box, and the bottom surface of the small iron box is fixed;
the sliding seat is driven to move by the fourth air cylinder 11, the sliding seat drives the small iron box to move towards the first riveting die and the third riveting die on the other side of the equipment, and the first riveting die and the third riveting die on the other side of the equipment further roll and rivet the top surface and the bottom surface of the small iron box;
then, the sixth air cylinder 16 drives the eighth male die 80 to move in the longitudinal direction, and the third bump 81 on the eighth male die 80 rolls the claw buckle extending outwards on the end face of one side of the small iron box, so that the claw buckle is bent inwards and riveted on the end face of one side of the small iron box;
then the second air cylinder 7 drives the third air cylinder 9 to move downwards, so that the second riveting die is driven to move downwards until the second riveting die is level with the end face of one side of the small iron box; the second riveting die is driven by the third air cylinder 9 to move towards one side end face of the small iron box, and the third male die 36 and the fourth male die 38 on the second riveting die are used for rolling one side end face of the small iron box, so that the claw buckle on one side end face of the small iron box is further bent and riveted into the small iron box; when the third male die 36 and the fourth male die 38 roll the end surface of one side of the small-sized iron box, the second male die 32 rolls two corners of the end surface of one side of the small-sized iron box, and the corners of the small-sized iron box are extruded through the second convex blocks 47 and the round corners 46, so that the riveting tightness of the corners of the small-sized iron box is improved;
the workpiece moving mechanism is driven to move by the fourth cylinder 11, and the machined small-sized iron box is moved to the initial position and taken out from the workpiece positioning socket 48 by an operator.
The first limiting block 29 can play a limiting role and is beneficial to the positioning operation of the first male die 21 when being installed in the first matching hole 27, and the second groove 30 facilitates the first male die 21 to be placed in the first matching hole 27;
the second limiting block 34 can limit the fourth punch 38 and the fourth punch holder 37, and after the second limiting block 34 is removed, the fourth punch 38 and the fourth punch holder 37 can be taken out of the third punch holder 33; the third limiting block 35 can limit the fourth punch retainer 37, and after the third limiting block 35 is removed, the fourth punch retainer 37 can be taken out of the third punch retainer 33; the fourth limiting block 39 can limit the fourth male die 38, and after the fourth limiting block 39 is removed, the fourth male die 38 can be taken out of the third male die fixing plate 33;
the first buffer block 56 and the second buffer block 59 can buffer the first slide carriage 49;
the fifth punch 63 and the seventh punch 65 can be limited by the limiting column 75, and after the limiting column 75 is taken out of the fifth matching hole 74, the fifth punch 63 and the seventh punch 65 can be taken out of the fifth punch holder 62.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. A small-sized iron shell riveting machine comprises a machine cabinet and is characterized in that a bottom plate is arranged in the middle of the top surface of the machine cabinet, two first air cylinder fixing seats are arranged on the surfaces of the front end and the rear end of the bottom plate, a first air cylinder is arranged on the top surface of each first air cylinder fixing seat, a first riveting die is arranged on the driving end of each first air cylinder through a first connecting seat, a second air cylinder fixing seat is arranged on the bottom plate between the two first air cylinder fixing seats, a second air cylinder is arranged on the top surface of each second air cylinder fixing seat, a second connecting seat is arranged on the driving end of each second air cylinder, a third air cylinder is arranged on one side of each second connecting seat, a second riveting die is arranged on the driving end of each third air cylinder, a fourth air cylinder fixing seat is arranged on the top surface of the machine cabinet outside one side of the bottom plate, and a fourth air cylinder is arranged on each fourth air cylinder fixing seat, the riveting machine comprises a cabinet, a first riveting die and a second riveting die, and is characterized in that a workpiece moving mechanism is arranged on a driving end of the fourth cylinder, a fifth cylinder fixing seat is arranged on the bottom surface of a bottom plate right below the first riveting die, a fifth cylinder is arranged on the bottom surface of the fifth cylinder fixing seat, a third riveting die is arranged on the driving end of the fifth cylinder, a pneumatic pump is arranged on one side wall surface of the cabinet, first guide rails are arranged on two sides of the surface of the bottom plate, sixth cylinder fixing seats are arranged on two sides of the bottom plate, a sixth cylinder is arranged on the sixth cylinder fixing seat, a fourth riveting die is arranged on the driving end of the sixth cylinder, and a first male die fixing plate is arranged on the first guide rail outside the fourth riveting die.
2. The machine according to claim 1, wherein a support column is provided on the surface of the bottom plate outside one side of the bottom plate, a control box is provided on the top end of the support column, an indicator lamp is provided on one side of the control box through a connecting frame, a support plate is provided on the surface of the cabinet on the opposite side of the fourth cylinder, the support plate is located outside one side of the bottom plate, two ends of the support plate on the surface of the cabinet are fixed on the surface of the cabinet through screws, and the part outside the fixed end of the support plate extends out of the cabinet.
3. The machine according to claim 1, wherein the first riveting die comprises a first male die, a bottom die and a second male die holder, four corners of the second male die holder are fixed on the first connecting seat through screws, one side of the bottom end of the first male die is an oblique angle, two sides of the second male die holder are provided with at least two pin holes, positioning pins are inserted in the pin holes, the bottom die is arranged below the second male die holder through the positioning pins, the top of the second male die holder is provided with a plurality of first grooves, the second male die holder and the bottom die are both provided with a plurality of first matching holes, the first male die is in an inverted L shape and is matched in the first matching holes, and the bottom ends of the positioning pins are provided with limit rings through screws.
4. The small-sized iron shell riveting machine according to claim 3, wherein the top end part of the first male die is a first limiting block, the first limiting block is positioned in the first groove, the area of the cross section of the first limiting block is larger than that of the cross section of the first matching hole, and a second groove is arranged on the first male die at the intersection of the matching hole and the first groove.
5. The small-sized iron shell riveting machine according to claim 1, wherein the second riveting die comprises a second male die, a third male die fixing plate, a second limiting block, a third male die, a fourth male die fixing plate, a fourth male die and a fourth limiting block, the driving end of the third cylinder is clamped in a clamping groove at one end of the third male die fixing plate, second matching holes are formed in two sides of the third male die fixing plate, the second male die is matched in the second matching holes and extends out of the second matching holes, a first overhead layer and a second overhead layer are respectively arranged in the front end and the rear end of the third male die fixing plate, a first through groove is formed in the third male die fixing plate between the first overhead layer and the second overhead layer, the second limiting block is matched in the first through groove, the second limiting block is in an L shape, the third limiting block is fixed at the bottom end of the third male die fixing plate through screws, the bulge of fourth terrace die fixed plate extends to outside the first overhead, be provided with a plurality of third terrace die on the outside wall of bulge, be equipped with a plurality of third mating holes on the third terrace die fixed plate of first overhead layer top, the cooperation of fourth terrace die is in the third mating holes, the one end of fourth terrace die extends to outside the third mating holes, the fourth stopper passes through the screw fixation on one side on third terrace die fixed plate top, is located the outer second terrace die end of second mating holes is equipped with the fillet, be equipped with the second lug on the outer second terrace die end of fillet one side.
6. The small-sized iron shell riveting machine according to claim 5, wherein the second and third fitting holes penetrate through a third punch retainer, the horizontal portion of the second limiting block is located outside the first through groove, the horizontal portion of the second limiting block is fixed on the third punch retainer by screws, the vertical portion of the second limiting block is located in the first through groove outside the second and third fitting holes, the top portion of the third limiting block is located outside the first overhead layer, the protruding portion is located above the third limiting block, the bottom end of the fourth limiting block is located outside the third fitting hole, and the fourth punch portion outside the third fitting hole is located below the fourth limiting block.
7. The machine according to claim 1, wherein the workpiece moving mechanism comprises a workpiece positioning socket, a first slide seat and a connector, two sides of the first slide seat are fitted at the inner side of the first guide rail, a first fitting groove is formed on the first slide seat near the side of the fourth cylinder, one end of the connector is fitted in the first fitting groove, the other end of the connector is connected with the driving end of the fourth cylinder, the workpiece positioning socket is fitted on the top end of the first slide seat, the connector and the first fitting groove are in a T shape, a second fitting groove is formed on the top surface of the first slide seat, the bottom end of the workpiece positioning socket is fitted in the second fitting groove, the workpiece positioning socket above the second fitting groove is fixed on the first slide seat through a screw, and a plurality of slide seat gaps are formed on the workpiece positioning socket outside the first slide seat, the workpiece positioning socket of gap both sides is equipped with the third recess on the surface, the bottom plate outside fourth cylinder fixing base one side is provided with two buffer block fixing bases on the surface at least, be provided with first buffer block on one side of buffer block fixing base, the one end of first buffer block offsets with the one end of first slide, the buffer block fixing base cooperation outside first buffer block one side has the sleeve, the sleeve fit in has the buffer beam, one of buffer beam is served and is equipped with the second buffer block, the second buffer block offsets with the one end of first slide.
8. The machine according to claim 1, wherein the third riveting die comprises a second slide seat, a second guide rail, a fifth punch retainer, a fifth punch, a sixth punch and a seventh punch, a third mating groove is formed in the inner side wall surface of the vertical portion of the fifth cylinder fixing seat, a second guide rail with an i-shaped cross section is mated in the third mating groove, a fifth limiting block is arranged on the wall surface of the fifth cylinder fixing seat at the top end of the third mating groove, a fourth mating hole is formed in the top end of the second guide rail, the fifth limiting block penetrates through the fourth mating hole, fourth mating grooves are formed in two sides of the second slide seat, the second slide seat is mated on the second guide rail through the fourth mating grooves, two sides of the fifth punch retainer are fixed to the top of the second slide seat through screws, and a plurality of fifth mating grooves are formed in the fifth punch retainer, the fifth male die is matched in a fifth matching groove, a plurality of sixth matching grooves are formed in the fifth male die fixing plate, the sixth matching grooves are located between two adjacent fifth matching grooves, the sixth male die is matched in the sixth matching grooves, a second through groove is formed in the fifth male die fixing plate outside one side of the sixth matching grooves, and the seventh male die is matched in the second through groove.
9. The machine according to claim 8, wherein fifth mating holes are provided in both sides of the fifth punch holder, the fifth mating holes are located outside the fifth mating grooves and communicate with the fifth mating grooves, the fifth mating holes are located outside the second through grooves and communicate with the second through grooves, the fifth mating holes are internally provided with a stopper post, a first stopper groove is provided on a sidewall of the fifth punch near the second through groove, a part of a rim of the stopper post near the fifth punch protrudes into the fifth mating groove, the stopper post in the fifth mating groove abuts against the fifth punch at a bottom end of the first stopper groove, a second stopper groove is provided on a sidewall of the seventh punch far from the fifth punch side, a part of the rim of the stopper post near the seventh punch protrudes into the second through groove, the stopper post in the second through groove abuts against a seventh punch at a bottom end of the second stopper groove, and third through grooves are formed in two sides of the top end of the fifth male die, the top end of the sixth male die extends into the third through groove, an oblique angle is formed in one side of the top end of the sixth male die, at least two sixth male dies are arranged in the sixth matching groove, and the two sixth male dies in the same sixth matching groove are opposite in arrangement direction.
10. The machine according to claim 1, wherein the fourth riveting die is an eighth male die, the eighth male die is connected to the driving end of the sixth cylinder, the eighth male die penetrates through the first punch retainer from outside to inside, an oblique angle is provided on the eighth male die on the side far from the fourth cylinder, and a third bump is provided on the eighth male die on the side far from the oblique angle.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111256141.6A CN114054605B (en) | 2021-10-27 | 2021-10-27 | Small iron shell riveting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111256141.6A CN114054605B (en) | 2021-10-27 | 2021-10-27 | Small iron shell riveting machine |
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| CN114054605A true CN114054605A (en) | 2022-02-18 |
| CN114054605B CN114054605B (en) | 2024-06-11 |
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|---|---|
| CN114054605B (en) | 2024-06-11 |
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Address after: 512000 First Floor, Building A, Anzhiyuan Standard Factory Building, Fuyuan Industrial Park, Rucheng Town, Ruyuan Yao Autonomous County, Shaoguan City, Guangdong Province Applicant after: Guangdong Lianjie Precision Technology Co.,Ltd. Address before: 511400 South 53, Guomao Avenue, Panyu District, Guangzhou City, Guangdong Province Applicant before: GUANGZHOU LIANJIE PRECISION TECHNOLOGY CO.,LTD. |
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