Disclosure of Invention
In view of the above, the present invention aims to solve the above-mentioned problems in the related art and to provide an automobile part stamping device with convenient maintenance.
In order to achieve the above purpose, the invention provides a technical scheme that the automobile part stamping device convenient to maintain comprises a first stamping die and a second stamping die which can be closed along a second direction, and when the stamping device is closed, a cavity is formed between the first stamping die and the second stamping die, and the second stamping die comprises:
the die holder is provided with a mounting groove on one side facing the first stamping die;
n synchronously movable assemblies arranged in the mounting groove in an array manner, wherein N is more than or equal to 2, the movement comprises movement in a first direction and movement in a second direction, the first direction is perpendicular to the second direction, and the N assemblies can be mutually close or mutually far away by the movement in the first direction;
Grooves are formed in the inner side, facing the center of the mounting groove, of each assembly, N grooves are combined to form a stamping groove, and the die cavity is limited in the stamping groove.
Preferably, N moving plates are arranged on one side of the die holder facing the first stamping die in an array manner, the moving plates can move in the second direction, and the moving plates are connected with the end part of the assembly in a sliding manner along the first direction.
Preferably, N elastic telescopic rods are arranged in the die holder in an array mode, the elastic telescopic rods stretch in the first direction, sliding blocks are fixed at the telescopic ends of the elastic telescopic rods and are connected with the outer sides of the assembly in a sliding mode in the second direction, inclined planes are arranged in the mounting grooves and are in contact with the bottoms of the assembly, and the assembly synchronously moves in the first direction and the second direction through the cooperation of the moving plate, the telescopic rods and the inclined planes.
Preferably, the movable plate comprises a fixed plate and a movable plate which are in sliding fit along a first direction, one side, facing the first stamping die, of the movable plate is provided with a chute, one end of the fixed plate extends into the chute, the depth of the chute does not exceed the thickness of the fixed plate, a first spring and a guide rod which are used for connecting the movable plate and the fixed plate are arranged in the chute, the elastic force of the elastic telescopic rod is larger than the maximum elastic force of the first spring, the guide rod is positioned on one side of the first spring and is in sliding fit with the fixed plate, the assembly and one side, facing away from the chute, of the movable plate are in sliding connection, a baffle is fixed on one side, facing away from the chute, of the movable plate, and the farthest distance between the baffle and the assembly is smaller than the moving distance of the assembly in the first direction.
The movable plate and the assembly are in detachable sliding connection through the cooperation of the sliding groove and the sliding rail, the elastic telescopic rod penetrates through the die holder in a sliding mode along the first direction, the elastic telescopic rod comprises an outer rod, a second spring and an inner rod which are sequentially connected, the outer rod is a threaded rod, two limiting rings are sleeved on the outer rod in a rotating mode, the two limiting rings are respectively limited on the inner side and the outer side of the die holder, one ends of the second spring and one end of the inner rod are both limited in the inner portion of the outer rod, and one end, far away from the second spring, of the inner rod is fixed with the sliding block.
Preferably, a third spring is connected between the die holder and the moving plate, and when the first stamping die and the second stamping die are closed, the first stamping die presses the third spring through the moving plate.
Preferably, the first stamping die comprises N movable limiting rods arranged in an array, the limiting rods correspond to the movable plates one by one, and in the closing process of the first stamping die and the second stamping die, the limiting rods push the movable plates to approach the die holder.
Preferably, the first stamping die includes:
the die head is positioned in the stamping groove when the first stamping die and the second stamping die are closed, and the die cavity is limited between the inner wall of the stamping groove and the outer wall of the die head;
A ram that drives the die head in a second direction.
Preferably, the stamping rod is provided with a limit groove, the stamping rod is sleeved with a limit plate in a sliding manner, a fourth spring is connected between the limit plate and the die head, the elastic force of the fourth spring is larger than the maximum elastic force of the third spring, the limit rod is of an L-shaped structure, a fifth spring is connected between the limit rod and the limit plate, and one end of the limit rod, which is far away from the moving plate, can penetrate through the limit plate in a sliding manner along a first direction and is clamped into the limit groove.
Preferably, a mounting frame is fixed on one side, facing the first stamping die, of the die holder, N guide pieces are arranged on the mounting frame in an array mode, and in the closing process of the first stamping die and the second stamping die, the limiting rod is separated from the limiting groove along the first direction through the guide pieces.
Compared with the prior art, the invention has the following beneficial effects:
(1) In the invention, the stamping groove is formed by a plurality of movable assemblies, and the part is stamped and formed in the stamping groove, so that the discharging of the formed part can be automatically realized based on the movable of the assemblies, the formed part is prevented from being stuck on the inner wall of the assemblies, and the formed part is conveniently taken out.
(2) The movable plate, the elastic telescopic rod, the inclined plane and other structures are correspondingly arranged for the assembly, so that synchronous movement of the assembly in the first direction and the second direction is stably realized, and further, the formed part can be effectively separated from the assembly.
(3) The movable plate is designed into a telescopic split structure, and the bottom of the movable plate is also provided with a baffle plate, so that on one hand, the section bar is conveniently supported before stamping, on the other hand, the movable plate is conveniently used for limiting the position of a formed part in the process of scattered movement of the assembly, further, the formed part can be effectively prevented from being stuck to the inner wall of any assembly, on the other hand, the movable plate is conveniently used for driving the whole movable plate to retract after the assembly is moved, and further, the separation of the movable plate and the formed part is effectively realized.
(4) The movable plate is in detachable sliding connection with the assembly, the outer rod of the elastic telescopic rod penetrates through the inside of the die holder in a sliding mode, and the outer rod is connected with the inner limiting ring and the outer limiting ring in a rotating mode, so that the whole assembly can be detached through the outer limiting ring in a rotating mode, the die in the whole device is convenient to replace and maintain, the die holder is not replaced, replacement and maintenance of the whole die are not needed to be corrected and positioned again, and operation is convenient.
(5) The movable plate and the assembly are correspondingly driven by the limiting rod in a movable way, and the limiting rod is detachably connected with the stamping rod, specifically, before the die head is inserted into the stamping groove, the stamping rod can drive the limiting rod and the die head to synchronously move, and after the assembly is assembled, the limiting rod is separated from the stamping rod based on the limitation of the guide piece, so that the interference of the limiting rod on the stamping of the die head can be effectively avoided.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-6, in this embodiment, a device for stamping an automobile part is provided, which includes a first stamping die and a second stamping die that can be closed along a second direction, and when closed, a cavity is formed between the first stamping die and the second stamping die. Wherein the method comprises the steps of
The first stamping die comprises a die head 6 which can move along a second direction;
The second stamping die includes:
The die holder 1 is provided with a mounting groove on one side of the die holder 1 facing the first stamping die;
N synchronously movable assemblies 2 arranged in the mounting groove in an array manner, wherein N is more than or equal to 2, the movement comprises movement in a first direction and movement in a second direction, the first direction is perpendicular to the second direction, and the movement in the first direction can enable the N assemblies 2 to be close to or far from each other;
Grooves are formed in the inner side, facing the center of the mounting groove, of each assembly 2, N grooves are combined to form a stamping groove, and a cavity is defined between the inner wall of the stamping groove and the outer wall of the die head 6.
As can be seen from the above description and fig. 1 and 2, in the present embodiment, regarding the movement of the assembly 2, a practical structure is provided in which N moving plates 3 are arranged in an array on a side of the die holder 1 facing the first stamping die, the moving plates 3 can move in the second direction, and the moving plates 3 are slidably connected with the end of the assembly 2 along the first direction.
Specifically, with respect to the movement of the moving plate 3 in the second direction;
in one embodiment, a first electric push rod can be arranged and is connected between the movable plate 3 and the die holder 1;
In another embodiment, a third spring 4 may be provided, the third spring 4 being connected between the die holder 1 and the moving plate 3, and the first stamping die being pressed against the third spring 4 by the moving plate 3 when the first stamping die is closed with the second stamping die.
In particular, with respect to the sliding between the mobile plate 3 and the assembly 2;
in one embodiment, a second electric push rod is provided which is fixed to the mobile plate 3, and the driving end of the second electric push rod is connected to the assembly 2.
In another embodiment, an elastic telescopic rod 9 is arranged in the die holder 1, the elastic telescopic rod 9 stretches and contracts along a first direction, a sliding block 95 is fixed at the telescopic end of the elastic telescopic rod 9, and the sliding block 95 is in sliding connection with the outer side of the assembly 2 along a second direction.
Further, regarding the moving drive of the assembly 2, the following implementable structure is provided:
Firstly, n+1 stamping rods 7 are provided, specifically N stamping rods 7 respectively drive N moving plates 3 to move in the second direction, and 1 stamping rod 7 is used for driving the die head 6 to move in the second direction.
Secondly, 1 punching rod 7 is provided, and in the present embodiment:
The die head 6 is connected to the end of the ram 7;
an inclined plane is arranged in the mounting groove and is contacted with the bottom of the assembly 2;
the stamping rod 7 is provided with a limiting groove 72, the stamping rod 7 is sleeved with a limiting plate 71 in a sliding mode, a fourth spring 73 is connected between the limiting plate 71 and the die head 6, the elastic force of the fourth spring 73 is larger than the maximum elastic force of the third spring 4, N movable limiting rods 5 are arranged on the limiting plate 71 in an array mode, the limiting rods 5 correspond to the moving plates 3 one by one, and the limiting rods 5 are of an L-shaped structure. Specifically, a fifth spring 74 is connected between the stop lever 5 and the stop plate 71, and an end of the stop lever 5 away from the moving plate 3 can slide along the first direction to penetrate through the stop plate 71 and be clamped into the stop groove 72.
A mounting frame is fixed on one side of the die holder 1 facing the first stamping die, N guide members 8 are arranged on the mounting frame in an array manner, and in the closing process of the first stamping die and the second stamping die, the limit rod 5 is separated from the limit groove 72 along the first direction through the guide members 8.
In summary, the principles of the stamping device disclosed in this embodiment when stamping automobile parts are as follows:
(taking the configuration of the third spring 4, the elastic expansion rod 9 and 1 ram 7 as an example)
Before stamping, the first stamping die and the second stamping die are in the die-opening state shown in fig. 2, and at this time, the distance between the movable plate 3 and the die holder 1 is kept the farthest based on the limitation of the third spring 4, and in this position, the profile to be stamped can be placed on a platform formed by N movable plates 3. At the same time, the elastic telescopic rod 9 is kept in the retracted state, the N assemblies 2 are far away from each other under the limitation of the N elastic telescopic rods 9, and the limit rod 5 is positioned above the guide 8 and one end of the limit rod 5 is inserted into the limit groove 72 under the limitation of the fifth spring 74. As for the guide 8, it is preferable that, as shown in fig. 7, the guide 8 includes a cantilever frame a fixed to the mounting frame, a guide plate b fixed to an end of the cantilever frame a, and a trapezoid plate c fixed to one side of the guide plate b, the trapezoid plate c and the cantilever frame a are located on the same side, and the stop lever 5 is slidably engaged with the trapezoid plate c, and as shown in fig. 1 and 2, the stop lever 5 is provided with an engaging groove, and when the stop lever 5 is at an initial position of the opened state, the side of the inclined surface of the trapezoid plate c is located in the engaging groove.
During stamping, based on the clamping of the limiting rod 5 and the limiting groove 72, the limiting rod 5 and the die head 6 are driven to synchronously move by the 1 stamping rod 7 in the direction of the die holder 1, in the process, the limiting rod 5 gradually pushes the moving plate 3 and compresses the third spring 4, meanwhile, the N limiting rods 5 are mutually far away in the first direction under the guidance of the trapezoid plate c in the guide piece 8, so that the limiting rod 5 can gradually withdraw from the limiting groove 72, and the fifth spring 74 is also stretched. At the same time of the above-mentioned stamping, along with the approach of the moving plate 3 to the die holder 1, the assembly 2 is pushed to move into the mounting groove, and the N assemblies 2 approach each other along the first direction under the guidance of the inclined plane in the mounting groove, at this time, the N assemblies 2 realize the combined movement, and the elastic telescopic rod 9 is stretched (elongated).
When the moving plate 3 moves to the position (position shown in fig. 1) which is kept at the closest distance from the die holder 1, the limit rod 5 just completely withdraws from the limit groove 72, and in this state, the third spring 4 is stably kept in a compressed state based on the limitation of the fourth spring 73, and meanwhile, the punching rod 7 continues to drive, so that the die head 6 is independently driven to punch the profile, and the profile is deformed in the concave state shown in fig. 1. In the above-described process, with the separate pressing of the die head 6, the distance between the stopper plate 71 and the die head 6 is increased, whereby the fourth spring 73 is stretched, the elastic force is increased, and the stopper rod 5 is ensured to press the moving plate 3 more stably.
In this embodiment, the principle of the extraction of the parts after press molding is as follows:
with the return movement of the stamping rod 7, the die head 6 is driven to withdraw from the stamping groove, and the cooperation of the integral assembly 2 is kept stable based on the limitation of the fourth spring 73 in the process;
When the fourth spring 73 is retracted to the initial state, the stamping rod 7 is continuously moved back, the limiting plate 71 and the limiting rod 5 are driven to synchronously move back based on the limitation of the die head 6, in the process of the back movement of the stage, the limiting rod 5 can be reinserted into the limiting groove 72 along with the rebound of the fifth spring 74, meanwhile, the moving plate 3 is driven to be away from the die holder 1 under the rebound of the third spring 4, so that the corresponding assembly 2 is driven to move, and specifically, the assembly 2 is synchronously moved in the first direction and the second direction through the cooperation of the moving plate 3, the telescopic rod 9 and the inclined plane, so that the assembly 2 is synchronously separated from the side wall and the bottom wall of the formed part, the formed part is pushed out of the mounting groove, and the formed part is conveniently taken out.
Example 2
The present embodiment is a preferred embodiment of the foregoing embodiment 1, specifically, as can be seen from fig. 4 and fig. 5, the movable plate 3 and the assembly 2 form a detachable sliding connection by using the cooperation of the sliding groove and the sliding rail, wherein the sliding groove and the sliding rail are both in a structure form with large inner and small outer, so that the assembly 2 can be effectively prevented from falling off.
Further, as shown in fig. 7, the elastic telescopic rod 9 slides through the die holder 1 along the first direction, and the elastic telescopic rod 9 includes an outer rod 91, a second spring 92 and an inner rod 93 sequentially connected, the outer rod 91 is a threaded rod, two limiting rings 94 are sleeved on the outer rod 91 in a screwing manner, the two limiting rings 94 are respectively limited on the inner side and the outer side of the die holder 1, one ends of the second spring 92 and the inner rod 93 are both limited in the outer rod 91, and one end of the inner rod 93 far away from the second spring 92 is fixed with the sliding block 95.
From the above, the elastic telescopic rod 9 is based on the deformation of the second spring 92 to realize the moving driving of the assembly 2, and the elastic telescopic rod 9 can be pulled out from the inner side of the die holder 1 by rotating and disassembling the limiting ring 94 positioned on the outer side, so that the assembly 2 can be conveniently disassembled and replaced, on one hand, the whole stamping device is convenient to maintain, and on the other hand, the whole stamping device can be flexibly suitable for stamping parts with different shapes.
Example 3
The present embodiment is a preferred embodiment of embodiment 1 or embodiment 2 described above, and specifically, as can be seen in conjunction with fig. 3, the moving plate 3 includes a fixed plate 31 and a movable plate 32 that are slidably engaged in a first direction.
A chute is formed on one side, facing the first stamping die, of the movable plate 32, one end of the fixed plate 31 extends into the chute, and the depth of the chute does not exceed the thickness of the fixed plate 31;
a first spring 33 and a guide rod 34 for connecting the movable plate 32 and the fixed plate 31 are arranged in the chute, the elastic force of the elastic telescopic rod 9 is larger than the maximum elastic force of the first spring 33, and the guide rod 34 is positioned at one side of the first spring 33 and is in sliding fit with the fixed plate 31;
the assembly 2 is slidably connected to the side of the movable plate 32 facing away from the chute, and a baffle 35 is fixed to the side of the movable plate 32 facing away from the chute, wherein the farthest distance between the baffle 35 and the assembly 2 is smaller than the moving distance of the assembly 2 in the first direction.
It can be seen from the above that:
after the stamping is completed, the N assemblies 2 are separated from each other along with the return movement of the moving plate 3, and at the same time, the movable plate 32 contacts with the edge of the part under the limitation of the first spring 33, so that the part is always positioned at the central position of the mounting groove, and the adhesion of any assembly 2 and the formed part can be effectively avoided.
As the N assemblies 2 move away from each other, the assemblies 2 gradually contact the baffle 35, and the assemblies 2 are continuously driven to move under the retraction of the elastic telescopic rods 9, so that the assemblies 2 drive the baffle 35 to move, the baffle 35 drives the movable plate 32 to approach the fixed plate 31 and compress the first springs 33, and based on the above, the automatic separation of the movable plate 32 from the molded part is realized. Preferably, the contact area of the movable plate 32 with the molded part is smaller than the contact area of the assembly 2 with the molded part.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.