CN114044401B - Automatic patrol and dial full-automatic loading and unloading spool paying out machine of pinhole - Google Patents
Automatic patrol and dial full-automatic loading and unloading spool paying out machine of pinhole Download PDFInfo
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- CN114044401B CN114044401B CN202111628830.5A CN202111628830A CN114044401B CN 114044401 B CN114044401 B CN 114044401B CN 202111628830 A CN202111628830 A CN 202111628830A CN 114044401 B CN114044401 B CN 114044401B
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- 238000001514 detection method Methods 0.000 claims abstract description 32
- 230000005540 biological transmission Effects 0.000 claims abstract description 19
- 230000001360 synchronised effect Effects 0.000 claims description 32
- 239000000523 sample Substances 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
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- 238000004806 packaging method and process Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
- B65H49/32—Stands or frameworks
- B65H49/324—Constructional details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
- B65H49/32—Stands or frameworks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
- B65H59/18—Driven rotary elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/35—Ropes, lines
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- Load-Engaging Elements For Cranes (AREA)
Abstract
一种自动巡拨销孔全自动装卸工字轮放线机,包括机架、动力传动装置,还包括移动伸缩装置、自动滑板装置、自动巡拨销孔装置;满丝工字轮放置到自动滑板装置上后,自动滑板装置将其移载至装载位置;自动巡拨销孔装置中的检测装置检测工字轮上拨销孔的位置,检测完毕后,转动自动巡拨销孔装置上的拨销对准工字轮上的拨销孔;然后,移动伸缩装置伸出顶紧工字轮,同时拨销插入工字轮中拨销孔,动力传动装置带动拨销,拨销拨动工字轮同步旋转从而达到放线的功能。在原有放线机的基础上进行结构重新设计,增加自动巡拨销孔装置,自动滑板装置,工字轮脱离装置,通过PLC控制达到全自动装卸工字轮功能,提高自动化程度。
A fully automatic loading and unloading I-shaped wheel pay-off machine with automatic patrol and pin hole removal includes a frame, a power transmission device, a movable telescopic device, an automatic slide device, and an automatic patrol and pin hole removal device; after the full-thread I-shaped wheel is placed on the automatic slide device, the automatic slide device moves it to the loading position; the detection device in the automatic patrol and pin hole removal device detects the position of the pin hole on the I-shaped wheel, and after the detection is completed, the pin on the automatic patrol and pin hole removal device is rotated to align with the pin hole on the I-shaped wheel; then, the movable telescopic device extends to tighten the I-shaped wheel, and at the same time, the pin is inserted into the pin hole in the I-shaped wheel, and the power transmission device drives the pin, and the pin drives the I-shaped wheel to rotate synchronously to achieve the function of pay-off. The structure is redesigned on the basis of the original pay-off machine, and the automatic patrol and pin hole removal device, the automatic slide device, and the I-shaped wheel disengagement device are added. The function of fully automatic loading and unloading of the I-shaped wheel is achieved through PLC control, and the degree of automation is improved.
Description
技术领域Technical Field
本发明涉及一种适用于金属线材的放线装置,特别涉及金属线材主动型放线设备。The invention relates to a wire-paying device suitable for metal wires, in particular to active wire-paying equipment for metal wires.
背景技术Background Art
放线机主要用于将绕卷在工字轮上的半成品金属线材抽出送入下一道工序,或将工字轮上的成品线材抽出进行二次层绕与包装。其中更换工字轮操作是放线中最费时,最费力的人工操作,目前放线机主要采用人工操作对准工字轮拨销孔,其缺点在于:人工对准比较费力,特别是在大容量工字轮中对操作工的要求较高。为提高生产效率,减少人工,各生产厂家对设备的自动化程度及稳定性提出越来越高的指标,原有层绕放线机的形式已不能满足要求,市场急需一种自动巡拨销孔全自动装卸工字轮放线机。The pay-off machine is mainly used to extract the semi-finished metal wire wound on the I-shaped wheel and send it to the next process, or to extract the finished wire on the I-shaped wheel for secondary layer winding and packaging. Among them, the operation of replacing the I-shaped wheel is the most time-consuming and labor-intensive manual operation in the pay-off. At present, the pay-off machine mainly uses manual operation to align the I-shaped wheel pin hole. Its disadvantage is that manual alignment is more laborious, especially in large-capacity I-shaped wheels, which requires higher operators. In order to improve production efficiency and reduce labor, various manufacturers have put forward higher and higher indicators for the degree of automation and stability of equipment. The original form of layer winding pay-off machine can no longer meet the requirements. The market urgently needs an automatic patrol pin hole fully automatic loading and unloading I-shaped wheel pay-off machine.
发明内容Summary of the invention
本发明要解决的技术问题是:如何在原有放线机的基础上进行结构重新设计,提高自动化程度,因此提供一种自动巡拨销孔全自动装卸工字轮放线机。The technical problem to be solved by the present invention is: how to redesign the structure of the original pay-off machine to improve the degree of automation, so a fully automatic I-shaped wheel pay-off machine with automatic patrol and pin hole loading and unloading is provided.
本发明的技术方案具体为:The technical solution of the present invention is specifically as follows:
一种自动巡拨销孔全自动装卸工字轮放线机,包括机架、动力传动装置,还包括移动伸缩装置、自动滑板装置、自动巡拨销孔装置;满丝工字轮放置到自动滑板装置上后,自动滑板装置将其移载至装载位置;自动巡拨销孔装置中的检测装置检测工字轮上拨销孔的位置,检测完毕后,转动自动巡拨销孔装置上的拨销对准工字轮上的拨销孔;然后,移动伸缩装置伸出顶紧工字轮,同时拨销插入工字轮中拨销孔,动力传动装置带动拨销,拨销拨动工字轮同步旋转从而达到放线的功能。The invention discloses an automatic patrol pin hole fully automatic loading and unloading I-shaped wheel pay-off machine, comprising a frame, a power transmission device, a movable telescopic device, an automatic slide plate device, and an automatic patrol pin hole device; after the full-thread I-shaped wheel is placed on the automatic slide plate device, the automatic slide plate device moves it to a loading position; a detection device in the automatic patrol pin hole device detects the position of the pin hole on the I-shaped wheel, and after the detection is completed, the pin on the automatic patrol pin hole device is rotated to align with the pin hole on the I-shaped wheel; then, the movable telescopic device is extended to press the I-shaped wheel, and the pin is inserted into the pin hole in the I-shaped wheel, the power transmission device drives the pin, and the pin drives the I-shaped wheel to rotate synchronously, so as to achieve the function of pay-off.
所述自动巡拨销孔装置包括步进电机组件、小同步带轮、大同步带轮、检测盘、电磁离合器;其中步进电机组件通过电机安装座固定在机架上,小同步带轮通过轴承与步进电机组件连接,大同步带轮通过同步带与小同步带轮连接,大同步带轮通过轴承安装在动力传动装置上,检测盘固定在大同步带轮,电磁离合器本体固定在检测装置上,电磁离合器分体固定在拨叉上,拨叉固定在动力传动装置上,拨销与拨销探头固定在拨叉上。The automatic patrol pin hole device includes a stepper motor assembly, a small synchronous pulley, a large synchronous pulley, a detection disk, and an electromagnetic clutch; wherein the stepper motor assembly is fixed to the frame through a motor mounting seat, the small synchronous pulley is connected to the stepper motor assembly through a bearing, the large synchronous pulley is connected to the small synchronous pulley through a synchronous belt, the large synchronous pulley is installed on the power transmission device through a bearing, the detection disk is fixed to the large synchronous pulley, the electromagnetic clutch body is fixed to the detection device, the electromagnetic clutch split is fixed to the shift fork, the shift fork is fixed to the power transmission device, and the shift pin and the shift pin probe are fixed to the shift fork.
检测装置是指检测工字轮上的拨销孔位置的装置,它包括检测盘,所述检测盘上设有反射式光电传感器和原点传感器,反射式光电传感器与原点传感器呈90度设置,零位传感器通过支架固定在机架上,并朝向检测盘。The detection device refers to a device for detecting the position of the pin hole on the I-shaped wheel, which includes a detection disk, on which a reflective photoelectric sensor and an origin sensor are provided. The reflective photoelectric sensor and the origin sensor are arranged at 90 degrees, and the zero position sensor is fixed on the frame through a bracket and faces the detection disk.
所述自动滑板装置包括托盘、滑板、限位架,其中限位架固定在机架上,托盘左右两侧分别设有一个气缸和两个滑轴套,导向滑轴可在滑轴套中上下滑动;通过连接架将导向滑轴与气缸的伸缩杆连接。滑板安装在四个支撑轴承上,支撑轴承固定在托盘上;滑板上固定有滑板连接块,卡环块上部卡在滑板连接块U型槽中,气缸的伸缩杆连接卡环块,气缸固定在托盘上。The automatic sliding plate device comprises a tray, a sliding plate, and a limiting frame, wherein the limiting frame is fixed on the frame, and a cylinder and two sliding shaft sleeves are respectively provided on the left and right sides of the tray, and the guide sliding shaft can slide up and down in the sliding shaft sleeve; the guide sliding shaft is connected to the telescopic rod of the cylinder through the connecting frame. The sliding plate is installed on four supporting bearings, and the supporting bearings are fixed on the tray; a sliding plate connecting block is fixed on the sliding plate, and the upper part of the snap ring block is clamped in the U-shaped groove of the sliding plate connecting block, the telescopic rod of the cylinder is connected to the snap ring block, and the cylinder is fixed on the tray.
还包括工字轮脱离装置,工字轮脱离装置中的气缸电磁阀通电,气缸的伸缩杆伸出带动脱离架伸出将工字轮推出至卸载位置。The device also comprises an I-shaped wheel disengaging device. When the cylinder solenoid valve in the I-shaped wheel disengaging device is energized, the telescopic rod of the cylinder is extended to drive the disengaging frame to extend and push the I-shaped wheel to the unloading position.
所述工字轮脱离装置包括安装板、脱离架,其中安装板固定在机架上,气缸和滑轴套固定在安装板,导向滑轴在滑轴套中滑动,其中一端与气缸的伸缩杆固定在脱离架上,安装板的下部固定有接近开关获取信号。The I-shaped wheel disengaging device comprises a mounting plate and a disengaging frame, wherein the mounting plate is fixed on the frame, the cylinder and the sliding shaft sleeve are fixed on the mounting plate, the guide sliding shaft slides in the sliding shaft sleeve, one end of which is fixed on the disengaging frame with the telescopic rod of the cylinder, and a proximity switch is fixed at the lower part of the mounting plate to obtain a signal.
本发明的有益效果为:在原有放线机的基础上进行结构重新设计,增加自动巡拨销孔装置,自动滑板装置,工字轮脱离装置,通过PLC控制达到全自动装卸工字轮功能,提高自动化程度。The beneficial effects of the present invention are as follows: the structure is redesigned on the basis of the original pay-off machine, an automatic patrol pin hole device, an automatic slide device, and an I-spool disengagement device are added, and the function of fully automatic loading and unloading of the I-spool is achieved through PLC control, thereby improving the degree of automation.
1、自动巡拨销孔全自动装卸工字轮,取代了之前人工找准工字轮拨销孔的工作,不仅缩短更换工字轮是的时间,还在一定程度上可增加工字轮的载容量,减少工字轮更换的频率,极大的提高了生产效率。1. Automatically inspect and remove the pin holes. Fully automatic loading and unloading of the spool replaces the previous work of manually finding the pin holes of the spool. It not only shortens the time for replacing the spool, but also increases the load capacity of the spool to a certain extent, reduces the frequency of spool replacement, and greatly improves production efficiency.
2、自动化程度的提高,可实现“一人看多机”,减少了用户劳动成本,并变相的为企业减少了管理成本,制造成本,也有助于提高产品的市场竞争力。2. The improvement of automation level can realize "one person watching multiple machines", which reduces the labor cost of users, and indirectly reduces the management cost and manufacturing cost for enterprises, and also helps to improve the market competitiveness of products.
3、增加的自动滑板装置,在一定范围内可使用多种规格的工字轮,增加了设备的通用性,实现了一机多用,降低了用户的生产成本。3. The added automatic sliding plate device can use I-shaped wheels of various specifications within a certain range, which increases the versatility of the equipment, realizes multi-purpose use of one machine, and reduces the production cost of users.
4、放线机是焊材层绕中重要组成部分,其实现可靠稳定的全自动化操作是实现全面自动化层绕的必要条件。4. The wire pay-off machine is an important component of welding material layer winding. Its reliable and stable fully automated operation is a necessary condition for achieving fully automated layer winding.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明产品示意图;Fig. 1 is a schematic diagram of the product of the present invention;
图2是自动巡拨销孔的主视图;Figure 2 is a front view of the automatic patrol pin hole;
图3是自动巡拨销孔的侧视图;Fig. 3 is a side view of the automatic patrol pin hole;
图4是自动滑板装置示意图;FIG4 is a schematic diagram of an automatic sliding plate device;
图5是图4的K向视图;FIG5 is a K-direction view of FIG4;
图6是工字轮脱离装置的俯视图;FIG6 is a top view of the spool disengaging device;
图7是工字轮脱离装置的主视图;FIG7 is a front view of the spool disengaging device;
图8是工字轮脱离装置的侧视图。FIG. 8 is a side view of the spool disengaging device.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
如图1所示,一种自动巡拨销孔全自动装卸工字轮放线机,包括机架1、动力传动装置3、移动伸缩装置8、自动滑板装置13、自动巡拨销孔装置12、工字轮脱离装置11。机架1下侧设有自动滑板装置13拖动工字轮6,机架1右侧设有移动伸缩装置8,机架1左侧分别设有自动巡拨销孔装置12、动力传动装置3及工字轮脱离装置11。当满丝工字轮放置到自动滑板装置13上后,自动滑板装置13将其移载至装载位置;自动巡拨销孔装置12中的检测装置检测工字轮6上拨销孔50的位置,检测完毕后,转动自动巡拨销孔装置12上的拨销5对准工字轮6上的拨销孔50;然后,移动伸缩装置8伸出顶紧工字轮6,同时拨销5插入工字轮6中拨销孔,动力传动装置3带动拨销5,拨销5拨动工字轮6同步旋转从而达到放线的功能。As shown in Fig. 1, an automatic patrol pin hole fully automatic loading and unloading spool wire pay-off machine comprises a frame 1, a power transmission device 3, a mobile telescopic device 8, an automatic slide device 13, an automatic patrol pin hole device 12, and an spool disengaging device 11. An automatic slide device 13 is provided on the lower side of the frame 1 to drag the spool 6, a mobile telescopic device 8 is provided on the right side of the frame 1, and an automatic patrol pin hole device 12, a power transmission device 3, and an spool disengaging device 11 are provided on the left side of the frame 1. When the full-thread I-shaped wheel is placed on the automatic sliding plate device 13, the automatic sliding plate device 13 moves it to the loading position; the detection device in the automatic patrol pin hole device 12 detects the position of the pin hole 50 on the I-shaped wheel 6. After the detection is completed, the pin 5 on the automatic patrol pin hole device 12 is rotated to align with the pin hole 50 on the I-shaped wheel 6; then, the mobile telescopic device 8 is extended to tighten the I-shaped wheel 6, and the pin 5 is inserted into the pin hole in the I-shaped wheel 6. The power transmission device 3 drives the pin 5, and the pin 5 drives the I-shaped wheel 6 to rotate synchronously to achieve the function of releasing the wire.
如图2所示,自动巡拨销孔装置12包括步进电机组件14、小同步带轮16、大同步带轮17、检测盘20、电磁离合器,其中步进电机组件14通过电机安装座15固定在机架1上,小同步带轮16通过轴承与步进电机组件14连接,大同步带轮19通过同步带17与小同步带轮16连接,大同步带轮19通过轴承安装在动力传动装置3上,检测盘20固定在大同步带轮19上;电磁离合器包括电磁离合器本体26.1和电磁离合器分体26.2,其中,电磁离合器本体26.1固定在检测装置的检测盘20上,电磁离合器分体26.2固定在拨叉21上,拨叉21固定在动力传动装置3上,拨销5与拨销探头22固定在拨叉21上。As shown in Figure 2, the automatic patrol pin hole device 12 includes a stepper motor assembly 14, a small synchronous pulley 16, a large synchronous pulley 17, a detection disk 20, and an electromagnetic clutch, wherein the stepper motor assembly 14 is fixed to the frame 1 through a motor mounting seat 15, the small synchronous pulley 16 is connected to the stepper motor assembly 14 through a bearing, the large synchronous pulley 19 is connected to the small synchronous pulley 16 through a synchronous belt 17, the large synchronous pulley 19 is installed on the power transmission device 3 through a bearing, and the detection disk 20 is fixed on the large synchronous pulley 19; the electromagnetic clutch includes an electromagnetic clutch body 26.1 and an electromagnetic clutch split 26.2, wherein the electromagnetic clutch body 26.1 is fixed on the detection disk 20 of the detection device, the electromagnetic clutch split 26.2 is fixed on the fork 21, the fork 21 is fixed on the power transmission device 3, and the pin 5 and the pin probe 22 are fixed on the fork 21.
如图2和图3所示,自动巡拨销孔装置12中的检测装置包括检测盘20,检测盘20上设有反射式光电传感器25和原点传感器23,反射式光电传感器25与原点传感器23呈90度设置,零位传感器24通过支架固定在机架1上,并朝向检测盘20。工字轮6上的拨销孔50在圆周方向均匀分布四个拨销孔。As shown in Fig. 2 and Fig. 3, the detection device in the automatic patrol pin hole device 12 includes a detection disk 20, on which a reflective photoelectric sensor 25 and an origin sensor 23 are arranged, the reflective photoelectric sensor 25 and the origin sensor 23 are arranged at 90 degrees, and the zero position sensor 24 is fixed to the frame 1 through a bracket and faces the detection disk 20. The pin holes 50 on the I-shaped wheel 6 are evenly distributed in the circumferential direction.
如图4、图5所示,自动滑板装置13包括托盘31、滑板32、限位架30,其中限位架30固定在机架1,托盘31左右两侧分别设有一个气缸29和两个滑轴套37,导向滑轴38可在滑轴套37中上下滑动;通过连接架28将导向滑轴38与气缸29的伸缩杆连接。滑板32安装在四个支撑轴承39上,支撑轴承39固定在托盘31上;滑板32上固定有滑板连接块35,卡环块36上部卡在滑板连接块35的U型槽中,气缸33的伸缩杆连接卡环块36,气缸33固定在托盘31上。As shown in Fig. 4 and Fig. 5, the automatic slide device 13 comprises a tray 31, a slide 32, and a limit frame 30, wherein the limit frame 30 is fixed to the frame 1, and a cylinder 29 and two sliding sleeves 37 are respectively provided on the left and right sides of the tray 31, and the guide slide 38 can slide up and down in the sliding sleeve 37; the guide slide 38 is connected to the telescopic rod of the cylinder 29 through the connecting frame 28. The slide 32 is installed on four supporting bearings 39, and the supporting bearings 39 are fixed to the tray 31; a slide connecting block 35 is fixed to the slide 32, and the upper part of the snap ring block 36 is clamped in the U-shaped groove of the slide connecting block 35, the telescopic rod of the cylinder 33 is connected to the snap ring block 36, and the cylinder 33 is fixed to the tray 31.
如图6、图7、图8所示,工字轮脱离装置11包括安装板41、脱离架40,其中安装板11固定在机架1上,气缸42和滑轴套43固定在安装板11上,导向滑轴44在滑轴套43中可以滑动,其中一端与气缸42的伸缩杆固定在脱离架40上,安装板41的下部固定有传感器45获取信号。As shown in FIGS. 6, 7 and 8, the I-shaped wheel disengaging device 11 includes a mounting plate 41 and a disengaging frame 40, wherein the mounting plate 11 is fixed on the frame 1, the cylinder 42 and the sliding sleeve 43 are fixed on the mounting plate 11, the guide sliding shaft 44 can slide in the sliding sleeve 43, one end of which is fixed to the disengaging frame 40 with the telescopic rod of the cylinder 42, and a sensor 45 is fixed at the lower part of the mounting plate 41 to obtain a signal.
该机器包含了自动化控制系统,所述自动化控制系统包括PLC、控制模块、传感器、接近开关,电磁阀;通过传感器与接近开关完成信号的采集与反馈;PLC集中处理通过控制模块,电磁阀,完成对各个功能装置的运动程序的闭环控制,实现高效稳定的自动化工作。The machine includes an automatic control system, which includes PLC, control module, sensor, proximity switch, and solenoid valve; signal collection and feedback are completed through sensors and proximity switches; PLC centrally processes through control module and solenoid valve to complete closed-loop control of the motion program of each functional device, thereby realizing efficient and stable automatic work.
本发明工作原理为:The working principle of the present invention is:
满丝工字轮从工字轮自动桁架放置到自动滑板装置13上后,放线机电控PLC收到信号后,发出信号给自动滑板装置13中的气缸电磁阀通电,气缸29的伸缩杆伸出带动连接架28,其头部顶在机架1中的预留槽,将整个托盘31的垂直升起至装载高度,同时气缸33的伸缩杆伸出,带动滑板32的水平移动至装载位置。PLC接收延时信号后控制步进电机组件14带动小同步带轮16旋转,小同步带轮16带动大同步带轮19旋转,大同步带轮19带动检测盘20旋转回至零位即零位传感器24的位置,零位传感器获取信号反馈给PLC,PLC发出信号控制步进电机停止,并发出延时信号控制放线机电机旋转,通过动力传动系统装置3带动拨叉21旋转,拨销探头22或者拨销5触发原点传感器23后,原点传感器获取信号反馈给PLC,PLC发出信号控制放线机电机停止,并发出信号给电磁离合器本体26.1通电,产生磁力吸住电磁离合器分体26.2,同时发出延时信号再次控制步进电机组件14旋转,带动检测盘20与拨叉21一起旋转,反射式光电传感器25旋转一定角度“α”(由于工字轮6上的拨销孔50在圆周方向均匀分布4个,所以:0°≤α≤90°),检测到工字轮6的拨销孔50后反馈给PLC, PLC发出信号控制步进电机组件14带动拨叉21旋转90度,此时拨销5对准工字轮6上的拨销孔50。同时PLC发出延时信号给移动伸缩装置8中的气缸电磁阀通电,移动伸缩装置8伸出顶紧工字轮6,同时拨销5插入工字轮6中拨销孔50,顶紧传感器9获取信号后反馈给PLC,PLC发出信号控制电机旋转,通过动力传动装置3带动拨销5,拨销5拨动工字轮6同步旋转从而达到放线的功能。After the full-thread I-shaped wheel is placed from the I-shaped wheel automatic truss to the automatic slide device 13, the wire-paying machine electronic control PLC receives the signal and sends a signal to energize the cylinder solenoid valve in the automatic slide device 13. The telescopic rod of the cylinder 29 extends to drive the connecting frame 28, and its head is against the reserved groove in the frame 1, which vertically lifts the entire tray 31 to the loading height. At the same time, the telescopic rod of the cylinder 33 extends to drive the slide 32 to move horizontally to the loading position. After receiving the delay signal, the PLC controls the stepper motor assembly 14 to drive the small synchronous pulley 16 to rotate, the small synchronous pulley 16 drives the large synchronous pulley 19 to rotate, and the large synchronous pulley 19 drives the detection disk 20 to rotate back to the zero position, that is, the position of the zero position sensor 24. The zero position sensor obtains the signal and feeds it back to the PLC. The PLC sends a signal to control the stepper motor to stop, and sends a delay signal to control the rotation of the wire-paying machine motor. The fork 21 is driven to rotate through the power transmission system device 3. After the pin probe 22 or the pin 5 triggers the origin sensor 23, the origin sensor obtains the signal The signal is fed back to the PLC, and the PLC sends a signal to control the motor of the wire-paying machine to stop, and sends a signal to energize the electromagnetic clutch body 26.1, generating magnetic force to attract the electromagnetic clutch split 26.2, and at the same time sends a delay signal to control the stepper motor assembly 14 to rotate again, driving the detection disk 20 and the fork 21 to rotate together, and the reflective photoelectric sensor 25 rotates a certain angle "α" (because the pin holes 50 on the I-shaped wheel 6 are evenly distributed in the circumferential direction, so: 0°≤α≤90°), and after detecting the pin holes 50 of the I-shaped wheel 6, the feedback is sent to the PLC, and the PLC sends a signal to control the stepper motor assembly 14 to drive the fork 21 to rotate 90 degrees. At this time, the pin 5 is aligned with the pin hole 50 on the I-shaped wheel 6. At the same time, the PLC sends a delayed signal to energize the cylinder solenoid valve in the mobile telescopic device 8, and the mobile telescopic device 8 extends to tighten the I-shaped wheel 6. At the same time, the pin 5 is inserted into the pin hole 50 in the I-shaped wheel 6. The tightening sensor 9 obtains the signal and feeds it back to the PLC. The PLC sends a signal to control the rotation of the motor, which drives the pin 5 through the power transmission device 3. The pin 5 drives the I-shaped wheel 6 to rotate synchronously to achieve the function of releasing the line.
放丝完全后PLC发出信号,控制动伸缩装置8中的气缸电磁阀通电,移动伸缩装置8收缩,松开工字轮6,工字轮松到位传感器10获取信号后反馈给PLC,PLC发出信号控制工字轮脱离装置11中的气缸电磁阀通电,气缸42的伸缩杆伸出带动脱离架40伸出将工字轮6推出至卸载位置,工字轮自动桁车吊走空工字轮,并重新开始装载满丝工字轮。After the wire is fully released, the PLC sends a signal to control the cylinder solenoid valve in the movable telescopic device 8 to be energized, the movable telescopic device 8 contracts, and the I-spool 6 is released. The I-spool loosened position sensor 10 obtains a signal and feeds it back to the PLC. The PLC sends a signal to control the cylinder solenoid valve in the I-spool detachment device 11 to be energized, and the telescopic rod of the cylinder 42 extends to drive the detachment frame 40 to extend and push the I-spool 6 to the unloading position. The I-spool automatic gantry crane lifts the empty I-spool away, and starts loading the full I-spool again.
以上所述的仅是本发明的优选实施方式,应当指出,对于本领域的技术人员来说,在不脱离本发明整体构思前提下,还可以作出若干改变和改进,这些也应该视为本发明的保护范围。The above is only a preferred embodiment of the present invention. It should be pointed out that for those skilled in the art, several changes and improvements can be made without departing from the overall concept of the present invention, which should also be regarded as the scope of protection of the present invention.
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