CN114044321A

CN114044321A - Low-cost high-environment-friendly intelligent copper plate feeding system

Info

Publication number: CN114044321A
Application number: CN202111331854.4A
Authority: CN
Inventors: 李伟; 候钦国; 高磊; 邢海波
Original assignee: Jiangsu Hengtong Precision Metal Material Co Ltd
Current assignee: Jiangsu Hengtong Precision Metal Material Co Ltd
Priority date: 2021-11-11
Filing date: 2021-11-11
Publication date: 2022-02-15

Abstract

The invention discloses a low-cost high-environment-friendly intelligent copper plate feeding system which comprises a feeding area, wherein a material storage area is arranged at the upper end of the feeding area, first rails are arranged at two ends of the material storage area, a movable feeding seat is arranged at the upper end of each first rail, a first driver is arranged at the front end of each movable feeding seat, a second driver is arranged at the rear end of each movable feeding seat, and a connector is arranged between each second driver and each first driver. The low-cost high-environment-friendly intelligent copper plate feeding system disclosed by the invention helps to solve the problem of plate logistics in a factory area by using workers, is focused on realizing the functions of intelligent storage, carrying, sorting and the like of the material copper plates, reduces the logistics frequency of a forklift to the greatest extent, so as to reduce the logistics cost, reduce the pollution discharge and improve the production efficiency, and provides a solid foundation for comprehensively realizing a digital and intelligent factory.

Description

Low-cost high-environment-friendly intelligent copper plate feeding system

Technical Field

The invention relates to the field of copper plate feeding, in particular to a low-cost high-environment-friendly intelligent copper plate feeding system.

Background

The intelligent copper plate feeding system is supporting equipment for carrying out copper plate feeding operation, the advantages of labor supply in China are eliminated, labor cost is improved, employment willingness in severe environment is reduced, manufacturing industry in China is greatly influenced, an automatic logistics production line becomes a life line of modern industry, at present, the industry is connected with a casting and continuous rolling production line, electrolytic copper plate shaft furnace feeding is unloaded by a forklift and is stored in a material storage area, steel strips are manually cut according to production needs, the materials are secondarily stacked to a shaft furnace hopper by the forklift after impurities are processed, manual material distribution is achieved, and along with continuous development of science and technology, the requirements of people on the manufacturing process of the intelligent copper plate feeding system are higher and higher.

The intelligent copper plate feeding system has certain drawback when using, at first, workman intensity of labour is big in the production, and fork truck energy consumption is high, production safety risk is high, is unfavorable for people's use, and in addition, can not very convenient control when carrying out the material loading, the use of giving people has brought certain adverse effect, for this reason, we provide the intelligent copper plate feeding system of a low cost high environmental protection.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides a low-cost high-environment-friendly intelligent copper plate feeding system, which is used for realizing the purpose of helping solve the problem of plate logistics in a factory area by workers, and the system focuses on the realization of the functions of intelligent storage, transportation, sorting and the like of material copper plates, reduces the logistics frequency of the use of a forklift to the greatest extent, so as to reduce the logistics cost, reduce the pollution emission and improve the production efficiency, provides a solid foundation for comprehensively realizing digital and intelligent factories, and can effectively solve the problems in the background art.

(II) technical scheme

In order to achieve the purpose, the invention adopts the technical scheme that: the utility model provides an intelligent copper feeding system of low-cost high environmental protection, includes the material loading district, the upper end in material loading district is provided with the material storage area, a track is installed at the both ends in material storage area, orbital upper end is provided with movable material loading seat, a driver is installed to the front end of movable material loading seat, No. two drivers are installed to the rear end of movable material loading seat, be provided with the connector between No. two drivers and a driver, the drive rail is installed in the outside of movable material loading seat, actuating mechanism and material loading frame are installed to one side in material loading district, feed mechanism is installed in the outside of material loading frame, actuating mechanism's the outside installation is by the material loading seat.

As an optimal technical scheme of this application, install No. two tracks and copper stock on the material storage area, No. two orbital upper ends have set gradually and have promoted the hopper, transport the seat and transport the seat with No. two, the location stabilizer blade is installed at the both ends of movable material loading seat, the drive base is installed to the bottom of location stabilizer blade, the spout has been seted up to the inboard of movable material loading seat, the upper end of spout is provided with the adjustable shelf.

As an optimal technical scheme of this application, the upper end of adjustable shelf is installed and is driven actuating cylinder, the lower extreme that drives actuating cylinder is provided with the expansion bend, the seat that goes up and down is installed to the bottom of expansion bend, the lower extreme swing joint of seat that goes up and down has the anchor clamps of selecting materials.

As an optimal technical scheme of this application, transport the seat and include upper anchor clamps, locating support, transport holder, copper sheet material, lower floor's anchor clamps, swing joint seat, swivel mount, movable wheel and bottom plate, the movable wheel is located the lower extreme of bottom plate, swing joint seat is located the upper end of bottom plate, it is located swing joint seat's upper end to transport the holder, locating support is located swing joint seat's front end, the swivel mount is located locating support's front end, lower floor's anchor clamps and upper anchor clamps are located the front end of swivel mount.

As an optimal technical scheme of this application, the bottom of movable material loading seat is through drive base and orbital upper end swing joint No. one, the upper end of material storage area is through No. two tracks and promote hopper, a bottom swing joint who transports the seat and transport the seat No. two through No. two.

As an optimal technical scheme of this application, the lower extreme swing joint of spout and adjustable shelf is passed through to the upper end of movable material loading seat, it goes up and down to drive actuating cylinder drive expansion bend and drive the lift seat, can move about between lift seat and the selection material anchor clamps.

As an optimal technical scheme of this application, can move about between activity wheel and the bottom plate, the upper end of bottom plate carries out rotation activity with swing joint seat's lower extreme, location connection between swing joint seat and the locating support, the rear end activity of the front end of locating support through swivel mount and lower floor's anchor clamps.

As a preferred technical scheme of this application, the movable material loading seat of drive rail drive is moved about in orbital upper end No. one, and further drives through driver, connector and driver No. two.

(III) advantageous effects

Compared with the prior art, the invention provides a low-cost high-environment-friendly intelligent copper plate feeding system, which has the following beneficial effects: the low-cost high-environment-friendly intelligent copper plate feeding system is used for helping solve the problem of plate logistics in a factory area by workers, aims at realizing the functions of intelligent storage, transportation, sorting and the like of material copper plates, reduces the logistics frequency used by a forklift to the maximum extent, reduces the logistics cost, reduces the pollution emission and improves the production efficiency, provides a solid foundation for comprehensively realizing a digital and intelligent factory, is provided with an automatic mode, feeds the material into a feeding port by one-time material selection, carries out feeding pretreatment and manual inspection, carries out manual tape shearing or automatic tape shearing, intelligently distributes a storage and conveying area, preferentially fills a vacant material taking area in a first material taking area, the storage area conveys the material to the copper plates from near to far in a stepping mode, finishes material storage in the storage area in a circulating mode, takes materials from an initial position copper plate storage area to an initial position copper plate storage area, finishes material taking in the first material taking area, the material district is got to the preferential end of storing, waits for the district to go out to get and finishes, gets material district promotion operation to rotatory district, and RGV1 is rotatory, the upset finishes waiting for the interior scarce material scheduling of stove, and the hopper is empty, and RGV1 throws the material to the hopper, and the hopper rises and returns, whole intelligent copper feeding system simple structure, convenient operation, the effect of using is better for traditional mode.

Drawings

Fig. 1 is a schematic diagram of the overall structure of a low-cost, high-environment-friendly and intelligent copper plate feeding system.

Fig. 2 is a schematic structural diagram of a material storage area in the low-cost, high-environment-friendly intelligent copper plate feeding system of the invention.

Fig. 3 is a schematic structural diagram of a movable feeding base in the low-cost high-environmental-protection intelligent copper plate feeding system.

Fig. 4 is a schematic structural diagram of the expansion piece in the low-cost high-environment-friendly intelligent copper plate feeding system.

Fig. 5 is a schematic structural diagram of a first conveying seat in the low-cost high-environment-friendly intelligent copper plate feeding system.

Fig. 6 is a schematic structural diagram of an automatic control flow chart in the low-cost high-environment-friendly intelligent copper plate feeding system.

In the figure: 1. a feeding area; 2. a feeding mechanism; 3. a feeding seat; 4. a drive mechanism; 5. a feeding frame; 6. a movable feeding seat; 7. a driver number one; 8. a drive rail; 9. a first track; 10. a connector; 11. a second driver; 12. a material storage area; 13. a drive base; 14. positioning the supporting legs; 15. a chute; 16. a movable frame; 17. track number two; 18. storing materials in the copper plate; 19. a second conveying seat; 20. a first conveying seat; 21. lifting the hopper; 22. a driving cylinder; 23. a lifting seat; 24. a retractor; 25. selecting a material clamp; 26. an upper clamp; 27. positioning the bracket; 28. a transport holder; 29. a copper plate material; 30. a lower clamp; 31. a movable connecting seat; 32. a rotating frame; 33. a movable wheel; 34. a base plate.

Detailed Description

The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings and the detailed description, but those skilled in the art will understand that the following described embodiments are some, not all, of the embodiments of the present invention, and are only used for illustrating the present invention, and should not be construed as limiting the scope of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. The examples, in which specific conditions are not specified, were conducted under conventional conditions or conditions recommended by the manufacturer. The reagents or instruments used are not indicated by the manufacturer, and are all conventional products available commercially.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example 1:

as shown in fig. 1-6, an intelligent copper plate feeding system with low cost and high environmental protection comprises a feeding area 1, a material storage area 12 is arranged at the upper end of the feeding area 1, a first rail 9 is installed at two ends of the material storage area 12, a movable feeding seat 6 is arranged at the upper end of the first rail 9, a first driver 7 is installed at the front end of the movable feeding seat 6, a second driver 11 is installed at the rear end of the movable feeding seat 6, a connector 10 is arranged between the second driver 11 and the first driver 7, a driving rail 8 is installed at the outer side of the movable feeding seat 6, a driving mechanism 4 and a feeding frame 5 are installed at one side of the feeding area 1, a feeding mechanism 2 is installed at the outer side of the feeding frame 5, and a feeding seat 3 is installed at the outer side of the driving mechanism 4.

Further, install No. two tracks 17 and copper storage material 18 on the material storage area 12, No. two track 17's upper end has set gradually and has promoted hopper 21, No. one transports seat 20 and No. two and transport seat 19, and location stabilizer blade 14 is installed at the both ends of movable material loading seat 6, and drive base 13 is installed to the bottom of location stabilizer blade 14, and spout 15 has been seted up to the inboard of movable material loading seat 6, and the upper end of spout 15 is provided with adjustable shelf 16.

Further, the bottom of the movable feeding seat 6 is movably connected with the upper end of the first track 9 through a driving base 13, and the upper end of the material storage area 12 is movably connected with the bottoms of the lifting hopper 21, the first conveying seat 20 and the second conveying seat 19 through a second track 17.

Example 2:

Further, the upper end of the movable frame 16 is provided with a driving cylinder 22, the lower end of the driving cylinder 22 is provided with a telescopic device 24, the bottom of the telescopic device 24 is provided with a lifting seat 23, and the lower end of the lifting seat 23 is movably connected with a material selecting clamp 25.

Further, the upper end of the movable feeding base 6 is movably connected with the lower end of the movable frame 16 through the chute 15, the driving cylinder 22 drives the expansion piece 24 to move up and down and drives the lifting base 23 to lift, and the lifting base 23 and the material selecting clamp 25 can move.

Example 3:

Further, the first conveying seat 20 comprises an upper clamp 26, a positioning bracket 27, a conveying clamping seat 28, a copper plate 29, a lower clamp 30, a movable connecting seat 31, a rotating frame 32, a movable wheel 33 and a bottom plate 34, wherein the movable wheel 33 is located at the lower end of the bottom plate 34, the movable connecting seat 31 is located at the upper end of the bottom plate 34, the conveying clamping seat 28 is located at the upper end of the movable connecting seat 31, the positioning bracket 27 is located at the front end of the movable connecting seat 31, the rotating frame 32 is located at the front end of the positioning bracket 27, and the lower clamp 30 and the upper clamp 26 are located at the front end of the rotating frame 32.

Furthermore, the movable wheel 33 and the bottom plate 34 can move, the upper end of the bottom plate 34 and the lower end of the movable connecting seat 31 can rotate, the movable connecting seat 31 and the positioning bracket 27 are connected in a positioning mode, and the front end of the positioning bracket 27 moves with the rear end of the lower clamp 30 through the rotating frame 32.

Further, the driving rail 8 drives the movable feeding base 6 to move at the upper end of the first rail 9, and further drives the movable feeding base through the first driver 7, the connector 10 and the second driver 11.

The working principle is as follows: the invention comprises a feeding area 1, a feeding mechanism 2, a feeding seat 3, a driving mechanism 4, a feeding frame 5, a movable feeding seat 6, a first driver 7, a driving rail 8, a first rail 9, a connector 10, a second driver 11, a material storage area 12, a driving base 13, a positioning support leg 14, a sliding chute 15, a movable frame 16, a second rail 17, a copper plate storage 18, a second conveying seat 19, a first conveying seat 20, a lifting hopper 21, a driving cylinder 22, a lifting seat 23, a telescopic device 24, a material selecting clamp 25, an upper clamp 26, a positioning support 27, a conveying clamp seat 28, a copper plate 29, a lower clamp 30, a movable connecting seat 31, a rotating frame 32, a movable wheel 33 and a bottom plate 34, wherein when the device is used, as shown in figure 6, an automatic mode is set, the materials are selected at one time and fed into the feeding port, the feeding pretreatment is manually checked, the manual belt cutting or the automatic belt cutting is carried out, and the system is intelligently distributed and stored and conveyed, the method comprises the steps that a vacant material taking area is filled preferentially in a first material taking area, a storage area conveys a copper plate which is switched from near to far in a stepping mode, material storage of the storage area is completed in a circulating mode, a material selecting area and a material taking area are taken from an initial position copper plate storage area access line, the material taking is completed and is fed to the first material taking area, a material taking area at the tail end is stored preferentially, a waiting area is started and used for material taking, the first material taking area is lifted and operated to a rotating area, RGV1 rotates and overturns to complete the scheduling of material shortage in a furnace, a hopper is empty, RGV1 feeds the hopper, the hopper is lifted and returned, the operation mode is generally based on automatic operation, the first material loading system defaults to be completely stored as zero, the first time is required to fill the whole storage space, the storage quantity is different according to the material size, and after the system completes the first material loading, the system can automatically memorize the storage quantity and perform intelligent scheduling according to the storage quantity; in principle, the system can automatic allocation access space in the automatic operation process, fork truck material loading and system pay-off should keep unanimous, specific material loading is decided according to actual storage space and material loading speed in the festival, if meet special circumstances like, the material supply is untimely, system operation trouble etc. but any equipment in the manual operation system scope, it can add to preferentially ensure that RGV1 has the material, it is long owing to the driving distance to transport RGV1, about 50m, the place vehicle of cominging in and going out, personnel are more to pass through, for guaranteeing safe and reliable operation suggestion adoption pre-buried standard orbit, logistics system mainly includes: an intelligent control system, a material collecting sensor, an operation safety detection system, a feeding rotary RGV1, a storage delivery RGV2, a conveying track, a shaft furnace feeding device and the like, wherein the first conveying seat 20 is mainly used for conveying materials from the second conveying seat 19 to a material storage line I, the first conveying seat 20 conveys the materials along the direction of a furnace mouth, a conveying line runs in the direction of a furnace mouth, after reaching a specified rotary station, a load fork leg rotates 180 degrees in the plane direction, the material feeding hopper is aligned, when the materials move to a feeding station before the material feeding hopper, a fork leg rotator rotates 90 degrees in the vertical direction, the materials are fed to the material hopper, a clamp is loosened, the materials fall into the material hopper, after one-time feeding is finished, the materials return to the first material storage area along the reverse action program of the initial state, the next-time starting is waited, the materials are unloaded from a long-distance freight truck by a forklift, are conveyed to an original material storage area of a material selection RGV2 by a system control according to the field batching condition, conveying the materials to a storage area, and placing the materials in order in a classified manner; the default of the initial storage is a full-field material-free state, the material distribution is that the storage state (such as the quantity, the type, the position and the like) of the material storage area is intelligently memorized by the RGV2 under the state that the storage area is full based on the initial automatic storage, the materials are intelligently selected according to the batching requirement of the system, the materials are conveyed to the RGV2 to be sent to a position of a material storage line, and the storage is finished and the RGV1 is waited to circularly take the materials.

It is noted that, herein, relational terms such as first and second (a, b, etc.) and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.

Claims

1. The utility model provides an intelligent copper feeding system of low-cost high environmental protection, includes material loading district (1), its characterized in that: the upper end of material loading district (1) is provided with material storage district (12), track (9) are installed No. one at the both ends of material storage district (12), the upper end of track (9) is provided with movable material loading seat (6), driver (7) are installed to the front end of movable material loading seat (6), No. two driver (11) are installed to the rear end of movable material loading seat (6), be provided with between No. two driver (11) and driver (7) connector (10), drive rail (8) are installed in the outside of movable material loading seat (6), actuating mechanism (4) and material loading frame (5) are installed to one side of material loading district (1), feed mechanism (2) are installed in the outside of material loading frame (5), the outside installation of actuating mechanism (4) is by material feeding seat (3).

2. The low-cost high-environment-friendly intelligent copper plate feeding system as claimed in claim 1, wherein: install No. two track (17) and copper storage material (18) on material storage area (12), the upper end of No. two track (17) has set gradually and has promoted hopper (21), has transported seat (20) and has transported seat (19) No. two, location stabilizer blade (14) are installed at the both ends of movable material loading seat (6), drive base (13) are installed to the bottom of location stabilizer blade (14), spout (15) have been seted up to the inboard of movable material loading seat (6), the upper end of spout (15) is provided with adjustable shelf (16).

3. The low-cost high-environment-friendly intelligent copper plate feeding system as claimed in claim 2, wherein: the upper end of adjustable shelf (16) is installed and is driven actuating cylinder (22), the lower extreme that drives actuating cylinder (22) is provided with expansion bend (24), lift seat (23) are installed to the bottom of expansion bend (24), the lower extreme swing joint of lift seat (23) has material selecting clamp (25).

4. The low-cost high-environment-friendly intelligent copper plate feeding system as claimed in claim 2, wherein: a transport seat (20) including upper anchor clamps (26), locating support (27), transport holder (28), copper material (29), lower floor anchor clamps (30), swing joint seat (31), swivel mount (32), activity wheel (33) and bottom plate (34), activity wheel (33) are located the lower extreme of bottom plate (34), activity connection seat (31) are located the upper end of bottom plate (34), transport the upper end that holder (28) are located activity connection seat (31), locating support (27) are located the front end of activity connection seat (31), swivel mount (32) are located the front end of locating support (27), lower floor anchor clamps (30) are located the front end of swivel mount (32) with upper anchor clamps (26).

5. The low-cost high-environment-friendly intelligent copper plate feeding system as claimed in claim 2, wherein: the bottom of movable material loading seat (6) is through the upper end swing joint of drive base (13) and track (9), the upper end of material storage area (12) is through No. two track (17) and promotion hopper (21), No. one transport seat (20) and No. two transport the bottom swing joint of seat (19).

6. A low-cost high-environment-friendly intelligent copper plate feeding system as claimed in claim 3, wherein: the upper end of movable material loading seat (6) is passed through the lower extreme swing joint of spout (15) and adjustable shelf (16), it goes up and down to move about and drive lift seat (23) to drive actuating cylinder (22) drive expansion bend (24), can move about between lift seat (23) and the selection anchor clamps (25).

7. A low-cost high-environment-friendly intelligent copper plate feeding system as claimed in claim 4, wherein: the movable wheel (33) and the bottom plate (34) can move, the upper end of the bottom plate (34) and the lower end of the movable connecting seat (31) can rotate, the movable connecting seat (31) and the positioning support (27) are connected in a positioning mode, and the front end of the positioning support (27) moves through the rotating frame (32) and the rear end of the lower-layer clamp (30).

8. The low-cost high-environment-friendly intelligent copper plate feeding system as claimed in claim 1, wherein: the movable feeding seat (6) is driven by the driving rail (8) to move at the upper end of the first rail (9), and is further driven by the first driver (7), the connector (10) and the second driver (11).