Disclosure of Invention
The invention aims to provide crimping equipment, which solves the problems that in the prior art, workpieces are easy to shift and move or cannot be placed in place in the conveying and placing processes.
To achieve the purpose, the invention adopts the following technical scheme:
a crimping device comprises a frame, a rotating disc, a first driving device, a welding device, a blanking device and a first placing table;
The rotating disc is arranged on the frame, the output end of the first driving device is connected with the rotating disc, and the first driving device is used for driving the rotating disc to rotate;
the rotary disc is provided with a plurality of first placing tables which are uniformly arranged along the circumferential direction of the rotary disc and are used for placing products to be grabbed;
The welding device and the blanking device are respectively arranged on the frame, the welding device is positioned on the outer side of the rotating disc, and the blanking device is positioned on one side of the welding device;
The welding device comprises a grabbing part, a movable base, a first driving part, a second placing table, a fixed base and a crimping part;
The movable base is movably arranged on the fixed base, the output end of the first driving part is connected with the movable base, and the first driving part is used for driving the movable base to move left and right;
the second placing table is arranged on the movable base and is used for placing a product to be crimped;
The fixed base is provided with first buffering limiting pieces which are respectively positioned at the left end and the right end of the movable base;
The crimping portion is installed in unable adjustment base, crimping portion is located the top of second placement table, snatch the portion and locate unable adjustment base's one side.
Further, a first sliding rail and a fixed block are arranged on the top surface of the fixed base;
the fixed blocks are arranged at the left end and the right end of the first sliding rail, and the first buffering limiting piece is arranged on the fixed blocks;
The bottom of the movable base is provided with a first sliding block, the first sliding block is slidably mounted on the first sliding rail, and the first driving part is mounted on the fixed base.
In some embodiments, the device further comprises a second driving part, wherein the second driving part is installed on the top surface of the mobile base;
The rear side of the second placing table is hollowed and formed with a clearance groove, the clearance groove is opposite to the output end of the second driving part, and the output end of the second driving part can extend into the clearance groove;
and a limiting block is arranged at the front side of the second placing table.
Specifically, the grabbing part comprises a first supporting seat, a first fixing seat, a third driving device, a rod body, a first moving seat, a fourth driving device, a first moving plate, a fifth driving device and a first guide rod;
The first fixing seat is arranged on the first supporting seat, the rod body is arranged on the first fixing seat, and the third driving device is movably arranged on the rod body;
The first movable seat is arranged on the third driving device, the fourth driving device is arranged on the first movable seat, the output end of the fourth driving device is connected with the first movable plate, and the fifth driving device is arranged on the first movable plate;
The first guide rods are arranged on the first fixing seat, the number of the first guide rods is two, and the two first guide rods are respectively positioned above and below the rod body.
Preferably, the first moving seat is provided with a second sliding rail, the first moving plate is provided with a second sliding block, and the second sliding block is slidably mounted on the second sliding rail.
Further, the crimping part comprises a second fixing seat, a sixth driving device, a lower pressing plate, a connecting rod, a heating plate and a second guide rod;
The second fixing seat is arranged on the top surface of the fixing base, the sixth driving device is arranged on the second fixing seat, the output end of the sixth driving device is connected with the lower pressing plate, one end of the connecting rod is arranged on the lower pressing plate, and the other end of the connecting rod is connected with the heating plate;
one end of the second guide rod is installed on the second fixing seat, and the other end of the second guide rod is connected with the lower pressing plate.
Specifically, the blanking device comprises a second supporting seat, a third fixing seat, a seventh driving part, a material sucking part and a blanking part;
The third fixing seat is arranged on the second supporting seat, the material sucking part is movably arranged on the third fixing seat, the output end of the seventh driving part is connected with the material sucking part, and the seventh driving part is used for driving the material sucking part to move forwards and backwards;
the rear end of the third fixing seat is provided with a second buffering limiting piece, and the blanking part is arranged below the material sucking part;
The third fixing seat is provided with a third sliding rail, the material sucking part is provided with a third sliding block, and the third sliding block can be slidably arranged on the third sliding rail.
Preferably, the material sucking part comprises a second movable seat, a second movable plate, an eighth driving device, a connecting plate and a sucking disc;
the seventh driving part is arranged on the third fixing seat, and the output end of the seventh driving part is connected with the second movable seat;
The second movable seat is mounted on the third sliding rail through the third sliding block, the eighth driving device is mounted on the second movable seat, the output end of the eighth driving device is connected with the second movable plate, one end of the connecting plate is mounted on the second movable plate, and the other end of the connecting plate is provided with the sucker;
The movable seat is provided with a second sliding rail, the second movable plate is provided with a fourth sliding block, and the fourth sliding block is slidably arranged on the second sliding rail.
In some embodiments, the blanking part comprises a supporting frame and a blanking frame, wherein the supporting frame is arranged on the left side and the right side of the blanking frame, and the blanking frame is obliquely arranged;
the blanking frame comprises a blanking plate and side baffles, and the side baffles are respectively arranged on the left side and the right side of the blanking plate.
Further, the support frame includes first backup pad and second backup pad, the one end of first backup pad connect in the side shield, the other end of first backup pad connect perpendicularly in the top surface of second backup pad, just the second backup pad has a locking hole in a link up.
Compared with the prior art, one of the technical schemes has the following beneficial effects:
Through setting up first buffering locating part, make the removal base can accurately reach required position, improve the placement accuracy and the crimping quality of product, thereby avoid the product to place the off normal and influence welding quality to prevent that removal base and unable adjustment base from taking place rigid collision, thereby damage spare part, reach the effect that improves crimping equipment welding quality and life, and set up two sets of welding device and doffer, reach the effect that improves crimping equipment production efficiency.
Drawings
FIG. 1 is a schematic view of a crimping apparatus of one embodiment of the present invention;
FIG. 2 is a schematic view of a welding apparatus according to one embodiment of the present invention;
FIG. 3 is a schematic view of the structure of a crimp portion according to one embodiment of the present invention;
FIG. 4 is a schematic view of the structure of the clearance groove and the stopper according to one embodiment of the present invention;
FIG. 5 is a schematic view of the structure of a gripping portion according to one embodiment of the present invention;
FIG. 6 is a schematic view of a blanking device according to one embodiment of the present invention;
FIG. 7 is a schematic view of the structure of a suction portion according to one embodiment of the present invention;
FIG. 8 is a schematic view of a blanking portion according to one embodiment of the present invention;
fig. 9 is a schematic structural view of a partial enlarged view at a of fig. 6;
The machine frame 1, a rotating disc 2, a first driving device 3, a welding device 4, a grabbing portion 41, a first supporting seat 411, a first fixed seat 412, a third driving device 413, a rod body 414, a first moving seat 415, a second sliding rail 4151, a fourth driving device 416, a first moving plate 417, a second sliding block 4171, a fifth driving device 418, a first guide rod 419, a moving base 42, a first sliding block 421, a first driving portion 43, a second placing table 44, a clearance groove 441, a limiting block 442, a fixed base 45, a first buffering limiting piece 451, a first sliding rail 452, a fixed block 453, a crimping portion 46, a second fixed seat 461, a sixth driving device 462, a pressing plate 463, a connecting rod 464, a heating plate 465, a second guide rod 466, a second driving portion 47, a blanking device 5, a second supporting seat 51, a third fixed seat 52, a second buffering limiting piece 521, a third sliding rail 522, a seventh driving portion 53, a sucking portion 541, a second moving seat 541, a third sliding block 5411, a second sliding rail 5412, a second sliding block 542, a fourth sliding block 545, a fourth supporting plate 5521, an eighth supporting plate 5513, a blanking frame 5512, a blanking frame 5513, a blanking frame 5512, and a locking device 5513.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the drawings, are merely for convenience in describing the present invention and simplify the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, features defining "first", "second" may include one or more such features, either explicitly or implicitly, for distinguishing between the descriptive features, and not sequentially, and not lightly. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In one embodiment of the present application, as shown in FIGS. 1-9, a crimping apparatus includes a housing 1, a rotatable disk 2, a first drive 3, a welding device 4, The welding device comprises a blanking device 5 and a first placing table 6, wherein the rotating disc 2 is arranged on the frame 1, the output end of the first driving device 3 is connected with the rotating disc 2, the first driving device 3 is used for driving the rotating disc 2 to rotate, the rotating disc 2 is provided with a plurality of first placing tables 6, the first placing tables 6 are uniformly arranged along the circumferential direction of the rotating disc 2, the first placing tables 6 are used for placing products to be grabbed, the welding device 4 and the blanking device 5 are respectively arranged on the frame 1, the welding device 4 is positioned on the outer side of the rotating disc 2, the blanking device 5 is positioned on one side of the welding device 4, the welding device 4 comprises a grabbing part 41, A movable base 42, a first driving part 43, a second placing table 44, The device comprises a fixed base 45 and a pressure welding part 46, wherein the movable base 42 is movably arranged on the fixed base 45, the output end of a first driving part 43 is connected to the movable base 42, the first driving part 43 is used for driving the movable base 42 to move left and right, a second placing table 44 is arranged on the movable base 42, the second placing table 44 is used for placing products to be pressed, the fixed base 45 is provided with first buffering limiting pieces 451, the first buffering limiting pieces 451 are respectively arranged at the left end and the right end of the movable base 42, the pressure welding part 46 is arranged on the fixed base 45, the pressure welding part 46 is arranged above the second placing table 44, and the grabbing part 41 is arranged on one side of the fixed base 45. In this embodiment, the first driving device 3 is a motor, the number of the welding device 4 and the blanking device 5 is two, the first driving part 43 is an air cylinder, the first buffering limiter 451 is a buffer, when in operation, the first driving device 3 drives the rotating disc 2 to rotate, the first driving part 43 drives the moving base 42 to move towards the left end of the fixed base 45 until the moving base 42 touches the first buffering limiter 451 at the left end of the fixed base 45, the first buffering limiter 451 plays a role of buffering limitation, so that the moving base 42 can accurately reach a required position, and the moving base 42 and the fixed base 45 are prevented from generating rigid collision, then the grabbing part 41 grabs a product to be grabbed of the first placement table 6 to the second placement table 44, the first driving part 43 drives the moving base 42 to move towards the right end of the fixed base 45 until the moving base 42 and the right end of the fixed base 45 touch the first buffering limiter 451, the first buffering limiter 451 can accurately reach the required position, the first positioning base 42 can accurately, the quality of the welding device is prevented from being damaged, and the quality of the welding device is prevented from being damaged by the first positioning buffer limiter 451 is improved, and the quality of the welding device is prevented from being damaged by the first positioning device is arranged at the right end of the fixed base 45; and two sets of said welding means 4 and blanking means 5 are provided, the effect of improving the production efficiency of the crimping equipment is achieved.
As shown in fig. 2-3, a first sliding rail 452 and a fixing block 453 are disposed on the top surface of the fixed base 45, the fixing block 453 is disposed at the left and right ends of the first sliding rail 452, the fixing block 453 is provided with the first buffering limiter 451, a first sliding block 421 is disposed at the bottom of the movable base 42, the first sliding block 421 is slidably mounted on the first sliding rail 452, and the first driving portion 43 is mounted on the fixed base 45. In this embodiment, the number of the first sliding rails 452 and the number of the first sliding rails 421 are two, and when in operation, the output shaft of the first driving portion 43 extends or retracts, so that the moving base 42 moves, specifically, the first sliding rails 421 slide on the first sliding rails 452, and the arrangement of the first sliding rails 421 and the first sliding rails 452 is beneficial to improving the moving smoothness of the moving base 42.
As shown in fig. 3-4, the device further comprises a second driving part 47, the second driving part 47 is mounted on the top surface of the movable base 42, a clearance groove 441 is hollowed and formed on the rear side of the second placing table 44, the clearance groove 441 is opposite to the output end of the second driving part 47, the output end of the second driving part 47 can extend into the clearance groove 441, and a limiting block 442 is arranged on the front side of the second placing table 44. In this embodiment, the second driving portion 47 is an air cylinder, and in operation, the grabbing portion 41 places the product to be crimped on the second placing table 44, and the output end of the second driving portion 47 extends out, so that the output end of the second driving portion 47 extends into the clearance groove 441, and the output end of the second driving portion 47 abuts against the product to be crimped, at this time, the front side of the product to be crimped abuts against the limiting block 442, and the rear side of the product to be crimped abuts against the output end of the second driving portion 47, thereby fixing the product to be crimped on the second placing table 44, ensuring that the product to be crimped cannot deviate no matter in the moving process or the crimping process, and achieving the effect of improving the welding quality of the crimping equipment.
As shown in fig. 5, the gripping portion 41 includes a first supporting seat 411, a first fixing seat 412, a third driving device 413, a rod body 414, a first moving seat 415, a fourth driving device 416, a first moving plate 417, a fifth driving device 418, and a first guide rod 419, wherein the first fixing seat 412 is mounted on the first supporting seat 411, the rod body 414 is mounted on the first fixing seat 412, the third driving device 413 is movably mounted on the rod body 414, the first moving seat 415 is mounted on the third driving device 413, the fourth driving device 416 is mounted on the first moving seat 415, an output end of the fourth driving device 416 is connected to the first moving plate 417, the first moving plate 417 is mounted with the fifth driving device 418, the first guide rod 419 is mounted on the first fixing seat 412, the number of the first guide rods 419 is two, and the two first guide rods 419 are respectively located above and below the rod body 414. In this embodiment, the third driving device 413 is a slide bar cylinder, the fourth driving device 416 is a cylinder, the fifth driving device 418 is a jaw cylinder, when in operation, the third driving device 413 starts to operate, so that the third driving device 413 moves on the rod body 414, the first moving seat 415 follows the movement of the third driving device 413, when the first moving seat 415 moves above the product to be crimped, the output shaft of the fourth driving device 416 stretches out, the first moving plate 417 moves downward, after the fifth driving device 418 grabs the product to be crimped, the fourth driving device 416 drives the first moving plate 417 to move upward, the third driving device 413 drives the first moving seat 415 to move rightward, and then the product to be crimped is placed on the second placing table 44. The third driving device 413 is movably mounted on the first guide rod 419 and the rod body 414, and when in operation, the third driving device 413 moves left and right along the length direction of the first guide rod 419, the first guide rod 419 plays a role in guiding and bearing, the movement of the third driving device 413 is ensured not to deviate, the gravity born by the rod body 414 can be reduced, the rod body 414 is not easy to deform and bend, and the effect of prolonging the service life of the rod body 414 is achieved.
As shown in fig. 5, the first moving seat 415 is provided with a second sliding rail 4151, the first moving plate 417 is provided with a second sliding block 4171, and the second sliding block 4171 is slidably mounted on the second sliding rail 4151. In this embodiment, when the fourth driving device 416 drives the first moving plate 417 to move, specifically, the second slider 4171 slides on the second sliding rail 4151, which is beneficial to improving the moving smoothness of the first moving plate 417.
As shown in fig. 3, the press-connection part 46 includes a second fixing seat 461, a sixth driving device 462, a lower pressure plate 463, a connecting rod 464, a heating plate 465, and a second guide rod 466, wherein the second fixing seat 461 is mounted on the top surface of the fixing base 45, the sixth driving device 462 is mounted on the second fixing seat 461, an output end of the sixth driving device 462 is connected to the lower pressure plate 463, one end of the connecting rod 464 is mounted on the lower pressure plate 463, the other end of the connecting rod 464 is connected to the heating plate 465, one end of the second guide rod 466 is mounted on the second fixing seat 461, and the other end of the second guide rod 61 is connected to the lower pressure plate 463. In this embodiment, the heating plate 465 is provided with an aluminum heating plate, the sixth driving device 462 is an air cylinder, and in operation, the sixth driving device 462 drives the lower pressing plate 463 to move downwards, thereby driving the heating plate 465 to move downwards, and the product to be pressed is welded by means of hot-melt pressing, so that the welding time is short, the welding quality is good, and the effect of improving the production efficiency of the pressing equipment is achieved. When the sixth driving device 462 drives the lower pressing plate 463 to move, specifically, the lower pressing plate 463 moves along the length direction of the second guide rod 466, so that the lower pressing plate 463 is not shifted, and the gravity born by the output end of the sixth driving device 462 can be reduced, thereby achieving the effect of prolonging the service life of the sixth driving device 462.
As shown in fig. 6, the blanking device 5 includes a second supporting seat 51, a third fixing seat 52, a seventh driving portion 53, a material sucking portion 54 and a blanking portion 55, wherein the third fixing seat 52 is mounted on the second supporting seat 51, the material sucking portion 54 is movably mounted on the third fixing seat 52, an output end of the seventh driving portion 53 is connected to the material sucking portion 54, the seventh driving portion 53 is used for driving the material sucking portion 54 to move back and forth, a second buffering limiting member 521 is mounted at a rear end of the third fixing seat 52, the blanking portion 55 is disposed below the material sucking portion 54, a third sliding rail 522 is disposed on the third fixing seat 52, a third sliding block 5411 is disposed on the material sucking portion 54, and the third sliding block 5411 is slidably mounted on the third sliding rail 522. In this embodiment, the seventh driving part 53 is an air cylinder, the second buffering limiter 521 is a buffer, when the product is pressed, the seventh driving part 53 drives the suction part 54 to move backward until the suction part 54 touches the second buffering limiter 521 at the rear end of the third fixing seat 52, the second buffering limiter 521 plays a role in buffering and limiting, so that the suction part 54 can accurately reach a desired position, and the suction part 54 can be prevented from rigidly colliding with the third fixing seat 52, then the material sucking part 54 sucks and drops the product to the blanking part 55, and the second buffering limiting piece 521 is arranged, so that the material sucking part 54 can accurately reach the required position, the material sucking part 54 can accurately suck the product, the material sucking accuracy of the material sucking part 54 is ensured, the material falling of the material sucking part 54 due to incorrect sucking position is avoided, the material sucking part 54 and the third fixing seat 52 can be prevented from being collided, parts are prevented from being damaged, and the effects of improving the material sucking accuracy and the service life of the crimping equipment are achieved. When the seventh driving portion 53 drives the suction portion 54 to move, specifically, the third slider 5411 moves on the third slide rail 522, it is ensured that the suction portion 54 does not move to be offset, and the movement smoothness of the suction portion 54 is improved.
As shown in fig. 7, the suction unit 54 includes a second moving seat 541, a second moving plate 542, an eighth driving device 545, a connection plate 543, and a suction cup 544, wherein the seventh driving unit 53 is mounted on the third fixing seat 52, an output end of the seventh driving unit 53 is connected to the second moving seat 541, the second moving seat 541 is mounted on the third sliding rail 522 through the third sliding block 5411, the eighth driving device 545 is mounted on the second moving seat 541, an output end of the eighth driving device 545 is connected to the second moving plate 542, one end of the connection plate 543 is mounted on the second moving plate 542, the suction cup 544 is mounted on the other end of the connection plate 543, the moving seat 2 is provided with a second sliding rail 5412, the second moving plate 542 is provided with a fourth sliding block 5421, and the fourth sliding block 5421 is slidably mounted on the second sliding rail 5412. In this embodiment, the eighth driving device 545 is an air cylinder, and in operation, the seventh driving portion 53 drives the second moving seat 541 to a desired position, at this time, the suction cup 544 is located above the product, the eighth driving device 545 drives the second moving plate 542 to move downward, the suction cup 544 follows the second moving plate 542 to move downward through the connecting plate 543 until the suction cup 544 touches the product, then the suction cup 544 sucks the product, the eighth driving device 545 drives the second moving plate 542 to rise, the seventh driving portion 53 drives the second moving seat 541 to move forward until the suction cup 544 is located above the blanking portion 55, and then the suction cup 544 drops the product to the blanking portion 55. When the eighth driving device 545 drives the second moving plate 542 to move, particularly, the fourth sliding block 5421 moves on the second sliding rail 5412, thereby ensuring that the second moving plate 542 does not move out of position, and being beneficial to improving the moving smoothness of the second moving plate 542.
As shown in fig. 8-9, the blanking portion 55 includes a supporting frame 551 and a blanking frame 552, the supporting frame 551 is mounted on the left and right sides of the blanking frame 552, the blanking frame 552 is disposed in an inclined manner, the blanking frame 552 includes a blanking plate 5521 and side baffles 5522, and the side baffles 5522 are mounted on the left and right sides of the blanking plate 5521. In this embodiment, the blanking frame 552 is inclined, so that a product can slide from the top end of the blanking frame 552 to the bottom end of the blanking frame 552, and blanking is facilitated, and the blanking efficiency of the blanking device is improved. The left and right sides of blanking plate 5521 are equipped with side shield 5522, when the product landing, side shield 5522 can block that the product can't want left and right sides blanking, guarantees blanking quality.
As shown in fig. 8-9, the support 551 includes a first support plate 5511 and a second support plate 5512, one end of the first support plate 5511 is connected to the side baffle plate 5522, the other end of the first support plate 5511 is vertically connected to the top surface of the second support plate 5512, and the second support plate 5512 has a locking hole 5513 penetrating therethrough. In this embodiment, the second support plate 5512 is penetrated with the locking hole 5513, and when in installation, the support frame 551 is locked on the workbench through the locking hole 5513, so that the support frame 551 is prevented from shaking, the blanking quality and the blanking efficiency are affected, and the locking hole 5513 is a waist-shaped hole, so that the installation position of the support frame 551 is convenient to adjust, and the effect of improving the universality of the crimping equipment is achieved.
In the description of the present specification, reference to the terms "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.