Composing robot
Technical Field
The invention relates to the technical field of battery string typesetting robots, in particular to a typesetting robot.
Background
When the battery string is processed, the battery string is displaced through the manipulator, the battery string is cut, after the battery string is cut, the battery string is typeset on the glass plate through the manipulator, automatic string arrangement is achieved, then the solar battery pieces are welded on the heating bottom plate through high-temperature gas of the hot air pipe, the solar battery pieces are subjected to series welding through the welding strip, and the solar battery string processing device is suitable for manufacturing the battery pieces in batch production.
However, in the prior art, before typesetting, the typesetting mechanism of the battery pack needs to cut strings and arrange strings, and the existing battery string processing mechanism has independent work among all procedures in string arrangement and string arrangement operation, is not convenient for realizing continuous full-automatic production, and has low production efficiency.
Disclosure of Invention
In view of the above, the invention provides a typesetting robot, which has the functions of fully-automatic battery string trimming and typesetting integration, is convenient for realizing full-process automatic processing, assembly and manufacture from battery string processing to typesetting, better improves the battery string typesetting efficiency, and reduces the operation error rate.
The invention provides a typesetting robot, which specifically comprises: a layout frame; a battery string feeding assembly is arranged behind the typesetting frame and comprises a first feeding conveyor belt group and a second feeding conveyor belt group; the first feeding conveyor belt group is arranged on the left side behind the plate arranging frame; the second feeding conveyor belt group is arranged on the right side behind the plate arranging frame; the automatic side tape shearing mechanism is provided with two positions, and the two positions are respectively arranged above the left front side and the right front side of the typesetting frame; the string arranging and transferring assembly is arranged in the middle of the typesetting frame; the battery string discharging component is arranged in the middle of the front of the typesetting frame.
Optionally, two lateral surfaces behind the typesetting frame are respectively provided with a double-in type typesetting feeding area, and the double-in type typesetting feeding area is composed of a left inlet and a right inlet.
Optionally, the first feeding conveyor belt group comprises a left inlet front conveyor belt and a left inlet rear conveyor belt; the left inlet front side conveyor belt and the left inlet rear side conveyor belt are arranged at a left inlet of the double-in type-setting feeding area, and belt wheels of the left inlet front side conveyor belt and the left inlet rear side conveyor belt are coaxially driven by the same driving piece.
Optionally, the second feeding conveyor belt group comprises a right inlet front conveyor belt and a right inlet rear conveyor belt; the right inlet front side conveyor belt and the right inlet rear side conveyor belt are arranged at the right inlet of the double-in type-setting feeding area, and belt wheels of the right inlet front side conveyor belt and the right inlet rear side conveyor belt are coaxially driven by the same driving piece.
Optionally, the string swinging and transferring assembly comprises a string swinging manipulator and a pneumatic gripper; the pneumatic gripper is arranged at the tail end of the string swinging manipulator.
Optionally, a string arranging and discharging table is arranged in front of the typesetting frame and fixedly connected below the front side of the typesetting frame through bolts.
Optionally, the battery string discharging assembly is arranged on the upper surface of the string discharging table.
Optionally, the battery string discharging assembly comprises a first output conveyor belt and a second output conveyor belt; the first output conveyor belt and the second output conveyor belt are arranged in parallel, the belt wheel shafts of the first output conveyor belt and the second output conveyor belt are coaxial, and the first output conveyor belt and the second output conveyor belt are connected and driven through the output end linkage driving piece.
Optionally, the side automatic tape cutting mechanism includes an automatic battery string conveyor belt set, a position sensor and an automatic tape cutter; the outer sides of the front belt body and the rear belt body of the automatic battery string conveying belt set are fixedly connected with position sensors, and an automatic belt shearing device is fixedly connected above the middle position of the automatic battery string conveying belt set.
Optionally, the battery string automatic conveyor belt group includes an inlet end conveyor belt and an outlet side conveyor belt, the inlet end conveyor belt and the outlet side conveyor belt are in the same straight line, and the outlet side conveyor belt is located behind the inlet end conveyor belt.
Advantageous effects
Compared with the traditional typesetting robot, the string arranging and typesetting robot provided by the embodiments of the invention has the functions of fully-automatic battery string trimming and typesetting integration, is convenient for realizing full-process automatic processing, assembly and manufacturing from battery string processing to typesetting, better improves the battery string typesetting efficiency and reduces the misoperation rate.
In addition, support battery cluster feeding subassembly, battery cluster automatic conveyor group, position sensor and automatic belt cutter through the typesetting frame, play the supporting role, two income formula typesetting feed area's inside still is provided with left import front side conveyer belt and left import rear side conveyer belt for the installation feeding subassembly.
In addition, through the mating reaction of first feeding conveyer belt group and second feeding conveyer belt group, can spread into the battery cluster simultaneously from both sides, improve input efficiency, transmit the battery cluster of both sides to the centre simultaneously, concentrate, the pendulum cluster transfer assembly of being convenient for snatchs, removes the battery cluster.
In addition, through the cooperation of pneumatic tongs and pendulum cluster manipulator, the battery cluster is snatched to pneumatic tongs, snatchs the battery cluster from first feeding conveyer belt group and second feeding conveyer belt group, places on battery cluster automatic conveyor belt group, cuts the area, again from battery cluster automatic conveyor belt group after cutting the area snatch the battery cluster and place on battery cluster ejection of compact subassembly, carries out automatic the range, has improved pendulum cluster efficiency.
In addition, the battery string is placed on the feeding end conveyor belt through the string swinging transfer assembly, the battery string is moved forward through the feeding end conveyor belt in operation, the position of the battery string is sensed through the position sensor, the automatic string shearing device is controlled to shear after the battery string is moved to a proper position, the string shearing is achieved, the battery string is moved to the front of the automatic battery string conveyor belt set through the outgoing side conveyor belt after the string shearing is finished, the battery string discharging assembly is installed through the string swinging discharging table, the battery string is placed on the battery string discharging assembly through the string swinging transfer assembly, glass is placed on the battery string discharging assembly, and the battery string with the finished string shearing is placed on the glass through the string swinging transfer assembly to achieve string swinging.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly described below.
The drawings in the following description relate to some embodiments of the invention only and are not intended to limit the invention.
In the drawings:
fig. 1 is a schematic diagram showing an overall structure of a string imposition robot according to an embodiment of the present invention;
FIG. 2 illustrates a front view schematic of FIG. 1, in accordance with embodiments of the present invention;
FIG. 3 illustrates a right side schematic view of FIG. 1, in accordance with embodiments of the present invention;
FIG. 4 shows a schematic diagram of a battery string outfeed assembly according to an embodiment of the invention;
FIG. 5 shows a schematic top view of a body according to an embodiment of the invention;
FIG. 6 shows a schematic front view of a body according to an embodiment of the invention;
fig. 7 shows a left side schematic view of fig. 1 according to an embodiment of the invention.
List of reference numerals
1. A layout frame; 101. a double-in type typesetting feeding area; 102. arranging a string discharging table; 2. a first set of infeed conveyors; 201. a left inlet front conveyor belt; 202. a left inlet rear conveyor belt; 3. a second set of infeed conveyors; 301. a right entrance front side conveyor belt; 302. a right inlet rear conveyor belt; 4. a string-arranging manipulator; 5. a pneumatic gripper; 7. a battery string discharging assembly; 701. a first output conveyor; 702. a second output conveyor; 703. the output end is linked with the driving piece; 8. a battery string automatic conveyor belt group; 801. an inlet end conveying belt; 802. a discharge conveyor belt; 9. a position sensor; 10. automatic tape cutter.
Detailed Description
In order to make the objects, aspects and advantages of the embodiments of the present invention more apparent, the embodiments of the present invention will be described in detail with reference to the accompanying drawings. Unless otherwise indicated, terms used herein have the ordinary meaning in the art. Like reference symbols in the various drawings indicate like elements.
Example (b): please refer to fig. 1 to 7:
the invention provides a typesetting robot, which comprises a typesetting frame 1; a battery string feeding assembly is arranged behind the typesetting frame 1 and comprises a first feeding conveyor belt group 2 and a second feeding conveyor belt group 3, as shown in fig. 1, two side surfaces behind the typesetting frame 1 are respectively provided with a double-in type typesetting feeding area 101, and the double-in type typesetting feeding area 101 consists of a left inlet and a right inlet; the battery string feeding assembly, the battery string automatic conveyor belt group 8, the position sensor 9 and the automatic belt cutter 10 are supported through the typesetting frame 1 to play a supporting role, and a left inlet front-side conveyor belt 201 and a left inlet rear-side conveyor belt 202 are further arranged inside the double-in type typesetting feeding area 101 and used for installing the feeding assembly; the first feeding conveyor belt group 2 is arranged on the left side of the rear part of the plate arranging frame 1; the second feeding conveyor belt group 3 is arranged on the right side of the rear part of the plate arranging frame 1; the automatic side tape cutting mechanism is provided with two positions, and the two positions are respectively arranged above the left front side and the right front side of the typesetting frame 1; the string swinging and transferring assembly is arranged in the middle of the typesetting frame 1; the battery string discharging component 7 is arranged in the middle of the front of the typesetting frame 1.
Further, according to an embodiment of the present invention, as shown in fig. 5, the first feeding conveyor belt group 2 includes a left entrance front-side conveyor belt 201 and a left entrance rear-side conveyor belt 202; the left inlet front-side conveyor belt 201 and the left inlet rear-side conveyor belt 202 are arranged at the left inlet of the double-in type typesetting feeding area 101, and belt wheels of the left inlet front-side conveyor belt 201 and the left inlet rear-side conveyor belt 202 are coaxially driven by the same driving piece; the second feeding conveyor belt group 3 comprises a right inlet front side conveyor belt 301 and a right inlet rear side conveyor belt 302; the right inlet front side conveyor belt 301 and the right inlet rear side conveyor belt 302 are arranged at the right inlet of the double-in type typesetting feeding area 101, and belt wheels of the right inlet front side conveyor belt 301 and the right inlet rear side conveyor belt 302 are coaxially driven by the same driving piece; through the cooperation of first feeding conveyer belt group 2 and second feeding conveyer belt group 3, can spread into the battery cluster simultaneously from both sides, improve input efficiency, transmit the battery cluster of both sides to the centre simultaneously, concentrate, the pendulum cluster transfer assembly of being convenient for snatchs, removes the battery cluster.
Further, according to an embodiment of the present invention, as shown in fig. 2, the swing string transferring assembly includes a swing string manipulator 4 and a pneumatic gripper 5; the pneumatic gripper 5 is arranged at the tail end of the string swinging manipulator 4; through the cooperation of pneumatic tongs 5 and pendulum cluster manipulator 4, pneumatic tongs 5 snatchs the battery cluster, snatchs the battery cluster from first feeding conveyer belt group 2 and second feeding conveyer belt group 3, places on battery cluster automatic conveying belt group 8, cuts the area, again after cutting the area from battery cluster automatic conveying belt group 8 with the battery cluster snatch and place on battery cluster ejection of compact subassembly 7, arrange.
In addition, according to an embodiment of the present invention, as shown in fig. 3, a string placing and discharging table 102 is provided in front of the frame 1, the string placing and discharging table 102 is fixedly connected to the lower front side of the frame 1 by bolts, the battery string discharging assembly 7 is mounted by the string placing and discharging table 102, glass is placed on the battery string discharging assembly 7, and the battery string with the cut string is placed on the glass by the string placing and transferring assembly, so that the string placing is realized.
Further, according to the embodiment of the present invention, as shown in fig. 4, the battery string discharging assembly 7 is provided on the upper surface of the string discharging table 102; the battery string discharging component 7 comprises a first output conveyor belt 701 and a second output conveyor belt 702; the first output conveyor belt 701 and the second output conveyor belt 702 are arranged in parallel, and the pulley shafts of the first output conveyor belt 701 and the second output conveyor belt 702 are coaxial and are connected and driven through an output end linkage driving piece 703; the solar cell module manufacturing assembly above is driven to displace and output through the action of the first output conveyor belt 701 and the second output conveyor belt 702, so that discharging is realized.
Further, according to an embodiment of the present invention, as shown in fig. 3, the side automatic tape cutting mechanism includes a battery string automatic conveyor belt group 8, a position sensor 9, and an automatic tape cutter 10; the outer sides of the front belt body and the rear belt body of the automatic battery string conveying belt group 8 are fixedly connected with position sensors 9, and an automatic belt cutter 10 is fixedly connected above the middle position of the automatic battery string conveying belt group 8; the automatic battery string conveying belt group 8 comprises an inlet end conveying belt 801 and an outlet side conveying belt 802, the inlet end conveying belt 801 and the outlet side conveying belt 802 are positioned on the same straight line, and the outlet side conveying belt 802 is positioned behind the inlet end conveying belt 801; firstly, the battery string is placed on an inlet end conveying belt 801 through a string swinging transfer assembly, the inlet end conveying belt 801 runs to move the battery string forwards, the position of the battery string is sensed through a position sensor 9, an automatic string shearing device 10 is controlled to shear after the battery string moves to a proper position, the string shearing is realized, the battery string is moved to the front of a battery string automatic conveying belt group 8 through an outlet side conveying belt 802 after the string shearing is finished, and then the battery string is swung on a battery string discharging assembly 7 through the string swinging transfer assembly.
The specific use mode and function of the embodiment are as follows: in the invention, firstly, a first feeding conveyor belt group 2 and a second feeding conveyor belt group 3 are connected with a battery string inlet, battery strings can be simultaneously transmitted from two sides through the matching action of the first feeding conveyor belt group 2 and the second feeding conveyor belt group 3, the input efficiency is improved, the battery strings on the two sides are simultaneously transmitted to the middle for concentration, the battery strings can be conveniently grabbed and moved by a string swinging transfer component, the battery strings are grabbed by a pneumatic grabbing hand 5 and a string swinging manipulator 4 through the matching of the pneumatic grabbing hand 5 and the string swinging manipulator 4, the battery strings are grabbed from the first feeding conveyor belt group 2 and the second feeding conveyor belt group 3, the battery strings are placed on an inlet end conveyor belt 801 by using the string swinging transfer component, the battery strings are moved forwards through the operation of the inlet end conveyor belt 801, the positions of the battery strings are sensed by a position sensor 9, an automatic band cutter 10 is controlled to cut after the battery strings are moved to proper positions, the ribbon shearing is realized, the battery string discharging assembly 7 is installed through the string swinging discharging platform 102, glass is placed on the battery string discharging assembly 7, the battery string with the finished ribbon shearing is placed on the glass through the string swinging transferring assembly, and the battery string is placed on the battery string discharging assembly 7 through the string swinging transferring assembly, so that the automatic string swinging and ribbon shearing are realized.
Finally, it should be noted that, when describing the positions of the components and the matching relationship therebetween, the present invention is usually illustrated by one/a pair of components, however, it should be understood by those skilled in the art that such positions, matching relationship, etc. are also applicable to other/other pairs of components.
The above description is intended to be illustrative of the present invention and not to limit the scope of the invention, which is defined by the claims appended hereto.