CN114030798B - An intelligent storage for aluminum profile processing - Google Patents
An intelligent storage for aluminum profile processing Download PDFInfo
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- CN114030798B CN114030798B CN202111426321.4A CN202111426321A CN114030798B CN 114030798 B CN114030798 B CN 114030798B CN 202111426321 A CN202111426321 A CN 202111426321A CN 114030798 B CN114030798 B CN 114030798B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/10—Storage devices mechanical with relatively movable racks to facilitate insertion or removal of articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B33/00—Castors in general ; Anti-clogging castors
- B60B33/0002—Castors in general ; Anti-clogging castors assembling to the object, e.g. furniture
- B60B33/0005—Castors in general ; Anti-clogging castors assembling to the object, e.g. furniture characterised by mounting method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/12—Storage devices mechanical with separate article supports or holders movable in a closed circuit to facilitate insertion or removal of articles the articles being books, documents, forms or the like
- B65G1/127—Storage devices mechanical with separate article supports or holders movable in a closed circuit to facilitate insertion or removal of articles the articles being books, documents, forms or the like the circuit being confined in a vertical plane
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
- B66F7/10—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks
- B66F7/12—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks by mechanical jacks
- B66F7/14—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks by mechanical jacks screw operated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
- B66F7/28—Constructional details, e.g. end stops, pivoting supporting members, sliding runners adjustable to load dimensions
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Abstract
Description
技术领域technical field
本发明涉及智能仓储技术领域,具体为一种铝型材加工用的智能仓储。The invention relates to the technical field of intelligent storage, in particular to an intelligent storage for aluminum profile processing.
背景技术Background technique
智能仓储是物流过程的一个环节,智能仓储保证了货物仓库管理各个环节数据输入的速度和准确性,及时准确地掌握库存的真实数据,合理控制库存,在铝型材的智能仓储中需要对空气中的湿度进行实时监测和调整,减小对铝型材的影响;Intelligent warehousing is a part of the logistics process. Intelligent warehousing ensures the speed and accuracy of data input in all aspects of cargo warehouse management, timely and accurately grasp the real data of inventory, and reasonably control inventory. In the intelligent warehousing of aluminum profiles, it is necessary to Monitor and adjust the humidity in real time to reduce the impact on aluminum profiles;
现有技术中公开号为CN 113306934 A的专利公开的一种铝型材仓储用存放架,包括底板和放置单元;底板:左右两侧均设有底架,所述底架顶端的外侧设有移动单元,所述底板顶端设有除湿单元;放置单元:包含放置架、卡板、滑块、液压推杆、固定杆和直线电机,所述直线电机有两个且分别设在底板顶端的左右两侧,所述直线电机动子座的顶端设有液压推杆,所述固定杆有两个且分别设在底架顶端的中部,所述固定杆与滑块中部的滑孔滑动连接,所述滑块的前后两侧均设有放置架,所述液压推杆的顶端设有与滑块内侧面卡槽相对应的卡板,所述滑块的外侧面设有固定组件,所述固定杆的顶端设有防护单元;A storage rack for aluminum profile storage disclosed in the patent publication number CN 113306934 A in the prior art includes a bottom plate and a placing unit; unit, the top of the bottom plate is provided with a dehumidification unit; the placement unit: including a placement rack, a clamping plate, a slider, a hydraulic push rod, a fixed rod and a linear motor, the linear motors are two and are respectively located on the left and right sides of the top of the bottom plate. The top end of the linear motor mover base is provided with a hydraulic push rod, and the two fixed rods are respectively arranged in the middle of the top end of the chassis. The fixed rod is slidably connected with the sliding hole in the middle of the slider. The front and rear sides of the slider are provided with placement racks, the top end of the hydraulic push rod is provided with a clamping plate corresponding to the clamping groove on the inner side of the slider, the outer side of the slider is provided with a fixing component, and the fixing rod There is a protective unit at the top of the ;
其设置的放置架只能固定方向放置,不能根据不同场景情况进行角度调整,且取材组件只能在固定的两个放置架之间进行取材,不仅占地面积变大且成本较高,为此,我们提出一种铝型材加工用的智能仓储。The set rack can only be placed in a fixed direction, and the angle cannot be adjusted according to different scenarios, and the material acquisition components can only be taken between the two fixed racks, which not only covers a larger area but also costs more. , we propose an intelligent storage for aluminum profile processing.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是克服现有的缺陷,提供一种铝型材加工用的智能仓储,通过卡接组件能使放置板根据不同场景情况进行角度调整,且设有加固组件对铝型材进行价格低,防止掉落,另取材组件能对任意角度和位置的放置板进行取材,减小占地面积且减小成本,还设有可拆卸的万向轮,在将放置架移动后,将万向轮拆下,防止放置架移动,可以有效解决背景技术中的问题。The technical problem to be solved by the present invention is to overcome the existing defects and provide an intelligent storage for aluminum profile processing, which can enable the placement plate to adjust the angle according to different scenarios through the snap-on components, and is provided with reinforcement components for the aluminum profiles. The price is low, preventing falling, and the other material components can take materials for the placement board at any angle and position, reducing the floor space and reducing the cost. It is also equipped with a detachable universal wheel. The universal wheel is removed to prevent the placement rack from moving, which can effectively solve the problems in the background art.
为实现上述目的,本发明提供如下技术方案:一种铝型材加工用的智能仓储,包括底座、取材单元、放置单元、监测单元和辅助单元;In order to achieve the above purpose, the present invention provides the following technical solutions: an intelligent storage for aluminum profile processing, comprising a base, a material taking unit, a placing unit, a monitoring unit and an auxiliary unit;
底座:呈长方体水平纵向放置;Base: placed horizontally and vertically in a rectangular parallelepiped;
取材单元:包含移动座、万向轮一、竖筒、电动机支架、电动机、联轴器、螺杆、螺杆座、转动环、升降板和承载组件,所述底座的右侧设有水平的移动座,且移动座的下端四角分别固定连接有万向轮一,所述移动座的上端中部固定连接在竖直的竖筒下端,且竖筒的上端前后两侧分别固定连接在电动机支架的下端,所述电动机支架的上端分别固定连接在电动机的中部前后两端,且电动机的输入端与外部控制开关的输出端电连接,所述竖筒的上下两端中部分别与螺杆的上下两端转动连接,且电动机的输出轴通过联轴器与螺杆的上端固定连接,所述螺杆与螺杆座螺纹连接,且螺杆座的外侧转动连接有转动环,且转动环的左侧固定连接有横向的升降板,所述升降板的左端连接有承载组件;Material sampling unit: including moving seat, universal wheel, vertical cylinder, motor bracket, motor, coupling, screw, screw seat, rotating ring, lifting plate and bearing assembly, the right side of the base is provided with a horizontal moving seat , and the four corners of the lower end of the movable seat are respectively fixedly connected with a universal wheel, the middle of the upper end of the movable seat is fixedly connected to the lower end of the vertical vertical cylinder, and the front and rear sides of the upper end of the vertical cylinder are respectively fixedly connected to the lower end of the motor bracket, The upper end of the motor bracket is fixedly connected to the front and rear ends of the middle part of the motor, and the input end of the motor is electrically connected to the output end of the external control switch, and the upper and lower ends of the vertical cylinder are respectively connected to the upper and lower ends of the screw. , and the output shaft of the motor is fixedly connected with the upper end of the screw through the coupling, the screw is threadedly connected with the screw base, and the outer side of the screw base is rotatably connected with a rotating ring, and the left side of the rotating ring is fixedly connected with a horizontal lifting plate , the left end of the lifting plate is connected with a bearing assembly;
放置单元:安装在底座的上表面中部;Placement unit: installed in the middle of the upper surface of the base;
监测单元:安装在底座的上表面前后两侧;Monitoring unit: installed on the front and rear sides of the upper surface of the base;
辅助单元:安装在底座的左右两端和放置单元的支撑柱顶端。Auxiliary unit: installed on the left and right ends of the base and the top of the support column where the unit is placed.
通过底座支撑整体放置架,通过移动座和竖筒支撑螺杆,通过电动机支架支撑电动机,当需要放置和取下铝型材时,通过万向轮一将移动座移动到合适的位置,通过承载组件将铝型材固定升降板上,启动电动机,电动机带动螺杆转动,通过螺杆与螺杆座的螺纹连接使螺杆座和转动环带动升降板上下移动,从而将承载组件上的铝型材抬起或降下,通过放置单元放置铝型材,通过监测单元对空气中的湿气进行检测并调整,通过辅助单元使设备运行更加稳定。The overall placement frame is supported by the base, the screw is supported by the mobile seat and the vertical cylinder, and the motor is supported by the motor bracket. When the aluminum profile needs to be placed and removed, the mobile seat is moved to a suitable position by the universal wheel, and the bearing assembly is used to move the mobile seat to a suitable position. The aluminum profile is fixed on the lifting plate, the motor is started, and the motor drives the screw to rotate. The screw seat and the rotating ring drive the lifting plate to move up and down through the threaded connection between the screw and the screw base, so as to lift or lower the aluminum profile on the bearing assembly. The unit is placed with aluminum profiles, and the moisture in the air is detected and adjusted by the monitoring unit, and the operation of the equipment is made more stable through the auxiliary unit.
进一步的,所述承载组件包含平移伸缩杆、平移板和抬板,所述升降板的左端前后两侧分别固定连接有平移伸缩杆的右端,且平移伸缩杆的左端分别固定连接在纵向的平移板右端中部前后两侧,所述平移板的左端下侧中部前后两侧分别固定连接有抬板。Further, the bearing assembly includes a translation telescopic rod, a translation plate and a lift plate, the left end of the lift plate is fixedly connected to the right end of the translation telescopic rod, and the left end of the translation telescopic rod is fixedly connected to the longitudinal translation rod. The front and rear sides of the middle part of the right end of the plate are respectively fixed and connected with lift plates.
通过平移伸缩杆支撑平移板和抬板,需要放置铝型材时,将铝型材放在抬板上,启动电动机将升降板和抬板升高,在略高过放置板时,启动平移伸缩杆使抬板向左移动到放置板上方,反向启动电动机使抬板落下,从而将铝型材放在放置板上,继续下移使铝型材脱离抬板,反向启动平移伸缩杆收回,当需要将铝型材取下时,先将抬板移到放置板下方,再将抬板上移将铝型材移动到抬板上,从而将铝型材取下。The translation plate and the lift plate are supported by the translation telescopic rod. When the aluminum profile needs to be placed, place the aluminum profile on the lift plate, and start the motor to raise the lift plate and the lift plate. When it is slightly higher than the placing plate, start the translation telescopic rod to make The lifting plate moves to the left above the placing plate, starts the motor in the reverse direction to make the lifting plate fall, so that the aluminum profile is placed on the placing plate, and continues to move down to make the aluminum profile separate from the lifting plate, and reversely starts the translation telescopic rod to retract. When removing the aluminum profile, first move the lift plate under the placement plate, and then move the lift plate to move the aluminum profile to the lift plate, so as to remove the aluminum profile.
进一步的,所述取材单元还包含顶板,所述升降板的上端左侧固定连接有横向的顶板右端。通过顶板防止铝型材在抬板上移动时掉落。Further, the material taking unit further includes a top plate, and the left side of the upper end of the lifting plate is fixedly connected with a horizontal right end of the top plate. The aluminum profile is prevented from falling when moving on the lift plate by the top plate.
进一步的,所述放置单元包含支撑柱、安装环、放置板、挡板和卡接组件,所述底座的上表面中部固定连接有竖直的支撑柱下端,且支撑柱的外侧等间距转动连接有不少于五个安装环,所述安装环的前后两侧分别固定连接有水平纵向的放置板一端,且放置板的上表面四周分别固定连接有竖直的挡板,所述放置板的上表面开设有与抬板对应的矩形通槽,所述安装环的上端分别连接有卡接组件。Further, the placement unit includes a support column, a mounting ring, a placement plate, a baffle plate and a snap-fit assembly, a vertical lower end of the support column is fixedly connected to the middle of the upper surface of the base, and the outer side of the support column is rotated at equal intervals. There are no less than five mounting rings, the front and rear sides of the mounting rings are respectively fixedly connected with one end of a horizontal and vertical placement plate, and the upper surface of the placement plate is respectively fixed with a vertical baffle, and the The upper surface is provided with a rectangular through groove corresponding to the lift plate, and the upper ends of the mounting rings are respectively connected with clamping components.
通过支撑柱和安装环支撑放置板,根据需求转动放置板到合适的角度,同时安装环绕着支撑柱转动,通过卡接组件防止放置板来回摆动,通过挡板防止铝型材在放置板上掉落。The placement plate is supported by the support column and the mounting ring, and the placement plate is rotated to a suitable angle according to the requirements. At the same time, the installation rotates around the support column. The clamping assembly prevents the placement plate from swinging back and forth, and the baffle prevents the aluminum profile from falling on the placement plate. .
进一步的,所述卡接组件包含卡环、安装座、弹簧、伸缩杆和卡块,所述安装环的上端分别固定连接有卡环的下端,且安装环的前侧上方分别设有安装座,所述安装座的后端分别与支撑柱的前侧固定连接,且安装座的下端中部分别固定连接有竖直的伸缩杆,所述伸缩杆的下端分别固定连接有卡块,且卡块分别与卡环上端开设的卡槽卡接,所述弹簧分别套接在伸缩杆上。Further, the snap-fit assembly includes a snap ring, a mounting seat, a spring, a telescopic rod and a snap block, the upper ends of the mounting ring are respectively fixedly connected with the lower ends of the snap ring, and the mounting seats are respectively provided above the front side of the mounting ring. The rear end of the mounting seat is respectively fixedly connected with the front side of the support column, and the middle part of the lower end of the mounting seat is respectively fixedly connected with a vertical telescopic rod, and the lower end of the telescopic rod is respectively fixedly connected with a clamping block, and the clamping block is respectively fixed and connected The springs are respectively clamped with the clamping grooves provided at the upper end of the clamping ring, and the springs are respectively sleeved on the telescopic rods.
通过安装座和伸缩杆支撑卡块,在放置板转动时,卡块脱离卡环的卡槽,同时弹簧和伸缩杆缩短,在转动到合适位置时,弹簧和伸缩杆回弹将卡块卡接在卡环的卡槽内。The clamping block is supported by the mounting seat and the telescopic rod. When the placing plate rotates, the clamping block is separated from the clamping groove of the retaining ring, and the spring and the telescopic rod are shortened. in the groove of the snap ring.
进一步的,所述放置单元还包含T型板、复位弹簧、卡扣和卡座,左侧的挡板中部前后两侧分别开设有矩形通槽,且T型板的前后两端分别与矩形通槽的前后两侧上端转动连接,所述T型板的上表面左侧中部分别固定连接有复位弹簧的一端,且复位弹簧的另一端分别固定连接在左侧的挡板左端上侧中部前后两侧,所述T型板的左端中部分别固定连接有卡扣,所述左侧的挡板中部前后两侧下端分别固定连接有卡座,且卡扣分别与卡座卡接。Further, the placement unit also includes a T-shaped plate, a return spring, a buckle and a card seat, the front and rear sides of the middle of the left baffle are respectively provided with rectangular through grooves, and the front and rear ends of the T-shaped plate are respectively connected with the rectangular through grooves. The upper ends of the front and rear sides of the groove are connected in rotation, the middle part of the left side of the upper surface of the T-shaped plate is fixedly connected with one end of the return spring, and the other end of the return spring is fixedly connected to the left side of the left baffle. On the left side, the middle part of the left end of the T-shaped plate is respectively fixedly connected with a buckle;
通过挡板支撑T型板,在放置铝型材时,铝型材接触T型板使T型板转动,卡扣脱离卡座,同时复位弹簧回弹将T型板的一端压在铝型材的上端,从而加强对铝型材的固定,在取下铝型材时,T型板反向转动,复位弹簧伸长,卡扣卡接在卡座内,从而在铝型材取出的同时将T型板固定在某一形态。The T-shaped plate is supported by the baffle plate. When the aluminum profile is placed, the aluminum profile contacts the T-shaped plate to make the T-shaped plate rotate, and the buckle is released from the card seat. Therefore, the fixing of the aluminum profile is strengthened. When the aluminum profile is removed, the T-shaped plate rotates in the reverse direction, the return spring is extended, and the buckle is clamped in the card seat, so that the T-shaped plate is fixed in a certain position while the aluminum profile is taken out. a form.
进一步的,所述监测单元包含湿度传感器、安装盒、PLC控制器、支撑板、转换伸缩杆、推板、防潮盒和透气口,所述支撑柱的左侧等间距固定连接有不少于六个湿度传感器,所述底座的上表面前后两侧分别固定连接有安装盒,且安装盒的内部左端内侧分别固定连接有PLC控制器,且PLC控制器的输入端与外部控制开关电连接,所述安装盒的内部左端外侧分别固定连接有支撑板的下端,且支撑板的右端分别固定连接有横向的转换伸缩杆左端,所述转换伸缩杆的右端分别与水平横向的推板左端中部固定连接,所述湿度传感器的输出端与PLC控制器的输入端电连接,且PLC控制器的输出端与转换伸缩杆的输入端电连接,所述支撑板的内部右端外侧分别固定连接有防潮盒,且推板分别与防潮盒的顶端内部滑动连接,所述防潮盒的顶端和推板上分别开设有对应的透气口。Further, the monitoring unit includes a humidity sensor, an installation box, a PLC controller, a support plate, a conversion telescopic rod, a push plate, a moisture-proof box and a ventilation port, and the left side of the support column is fixedly connected at equal intervals with no less than six a humidity sensor, an installation box is fixedly connected to the front and rear sides of the upper surface of the base, and a PLC controller is fixedly connected to the inner left end of the installation box, and the input end of the PLC controller is electrically connected to the external control switch, so The lower end of the support plate is fixedly connected to the inner left end and the outer side of the installation box, and the right end of the support plate is respectively fixed to the left end of the horizontal conversion telescopic rod, and the right end of the conversion telescopic rod is respectively fixed to the horizontal and horizontal. , the output end of the humidity sensor is electrically connected with the input end of the PLC controller, and the output end of the PLC controller is electrically connected with the input end of the conversion telescopic rod, and a moisture-proof box is fixedly connected to the outer right end of the support plate, respectively, And the push plates are respectively connected with the inside of the top end of the moisture-proof box, and the top of the moisture-proof box and the push plate are respectively provided with corresponding ventilation openings.
通过安装盒支撑PLC控制器和防潮盒,通过湿度传感器对空气中的湿气进行检测,当湿度多大时,PLC控制器接受到湿度传感器的信号,将电信号传递给转换伸缩杆,使转换伸缩杆伸长,从而使推板在防潮盒内滑动,使推板和防潮盒上的透气口对应,从而使防潮盒内的干燥剂对空气中的湿气进行吸收,当空气中的湿气减小到移动程度时,PLC控制器接受到信号,从而使转换伸缩杆收回,从而将透气口遮挡住,减小干燥剂的浪费。The PLC controller and the moisture-proof box are supported by the installation box, and the humidity in the air is detected by the humidity sensor. When the humidity is high, the PLC controller receives the signal from the humidity sensor, and transmits the electrical signal to the conversion telescopic rod to make the conversion telescopic. The rod is elongated, so that the push plate slides in the moisture-proof box, so that the push plate corresponds to the ventilation port on the moisture-proof box, so that the desiccant in the moisture-proof box can absorb the moisture in the air. When it is small enough to move, the PLC controller receives the signal, so that the conversion telescopic rod is retracted, so as to block the ventilation opening and reduce the waste of desiccant.
进一步的,所述监测单元还包含盛放盒和圆形把手,所述防潮盒的右端分别开设有矩形通槽,且盛放盒分别贯穿矩形通槽与防潮盒滑动连接,所述盛放盒的右端中部分别固定连接有圆形把手。通过盛放盒放置干燥剂,同时方便干燥剂的投放和更换,通过圆形把手方便盛放盒的拿取。Further, the monitoring unit also includes a holding box and a round handle, the right end of the moisture-proof box is respectively provided with a rectangular through slot, and the storage box passes through the rectangular through slot and is slidably connected to the moisture-proof box. A round handle is fixedly connected to the middle of the right end respectively. The desiccant is placed through the holding box, and at the same time, it is convenient to put in and replace the desiccant, and the round handle is convenient for taking the holding box.
进一步的,所述辅助单元包含滑轨、固定座、辅助伸缩杆、底板和万向轮二,所述底座的左右两侧中部分别开设有滑轨,所述固定座纵向设有两个,且固定座的左右两端分别与滑轨滑动连接,所述固定座的下端等间距设有不少于四个辅助伸缩杆上端,且辅助伸缩杆的下端分别与纵向的底板上表面固定连接,所述底板的下端等间距固定连接有不少于四个万向轮二。Further, the auxiliary unit includes a sliding rail, a fixed seat, an auxiliary telescopic rod, a bottom plate and two universal wheels, the middle parts of the left and right sides of the base are respectively provided with sliding rails, and the fixed seat is provided with two longitudinally, and The left and right ends of the fixed seat are respectively slidably connected with the slide rails, the lower end of the fixed seat is provided with no less than four upper ends of auxiliary telescopic rods at equal intervals, and the lower ends of the auxiliary telescopic rods are respectively fixedly connected with the upper surface of the longitudinal bottom plate, so The lower end of the bottom plate is fixedly connected with no less than four universal wheels at equal intervals.
通过固定座和辅助伸缩杆支撑底板,当需要将设备移动时,将固定座沿着滑轨安装在底座上,启动辅助伸缩杆使辅助伸缩杆伸长,从而使底板和万向轮二接触地面,进而将底板抬起,从而通过万向轮二方便设备的移动。The base plate is supported by the fixed seat and the auxiliary telescopic rod. When the equipment needs to be moved, the fixed base is installed on the base along the slide rail, and the auxiliary telescopic rod is activated to extend the auxiliary telescopic rod, so that the base plate and the second universal wheel touch the ground. , and then lift the bottom plate, so as to facilitate the movement of the equipment through the second universal wheel.
进一步的,所述辅助单元还包含顶棚和引水槽,所述支撑柱的顶端固定连接有纵向的顶棚下端中部,且顶棚的左右两侧分别固定连接有引水槽。通过顶棚防止水滴落在放置架上引起铝型材腐蚀,通过引水槽将水引到顶棚和放置架的外围。Further, the auxiliary unit further includes a ceiling and a water diversion groove, the top of the support column is fixedly connected with the longitudinal middle part of the lower end of the ceiling, and the left and right sides of the ceiling are respectively fixed and connected with the water diversion groove. The roof is used to prevent water droplets from falling on the placement rack and cause corrosion of the aluminum profile, and the water is led to the ceiling and the periphery of the placement rack through the diversion groove.
与现有技术相比,本发明的有益效果是:本一种铝型材加工用的智能仓储,具有以下好处:Compared with the prior art, the beneficial effects of the present invention are: the intelligent storage for aluminum profile processing has the following advantages:
1、通过抬板将铝型材固定在升降板上,启动电动机,电动机带动螺杆转动,通过螺杆与螺杆座的螺纹连接使螺杆座和转动环带动升降板上下移动,从而将承载组件上的铝型材抬起或降下;1. Fix the aluminum profile on the lifting plate by lifting the plate, start the motor, the motor drives the screw to rotate, and the screw seat and the rotating ring drive the lifting plate to move up and down through the threaded connection between the screw and the screw seat, so that the aluminum profile on the bearing component is moved up and down. raise or lower;
2、将升降板和抬板升高到略高过放置板时,启动平移伸缩杆使抬板向左移动到放置板上方,反向启动电动机使抬板落下,从而将铝型材放在放置板上,继续下移使铝型材脱离抬板,反向启动平移伸缩杆收回;2. When the lifting plate and the lifting plate are raised to slightly higher than the placing plate, start the translation telescopic rod to move the lifting plate to the left and above the placing plate, and start the motor in the reverse direction to make the lifting plate fall, so as to place the aluminum profile on the placing plate. Up, continue to move down to make the aluminum profile separate from the lift plate, and reversely start the translation telescopic rod to retract;
3、铝型材接触T型板使T型板转动,卡扣脱离卡座,同时复位弹簧回弹将T型板的一端压在铝型材的上端,在取下铝型材时,T型板反向转动,复位弹簧伸长,卡扣卡接在卡座内,从而使T型板固定在某一形态;3. The aluminum profile contacts the T-shaped plate to make the T-shaped plate rotate, and the buckle is released from the card seat. At the same time, the return spring rebounds and presses one end of the T-shaped plate on the upper end of the aluminum profile. When the aluminum profile is removed, the T-shaped plate is reversed. Rotate, the return spring is extended, and the buckle is clamped in the card seat, so that the T-shaped plate is fixed in a certain shape;
4、通过卡接组件能使放置板根据不同场景情况进行角度调整,且设有加固组件对铝型材进行价格低,防止掉落,另取材组件能对任意角度和位置的放置板进行取材,减小占地面积且减小成本,还设有可拆卸的万向轮,在将放置架移动后,将万向轮拆下,防止放置架移动。4. The angle of the placement board can be adjusted according to different scenarios through the snap-on components, and the reinforcement components are provided to reduce the price of aluminum profiles and prevent them from falling. It occupies a small area and reduces the cost, and is also provided with a detachable universal wheel. After moving the placement rack, the universal wheel is removed to prevent the placement rack from moving.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明左视结构示意图;Fig. 2 is a left-view structural schematic diagram of the present invention;
图3为本发明图2中A处局部放大结构示意图。FIG. 3 is a schematic view of the enlarged structure of the part A in FIG. 2 of the present invention.
图中:1 底座、2 取材单元、21 移动座、22 万向轮一、23 竖筒、24 电动机支架、25电动机、26 联轴器、27 螺杆、28 螺杆座、29 转动环、210 升降板、211 平移伸缩杆、212 平移板、213 抬板、214 顶板、3 放置单元、31 支撑柱、32 安装环、33 放置板、34 挡板、35 卡环、36 安装座、37 弹簧、38 伸缩杆、39 卡块、310 T型板、311 复位弹簧、312 卡扣、313 卡座、4 监测单元、41 湿度传感器、42 安装盒、43 PLC控制器、44 支撑板、45 转换伸缩杆、46推板、47 防潮盒、48 透气口、49 盛放盒、410 圆形把手、5 辅助单元、51 滑轨、52 固定座、53 辅助伸缩杆、54 底板、55 万向轮二、56 顶棚、57 引水槽。In the picture: 1 base, 2 material extraction unit, 21 mobile seat, 22
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-3,本实施例提供一种技术方案:一种铝型材加工用的智能仓储,包括底座1、取材单元2、放置单元3、监测单元4和辅助单元5;Referring to FIGS. 1-3 , this embodiment provides a technical solution: an intelligent storage for aluminum profile processing, including a
底座1:呈长方体水平纵向放置;Base 1: placed horizontally and vertically in a rectangular parallelepiped;
取材单元2:包含移动座21、万向轮一22、竖筒23、电动机支架24、电动机25、联轴器26、螺杆27、螺杆座28、转动环29、升降板210和承载组件,底座1的右侧设有水平的移动座21,且移动座21的下端四角分别固定连接有万向轮一22,移动座21的上端中部固定连接在竖直的竖筒23下端,且竖筒23的上端前后两侧分别固定连接在电动机支架24的下端,电动机支架24的上端分别固定连接在电动机25的中部前后两端,且电动机25的输入端与外部控制开关的输出端电连接,竖筒23的上下两端中部分别与螺杆27的上下两端转动连接,且电动机25的输出轴通过联轴器26与螺杆27的上端固定连接,螺杆27与螺杆座28螺纹连接,且螺杆座28的外侧转动连接有转动环29,且转动环29的左侧固定连接有横向的升降板210,升降板210的左端连接有承载组件;Material sampling unit 2: including moving
承载组件包含平移伸缩杆211、平移板212和抬板213,升降板210的左端前后两侧分别固定连接有平移伸缩杆211的右端,且平移伸缩杆211的左端分别固定连接在纵向的平移板212右端中部前后两侧,平移板212的左端下侧中部前后两侧分别固定连接有抬板213。The bearing assembly includes a translation
通过平移伸缩杆211支撑平移板212和抬板213,需要放置铝型材时,将铝型材放在抬板213上,启动电动机25将升降板210和抬板213升高,在略高过放置板33时,启动平移伸缩杆211使抬板213向左移动到放置板33上方,反向启动电动机25使抬板213落下,从而将铝型材放在放置板33上,继续下移使铝型材脱离抬板213,反向启动平移伸缩杆211收回,当需要将铝型材取下时,先将抬板213移到放置板33下方,再将抬板213上移将铝型材移动到抬板213上,从而将铝型材取下。The
取材单元2还包含顶板214,升降板210的上端左侧固定连接有横向的顶板214右端。通过顶板214防止铝型材在抬板213上移动时掉落。The
放置单元3:安装在底座1的上表面中部;放置单元3包含支撑柱31、安装环32、放置板33、挡板34和卡接组件,底座1的上表面中部固定连接有竖直的支撑柱31下端,且支撑柱31的外侧等间距转动连接有不少于五个安装环32,安装环32的前后两侧分别固定连接有水平纵向的放置板33一端,且放置板33的上表面四周分别固定连接有竖直的挡板34,放置板33的上表面开设有与抬板213对应的矩形通槽,安装环32的上端分别连接有卡接组件。Placement unit 3: installed in the middle of the upper surface of the
通过支撑柱31和安装环32支撑放置板33,根据需求转动放置板33到合适的角度,同时安装环32绕着支撑柱31转动,通过卡接组件防止放置板33来回摆动,通过挡板34防止铝型材在放置板33上掉落。The placing
卡接组件包含卡环35、安装座36、弹簧37、伸缩杆38和卡块39,安装环32的上端分别固定连接有卡环35的下端,且安装环32的前侧上方分别设有安装座36,安装座36的后端分别与支撑柱31的前侧固定连接,且安装座36的下端中部分别固定连接有竖直的伸缩杆38,伸缩杆38的下端分别固定连接有卡块39,且卡块39分别与卡环35上端开设的卡槽卡接,弹簧37分别套接在伸缩杆38上。The snap-fit assembly includes a
通过安装座36和伸缩杆38支撑卡块39,在放置板33转动时,卡块39脱离卡环35的卡槽,同时弹簧37和伸缩杆38缩短,在转动到合适位置时,弹簧37和伸缩杆38回弹将卡块39卡接在卡环35的卡槽内。The clamping
放置单元3还包含T型板310、复位弹簧311、卡扣312和卡座313,左侧的挡板34中部前后两侧分别开设有矩形通槽,且T型板310的前后两端分别与矩形通槽的前后两侧上端转动连接,T型板310的上表面左侧中部分别固定连接有复位弹簧311的一端,且复位弹簧311的另一端分别固定连接在左侧的挡板34左端上侧中部前后两侧,T型板310的左端中部分别固定连接有卡扣312,左侧的挡板34中部前后两侧下端分别固定连接有卡座313,且卡扣312分别与卡座313卡接。The
通过挡板34支撑T型板310,在放置铝型材时,铝型材接触T型板310使T型板310转动,卡扣312脱离卡座313,同时复位弹簧311回弹将T型板310的一端压在铝型材的上端,从而加强对铝型材的固定,在取下铝型材时,T型板310反向转动,复位弹簧311伸长,卡扣312卡接在卡座313内,从而在铝型材取出的同时将T型板310固定在某一形态。The T-shaped
监测单元4:安装在底座1的上表面前后两侧;监测单元4包含湿度传感器41、安装盒42、PLC控制器43、支撑板44、转换伸缩杆45、推板46、防潮盒47和透气口48,支撑柱31的左侧等间距固定连接有不少于六个湿度传感器41,底座1的上表面前后两侧分别固定连接有安装盒42,且安装盒42的内部左端内侧分别固定连接有PLC控制器43,且PLC控制器43的输入端与外部控制开关电连接,安装盒42的内部左端外侧分别固定连接有支撑板44的下端,且支撑板44的右端分别固定连接有横向的转换伸缩杆45左端,转换伸缩杆45的右端分别与水平横向的推板46左端中部固定连接,湿度传感器41的输出端与PLC控制器43的输入端电连接,且PLC控制器43的输出端与转换伸缩杆45的输入端电连接,支撑板44的内部右端外侧分别固定连接有防潮盒47,且推板46分别与防潮盒47的顶端内部滑动连接,防潮盒47的顶端和推板46上分别开设有对应的透气口48。Monitoring unit 4: installed on the front and rear sides of the upper surface of the
通过安装盒42支撑PLC控制器43和防潮盒47,通过湿度传感器41对空气中的湿气进行检测,当湿度多大时,PLC控制器43接受到湿度传感器41的信号,将电信号传递给转换伸缩杆45,使转换伸缩杆45伸长,从而使推板46在防潮盒47内滑动,使推板46和防潮盒47上的透气口48对应,从而使防潮盒47内的干燥剂对空气中的湿气进行吸收,当空气中的湿气减小到移动程度时,PLC控制器43接受到信号,从而使转换伸缩杆45收回,从而将透气口48遮挡住,减小干燥剂的浪费。The
监测单元4还包含盛放盒49和圆形把手410,防潮盒47的右端分别开设有矩形通槽,且盛放盒49分别贯穿矩形通槽与防潮盒47滑动连接,盛放盒49的右端中部分别固定连接有圆形把手410。通过盛放盒49放置干燥剂,同时方便干燥剂的投放和更换,通过圆形把手410方便盛放盒49的拿取。The
辅助单元5:安装在底座1的左右两端和放置单元3的支撑柱31顶端;辅助单元5包含滑轨51、固定座52、辅助伸缩杆53、底板54和万向轮二55,底座1的左右两侧中部分别开设有滑轨51,固定座52纵向设有两个,且固定座52的左右两端分别与滑轨51滑动连接,固定座52的下端等间距设有不少于四个辅助伸缩杆53上端,且辅助伸缩杆53的下端分别与纵向的底板54上表面固定连接,底板54的下端等间距固定连接有不少于四个万向轮二55。Auxiliary unit 5: installed on the left and right ends of the
通过固定座52和辅助伸缩杆53支撑底板54,当需要将设备移动时,将固定座52沿着滑轨51安装在底座1上,启动辅助伸缩杆53使辅助伸缩杆53伸长,从而使底板54和万向轮二55接触地面,进而将底板54抬起,从而通过万向轮二55方便设备的移动。The
辅助单元5还包含顶棚56和引水槽57,支撑柱31的顶端固定连接有纵向的顶棚56下端中部,且顶棚56的左右两侧分别固定连接有引水槽57。通过顶棚56防止水滴落在放置架上引起铝型材腐蚀,通过引水槽57将水引到顶棚56和放置架的外围。The
通过底座1支撑整体放置架,通过移动座21和竖筒23支撑螺杆27,通过电动机支架24支撑电动机25,当需要放置和取下铝型材时,通过万向轮一22将移动座21移动到合适的位置,通过承载组件将铝型材固定升降板210上,启动电动机25,电动机25带动螺杆27转动,通过螺杆27与螺杆座28的螺纹连接使螺杆座28和转动环29带动升降板210上下移动,从而将承载组件上的铝型材抬起或降下,通过放置单元3放置铝型材,通过监测单元4对空气中的湿气进行检测并调整,通过辅助单元5使设备运行更加稳定。The overall placement rack is supported by the
本发明提供的一种铝型材加工用的智能仓储的工作原理如下:将固定座52沿着滑轨51安装在底座1上,启动辅助伸缩杆53使辅助伸缩杆53伸长,从而使底板54和万向轮二55接触地面,进而将底板54抬起,通过万向轮二55将设备移动到合适位置,再将固定座52沿着滑轨51拆下,防止放置架移动,通过万向轮一22将移动座21移动到合适的位置,当需要放置铝型材时,将铝型材放在抬板213上,通过顶板214防止铝型材在抬板213上移动时掉落,启动电动机25,电动机25带动螺杆27转动,通过螺杆27与螺杆座28的螺纹连接使螺杆座28和转动环29带动升降板210向上移动,在略高过放置板33时,启动平移伸缩杆211使抬板213向左移动到放置板33上方,反向启动电动机25使抬板213落下,将铝型材放在放置板33上,同时铝型材接触T型板310使T型板310转动,卡扣312脱离卡座313,同时复位弹簧311回弹将T型板310的一端压在铝型材的上端,继续下移使铝型材脱离抬板213,反向启动平移伸缩杆211收回,根据需求转动放置板33到合适的角度,同时安装环32绕着支撑柱31转动,卡块39脱离卡环35的卡槽,同时弹簧37和伸缩杆38缩短,在转动到合适位置时,弹簧37和伸缩杆38回弹将卡块39卡接在卡环35的卡槽内,通过挡板34防止铝型材在放置板33上掉落,将干燥剂放在盛放盒49内,通过圆形把手410将盛放盒49放入防潮盒47,通过湿度传感器41对空气中的湿气进行检测,当湿度多大时,PLC控制器43接受到湿度传感器41的信号,将电信号传递给转换伸缩杆45,使转换伸缩杆45伸长,从而使推板46在防潮盒47内滑动,使推板46和防潮盒47上的透气口48对应,从而使防潮盒47内的干燥剂对空气中的湿气进行吸收,当空气中的湿气减小到移动程度时,PLC控制器43接受到信号,从而使转换伸缩杆45收回,从而将透气口48遮挡住,通过顶棚56防止水滴落在放置架上引起铝型材腐蚀,通过引水槽57将水引到顶棚56和放置架的外围,当需要将铝型材取下时,先将抬板213移到放置板33下方,再将抬板213上移将铝型材移动到抬板213上,同时T型板310反向转动,复位弹簧311伸长,卡扣312卡接在卡座313内,从而在铝型材取出的同时将T型板310固定在某一形态,进而抬板213下移将铝型材取下。The working principle of the intelligent storage for aluminum profile processing provided by the present invention is as follows: the fixing
值得注意的是,以上实施例中所公开的外部控制开关组的核心芯片选用的是PLC单片机,电动机25、平移伸缩杆211、湿度传感器41、PLC控制器43、转换伸缩杆45和辅助伸缩杆53则可根据实际应用场景自由配置,建议电动机25选用伺服电动机,建议平移伸缩杆211选用步进电机式电动推杆,建议湿度传感器41选用氯化锂湿度传感器,建议PLC控制器43选用板式PLC控制器,建议转换伸缩杆45选用伺服电机式电动推杆,建议辅助伸缩杆53选用伺服电机式电动推杆,外部控制开关组控制电动机25、平移伸缩杆211、湿度传感器41、PLC控制器43、转换伸缩杆45和辅助伸缩杆53工作采用现有技术中常用的方法。It is worth noting that the core chip of the external control switch group disclosed in the above embodiment is a PLC single-chip microcomputer, the
以上仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。The above are only the embodiments of the present invention, and are not intended to limit the scope of the patent of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, All are similarly included in the scope of patent protection of the present invention.
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