CN114030171A - Novel plastic uptake forming machine - Google Patents
Novel plastic uptake forming machine Download PDFInfo
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- CN114030171A CN114030171A CN202111323381.3A CN202111323381A CN114030171A CN 114030171 A CN114030171 A CN 114030171A CN 202111323381 A CN202111323381 A CN 202111323381A CN 114030171 A CN114030171 A CN 114030171A
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- 230000007246 mechanism Effects 0.000 claims abstract description 114
- 230000005540 biological transmission Effects 0.000 claims abstract description 58
- 239000000463 material Substances 0.000 claims description 44
- 210000000078 claw Anatomy 0.000 claims description 17
- 238000007493 shaping process Methods 0.000 claims description 14
- 230000000694 effects Effects 0.000 claims description 13
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000007666 vacuum forming Methods 0.000 claims 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- 230000008859 change Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000000465 moulding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/264—Auxiliary operations prior to the thermoforming operation, e.g. cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/261—Handling means, e.g. transfer means, feeding means
- B29C51/262—Clamping means for the sheets, e.g. clamping frames
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Abstract
The invention discloses a novel plastic suction forming machine which comprises a forming working frame, a first clamping transmission mechanism, a second clamping transmission mechanism, a forming module, a clamping mechanism, a movable guide roller and a leveling roller, wherein the movable guide roller and the leveling roller are rotatably arranged between the head ends of the first clamping transmission mechanism and the second clamping transmission mechanism, the first clamping transmission mechanism and the second clamping transmission mechanism are symmetrically arranged on two sides in the length direction in the forming working frame, the clamping mechanism is arranged between the tail ends of the first clamping transmission mechanism and the second clamping transmission mechanism, and movable mechanisms are arranged between the first clamping transmission mechanism and the working frame and between the second clamping transmission mechanism and the two sides in the length direction in the working frame. Has the advantages that: the method is suitable for processing and slitting of sheets with low hardness, can quickly adapt to the width requirements of different sheets, and can be used for adjustment production.
Description
Technical Field
The invention relates to the field of plastic suction machines, in particular to a novel plastic suction forming machine.
Background
The main principle of plastic sucking molding is that after a flat plastic hard sheet is heated to be soft, the plastic hard sheet is adsorbed on the surface of a mold in vacuum, the plastic hard sheet is cooled and molded, the plastic sucking molded sheet is conveyed to a slicing mechanism, and finally a finished product is cut.
When conveying the sheet with soft hardness, the caterpillar track conveying mechanism in the existing equipment cannot adapt to conveying to cause uneven surface of the sheet and influence the effect after plastic suction molding.
The traditional plastic uptake machine simply depends on the caterpillar track to send the sheet into the slicing mechanism for cutting, so when the hardness of the sheet is very low, the phenomenon that the sheet is folded can occur by the push of the caterpillar track, and the cutting cannot be finished.
The traditional plastic uptake machine cannot adapt to sheets with different width specifications quickly, the production efficiency is low, and the production cost is increased.
Disclosure of Invention
The invention aims to solve the technical problem of providing a novel plastic suction forming machine which can quickly adapt to conveying and cutting of sheets and soft sheets with different width specifications.
In order to achieve the purpose, the invention discloses a novel plastic suction forming machine which comprises a forming working frame, a first clamping transmission mechanism, a second clamping transmission mechanism, a forming module, a clamping mechanism, a movable guide roller and a leveling roller, wherein the movable guide roller and the leveling roller are rotatably arranged between the head ends of the first clamping transmission mechanism and the second clamping transmission mechanism, the first clamping transmission mechanism and the second clamping transmission mechanism are symmetrically arranged at two sides of the forming working frame in the length direction, the clamping mechanism is arranged between the tail ends of the first clamping transmission mechanism and the second clamping transmission mechanism, a sheet is sequentially input through the movable guide roller and the leveling roller and is clamped and conveyed forwards by the first clamping transmission mechanism and the second clamping transmission mechanism together, the forming module performs forming work, and the sheet formed by the forming module is conveyed from the first clamping transmission mechanism, The tail end of the second clamping and conveying mechanism is output, and meanwhile, the clamping mechanism clamps the head end of the sheet and moves along the conveying direction of the sheet, and moves synchronously with the first clamping and conveying mechanism and the second clamping and conveying mechanism;
and movable mechanisms are arranged between the first clamping and conveying mechanism and the second clamping and conveying mechanism and between the two sides of the working frame in the length direction, and the distance between the first clamping and conveying mechanism and the second clamping and conveying mechanism is adjusted through the movable mechanisms.
Furthermore, a blanking frame is arranged at the tail end of the forming working frame, and first supporting convex strips and second supporting convex strips are arranged at the upper part of the inner side surface of the blanking frame in the width direction at intervals from top to bottom;
the clamping mechanism comprises a reciprocating clamping module and a clamping slitting module, the clamping slitting module is arranged between the first supporting convex strips and the second supporting convex strips, and the reciprocating clamping module moves in a reciprocating manner along the length direction of the blanking frame.
Further, reciprocal material module that presss from both sides includes reciprocal drive arrangement, activity braced frame, a plurality of material claw that presss from both sides, reciprocal drive arrangement follows the length direction rigid coupling of unloading frame in the middle part of unloading frame top, the activity braced frame vertically set up in the unloading frame, a plurality of material claws that press from both sides respectively the interval set up in the bottom of activity braced frame, a plurality of material claws that press from both sides with it is relative to press from both sides material conveying mechanism's end, reciprocal drive arrangement drive the activity braced frame is followed the length direction reciprocating motion of unloading frame.
Further, the clamping and slitting module comprises an upper clamping plate, a lower clamping plate, a slitting device and a lower clamping plate lifting device;
the upper clamping plate and the lower clamping plate are respectively arranged between the first supporting convex strip and the second supporting convex strip in an up-down opposite mode, and the top of the upper clamping plate is movably connected with the first supporting convex strip;
the lower clamping plate lifting device is arranged at the bottom of the second supporting convex strip and drives the lower clamping plate to approach/depart from the upper clamping plate;
the cutting device moves in a reciprocating manner along the outer side surface of the lower clamping plate in the length direction and comprises a cutter and a reciprocating cutting driving device;
reciprocating and cutting the drive arrangement set up in the trailing flank of lower plate, the cutter sets up perpendicularly in the leading flank of lower plate, reciprocating and cutting the drive arrangement drive the cutter is along the length direction reciprocating motion of lower plate.
Furthermore, two ends of a movable guide roller are connected with two side walls in the length direction in the forming working frame through a pair of adjusting modules, the pair of adjusting modules are arranged on the side walls in the length direction in the forming working frame, the pair of adjusting modules are connected with the movable guide roller through a movable shaft, the pair of adjusting modules enable the movable guide roller to move along the length direction of the forming working frame, and the distance between the movable guide roller and the head ends of the first clamping transmission mechanism and the second clamping transmission mechanism is adjusted;
adjusting module includes slide rail, slider, a accommodate the lead screw, the slide rail is the C type in vertical cross-section, the slide rail set up in length direction's in the shaping work frame inside wall is last, the slider slide set up in on the slide rail, an accommodate the lead screw's one end is passed the slide rail with the side of slider passes through bearing interconnect, an accommodate the lead screw's upper portion with the side threaded connection of slide rail, an accommodate the lead screw's the other end is provided with the hand wheel, the both ends of loose axle with a pair of adjusting module respectively through bearing interconnect.
Further, the movable guide roller comprises a first arc-shaped sheet, a second arc-shaped sheet, a plurality of first arc-shaped blocks and a plurality of second arc-shaped blocks, the plurality of first arc-shaped blocks and the plurality of second arc-shaped blocks are detachably arranged above and below the periphery of the movable shaft respectively, and the plurality of first arc-shaped blocks and the plurality of second arc-shaped blocks are arranged in a vertically symmetrical manner;
a plurality of positioning grooves are respectively arranged on two sides of the periphery of the movable shaft, and the positioning grooves are arranged in an annular array;
the first arc-shaped blocks are arranged at intervals respectively, the outer side surfaces of the first arc-shaped blocks are provided with connecting bosses in an extending mode respectively, the connecting bosses are connected with the positioning grooves through screws, and the overall structures of the second arc-shaped blocks and the connecting mode of the second arc-shaped blocks and the movable shaft are consistent with those of the first arc-shaped blocks;
the top surface of a plurality of first arc pieces is provided with positioning screw hole respectively, the both sides of a plurality of first arc piece top surfaces with through screw interconnect between the positioning screw hole, the second arc piece with the connected mode of a plurality of second arc pieces with first arc piece is unanimous.
Furthermore, the first material clamping and conveying mechanism comprises a first movable wall plate, a second movable wall plate, a first chain wheel set, a second chain wheel set, a first conveying chain and a first chain wheel rotation driving device, the first movable wall plate and the second movable wall plate are respectively arranged along the length direction of the forming frame at intervals, the first movable wall plate and the movable guide roller are arranged in a close manner, the first chain wheel set and the second chain wheel set are respectively arranged on the first movable wall plate and the second movable wall plate, the first chain wheel set and the second chain wheel set are parallel to each other, the first conveying chain is tensioned on the first chain wheel set and the second chain wheel set, the first chain wheel rotation driving device is arranged in the forming working frame, and the first chain wheel rotation driving device drives the second chain wheel set to rotate;
the first chain wheel set comprises a driven chain wheel, a first chain wheel and a second chain wheel, the driven chain wheel, the first chain wheel and the second chain wheel are sequentially arranged on the first movable wall plate along the conveying direction of the sheet respectively, and the driven chain wheel and the movable guide roller are arranged in a vertically staggered mode;
the centers of the driven chain wheel, the first chain wheel and the second chain wheel are connected with the first movable wall plate through a first fixed shaft, a second fixed shaft and a third fixed shaft respectively;
the second chain wheel set comprises a driving chain wheel, a third chain wheel and a fourth chain wheel, and the connection mode of the driving chain wheel, the third chain wheel and the fourth chain wheel with the second movable wall plate is consistent with that of the first chain wheel set;
two ends of the first conveying chain are respectively tensioned on the driven chain wheel, the first chain wheel and the second chain wheel and the driving chain wheel, the third chain wheel and the fourth chain wheel;
the first chain wheel rotation driving device drives the driving chain wheel to rotate.
Further, the movable mechanism includes second accommodate the lead screw, adjusting hand wheel, back bearing seat rigid coupling in the upper portion of first activity wallboard lateral surface, the one end of second accommodate the lead screw is passed shaping work frame length direction's side with back bearing seat rotates and connects, the upper portion of second accommodate the lead screw with shaping work frame length direction's side threaded connection, adjusting hand wheel rigid coupling in second accommodate the lead screw's other end tip.
Further, the second clamping and conveying mechanism comprises a third movable wall plate, a fourth movable wall plate, a third chain wheel set, a fourth chain wheel set, a second conveying chain and a second chain wheel rotation driving device, and the third movable wall plate, the fourth movable wall plate, the third chain wheel set, the fourth chain wheel set, the second conveying chain and the second chain wheel rotation driving device are consistent with the first clamping and conveying mechanism;
a first guide polish rod penetrates through the lower part between the first movable wall plate and the third movable wall plate, and two ends of the first guide polish rod are fixedly connected with two sides in the length direction in the forming working frame respectively;
a second guide polish rod is arranged at the lower part between the second movable wall plate and the fourth movable wall plate in a penetrating manner, and the integral structure of the second guide polish rod is consistent with that of the first guide polish rod;
the end parts of the fixed shafts for supporting the driven chain wheel in the first clamping and conveying mechanism and the second clamping and conveying mechanism respectively protrude towards the middle part in the forming working frame and are provided with a first supporting shaft and a second supporting shaft, the end parts of the first supporting shaft and the second supporting shaft are fixedly connected with a first connecting sleeve and a second connecting sleeve, and the peripheries of the first connecting sleeve and the second connecting sleeve are fixedly connected with a first supporting bearing and a second supporting bearing;
further, it includes a plurality of third arc pieces, a plurality of fourth arc pieces, third arc piece, fourth arc piece to level the roller, a plurality of third arc pieces respectively the rigid coupling in first support bearing the upper portion of second support bearing, a plurality of fourth arc pieces respectively the rigid coupling in first support bearing the upper portion of second support bearing, third arc piece set up in the top of a plurality of third arc pieces, the fourth arc piece set up in the top of a plurality of fourth arc pieces.
Compared with the prior art, the invention has the beneficial effects that: the film clamping chain is adopted, so that the equipment is suitable for conveying the sheet with lower hardness.
The clamping and cutting module and the clamping claw can clamp the sheet and pull backwards while the caterpillar track is pushed, and the clamping and cutting module clamps and cuts the sheet, so that the sheet has tension when being cut, and the flat cutting is guaranteed.
The first material clamping and conveying mechanism and the second material clamping and conveying mechanism can be close to or far away from the forming working frame, and meanwhile, the movable guide roller and the leveling roller are integrally detachably arranged, so that the equipment can be quickly adapted to the width requirements of different sheets to be adjusted and produced.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic side view of the overall structure of the present invention;
FIG. 3 is a schematic view of the back of the overall structure of the present invention;
FIG. 4 is another side view of the overall structure of the present invention;
FIG. 5 is a schematic structural view of a blanking frame and a clamping mechanism of the present invention;
fig. 6 is an enlarged schematic view of a portion of fig. 1A.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings of fig. 1 to 6.
Referring to fig. 1 and 2, a novel plastic suction forming machine comprises a forming work frame 1, a feeding guide roller group 2, a first clamping transmission mechanism 3, a second clamping transmission mechanism 4, a forming module 5, a blanking frame 6 and a clamping mechanism 7 which are arranged outside the forming work frame 1, wherein the first clamping transmission mechanism 3 and the second clamping transmission mechanism 4 are symmetrically arranged at two sides of the length direction in the forming work frame 1, the blanking frame 6 is arranged at the tail end of the forming frame 1, the clamping mechanism 7 reciprocates in the blanking frame 6 along the length direction of the forming work frame 1, a sheet is input through the feeding guide roller group 2, is clamped and conveyed forwards by the first clamping transmission mechanism 3 and the second clamping transmission mechanism 4 together, and is formed by the forming module 5, the sheet formed by the forming module 5 is output from the tail ends of the first clamping transmission mechanism 3 and the second clamping transmission mechanism 4, meanwhile, the material clamping mechanism 7 clamps the head end of the sheet material and moves along with the conveying direction of the sheet material, and moves synchronously with the first material clamping and conveying mechanism 3 and the second material clamping and conveying mechanism 4.
The forming module of the present embodiment is a prior art and will not be described herein.
A first fixed wall plate 11 and a second fixed wall plate 12 are respectively arranged on two sides of the forming working frame 1 in the length direction.
The feeding guide roller group 2 comprises a first aluminum guide roller 21, a second aluminum guide roller 22, a movable guide roller 23 and a pair of adjusting modules 24, the first aluminum guide roller 21, the second aluminum guide roller 22 and the movable guide roller 23 are respectively and sequentially arranged between the first fixed wall plate 11 and the second fixed wall plate 12 in a rotating mode along the conveying direction of the sheet, and the end portions of the two ends of the first aluminum guide roller 21 and the second aluminum guide roller 22 are connected with the first fixed plate 11 and the second fixed plate 12 through bearing seats.
The movable guide roller 23 is arranged close to the first ends of the first clamping transmission mechanism 3 and the second clamping transmission mechanism 4, the pair of adjusting modules 24 are respectively arranged on the first fixed wall plate 11 and the second fixed wall plate 12, the pair of adjusting modules 24 are mutually connected with the movable guide roller 23 through the movable shaft 25, and the pair of adjusting modules 24 enable the movable guide roller 23 to move along the length direction of the forming working frame 1, so that the distance between the movable guide roller 23 and the first clamping transmission mechanism 3 and the distance between the movable guide roller 23 and the first ends of the second clamping transmission mechanism 4 are adjusted, and the sheet is ensured to be correctly input into the first clamping transmission mechanism 3 and the second clamping transmission mechanism 4.
The adjusting module 24 includes a slide rail 241, a slide block 242, and a first adjusting screw rod 243, the slide rail of this embodiment is C-shaped in vertical cross section, the slide rail 241 is fixedly connected to the first fixed wall plate 11 along the length direction of the forming work frame 1, the slide block 242 is slidably disposed on the slide rail 241, one end of the first adjusting screw rod 243 penetrates through the slide rail 241 and is connected to the side surface of the slide block 242 through a bearing, the upper portion of the first adjusting screw rod 243 is connected to the side surface of the slide rail 241 through a thread, the other end of the first adjusting screw rod 243 is provided with a hand wheel 243-1, when the first adjusting screw rod 243-1 rotates, the slide block 242 moves along the slide rail 241 along the length direction of the forming work frame 1 under the driving of the thread. The two ends of the movable shaft 25 are rotatably connected to the sliders 242 of the pair of adjustment modules 24 through bearings, respectively.
The movable guide roller 23 comprises a first arc-shaped piece 231, a second arc-shaped piece 232, a plurality of first arc-shaped blocks 233 and a plurality of second arc-shaped blocks 234, the first arc-shaped blocks 233 and the second arc-shaped blocks 234 are detachably arranged above and below the periphery of the movable shaft 25, and the first arc-shaped blocks 231 and the second arc-shaped blocks 232 are arranged in an up-and-down symmetrical mode.
The number of the first arc-shaped blocks and the second arc-shaped blocks is preferably two.
The two sides of the periphery of the movable shaft 25 are respectively provided with a plurality of positioning grooves 251, and the positioning grooves 251 are arranged in an annular array.
The plurality of first arc-shaped blocks 233 are arranged at intervals, the outer side surfaces of the plurality of first arc-shaped blocks 233 are respectively provided with a connecting boss 233-1 in an extending mode, the connecting boss 233-1 is provided with a through hole 233-1-1 corresponding to the positioning groove 251, and the through hole 233-1-1 is connected with the positioning groove 251 through screws, so that the plurality of first arc-shaped blocks 233 are fixedly arranged on the movable shaft 25.
The overall structure of the second plurality of arc-shaped blocks 234 and the connection manner with the movable shaft 25 are identical to those of the first plurality of arc-shaped blocks 233, and will not be described herein.
The top surfaces of the first arc-shaped blocks 233 are respectively provided with a positioning threaded hole 233-2, and both sides of the top surfaces of the first arc-shaped pieces 231 are connected with the positioning threaded holes 233-2 through screws.
The second arcuate tab 232 and the plurality of second arcuate segments 234 are connected in a manner consistent with the first arcuate tab 231 and will not be further described herein.
In production work, need require to change the activity deflector roll of different length according to different sheet widths, and the whole setting for dismantling of this embodiment activity deflector roll, convenient to detach changes, shortens down time, guarantees production efficiency, and during the change, according to the sheet width, a plurality of first arc pieces, a plurality of second arc pieces are close or far away mutually as the center with the middle part of loose axle, change corresponding size's first arc piece, second arc piece simultaneously to obtain the activity deflector roll of different length.
The first material clamping and conveying mechanism 3 comprises a first movable wall plate 31, a second movable wall plate 32, a first chain wheel set 33, a second chain wheel set 34, a first conveying chain 35 and a first chain wheel rotation driving device (not shown in the figure), wherein the first movable wall plate 31 and the second movable wall plate 32 are respectively arranged along the length direction of the forming work frame 1 at intervals, the first movable wall plate 31 and the feeding guide roller set 2 are arranged close to each other, the first chain wheel set 33 and the second chain wheel set 34 are respectively arranged on the first movable wall plate 31 and the second movable wall plate 32, the first chain wheel set 33 and the second chain wheel set 34 are parallel to each other, the first conveying chain 35 is tensioned on the first chain wheel set 33 and the second chain wheel set 34, the first chain wheel rotation driving device is arranged in the forming work frame 1, the first chain wheel rotation driving device drives the second chain wheel set 34 to rotate, the first chain wheel set 33 is simultaneously rotated under the action of the first conveying chain 35, the sheet is carried forward.
The first sprocket group 33 includes a driven sprocket 331, a first sprocket 332, and a second sprocket 333, the driven sprocket 331, the first sprocket 332, and the second sprocket 333 are respectively provided on the first movable wall panel 31 in this order along the sheet conveying direction, and the driven sprocket 331 and the movable guide roller 23 are provided in a vertically staggered manner.
Centers of the driven sprocket 331, the first sprocket 332 and the second sprocket 333 are connected with the first movable wall plate 31 through a first fixed shaft 331-1, a second fixed shaft 332-1 and a third fixed shaft 333-1, ends of one ends of the first fixed shaft 331-1, the second fixed shaft 332-1 and the third fixed shaft 333-1 are fixedly connected with the first movable wall plate 31, and centers of the driven sprocket 331, the first sprocket 332 and the second sprocket 333 are connected with peripheries of the first fixed shaft 331-1, the second fixed shaft 332-1 and the third fixed shaft 333-1 through bearings.
The second sprocket set 34 includes a driving sprocket 341, a third sprocket 342, and a fourth sprocket 343, and the driving sprocket, the third sprocket, and the fourth sprocket are connected to the second movable wall plate in the same manner as the first sprocket set, which will not be described herein.
Two ends of the first conveying chain are respectively tensioned on the driven chain wheel, the first chain wheel and the second chain wheel and the driving chain wheel, the third chain wheel and the fourth chain wheel.
The first chain wheel rotation driving device is fixedly connected in the forming working frame and is in transmission connection with the driving chain wheel. The first sprocket rotation driving device of the present embodiment is a driving device of a motor-driven reducer.
The first conveying chain of the embodiment is preferably a film clamping chain. Compare in existing equipment, this embodiment adopts the chain membrane chain, but the sheet that the centre gripping hardness is low, and clamping stability is better, can guarantee that the surface tension of sheet is balanced, is favorable to the processing of shaping module.
And second adjusting modules 37 are arranged between the first movable wall plate 31 and the second movable wall plate 32 and one side of the forming working frame in the length direction.
The second adjusting module 37 includes a second adjusting screw rod 371, an adjusting hand wheel 372, and a supporting bearing seat 373, the supporting bearing seat 373 is fixedly connected to the upper portion of the outer side surface of the first movable wall plate 31, one end of the second adjusting screw rod 371 passes through the side surface of the forming working frame 1 in the length direction and is rotatably connected to the supporting bearing seat 373, the upper portion of the second adjusting screw rod 371 is in threaded connection with the side surface of the forming working frame 1 in the length direction, and the adjusting hand wheel 372 is fixedly connected to the end portion of the other end of the second adjusting screw rod 371.
Referring to fig. 3 again, the second material clamping and conveying mechanism 4 includes a third movable wall plate 41, a fourth movable wall plate 42, a third sprocket set 43, a fourth sprocket set 44, a second conveying chain 45, and a second sprocket rotation driving device 46, where the third movable wall plate 41, the fourth movable wall plate 42, the third sprocket set 43, the fourth sprocket set 44, the second conveying chain 45, and the second sprocket rotation driving device 46 are identical to the first material clamping and conveying mechanism 3, and will not be described here.
Referring to fig. 1 and 2, a first guide polish rod 8 is inserted into a lower portion between the first movable wall plate 31 and the third movable wall plate 41, two ends of the first guide polish rod 8 are respectively fixedly connected with two sides of the forming work frame 1 in the length direction, and the first movable wall plate 31, the second movable wall plate 41 and the first guide polish rod 8 are connected with each other through linear bearing blocks.
A second guide polish rod 9 is penetrated through the lower portion between the second movable wall plate 32 and the fourth movable wall plate 42, and the overall structure of the second guide polish rod 9 is identical to that of the first guide polish rod 8, and will not be further described herein.
When a small-width sheet of a small-specification die is used, the first movable wall plate and the second movable wall plate move towards the middle part in the forming working frame along the first guide polished rod and the second guide polished rod through the second adjusting module, so that the distance between the first clamping and conveying mechanism and the second clamping and conveying mechanism is adjusted to meet the width requirement of the sheet. Compare in this equipment of current equipment can adapt to different goods specifications, the simple and convenient flexibility of second adjusting module, further improves the productivity effect.
Referring to fig. 2, a smoothing roller 10 is disposed between the driven sprockets 331 of the first and second clip conveying mechanisms 3 and 4.
The end parts of a first fixed shaft 331-1 used for supporting the driven chain wheel 331 in the first material clamping transmission mechanism 3 and the second material clamping transmission mechanism 4 are respectively provided with a first supporting shaft 331-2 and a second supporting shaft 331-3 in a protruding way towards the middle part in the forming working frame 1, the end parts of the first supporting shaft 331-2 and the second supporting shaft 331-3 are fixedly connected with a first connecting sleeve 331-2-1 and a second connecting sleeve 331-3-1, and the peripheries of the first connecting sleeve 331-2-1 and the second connecting sleeve 331-3-1 are fixedly connected with a first supporting bearing 331-2-1-1 and a second supporting bearing 331-3-1-1.
The leveling roller 10 comprises a plurality of third arc-shaped blocks 101, a plurality of fourth arc-shaped blocks 102, a third arc-shaped sheet 103 and a fourth arc-shaped sheet 104, wherein the plurality of third arc-shaped blocks 101 are respectively and fixedly connected with the upper parts of a first supporting bearing 331-2-1-1 and a second supporting bearing 331-3-1-1, and the plurality of fourth arc-shaped blocks 102 are respectively and fixedly connected with the upper parts of the first supporting bearing 331-2-1-1 and the second supporting bearing 331-3-1-1. The third arc-shaped pieces 103 are arranged above the third arc-shaped blocks 101, and the fourth arc-shaped pieces 104 are arranged above the fourth arc-shaped blocks 102.
The two sides of the top surface of the third arc-shaped piece 103 are connected with the tops of the third arc-shaped blocks 101 through screws, and the connection mode of the fourth arc-shaped piece 104 and the fourth arc-shaped blocks 102 is the same as that of the third arc-shaped piece 101, and the connection mode is not described again.
Because level the roller and be in between two sprockets and must not be greater than 2mm apart from the clearance that the chain pressed from both sides, and along with different sheet width requirements, distance between two sprockets needs along with the regulation, and level the roller and can't stretch out and draw back, this embodiment levels the whole setting for dismantling of roller, when second regulating module during operation, with the third arc piece, the fourth arc piece is dismantled, a plurality of third arc pieces, a plurality of fourth arc pieces are along with first material conveying mechanism and the second material conveying mechanism that presss from both sides removes to the middle part in the shaping work frame that presss from both sides, change the third arc piece of different length simultaneously, the fourth arc piece, thereby the level the roller of the different length of activity.
The leveling roller is arranged, so that the sheet which bypasses the head ends of the first clamping and conveying mechanism and the second clamping and conveying mechanism can be leveled without wrinkles, the width can not be changed, and the sheet can be stably clamped and conveyed.
Referring to fig. 1, 4 and 5, a first support convex strip 6A and a second support convex strip 6B are provided on the upper portion of the inner side surface of the blanking frame 6 in the width direction, the first support convex strip 6A and the second support convex strip 6B are opposite to each other at an interval in the vertical direction, and a first guide polish rod 6C and a second guide polish rod 6D are provided on both sides between the first support convex strip 6A and the second support convex strip 6B, respectively.
The clamping mechanism 7 comprises a clamping and slitting module 71 and a reciprocating clamping module 72, the clamping and slitting module 71 is arranged between the first supporting convex strip 6A and the second supporting convex strip 6B and is opposite to the tail ends of the first clamping and conveying mechanism 3 and the second clamping and conveying mechanism 4, and the reciprocating clamping module 72 reciprocates along the length direction of the blanking frame 6 and is close to/far from the tail ends of the first clamping and conveying mechanism 3 and the second clamping and conveying mechanism 4.
The clamping and slitting module 71 comprises an upper clamping plate 711, a lower clamping plate 712, a slitting device 713 and a lower clamping plate lifting 714 device.
The upper clamp plate 711 and the lower clamp plate 712 are respectively arranged between the first supporting convex strip 6A and the second supporting convex strip 6B in an up-down opposite manner, the top of the upper clamp plate 711 and the first supporting convex strip 6A are connected with each other through bolts and nuts, the connection and the vertical adjustment functions are realized, and the connection and adjustment mode between the top of the upper clamp plate and the first supporting convex strip is a known technology and is not explained here.
The lower clamp plate lifting device 714 is fixedly connected to the bottom of the second support protruding strip 6B, and the bottom of the lower clamp plate 712 is fixedly connected to the movable rod of the lower clamp plate lifting device 714. The upper clamp plate 711 and the lower clamp plate 712 are connected with the first guide polished rod 6C and the second guide polished rod 6D through linear bearing seats respectively, and the lower clamp plate lifting device 714 drives the lower clamp plate to slide along the first guide polished rod 6C and the second guide polished rod 6D to approach to/separate from the upper clamp plate 711.
The lower clamping plate lifting device is an air cylinder.
Referring to fig. 6 again, the cutting device 713 reciprocates along the outer side surface of the lower clamp plate 712 in the length direction, and the cutting device 713 includes a cutter 713-1 and a reciprocating cutting driving device 713-2, which is a rodless cylinder in this embodiment.
The reciprocating slitting driving device 713-2 is fixedly connected to the rear side surface of the lower clamp plate 712, the cutter 713-1 is vertically arranged on the front side surface of the lower clamp plate 712, and the reciprocating slitting driving device 713-2 drives the cutter 713-1 to reciprocate along the length direction of the lower clamp plate 712.
An avoiding window 712-1 is formed in the surface of the lower clamping plate 712 in the length direction, a sliding table of the reciprocating slitting driving device 713-2 is located in the avoiding window 712-1, the cutter 713-1 is fixedly connected with the sliding table of the reciprocating slitting driving device 7132-2, and the top of the cutter 713-1 is higher than the top of the lower clamping plate 712.
Referring to fig. 5, the reciprocating material clamping module 72 includes a reciprocating driving device 721, a movable supporting frame 722, and a plurality of material clamping claws 723, the reciprocating driving device 721 is fixedly connected to the middle portion above the blanking frame 6 along the length direction of the blanking frame 6, the movable supporting frame 722 is longitudinally disposed in the blanking frame 6, the plurality of material clamping claws 723 are fixedly connected to the bottom of the movable supporting frame 722 at intervals, the plurality of material clamping claws 723 are opposite to the ends of the first material clamping transmission mechanism 3 and the second material clamping transmission mechanism 4, the top of the movable supporting frame 722 is in transmission connection with the reciprocating slitting driving device 721, and the reciprocating slitting driving device 721 drives the movable supporting frame 722 to reciprocate along the length direction of the blanking frame 6.
The reciprocating driving device of the embodiment is a synchronous belt transmission mechanism.
A plurality of clamping jaws of this embodiment are the finger cylinder.
The third guide polish rod 61 and the fourth guide polish rod 62 are respectively fixedly connected to two sides of the top of the blanking frame 6 in the length direction, and two sides of the top of the supporting frame 722 are connected with the third guide polish rod 61 and the fourth guide polish rod 62 through linear bearing seats.
In an initial state, the lower clamping plate is far away from the upper clamping plate, and a channel is provided for the plurality of clamping claws to move to the tail end of the clamping conveying mechanism to clamp the sheet.
When in work, the tail end of the material clamping and conveying mechanism outputs the formed sheet,
firstly, a reciprocating driving device drives a movable supporting frame to move forwards to the tail end of a clamping and conveying mechanism along a third guide polished rod and a fourth guide polished rod, and a plurality of clamping claws clamp the head end of a formed sheet;
secondly, the reciprocating driving device drives the movable supporting frame to move backwards along the third guide polish rod and the fourth guide polish rod to the discharging frame;
thirdly, the lower clamping plate moves upwards by the action of the lower clamping plate lifting device to the upper clamping plate, and the sheet is clamped under the action of the upper clamping plate and the lower clamping plate;
fourthly, the reciprocating cutting driving device drives the cutter to move along the length direction of the lower clamping plate to cut the formed sheet in the blanking frame;
fifthly, the reciprocating driving device drives the movable supporting frame to continue moving backwards, and meanwhile, a plurality of material clamping claws are opened, so that the formed sheet is placed on the bottom in the blanking frame;
sixthly, the lower clamping plate is kept close to the upper clamping plate to clamp the formed sheet, the reciprocating driving device drives the movable supporting frame to move forwards, so that the plurality of material clamping claws clamp the formed sheet between the upper clamping plate and the lower clamping plate, and then the lower clamping plate is far away from the upper clamping plate;
and seventhly, repeating the working flows from the second step to the fifth step to finish the slicing and blanking of the formed sheet.
Compared with the slicing structure of the traditional plastic uptake machine, the novel plastic uptake machine has the advantages that the clamping and cutting module and the clamping claw clamping and conveying functions are added, the traditional plastic uptake machine only feeds the sheet into the slicing mechanism by virtue of the caterpillar track for cutting, so that when the hardness of the sheet is very low, the sheet is folded by virtue of the caterpillar track, the cutting cannot be finished, and the clamping and cutting module and the clamping claw can be used for pushing by virtue of the caterpillar track, and simultaneously, the clamping claw clamps the sheet and pulls the sheet backwards, so that the sheet has tension and is ensured to be flat.
It should be understood that the above-mentioned embodiments are merely illustrative of the technical concept and features of the present invention, and are not intended to limit the scope of the present invention, which is defined by the following claims.
Claims (10)
1. The utility model provides a novel plastic suction forming machine, its characterized in that, including shaping work frame, first double-layered material transmission device, second press from both sides material transmission device, shaping module, press from both sides material mechanism and rotate set up in activity deflector roll, leveling roller between first double-layered material transmission device, the second press from both sides material transmission device head end, first double-layered material transmission device second press from both sides material transmission device symmetry set up in length direction's both sides in the shaping work frame, press from both sides material mechanism set up in first double-layered material transmission device between the second presss from both sides material transmission device end, the sheet passes through in proper order the activity deflector roll level roller input and by first double-layered material transmission device, second press from both sides material transmission device and pinch forward jointly, and pass through shaping module carries out shaping work, through the sheet behind the shaping module shaping follows first double-layered material transmission device, The tail end of the second clamping and conveying mechanism is output, and meanwhile, the clamping mechanism clamps the head end of the sheet and moves along the conveying direction of the sheet, and moves synchronously with the first clamping and conveying mechanism and the second clamping and conveying mechanism;
and movable mechanisms are arranged between the first clamping and conveying mechanism and the second clamping and conveying mechanism and between the two sides of the working frame in the length direction, and the distance between the first clamping and conveying mechanism and the second clamping and conveying mechanism is adjusted through the movable mechanisms.
2. The novel plastic suction forming machine as claimed in claim 1, wherein a blanking frame is provided at the end of the forming work frame, and first support ribs and second support ribs are provided at intervals from top to bottom on the upper portion of the inner side surface in the width direction of the blanking frame;
the clamping mechanism comprises a reciprocating clamping module and a clamping slitting module, the clamping slitting module is arranged between the first supporting convex strips and the second supporting convex strips, and the reciprocating clamping module moves in a reciprocating manner along the length direction of the blanking frame.
3. The plastic suction forming machine as claimed in claim 2, wherein the reciprocating material-clamping module comprises a reciprocating driving device, a movable supporting frame, and a plurality of material-clamping claws, the second reciprocating driving device is fixedly connected to the middle part of the upper part of the blanking frame along the length direction of the blanking frame, the movable supporting frame is longitudinally arranged in the blanking frame, the plurality of material-clamping claws are respectively arranged at the bottom of the movable supporting frame at intervals, the plurality of material-clamping claws are opposite to the tail end of the material-clamping conveying mechanism, and the second reciprocating driving device drives the movable supporting frame to reciprocate along the length direction of the blanking frame.
4. The novel plastic suction forming machine as claimed in claim 3, wherein the clamping and slitting module comprises an upper clamping plate, a lower clamping plate, a slitting device and a lower clamping plate lifting device;
the upper clamping plate and the lower clamping plate are respectively arranged between the first supporting convex strip and the second supporting convex strip in an up-down opposite mode, and the top of the upper clamping plate is movably connected with the first supporting convex strip;
the lower clamping plate lifting device is arranged at the bottom of the second supporting convex strip and drives the lower clamping plate to approach/depart from the upper clamping plate;
the cutting device moves in a reciprocating manner along the outer side surface of the lower clamping plate in the length direction and comprises a cutter and a reciprocating cutting driving device;
reciprocating and cutting the drive arrangement set up in the trailing flank of lower plate, the cutter sets up perpendicularly in the leading flank of lower plate, reciprocating and cutting the drive arrangement drive the cutter is along the length direction reciprocating motion of lower plate.
5. The new plastic suction forming machine as claimed in claim 1, wherein the two ends of the movable guide roller are connected to two longitudinal side walls of the forming work frame by a pair of adjusting modules, the pair of adjusting modules are disposed on the longitudinal side walls of the forming work frame, the pair of adjusting modules are connected to the movable guide roller by a movable shaft, the pair of adjusting modules move the movable guide roller along the longitudinal direction of the forming work frame, and the distance between the movable guide roller and the first and second clamping transmission mechanisms is adjusted;
adjusting module includes slide rail, slider, a accommodate the lead screw, the slide rail is the C type in vertical cross-section, the slide rail set up in length direction's in the shaping work frame inside wall is last, the slider slide set up in on the slide rail, an accommodate the lead screw's one end is passed the slide rail with the side of slider passes through bearing interconnect, an accommodate the lead screw's upper portion with the side threaded connection of slide rail, an accommodate the lead screw's the other end is provided with the hand wheel, the both ends of loose axle with a pair of adjusting module respectively through bearing interconnect.
6. The plastic suction forming machine as claimed in claim 5, wherein the movable guide roller comprises a first arc-shaped piece, a second arc-shaped piece, a plurality of first arc-shaped blocks and a plurality of second arc-shaped blocks, the plurality of first arc-shaped blocks and the plurality of second arc-shaped blocks are detachably arranged above and below the periphery of the movable shaft respectively, and the plurality of first arc-shaped blocks and the plurality of second arc-shaped blocks are arranged in a vertically symmetrical manner;
a plurality of positioning grooves are respectively arranged on two sides of the periphery of the movable shaft, and the positioning grooves are arranged in an annular array;
the first arc-shaped blocks are arranged at intervals respectively, the outer side surfaces of the first arc-shaped blocks are provided with connecting bosses in an extending mode respectively, the connecting bosses are connected with the positioning grooves through screws, and the overall structures of the second arc-shaped blocks and the connecting mode of the second arc-shaped blocks and the movable shaft are consistent with those of the first arc-shaped blocks;
the top surface of a plurality of first arc pieces is provided with positioning screw hole respectively, the both sides of a plurality of first arc piece top surfaces with through screw interconnect between the positioning screw hole, the second arc piece with the connected mode of a plurality of second arc pieces with first arc piece is unanimous.
7. The vacuum forming machine as claimed in claim 6, wherein the first material-clamping conveying mechanism comprises a first movable wall plate, a second movable wall plate, a first chain wheel set, a second chain wheel set, a first conveying chain, and a first chain wheel rotation driving device, the first movable wall plate and the second movable wall plate are respectively arranged along the length direction of the forming frame at intervals, the first movable wall plate is close to the movable guide roller, the first chain wheel set and the second chain wheel set are respectively arranged on the first movable wall plate and the second movable wall plate, the first chain wheel set and the second chain wheel set are parallel to each other, the first conveying chain is tensioned on the first chain wheel set and the second chain wheel set, the first chain wheel rotation driving device is arranged in the forming working frame and drives the second chain wheel set to rotate;
the first chain wheel set comprises a driven chain wheel, a first chain wheel and a second chain wheel, the driven chain wheel, the first chain wheel and the second chain wheel are sequentially arranged on the first movable wall plate along the conveying direction of the sheet respectively, and the driven chain wheel and the movable guide roller are arranged in a vertically staggered mode;
the centers of the driven chain wheel, the first chain wheel and the second chain wheel are connected with the first movable wall plate through a first fixed shaft, a second fixed shaft and a third fixed shaft respectively;
the second chain wheel set comprises a driving chain wheel, a third chain wheel and a fourth chain wheel, and the connection mode of the driving chain wheel, the third chain wheel and the fourth chain wheel with the second movable wall plate is consistent with that of the first chain wheel set;
two ends of the first conveying chain are respectively tensioned on the driven chain wheel, the first chain wheel and the second chain wheel and the driving chain wheel, the third chain wheel and the fourth chain wheel;
the first chain wheel rotation driving device drives the driving chain wheel to rotate.
8. The plastic suction forming machine as claimed in claim 7, wherein the movable mechanism includes a second adjusting screw, an adjusting hand wheel, and a supporting bearing seat, the supporting bearing seat is fixed on the upper portion of the outer side of the first movable wall plate, one end of the second adjusting screw passes through the side of the forming working frame in the length direction and is rotatably connected with the supporting bearing seat, the upper portion of the second adjusting screw is in threaded connection with the side of the forming working frame in the length direction, and the adjusting hand wheel is fixed on the end of the other end of the second adjusting screw.
9. The vacuum forming machine of claim 8, wherein the second material-clamping conveying mechanism comprises a third movable wall plate, a fourth movable wall plate, a third sprocket set, a fourth sprocket set, a second conveying chain, and a second sprocket rotation driving device, and the third movable wall plate, the fourth movable wall plate, the third sprocket set, the fourth sprocket set, the second conveying chain, and the second sprocket rotation driving device are identical to the first material-clamping conveying mechanism;
a first guide polish rod penetrates through the lower part between the first movable wall plate and the third movable wall plate, and two ends of the first guide polish rod are fixedly connected with two sides in the length direction in the forming working frame respectively;
a second guide polish rod is arranged at the lower part between the second movable wall plate and the fourth movable wall plate in a penetrating manner, and the integral structure of the second guide polish rod is consistent with that of the first guide polish rod;
first double-layered material transmission device with be used for supporting among the second double-layered material transmission device driven sprocket the fixed shaft tip respectively to middle part protrusion in the shaping work frame sets up first back shaft, second back shaft, first back shaft the tip rigid coupling of second back shaft has first adapter sleeve, second adapter sleeve, first adapter sleeve the periphery rigid coupling of second adapter sleeve has first back bearing, second back bearing.
10. The vacuum forming machine of claim 9, wherein the leveling roller comprises a plurality of third arc-shaped blocks, a plurality of fourth arc-shaped blocks, a third arc-shaped sheet and a fourth arc-shaped sheet, the third arc-shaped blocks are respectively and fixedly connected to the upper portions of the first and second support bearings, the fourth arc-shaped blocks are respectively and fixedly connected to the upper portions of the first and second support bearings, the third arc-shaped sheet is disposed above the third arc-shaped blocks, and the fourth arc-shaped sheet is disposed above the fourth arc-shaped blocks.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111323381.3A CN114030171B (en) | 2021-11-09 | 2021-11-09 | Novel plastic uptake make-up machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111323381.3A CN114030171B (en) | 2021-11-09 | 2021-11-09 | Novel plastic uptake make-up machine |
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| CN114030171A true CN114030171A (en) | 2022-02-11 |
| CN114030171B CN114030171B (en) | 2024-04-23 |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2863445Y (en) * | 2006-01-06 | 2007-01-31 | 郏银芳 | Full automatic plastic uptake forming machine |
| CN205364510U (en) * | 2016-01-28 | 2016-07-06 | 曾传 | Full -automatic translation vacuum plastic former |
| WO2017071503A1 (en) * | 2015-10-27 | 2017-05-04 | 江苏航天鸿鹏数控机械有限公司 | Smart multi-functional cutting system for suction moulding materials |
-
2021
- 2021-11-09 CN CN202111323381.3A patent/CN114030171B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2863445Y (en) * | 2006-01-06 | 2007-01-31 | 郏银芳 | Full automatic plastic uptake forming machine |
| WO2017071503A1 (en) * | 2015-10-27 | 2017-05-04 | 江苏航天鸿鹏数控机械有限公司 | Smart multi-functional cutting system for suction moulding materials |
| CN205364510U (en) * | 2016-01-28 | 2016-07-06 | 曾传 | Full -automatic translation vacuum plastic former |
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| CN114030171B (en) | 2024-04-23 |
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