CN114012590A - Ceramic polishing machine based on energy conservation and environmental protection - Google Patents
Ceramic polishing machine based on energy conservation and environmental protection Download PDFInfo
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- CN114012590A CN114012590A CN202111248750.7A CN202111248750A CN114012590A CN 114012590 A CN114012590 A CN 114012590A CN 202111248750 A CN202111248750 A CN 202111248750A CN 114012590 A CN114012590 A CN 114012590A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 111
- 238000005498 polishing Methods 0.000 title claims abstract description 96
- 238000004134 energy conservation Methods 0.000 title claims description 9
- 230000007613 environmental effect Effects 0.000 title claims description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 56
- 239000007921 spray Substances 0.000 claims abstract description 53
- 238000005507 spraying Methods 0.000 claims abstract description 28
- 230000000694 effects Effects 0.000 claims abstract description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 145
- 230000008093 supporting effect Effects 0.000 claims description 23
- 230000002349 favourable effect Effects 0.000 abstract description 2
- 230000009471 action Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 239000003245 coal Substances 0.000 description 5
- 239000012141 concentrate Substances 0.000 description 3
- 239000002956 ash Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000007517 polishing process Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
- B24B29/06—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for elongated workpieces having uniform cross-section in one main direction
- B24B29/08—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for elongated workpieces having uniform cross-section in one main direction the cross-section being circular, e.g. tubes, wires, needles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to the technical field of ceramic polishing machines, in particular to an energy-saving and environment-friendly ceramic polishing machine, which comprises a workbench, wherein a support plate is fixedly arranged at the lower end of the workbench, a rotary motor is fixedly arranged at the center of the lower end of the support plate, a spray pipe is movably arranged at the upper end of the rotary motor, the spray pipe penetrates through the workbench and extends to the upper end of the workbench, a support frame is fixedly sleeved at the center of the outer surface of the spray pipe, an adjusting mechanism is uniformly and movably arranged at the upper end of the support frame, a spraying mechanism is movably arranged at the upper end of the support plate, the ceramic pipeline can be automatically clamped and polished by arranging the adjusting mechanism and a clamping mechanism, the stability of clamping the ceramic pipeline is increased under the matching of a limiting mechanism, the situation that the ceramic pipeline shakes when the inner wall of the ceramic pipeline is polished is reduced, and the polishing effect is ensured, through setting up slewing mechanism for can take place the rotation when polishing the strip and polish, be favorable to improving the effect of polishing.
Description
Technical Field
The invention relates to the technical field of ceramic polishing machines, in particular to an energy-saving and environment-friendly ceramic polishing machine.
Background
Ceramics, which is a generic term for pottery and porcelain. The pottery clay and porcelain clay are used as raw materials, and the ware prepared by the technical processes of proportioning, forming, drying, roasting and the like can be called as ceramic. After the ceramic is processed into a workpiece, the surface of the ceramic generates some protrusions, and the ceramic needs to be polished to improve the surface precision.
Ceramic pipe is carried by coal or ash that is used for thermal power generation and steam power plant, current ceramic pipe generally only polishes to the outside, make inside smooth inadequately, when carrying coal or ash, coal and ash are attached to ceramic pipe's inner wall easily, under long-term the use, ceramic pipe takes place to block up easily, not only influence the conveying efficiency to coal and ash, but also need the manual work to dredge, workman's work load has been increased, the cost of transporting coal and ash has also been increased, the small part can carry out the machine of polishing to ceramic pipe inner wall, often can only polish the ceramic pipe of same size, when needs polish the ceramic pipe inner wall of different diameters, then need change different machines, the cost of polishing has been increased.
Therefore, the ceramic polishing machine based on energy conservation and environmental protection is provided.
Disclosure of Invention
The invention aims to provide an energy-saving and environment-friendly ceramic polishing machine, which can automatically clamp and polish a ceramic pipeline by arranging an adjusting mechanism and a clamping mechanism, increases the stability of clamping the ceramic pipeline under the matching of a limiting mechanism, reduces the shaking of the ceramic pipeline when the inner wall of the ceramic pipeline is polished, ensures the polishing effect, enables a polishing strip to rotate during polishing by arranging a rotating mechanism, is beneficial to improving the polishing effect and solves the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: the ceramic polishing machine based on energy conservation and environmental protection comprises a workbench, wherein a support plate is fixedly arranged at the lower end of the workbench, a rotating motor is fixedly arranged at the center of the lower end of the support plate, a spray pipe is movably arranged at the upper end of the rotating motor, the spray pipe penetrates through the workbench and extends to the upper end of the workbench, a support frame is fixedly sleeved at the center of the outer surface of the spray pipe, an adjusting mechanism is uniformly and movably arranged at the upper end of the support frame, and a spraying mechanism is movably arranged at the upper end of the support plate;
the adjusting mechanism comprises a gear ring, a first gear, a rotating shaft, a second gear, a first rack, a polishing strip and a fixture block, the rotating shaft is uniformly and rotatably installed inside the support frame, the upper end and the lower end of the rotating shaft are respectively and fixedly provided with the second gear and the first gear, the gear ring is rotatably installed at the lower end of the support frame, the gear ring is meshed with the first gear, the first rack is uniformly and slidably installed at the upper end of the support frame, the first rack is meshed with the second gear, the polishing strip is rotatably installed at the upper end of the first rack and is far away from one end of the second gear, the fixture block movably penetrates through the inside of the gear ring and is contacted with the support frame, and a rotating mechanism is movably arranged at one end of the first rack, far away from the second gear;
the rotating mechanism comprises a third gear, a movable groove, a mounting plate, a first spring, a second rack, a first magnet and a second magnet, the third gear is fixedly mounted at the lower end of the polishing strip, the movable groove is uniformly formed in the edge of the upper end of the workbench, the mounting plate and the first spring are movably mounted inside the movable groove, the mounting plate is located between the first spring and the first rack, the second rack is fixedly mounted at the lower end of the mounting plate close to one end of the polishing strip, the second rack is meshed with the third gear, the first magnet is fixedly mounted at the end of the first rack close to the mounting plate, the second magnet is fixedly mounted at one end of the mounting plate close to the first magnet, the second magnet is attracted with the first magnet, and a clamping mechanism is movably arranged at the upper end of the mounting plate;
the clamping mechanism comprises a push plate, a supporting rod, a second spring, a fixed plate, a U-shaped plate, a third spring, a clamping plate and a connecting rope, wherein the end, close to the supporting frame, of the mounting plate is sequentially and movably penetrated through the push plate and the supporting rod from top to bottom, the push plate is fixedly connected with the supporting rod, the second spring is movably sleeved on the outer surface of the supporting rod, the fixed plate is fixedly installed at the upper end of the mounting plate and close to one end of the first spring, the U-shaped plate movably penetrates through the inside of the fixed plate, the third spring is movably sleeved on the outer surface of the U-shaped plate, the clamping plate is fixedly installed at one end, close to the polishing strip, of the U-shaped plate, the fixed plate is located between the clamping plate and the third spring, the connecting rope is fixedly installed at the lower ends of the clamping plate and the supporting rod, the connecting rope movably penetrates through the mounting plate, and limiting mechanisms are movably arranged at the front end and the rear end of the push plate;
stop gear includes mounting groove, No. four springs and locating piece, both ends around the mounting groove is seted up in the push pedal is inside, the inside of mounting groove is from interior to outer activity cartridge in proper order has No. four springs and locating piece, and No. four springs and locating piece fixed connection, the locating piece runs through both ends around the mounting panel and extends to the outside of mounting panel.
Firstly, a gear ring is rotated according to the size of the inner wall of the ceramic pipeline, the gear ring drives a first gear to rotate, a second gear is fixedly connected with the first gear through a rotating shaft, the second gear can rotate along with the first gear, the second gear is meshed with a first rack, so that the second gear can drive the first rack to slide at the upper end of a support frame when rotating, a polishing strip is adjusted to a proper position, a fixture block thread penetrates through the inner edge of the gear ring, the fixture block is contacted with the support frame at the moment, the gear ring can be tightly attached to the support frame, the friction force between the gear ring and the support frame is large when the gear ring is tightly attached to the support frame, and therefore the situation that the gear ring does not rotate synchronously with the support frame during polishing, the position of the polishing strip is changed, the polishing effect is influenced, and the polishing strip can be contacted with the inner wall of the ceramic pipeline is avoided, the first magnet and the second magnet are mutually attracted, so that when the position of the first rack is adjusted, the mounting plate can be driven to slide in the movable groove, the first spring has a certain supporting effect on the mounting plate, the stability of the mounting plate is improved, a ceramic pipeline sleeve needing to polish the inner wall is sleeved on the outer surfaces of the four groups of polishing strips, the ceramic pipeline is contacted with the push plate in the downward sliding process and extrudes the push plate and the supporting rod to slide downwards in the mounting plate close to the polishing strips, the supporting rod pulls the connecting rope to move downwards when moving downwards, as the length of the connecting rope is unchanged, the connecting rope can pull the clamping plate to be close to the polishing strips when moving downwards along with the supporting rod, a certain clamping effect is achieved on the ceramic pipeline, the wall of the ceramic pipeline is easy to damage, and the clamping force does not need to be very large when clamping, the clamping plate is attached to the outer wall of the ceramic pipeline, the stability of the clamping plate in the process of polishing the inner wall is ensured, and it is required to be explained that when the pushing plate is not under the pressure of the ceramic pipeline, the pushing plate and the supporting rod can be driven to slide upwards to reset under the elastic action of the second spring, meanwhile, the clamping plate loses the tension of the connecting rope, and under the elastic action of the third spring, the third spring pushes the U-shaped plate to slide in the fixed plate, so that the clamping plate is driven to reset, the ceramic pipeline is clamped by the clamping plate, when the pushing plate slides to the inside of the mounting plate, under the elastic action of the fourth spring, the U-shaped plate is popped out of the inside of the positioning block mounting groove and penetrates through the mounting plate, so that the pushing plate and the mounting plate are fixed together, the stability of clamping the ceramic pipeline is increased, the ceramic pipeline is prevented from shaking in the polishing process, and the clamping of the ceramic pipeline by the clamping plate is not stable enough, after the ceramic pipeline is clamped, the rotating motor is connected with an external power supply, the rotating motor drives the spray pipe to rotate, the support frame is fixedly sleeved on the outer surface of the spray pipe, so the support frame can rotate towards the spray pipe, the polishing strip is driven to move in the ceramic pipeline, the third gear is meshed with the second rack, the polishing strip can intermittently autorotate while moving, after the inner wall of the ceramic pipeline is polished, the rotating motor is disconnected from the external power supply, the support frame still rotates under the action of inertia and the rotating speed is continuously reduced, at the moment, the first magnet and the second magnet are attracted together again, when the device stops operating every time, the first rack and the mounting plate are always on the same horizontal line, and the ceramic pipeline can be automatically clamped and polished by arranging the adjusting mechanism and the clamping mechanism, under stop gear's cooperation, the stability to ceramic pipe centre gripping has been increased, reduce when polishing to ceramic pipe inner wall, the condition that ceramic pipe takes place to rock produces, the effect of polishing has been guaranteed, through setting up slewing mechanism, the rotation can take place when making the polishing strip polish, be favorable to improving the effect of polishing, also avoid using a position for a long time simultaneously to polish, avoid the polishing strip to take place to warp at the in-process that uses for a long time, and then influence the effect of polishing, make simultaneously after polishing still with the mounting panel on same water flat line a rack, do not need manual reset, and guaranteed that the device can last the operation.
Preferably, the spraying mechanism comprises a water tank, arc plates, connecting rods, a pressing plate, rubber sleeves, a one-way valve and fixing rods, the water tank is fixedly sleeved at the lower end of the outer surface of the spray pipe and is fixedly connected with a supporting plate, the water tank is fixedly installed at the lower end edge of the interior of the water tank, the upper end of the water tank is communicated with the water tank, the water tank is communicated with the lower end of the spray pipe, the pressing plate is slidably inserted at the upper end of the interior of the water tank, the connecting rods are fixedly installed at the front end and the rear end of the upper end of the pressing plate, the connecting rods penetrate through the upper end of the water tank and extend to the exterior of the water tank, the connecting rods are fixedly installed at the upper ends of the two groups of arc plates, the rubber sleeves are movably sleeved on the outer surface of the connecting rods, the rubber sleeves are located between the arc plates and the pressing plate, the fixing rods are fixedly installed at the upper end of the spray pipe and are matched with the arc plates, the one-way valve is movably arranged at the lower end inside the water spray pipe;
the fixed cartridge of the inside upper end of basin has the filter screen, and the filter screen is the slope form, the right side movable mounting of basin has the collecting box, and collecting box and basin intercommunication.
The water is injected into the water tank, the rotating motor drives the spray pipe to rotate when rotating, the fixed rod is fixedly arranged on the outer surface of the spray pipe, the fixed rod can rotate along with the spray pipe, the fixed rod is contacted with the arc plate when rotating and extrudes the arc plate downwards, the arc plate is fixedly connected with the pressing plate through the connecting rod, so the arc plate can drive the pressing plate to slide downwards in the water tank when moving downwards, the water in the water tank is extruded into the spray pipe and is sprayed out from the upper end of the outer surface of the spray pipe, it needs to be explained that the upper end of the outer surface of the spray pipe is uniformly provided with water spray holes, the water can be sprayed out from the inner part of the spray pipe through the water spray holes, when the fixed rod rotates to be not contacted with the arc plate, the arc plate and the pressing plate are driven to slide upwards to reset under the elastic action of the rubber sleeve, it needs to be explained that, the lower end of the spray pipe is provided with the check valve, so that water in the spray pipe cannot flow back to the inside of the water return tank, when the pressing plate moves upwards, the upper end of the water tank is communicated with the water tank, so that water in the water tank can flow into the water tank again, water in the water tank can be continuously sprayed onto the inner wall of the ceramic pipeline through the spray pipe, scraps polished from the inner wall of the ceramic pipeline are washed away together, the water containing the scraps drops into the water tank again, when the water passes through the filter screen, the scraps cannot pass through the filter screen and can slide into the collection tank, the water passes through the filter screen to reach the bottom of the water tank for secondary utilization, and by arranging the spray mechanism, water can be sprayed while polishing, the scraps generated during polishing are washed away, the scraps are prevented from being adhered to the inner wall of the ceramic pipeline, the polishing effect is influenced, and meanwhile, water resources can be reused, realized the make full use of resource, can concentrate the sweeps that polish in addition and collect, reduced workman's work load, guaranteed ceramic conduit inner wall and the device clean and tidy.
Compared with the prior art, the invention has the beneficial effects that:
1. the ceramic pipeline can be automatically clamped and polished by arranging the adjusting mechanism and the clamping mechanism, the stability of clamping the ceramic pipeline is increased under the matching of the limiting mechanism, the situation that the ceramic pipeline shakes when the inner wall of the ceramic pipeline is polished is reduced, the polishing effect is ensured, and the polishing strip can rotate when being polished by arranging the rotating mechanism, so that the polishing effect is improved;
2. through setting up spraying mechanism, can spray water when polishing, the sweeps that produces when will polishing erode down, avoids the sweeps to glue at ceramic conduit's inner wall, influences the effect of polishing, can carry out used repeatedly to the water resource simultaneously, has realized the make full use of to the resource, can concentrate the collection with the sweeps that polish down moreover, has reduced workman's work load, has guaranteed ceramic conduit inner wall and the device clean and tidy.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a partial sectional view of the present invention;
FIG. 3 is an enlarged view of the structure of FIG. 2;
FIG. 4 is an enlarged view of the structure of FIG. 2 at B in accordance with the present invention;
FIG. 5 is a cross-sectional view of the structure of the present invention;
FIG. 6 is an enlarged view of the structure of FIG. 5 in accordance with the present invention at C.
In the figure: 1. a work table; 101. a support plate; 102. a rotating electric machine; 103. a water spray pipe; 104. a support frame; 2. an adjustment mechanism; 201. a toothed ring; 202. a first gear; 203. a rotating shaft; 204. a second gear; 205. a first rack; 206. polishing the strips; 207. a clamping block; 3. a rotating mechanism; 301. a third gear; 302. a movable groove; 303. mounting a plate; 304. a first spring; 305. a second rack; 306. a first magnet; 307. a magnet II; 4. a clamping mechanism; 401. pushing the plate; 402. a support bar; 403. a second spring; 404. a fixing plate; 405. a U-shaped plate; 406. a third spring; 407. a clamping plate; 408. connecting ropes; 5. a limiting mechanism; 501. mounting grooves; 502. a fourth spring; 503. positioning blocks; 6. a spraying mechanism; 601. a water tank; 602. a water tank; 603. an arc-shaped plate; 604. a connecting rod; 605. pressing a plate; 606. a rubber sleeve; 607. a one-way valve; 608. fixing the rod; 7. filtering with a screen; 8. and a collection box.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 6, the present invention provides a technical solution:
an energy-saving and environment-friendly ceramic polishing machine is shown in fig. 1 to 6 and comprises a workbench 1, wherein a support plate 101 is fixedly installed at the lower end of the workbench 1, a rotating motor 102 is fixedly installed at the center of the lower end of the support plate 101, a water spray pipe 103 is movably installed at the upper end of the rotating motor 102, the water spray pipe 103 penetrates through the workbench 1 and extends to the upper end of the workbench 1, a support frame 104 is fixedly sleeved at the center of the outer surface of the water spray pipe 103, an adjusting mechanism 2 is uniformly and movably arranged at the upper end of the support frame 104, and a spraying mechanism 6 is movably arranged at the upper end of the support plate 101;
the adjusting mechanism 2 comprises a toothed ring 201, a first gear 202, a rotating shaft 203, a second gear 204, a first rack 205, a grinding strip 206 and a fixture block 207, the rotating shaft 203 is uniformly and rotatably mounted inside the supporting frame 104, the upper end and the lower end of the rotating shaft 203 are respectively and fixedly mounted with the second gear 204 and the first gear 202, the toothed ring 201 is rotatably mounted at the lower end of the supporting frame 104, the toothed ring 201 is meshed with the first gear 202, the first rack 205 is uniformly and slidably mounted at the upper end of the supporting frame 104, the first rack 205 is meshed with the second gear 204, the grinding strip 206 is rotatably mounted at one end, far away from the second gear 204, of the upper end of the first rack 205, the fixture block 207 movably penetrates through the inside of the toothed ring 201, the fixture block 207 is in contact with the supporting frame 104, and a rotating mechanism 3 is movably arranged at one end, far away from the second gear 204, of the first rack 205;
the rotating mechanism 3 comprises a third gear 301, a movable groove 302, a mounting plate 303, a first spring 304, a second rack 305, a first magnet 306 and a second magnet 307, the third gear 301 is fixedly arranged at the lower end of the polishing strip 206, the movable grooves 302 are uniformly arranged at the edge of the upper end of the worktable 1, a mounting plate 303 and a first spring 304 are movably mounted in the movable groove 302, and the mounting plate 303 is positioned between the first spring 304 and the first rack 205, the second rack 305 is fixedly arranged at the lower end of the mounting plate 303 close to one end of the polishing strip 206, and the second rack 305 is meshed with the third gear 301, the first magnet 306 is fixedly arranged at one end of the first rack 205 close to the mounting plate 303, the second magnet 307 is fixedly mounted at one end of the mounting plate 303 close to the first magnet 306, the second magnet 307 is attracted with the first magnet 306, and the upper end of the mounting plate 303 is movably provided with a clamping mechanism 4;
the clamping mechanism 4 comprises a push plate 401, a support rod 402, a second spring 403, a fixing plate 404, a U-shaped plate 405, a third spring 406, a clamping plate 407 and a connecting rope 408, wherein the push plate 401 and the support rod 402 are movably penetrated through from top to bottom at one end of the mounting plate 303 close to the support frame 104, the push plate 401 is fixedly connected with the support rod 402, the second spring 403 is movably sleeved on the outer surface of the support rod 402, the fixing plate 404 is fixedly arranged at the upper end of the mounting plate 303 close to one end of the first spring 304, the U-shaped plate 405 movably penetrates through the inside of the fixing plate 404, the third spring 406 is movably sleeved on the outer surface of the U-shaped plate 405, the clamping plate 407 is fixedly arranged at one end of the U-shaped plate 405 close to the polishing strip 206, the fixing plate 404 is positioned between the clamping plate 407 and the third spring 406, the connecting rope 408 is fixedly arranged at the lower ends of the clamping plate 407 and the support rod 402, and the connecting rope 408 movably penetrates through the mounting plate 303, the front end and the rear end of the push plate 401 are both movably provided with a limiting mechanism 5;
the limiting mechanism 5 comprises a mounting groove 501, a fourth spring 502 and a positioning block 503, the mounting groove 501 is formed in the front end and the rear end of the interior of the push plate 401, the fourth spring 502 and the positioning block 503 are movably inserted into the mounting groove 501 from inside to outside in sequence, the fourth spring 502 is fixedly connected with the positioning block 503, and the positioning block 503 penetrates through the front end and the rear end of the mounting plate 303 and extends to the exterior of the mounting plate 303;
when the ceramic pipe polishing machine works, firstly, the gear ring 201 is rotated according to the size of the inner wall of the ceramic pipe, the gear ring 201 drives the first gear 202 to rotate, and the second gear 204 is fixedly connected with the first gear 202 through the rotating shaft 203, so that the second gear 204 can rotate along with the first gear 202, the second gear 204 is meshed with the first rack 205, so that the second gear 204 can drive the first rack 205 to slide at the upper end of the support frame 104 when rotating, the polishing strip 206 is adjusted to a proper position, then the clamping block 207 penetrates through the inner edge of the gear ring 201 in a threaded manner, the clamping block 207 is in contact with the support frame 104 at the moment, the gear ring 201 can be tightly attached to the support frame 104, it needs to be noted that when the gear ring 201 is tightly attached to the support frame 104, the friction force between the gear ring 201 and the support frame 104 is large, so that the gear ring 201 cannot synchronously rotate with the support frame 104 when polishing, the position of the polishing strip 206 is changed, so that the polishing effect is influenced, the polishing strip 206 can be in contact with the inner wall of the ceramic pipeline, the first magnet 306 and the second magnet 307 are mutually attracted, the mounting plate 303 can be driven to slide in the movable groove 302 when the position of the first rack 205 is adjusted, the first spring 304 plays a certain supporting role on the mounting plate 303, so that the stability of the mounting plate 303 is improved, the ceramic pipeline to be polished on the inner wall is sleeved on the outer surfaces of the four groups of polishing strips 206, the ceramic pipeline is in contact with the push plate 401 in the downward sliding process, the push plate 401 and the support rod 402 are extruded to slide downwards in the mounting plate 303 close to the polishing strip 206, the support rod 402 pulls the connecting rope 408 to move downwards when moving downwards, and because the length of the connecting rope 408 is unchanged, when the connecting rope 408 moves downwards along with the support rod 402, the clamping plate 407 is pulled to approach the direction of the polishing strip 206 to play a certain clamping role on the ceramic pipeline, the wall of the ceramic pipeline is easy to damage, the clamping force does not need to be particularly large during clamping, the clamping plate 407 is only attached to the outer wall of the ceramic pipeline, and the stability of the ceramic pipeline during polishing the inner wall is ensured, it needs to be noted that when the push plate 401 is not stressed by the ceramic pipeline, under the elastic force of the second spring 403, the push plate 401 and the support rod 402 can be driven to slide upwards for resetting, meanwhile, the clamping plate 407 loses the tensile force of the connecting rope 408, under the elastic force of the third spring 406, the third spring 406 pushes the U-shaped plate 405 to slide inside the fixing plate 404, so as to drive the clamping plate 407 to reset, so that the clamping plate 407 clamps the ceramic pipeline, when the push plate 401 slides inside the mounting plate 303, under the elastic force of the fourth spring 502, the positioning block 503 is made to pop out of the inside of the mounting groove 501 and penetrate through the mounting plate 303, so that the push plate 401 and the mounting plate 303 are fixed together, the stability of clamping the ceramic pipeline is increased, the ceramic pipeline is prevented from shaking in the polishing process, the clamping plate 407 cannot clamp the ceramic pipeline stably enough, after the ceramic pipeline is clamped, the rotating motor 102 is connected with an external power supply, the rotating motor 102 drives the spray pipe 103 to rotate, the support frame 104 is fixedly sleeved on the outer surface of the spray pipe 103, so that the support frame 104 can rotate towards the spray pipe 103, the polishing strip 206 is driven to move in the ceramic pipeline, the third gear 301 is meshed with the second rack 305, the polishing strip 206 can intermittently rotate while moving, after the inner wall of the ceramic pipeline is polished, the rotating motor 102 is disconnected from the external power supply, at this time, the support frame 104 still rotates under the action of inertia, and the rotating speed is continuously slowed down, at the moment, the first magnet 306 and the second magnet 307 are attracted together again, so that when the device stops operating every time, the first rack 205 and the mounting plate 303 are always on the same horizontal line, the ceramic pipeline can be automatically clamped and polished by arranging the adjusting mechanism 2 and the clamping mechanism 4, the stability of clamping the ceramic pipeline is increased under the matching of the limiting mechanism 5, the generation of shaking of the ceramic pipeline when the inner wall of the ceramic pipeline is polished is reduced, the polishing effect is ensured, the rotation can be realized when the polishing strip 206 is polished by arranging the rotating mechanism 3, the polishing effect is favorably improved, meanwhile, the polishing of one part for a long time is also avoided, the deformation of the polishing strip 206 in the long-term use process is avoided, the polishing effect is further influenced, and meanwhile, the first rack 205 and the mounting plate 303 are still on the same horizontal line after polishing is finished, manual reset is not needed, and the device can be ensured to continuously operate.
As an embodiment of the present invention, as shown in fig. 5 and 6, the spraying mechanism 6 includes a water tank 601, a water tank 602, arc-shaped plates 603, a connecting rod 604, a pressure plate 605, a rubber sleeve 606, a one-way valve 607, and a fixing rod 608, the water tank 601 is fixedly sleeved on the lower end of the outer surface of the water spray pipe 103, the water tank 601 is fixedly connected to the supporting plate 101, the water tank 602 is fixedly installed on the lower end edge of the inside of the water tank 601, the upper end of the water tank 602 is communicated with the water tank 601, the water tank 602 is communicated with the lower end of the water spray pipe 103, the pressure plate 605 is slidably inserted into the upper end of the inside of the water tank 602, the connecting rod 604 is fixedly installed on the front and rear ends of the upper end of the pressure plate 605, the connecting rod 604 penetrates through the upper end of the water tank 602 and extends to the outside of the water tank 602, the connecting rod 604 is fixedly installed on the upper ends of the two groups of arc-shaped plates 603, the rubber sleeve 606 is movably sleeved on the outer surface of the connecting rod 604, the rubber sleeve 606 is positioned between the arc-shaped plate 603 and the pressure plate 605, the fixing rod 608 is fixedly arranged on the outer surface of the spray pipe 103 and positioned at the upper end of the water tank 602, the fixing rod 608 is matched with the arc-shaped plate 603, and the one-way valve 607 is movably arranged at the lower end inside the spray pipe 103;
a filter screen 7 is fixedly inserted into the upper end of the inside of the water tank 601, the filter screen 7 is inclined, a collecting box 8 is movably mounted on the right side of the water tank 601, and the collecting box 8 is communicated with the water tank 601;
when the water spraying device works, water is injected into the water tank 601, the rotating motor 102 drives the water spraying pipe 103 to rotate when rotating, the fixing rod 608 is fixedly installed on the outer surface of the water spraying pipe 103, therefore, the fixing rod 608 can rotate along with the water spraying pipe 103, the fixing rod 608 is contacted with the arc-shaped plate 603 when rotating and extrudes the arc-shaped plate 603 downwards, because the arc-shaped plate 603 is fixedly connected with the pressing plate 605 through the connecting rod 604, the pressing plate 605 can be driven to slide downwards in the water tank 602 when the arc-shaped plate 603 moves downwards, the water in the water tank 602 is extruded into the water spraying pipe 103 and is ejected out from the upper end of the outer surface of the water spraying pipe 103, it should be noted that the water spraying holes are uniformly arranged at the upper end of the outer surface of the water spraying pipe 103, when the fixing rod 608 rotates to be not contacted with the arc-shaped plate 603, under the action of the elastic force of the rubber sleeve 606, the arc-shaped plate 603 and the pressing plate 605 are driven to slide upwards for resetting, it should be noted that the one-way valve 607 is installed at the lower end of the water spraying pipe 103, therefore, the water in the water spraying pipe 103 does not flow back to the inside of the water returning tank 602, when the pressing plate 605 moves upwards, because the upper end of the water tank 602 is communicated with the water tank 601, the water in the water tank 601 can flow into the inside of the water tank 602 again, so that the water in the water tank 601 can be continuously sprayed to the inner wall of the ceramic pipeline through the water spraying pipe 103, the scraps polished from the inner wall of the ceramic pipeline are washed away together, the water containing the scraps falls into the inside of the water tank 601 again, when passing through the filter screen 7, the scraps cannot pass through the filter screen 7 and fall into the collecting tank 8, while the water passes through the filter screen 7 to reach the bottom of the water tank 601 for secondary utilization, and by arranging the spraying mechanism 6, the water can be sprayed while polishing, the sweeps that produce when will polishing erode down, avoids the sweeps to glue at ceramic duct's inner wall, influences the effect of polishing, can carry out used repeatedly to the water resource simultaneously, has realized the make full use of to the resource, can concentrate the sweeps that polish down in addition and collect, has reduced workman's work load, has guaranteed ceramic duct inner wall and the device clean and tidy.
The working principle is as follows:
when the ceramic pipe polishing machine works, firstly, the gear ring 201 is rotated according to the size of the inner wall of the ceramic pipe, the gear ring 201 drives the first gear 202 to rotate, the second gear 204 is fixedly connected with the first gear 202 through the rotating shaft 203, so that the second gear 204 can rotate along with the first gear 202, the second gear 204 is meshed with the first rack 205, the second gear 204 can drive the first rack 205 to slide at the upper end of the support frame 104 when rotating, then the clamping block 207 penetrates through the inner edge of the gear ring 201 in a threaded manner, at the moment, the clamping block 207 is contacted with the support frame 104, so that the gear ring 201 can be tightly attached to the support frame 104, it needs to be explained that when the gear ring 201 is tightly attached to the support frame 104, the friction force between the gear ring 201 and the support frame 104 is large, and therefore, the gear ring 201 cannot synchronously rotate with the support frame 104 during polishing, and the position of the polishing strip 206 is changed, thereby influencing the polishing effect, enabling the polishing strip 206 to be in contact with the inner wall of the ceramic pipeline, enabling the first magnet 306 and the second magnet 307 to attract each other, so that when the position of the first rack 205 is adjusted, the mounting plate 303 can be driven to slide in the movable groove 302, the first spring 304 plays a certain supporting role for the mounting plate 303, thereby increasing the stability of the mounting plate 303, the ceramic pipeline with the inner wall to be polished is sleeved on the outer surfaces of the four groups of polishing strips 206, the ceramic pipeline is in contact with the push plate 401 in the downward sliding process, and the push plate 401 and the support rod 402 are extruded to slide downward in the mounting plate 303 close to the polishing strip 206, the support rod 402 pulls the connecting rope 408 to move downward when moving downward, because the length of the connecting rope 408 is not changed, when moving downward along with the support rod 402, the clamping plate 407 is pulled to approach to the polishing strip 206, the ceramic pipeline clamping device has a certain clamping effect on the ceramic pipeline, the wall of the ceramic pipeline is easy to damage, the clamping force does not need to be very large during clamping, the clamping plate 407 is attached to the outer wall of the ceramic pipeline, the stability of the ceramic pipeline during polishing the inner wall of the ceramic pipeline is ensured, it needs to be noted that when the push plate 401 is not stressed by the ceramic pipeline, the push plate 401 and the support rod 402 can be driven to slide upwards to reset under the elastic force of the second spring 403, meanwhile, the clamping plate 407 loses the tensile force of the connecting rope 408, under the elastic force of the third spring 406, the third spring 406 pushes the U-shaped plate 405 to slide in the fixing plate 404, so as to drive the clamping plate 407 to reset, so that the clamping plate 407 clamps the ceramic pipeline, when the push plate 401 slides in the mounting plate 303, under the elastic force of the fourth spring 502, the positioning block 503 is ejected out of the mounting groove 501 and penetrates through the mounting plate 303, the push plate 401 and the mounting plate 303 are fixed together, the stability of clamping the ceramic pipeline is increased, the ceramic pipeline is prevented from shaking in the grinding process, the clamping plate 407 cannot stably clamp the ceramic pipeline enough, after the ceramic pipeline is clamped, the rotary motor 102 is connected with an external power supply, the rotary motor 102 drives the spray pipe 103 to rotate, the support frame 104 is fixedly sleeved on the outer surface of the spray pipe 103, the support frame 104 can rotate towards the spray pipe 103, the grinding strip 206 is driven to move in the ceramic pipeline, the third gear 301 is meshed with the second rack 305, the grinding strip 206 can intermittently rotate while moving, after the inner wall of the ceramic pipeline is polished, the rotary motor 102 is disconnected from the external power supply, at the moment, the support frame 104 still rotates under the action of inertia and the rotating speed is continuously reduced, at this time, the first magnet 306 and the second magnet 307 are attracted together again, so that when the device stops operating each time, the first rack 205 is always on the same horizontal line with the mounting plate 303, water is injected into the water tank 601, the rotating motor 102 drives the water spray pipe 103 to rotate when rotating, the fixing rod 608 is fixedly mounted on the outer surface of the water spray pipe 103, therefore, the fixing rod 608 rotates along with the water spray pipe 103, the fixing rod 608 contacts with the arc plate 603 when rotating, and presses the arc plate 603 downwards, because the arc plate 603 is fixedly connected with the pressure plate 605 through the connecting rod 604, the pressure plate 605 is driven to slide downwards in the water tank 602 when moving downwards, water in the water tank 602 is pressed into the water spray pipe 103 and is sprayed out from the upper end of the outer surface of the water spray pipe 103, it should be noted that the upper end of the outer surface of the water spray pipe 103 is uniformly provided with water spray holes, water can be sprayed out from the inside of the water spraying pipe 103 through the water spraying holes, when the fixing rod 608 rotates to be not in contact with the arc-shaped plate 603, the fixing rod drives the arc-shaped plate 603 and the pressing plate 605 to slide upwards to reset under the elastic force of the rubber sleeve 606, it should be noted that the check valve 607 is installed at the lower end of the water spraying pipe 103, therefore, the water inside the water spraying pipe 103 cannot flow back to the inside of the water tank 602, when the pressing plate 605 moves upwards, the water inside the water tank 601 can flow into the water tank 602 again because the upper end of the water tank 602 is communicated with the water tank 601, so that the water inside the water tank 601 can be continuously sprayed onto the inner wall of the ceramic pipeline through the water spraying pipe 103, the scraps polished off from the inner wall of the ceramic pipeline are washed off together, the water containing the scraps falls into the water tank 601 again, when the scraps pass through the filter screen 7, the scraps cannot pass through the filter screen 7 and can slide down to the inside of the collecting tank 8, the water passes through the filter screen 7 and reaches the bottom of the water tank 601 for secondary use.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The ceramic polishing machine based on energy conservation and environmental protection comprises a workbench (1), and is characterized in that a support plate (101) is fixedly mounted at the lower end of the workbench (1), a rotating motor (102) is fixedly mounted at the center of the lower end of the support plate (101), a water spray pipe (103) is movably mounted at the upper end of the rotating motor (102), the water spray pipe (103) penetrates through the workbench (1) and extends to the upper end of the workbench (1), a support frame (104) is fixedly sleeved at the center of the outer surface of the water spray pipe (103), an adjusting mechanism (2) is uniformly and movably arranged at the upper end of the support frame (104), and a spraying mechanism (6) is movably arranged at the upper end of the support plate (101);
the adjusting mechanism (2) comprises a toothed ring (201), a first gear (202), a rotating shaft (203), a second gear (204), a first rack (205), a polishing strip (206) and a fixture block (207), the rotating shaft (203) is uniformly and rotatably installed inside the supporting frame (104), the upper end and the lower end of the rotating shaft (203) are respectively and fixedly provided with the second gear (204) and the first gear (202), the toothed ring (201) is rotatably installed at the lower end of the supporting frame (104), the toothed ring (201) is meshed with the first gear (202), the first rack (205) is uniformly and slidably installed at the upper end of the supporting frame (104), the first rack (205) is meshed with the second gear (204), the polishing strip (206) is rotatably installed at the upper end of the first rack (205) and is far away from one end of the second gear (204), and the fixture block (207) movably penetrates through the inside of the toothed ring (201), and the fixture block (207) is in contact with the support frame (104), and a rotating mechanism (3) is movably arranged at one end of the first rack (205) far away from the second gear (204).
2. The ceramic polishing machine based on energy conservation and environmental protection as claimed in claim 1, wherein the rotating mechanism (3) comprises a third gear (301), a movable groove (302), a mounting plate (303), a first spring (304), a second rack (305), a first magnet (306) and a second magnet (307), the third gear (301) is fixedly mounted at the lower end of the polishing strip (206), the movable groove (302) is uniformly arranged at the upper end edge of the worktable (1), the mounting plate (303) and the first spring (304) are movably mounted inside the movable groove (302), the mounting plate (303) is positioned between the first spring (304) and the first rack (205), the second rack (305) is fixedly mounted at the lower end of the mounting plate (303) close to one end of the polishing strip (206), and the second rack (305) is meshed with the third gear (301), a magnet (306) fixed mounting is close to mounting panel (303) one end at rack (205) No. one, No. two magnet (307) fixed mounting are close to a magnet (306) one end at mounting panel (303), and No. two magnet (307) attract mutually with a magnet (306), the upper end activity of mounting panel (303) is provided with fixture (4).
3. The ceramic polishing machine based on energy conservation and environmental protection as claimed in claim 2, wherein the clamping mechanism (4) comprises a push plate (401), a support rod (402), a second spring (403), a fixed plate (404), a U-shaped plate (405), a third spring (406), a clamping plate (407) and a connecting rope (408), the push plate (401) and the support rod (402) are sequentially and movably penetrated through one end of the mounting plate (303) close to the support frame (104) from top to bottom, the push plate (401) is fixedly connected with the support rod (402), the second spring (403) is movably sleeved on the outer surface of the support rod (402), the fixed plate (404) is fixedly installed at the upper end of the mounting plate (303) close to one end of the first spring (304), the U-shaped plate (405) movably penetrates through the inside of the fixed plate (404), and the third spring (406) is movably sleeved on the outer surface of the U-shaped plate (405), grip block (407) fixed mounting is close to sanding strip (206) one end in U template (405), and fixed plate (404) are located between grip block (407) and No. three spring (406), connect rope (408) fixed mounting at the lower extreme of grip block (407) and bracing piece (402), and connect rope (408) activity and run through mounting panel (303) both ends are all movable and are provided with stop gear (5) around push pedal (401).
4. The ceramic polishing machine based on energy conservation and environmental protection as claimed in claim 3, wherein the limiting mechanism (5) comprises a mounting groove (501), a fourth spring (502) and a positioning block (503), the mounting groove (501) is arranged at the front end and the rear end inside the push plate (401), the fourth spring (502) and the positioning block (503) are movably inserted inside the mounting groove (501) from inside to outside in sequence, the fourth spring (502) is fixedly connected with the positioning block (503), and the positioning block (503) penetrates through the front end and the rear end of the mounting plate (303) and extends to the outside of the mounting plate (303).
5. The ceramic polishing machine based on energy conservation and environmental protection as claimed in claim 1, wherein the spraying mechanism (6) comprises a water tank (601), a water tank (602), an arc-shaped plate (603), a connecting rod (604), a pressing plate (605), a rubber sleeve (606), a one-way valve (607) and a fixing rod (608), the water tank (601) is fixedly sleeved at the lower end of the outer surface of the water spraying pipe (103), the water tank (601) is fixedly connected with the supporting plate (101), the water tank (602) is fixedly installed at the edge of the lower end inside the water tank (601), the upper end of the water tank (602) is communicated with the water tank (601), the water tank (602) is communicated with the lower end of the water spraying pipe (103), the pressing plate (605) is slidably inserted at the upper end inside the water tank (602), the connecting rod (604) is fixedly installed at the front end and the rear end of the upper end of the pressing plate (605), and the connecting rod (604) penetrates through the upper end of the water tank (602) and extends to the outside of the water tank (602), connecting rod (604) fixed mounting is in the upper end of two sets of arcs (603), rubber sleeve (606) activity cover is established at connecting rod (604) surface, and rubber sleeve (606) are located between arc (603) and clamp plate (605), dead lever (608) fixed mounting is located water tank (602) upper end position at spray pipe (103) surface, and dead lever (608) and arc (603) cooperate, check valve (607) movable mounting is at the inside lower extreme of spray pipe (103).
6. The energy-saving and environment-friendly ceramic polishing machine as claimed in claim 5, wherein a filter screen (7) is fixedly inserted into the upper end of the inside of the water tank (601), the filter screen (7) is inclined, a collection box (8) is movably mounted on the right side of the water tank (601), and the collection box (8) is communicated with the water tank (601).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111248750.7A CN114012590A (en) | 2021-10-26 | 2021-10-26 | Ceramic polishing machine based on energy conservation and environmental protection |
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|---|---|---|---|
| CN202111248750.7A CN114012590A (en) | 2021-10-26 | 2021-10-26 | Ceramic polishing machine based on energy conservation and environmental protection |
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| CN114012590A true CN114012590A (en) | 2022-02-08 |
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| CN202111248750.7A Pending CN114012590A (en) | 2021-10-26 | 2021-10-26 | Ceramic polishing machine based on energy conservation and environmental protection |
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| CN115338764A (en) * | 2022-10-18 | 2022-11-15 | 烟台双圆通用件有限公司 | Polishing device for machining mechanical sealing element |
| CN115972417A (en) * | 2023-02-15 | 2023-04-18 | 山东新升光电科技有限责任公司 | Intelligent single line equipment based on crystal processing |
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