The invention content is as follows:
the invention provides a cleaning robot for a rectangular ventilation pipeline, aiming at the technical problems of the existing pipeline cleaning robot. The invention provides a pipeline cleaning robot, which comprises a diameter changing mechanism 1, a moving and steering mechanism 2 and an ash cleaning and dust collecting mechanism 3.
The diameter-changing mechanism 1 comprises a right parallel four-bar mechanism, a left parallel four-bar mechanism and a lead screw slider mechanism; the two sets of screw rod sliding block mechanisms are arranged symmetrically left and right and comprise connecting round rods 11, elastic supporting rods 12, rotating holders 13, holder motors 14, fixing frames 15, bearings 16, sliding blocks 17, screw rods 18, reducing motors 19 and racks 20.
The rack 20 is of a rectangular frame structure, the middle parts of the left and right side surfaces of the rack are respectively provided with a motor output shaft round hole 2001, the front end of the left side surface is provided with two rack air inlet round holes 2002, the middle rear part of the rack 20 is provided with a motor fixing plate 2003, the rear end of the bottom surface is provided with a rack air outlet round hole 2004, and two ends of the upper surface and the lower surface of the rack 20 are respectively provided with 4 fixing hinged supports 2005; an output shaft of the reducing motor 19 penetrates through the motor output shaft round hole 2001 in the middle of the rack 20, and the reducing motor 19 is fixedly connected with the rack 20 through screws; the fixed frame 15 consists of a square plate and a square stool structural part which are horizontally placed, the square plate is provided with a mounting hole, and a bearing seat is arranged on the inner side of the square stool structural part; the fixed frame 15 is fixedly connected with the frame 20 through four legs in the square stool structural member, the pan/tilt motor 14 is fixedly connected with the square plate in the fixed frame 15, and an output shaft of the pan/tilt motor 14 is fixedly connected with the rotating pan/tilt 13; the bearing 16 is in interference fit with the bearing seat on the inner side of the fixed frame 15; one end of the lead screw 18 is in clearance fit with the bearing 16, and the other end of the lead screw 18 is fixedly connected with an output shaft of the reducing motor 19; the sliding block 17 is of a cuboid structure, a threaded through hole matched with the lead screw 18 is formed in the middle of the sliding block 17, and two fixed hinged bases are respectively arranged on the upper end face and the lower end face of the sliding block 17; the elastic support rod 12 is a cylindrical rod piece with a spring in the middle, one end of the elastic support rod 12 is hinged to the sliding block 17, and the other end of the elastic support rod 12 is hinged to the connecting round rod 11.
Two sets of right parallel four-bar mechanisms are symmetrically arranged front and back, and each right parallel four-bar mechanism comprises a third connecting rod 6, a fourth connecting rod 7 and a fifth connecting rod 10; the third connecting rod 6 and the fifth connecting rod 10 are hinged to the fixed hinge seats 2005 at the front side and the rear side of the upper end of the frame 20, one end of the fourth connecting rod 7 is hinged to the middle of the third connecting rod 6, and the other end of the fourth connecting rod 7 is hinged to the middle of the fifth connecting rod 10; two ends of the connecting round rod 11 are hinged to the middle lower part of the fifth connecting rod 10 which is symmetrically arranged front and back.
The two sets of the left parallel four-bar mechanisms are symmetrically arranged front and back, and each left parallel four-bar mechanism comprises a first connecting rod 4, a second connecting rod 5 and a driving mounting plate 29; one end of the first connecting rod 4 and one end of the second connecting rod 5 are respectively hinged with the fixed hinged supports 2005 at the front side and the rear side of the upper end of the rack 20, and the other end of the first connecting rod 4 and the other end of the second connecting rod 5 are respectively hinged on the pin shafts at the front end face and the rear end face of the driving mounting plate 29 in the moving and steering mechanism 2.
The moving and steering mechanism 2 comprises a driven wheel 8, a steering motor 21, a driving motor 22, a driving wheel 23, a gear fixing seat 24, a rack 25, a first gear 26, a steering support 27, a second gear 28 and a driving mounting plate 29; the driven wheel 8 is hinged with the tail end of the third connecting rod 6 through a rotating shaft; the driving mounting plate 29 is a T-shaped square plate, the front end surface and the rear end surface of the driving mounting plate 29 are respectively provided with two pin shafts, the total number of the four pin shafts is four, the front part and the rear part of the upper end surface of the driving mounting plate 29 are respectively provided with a step hole, and the middle part of the upper end surface of the driving mounting plate 29 is provided with a circular through hole; the four pin shafts on the front end surface and the rear end surface of the driving mounting plate 29 are respectively hinged with the two first connecting rods 4 and the two second connecting rods 5; rack fixing base 24 is opened there is T type spout, and with drive mounting panel 29 links firmly through the screw, the bottom of rack 25 is equipped with T type step, T type step with rack fixing base 24's T type spout is clearance fit, rack 25 can move in rack fixing base 24's T type spout.
The steering support 27 is of an up-and-down structure, the upper part of the steering support is an L-shaped support, the lower part of the steering support is a supporting circular table and a gear connecting shaft, and the supporting circular table of the steering support 27 is in transition fit with a stepped hole of the driving mounting plate 29; the driving motor 22 is mounted on an L-shaped bracket of the steering bracket 27 through a screw, and the driving wheel 23 is fixedly connected with an output shaft of the driving motor 22; the steering support 27, the driving motor 22 and the driving wheel 23 are respectively provided with two sets and are symmetrically arranged on the front side and the rear side of the driving mounting plate 29; the first gear 26 is fixedly connected with a gear connecting shaft of the steering bracket 27, and the first gear 26 is meshed with the rack 25; the output shaft of the steering motor 21 penetrates through the circular through hole in the middle of the upper end face of the driving mounting plate 29, the output shaft of the steering motor 21 is fixedly connected with the second gear 28, and the second gear 28 is meshed with the rack 25.
The ash cleaning and dust collecting mechanism 3 comprises four sets of ash cleaning mechanisms and two sets of dust collecting mechanisms; the upper side and the lower side are respectively provided with 1 set of ash removing mechanism which is arranged up and down symmetrically, and the ash removing mechanisms positioned on the upper side and the lower side comprise first brushes 9; the front side and the rear side are respectively provided with 1 set of ash removal mechanism and are symmetrically arranged front and back, and the ash removal mechanisms positioned on the front side and the rear side comprise a second brush 32, an ash removal connecting rod 33, an ash removal motor 34 and a cover plate 35; the upper side and the lower side of each dust suction mechanism 1 are arranged up and down symmetrically, and the dust suction mechanisms positioned on the upper side and the lower side comprise dust suction notches 30, hoses 31, dust collection boxes 36 and dust suction motors 37.
The cover plate 35 is T-shaped and is formed by fixedly connecting a side square plate and a horizontal square plate, and a round hole is formed in the middle of the horizontal square plate; the side square plate of the cover plate 35 is fixedly connected with the frame 20 through a screw, and the ash removal motor 34 is fixedly connected below the horizontal square plate of the cover plate 35; the first brush 9 is a cylindrical structure with flexible cilia arranged in the circumferential direction, and two ends of the first brush 9 are respectively hinged with the two fifth connecting rods 10; the second brush 32 is a cylindrical structure with flexible cilia arranged in the circumferential direction, one end of the ash removal connecting rod 33 is hinged with the second brush 32, and the other end of the ash removal connecting rod 33 is fixedly connected with an output shaft of the ash removal motor 34; the dust collection motor 37 is fixedly connected with a motor fixing plate 2003 of the frame 20 through screws, the dust collection box 36 is a hollow cuboid mechanism, two dust collection box air inlet round holes 3601 are formed in the left side wall, a filter screen 3602 is arranged at the middle rear part, a dust collection box air outlet round hole 3603 is formed in the rear side wall, and the dust collection box 36 is fixedly connected with the frame 20 through screws; the dust absorption notch 30 is of a cuboid groove structure, and flexible cilia are arranged on the periphery of the top of the dust absorption notch; one end of the hose 31 is fixedly connected with the dust collection box air inlet round hole 3601, and the other end of the hose 31 is fixedly connected with the dust collection notch 30 through the rack air inlet round hole 2002.
The diameter-changing mechanism in the invention enables the robot to adapt to pipelines with different heights, the moving and steering mechanism enables the robot to freely move and steer in the pipeline, and the ash cleaning and dust collecting mechanism can effectively remove and collect dust in the pipeline.
Description of the drawings:
fig. 1 is a schematic view of the general structure of a cleaning robot for a rectangular ventilation duct of the present invention;
FIG. 2 is a schematic view of a half-section of a cleaning robot for a rectangular ventilation duct according to the present invention;
FIG. 3 is a schematic cross-sectional view of a frame of a cleaning robot for a rectangular ventilation duct according to the present invention;
FIG. 4 is a schematic view of the connection between the fixed frame and the rotating pan/tilt head of the cleaning robot for the rectangular ventilation duct according to the present invention;
FIG. 5 is a schematic structural view of a moving and steering mechanism in a cleaning robot for a rectangular ventilation duct according to the present invention;
FIG. 6 is a schematic structural view of a dust cleaning and collecting mechanism of a cleaning robot for a rectangular ventilation duct according to the present invention.
In the figure: 1: a diameter-changing mechanism; 2: a moving and steering mechanism; 3: a dust cleaning and absorbing mechanism; 4: a first link; 5: a second link; 6: a third link; 7: a fourth link; 8: a driven wheel; 9: a first brush; 10: a fifth link; 11: connecting the round rod; 12: an elastic support bar; 13: rotating the holder; 14: a holder motor; 15: a fixed mount; 16: a bearing; 17: a slider; 18: a lead screw; 19: a variable diameter motor; 20: a frame; 2001: a circular hole of an output shaft of the motor; 2002: a frame air inlet circular hole; 2003: a motor fixing plate; 2004: a rack air outlet circular hole; 2005: fixing a hinged support; 21: a steering motor; 22: a drive motor; 23: a driving wheel; 24: a rack fixing seat; 25: a rack; 26: a first gear; 27: a steering bracket; 28: a second gear; 29: driving the mounting plate; 30: a dust collection notch; 31: a hose; 32: a second brush; 33: a dust removal connecting rod; 34: a dust removal motor; 35: a cover plate; 36: a dust collection box; 3601: a dust box air inlet circular hole; 3602: filtering with a screen; 3603: an air outlet circular hole of the dust collection box; 37: dust-collecting motor
The specific implementation mode is as follows:
the invention provides a cleaning robot for a rectangular ventilation pipeline, which drives a driving wheel through a driving motor to realize the movement of the robot in the pipeline, and a steering motor realizes the steering movement of the robot through the transmission of a gear and a rack; the robot can adapt to pipelines with different heights by reducing the diameters of the screw rod sliding block mechanism and the parallel four-bar mechanism; through the cooperation work of deashing brush and dust absorption motor, can effectively clear away and collect intraductal dust.
The working principle of the invention is as follows:
1. the working principle of the reducing mechanism is as follows: the reducing motor 19 drives the lead screw 18 to rotate, the lead screw 18 rotates to enable the sliding block 17 to move axially along the lead screw 18, the sliding block 17 moves to enable the parallel four-bar mechanism to rotate through the elastic supporting rod 12 and the connecting round rod 11, the positions of the driving wheel 8 and the first hairbrush 9 are further changed, when the positions of the driving wheel 8 and the first hairbrush 9 are matched with the size of a pipeline, the reducing motor 19 stops working, and reducing is completed.
2. The working principle of the moving and steering mechanism is as follows: the steering motor 21 drives the second gear 28 to rotate, so that the rack 25 axially moves in the T-shaped chute of the rack fixing seat 24, the rack 25 drives the first gear 26 to rotate, so as to drive the steering support 27 to rotate, the driving motor 22 drives the driving wheel 23 to move, the driving motor 22 is matched with the steering motor 21, and the robot moves and steers in the pipeline.
3. The working principle of the ash cleaning and dust collecting mechanism is as follows: the first brush 9 and the right parallel four-bar mechanism synchronously move to remove dust on the pipe walls of the upper side and the lower side, the ash removal motor 34 drives the second brush 32 to move through the ash removal connecting rod 33, the position of the second brush 32 is adjusted according to the width of the pipe, and the dust on the pipe walls of the front side and the rear side is removed; the dust suction motor 37 supplies wind power, and dust is collected to the dust box 36 through the dust suction slot 30 and the hose 31.