CN113997397A - High-efficiency forming machine for aerated concrete blocks and using method thereof - Google Patents
High-efficiency forming machine for aerated concrete blocks and using method thereof Download PDFInfo
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- CN113997397A CN113997397A CN202111160944.1A CN202111160944A CN113997397A CN 113997397 A CN113997397 A CN 113997397A CN 202111160944 A CN202111160944 A CN 202111160944A CN 113997397 A CN113997397 A CN 113997397A
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- forming machine
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- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000005520 cutting process Methods 0.000 claims abstract description 96
- 239000000463 material Substances 0.000 claims abstract description 30
- 238000007599 discharging Methods 0.000 claims abstract description 9
- 239000002699 waste material Substances 0.000 claims abstract description 6
- 238000003860 storage Methods 0.000 claims description 2
- 239000003381 stabilizer Substances 0.000 claims 1
- 238000000605 extraction Methods 0.000 abstract description 2
- 239000012634 fragment Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000010881 fly ash Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 239000002956 ash Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/145—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for dividing block-shaped bodies of expanded materials, e.g. cellular concrete
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0036—Cutting means, e.g. water jets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/04—Exhausting or laying dust
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses an aerated concrete block efficient forming machine, which comprises a workbench, a bearing plate below the workbench, a first adjusting mechanism, a second adjusting mechanism and a collecting mechanism, wherein the first adjusting mechanism and the second adjusting mechanism are arranged on the workbench; the first adjusting mechanism comprises a sliding block movably arranged on the first sliding groove and a supporting frame fixedly arranged at the top end of the sliding block; the second adjusting mechanism comprises a hydraulic cylinder embedded at the top end of the movable plate, a fixed sleeve movably arranged at the bottom end of an output rod of the hydraulic cylinder, and a rotating motor fixedly arranged on the top surface inside the fixed sleeve; the collecting mechanism comprises a material sucking pipe arranged on the side wall of the supporting frame, and the using method comprises four steps of discharging, adjusting, cutting and collecting. The invention can stably adjust the cutter disc to cut in multiple positions and angles, reduces the requirement on the number of cutting tools, saves space and cost, has more efficient chip extraction and can collect waste materials independently.
Description
Technical Field
The invention relates to the technical field of concrete block forming equipment, in particular to an efficient forming machine for aerated concrete blocks and a using method thereof.
Background
The aerated concrete is a light porous silicate product prepared by taking siliceous materials (sand, fly ash, siliceous tailings and the like) and calcareous materials (stone cement) as main raw materials, adding a gas former, and carrying out the processes of proportioning, stirring, pouring, precuring, cutting, steaming, pressing, maintaining and the like. The aerated concrete has the greatest advantages that land resources are saved, a large amount of cultivated land is not wasted, the sources of raw materials of the aerated concrete are very wide, and the ash sand, the slag, the fly ash, the coal gangue and the like are used as the raw materials of the aerated concrete.
The aerated concrete has the advantages of excellent performance characteristics, very good processability, heat insulation and heat preservation capability, strong plasticity, capability of being planed and sawed, and very good processing characteristics, and concrete block forming equipment is often required to be used for cutting and forming the autoclaved aerated concrete blocks in the production process of the aerated concrete blocks.
When concrete block forming equipment cuts concrete blocks in the prior art, the position of a cutting tool is not flexibly and stably adjusted, the deviation of the cutting position is easily influenced, the cutting angle of the cutting tool is fixed, a plurality of cutting tools are required to be arranged for cooperation, the cost is wasted, and chips generated by cutting are not convenient to clean.
Disclosure of Invention
The invention mainly aims to provide an aerated concrete block efficient forming machine and a using method thereof, which can effectively solve the problems that when concrete blocks are cut by concrete block forming equipment in the prior art, the position adjustment of a cutting tool is not flexible and stable enough, the deviation of the cutting position is easily influenced, the cutting angle of the cutting tool is fixed, a plurality of cutting tools are usually arranged for matching, the cost is wasted, and chips generated by cutting are not convenient to clean.
In order to solve the technical problems, the invention is realized by the following technical scheme: an efficient forming machine for aerated concrete blocks and a using method thereof comprise a workbench, a bearing plate below the workbench, a first adjusting mechanism, a second adjusting mechanism and a collecting mechanism, wherein the first adjusting mechanism and the second adjusting mechanism are arranged on the workbench, the collecting mechanism is arranged on the bearing plate, and a first sliding groove is formed in the top surface of the workbench;
the first adjusting mechanism comprises a sliding block movably arranged on the first sliding groove, a supporting frame fixedly arranged at the top end of the sliding block, a second sliding groove formed at the top end of the supporting frame, a screw rod movably arranged on the second sliding groove, a driving motor fixedly connected to one end of the screw rod and a moving plate movably arranged on the screw rod, the sliding block can slide on the first sliding groove, and the screw rod can rotate on the second sliding groove;
the second adjusting mechanism comprises a hydraulic cylinder embedded at the top end of the moving plate, a fixed sleeve fixedly arranged at the bottom end of an output rod of the hydraulic cylinder, a rotating motor fixedly arranged on the top surface inside the fixed sleeve and a cutting support fixedly arranged on an output shaft of the rotating motor;
the collecting mechanism comprises a suction pipe arranged on the side wall of the support frame, a suction hopper fixedly arranged at the input end of the suction pipe, an exhaust fan arranged at the output end of the suction pipe, a collecting box arranged at the output end of the exhaust fan and a discharge hopper fixedly arranged at the bottom end of the collecting box, wherein the suction pipe is a folding hose.
Preferably, a sliding rod is movably arranged in the moving plate, the sliding rod and the screw rod are arranged in parallel, the groove walls on two sides of the second sliding groove are fixedly connected with two ends of the sliding rod respectively, and the moving plate can slide on the sliding rod.
Preferably, the support frame includes the support riser of two vertical settings and the level setting is at the support diaphragm that supports the riser top, inhale the material pipe and be equipped with two and inlay respectively and establish on two support risers, and inhale the hopper input and all set up towards the cutting support.
Preferably, the bottom end of the workbench is fixedly provided with four pillars which are respectively close to four corners of the workbench, the bottom ends of the pillars penetrate through the bearing plate, each of the pillars is fixedly provided with a supporting leg, the bearing plate is sleeved outside the collecting box, the discharging hopper is positioned below the bearing plate, the collecting box is communicated with the inner space of the discharging hopper, and the supporting legs are mainly grounded to support equipment.
Preferably, first spout is equipped with two and is located workstation front and back both sides surface respectively, the slider is equipped with two and is the one-to-one setting with first spout, two be provided with the limiting plate between the first spout, and workstation top and limiting plate bottom fixed connection, the limiting plate top is fixed and is provided with two spacing archs, two both sides surface around the limiting plate is closed on respectively to spacing arch.
Preferably, the surface of the left side of the workbench is fixedly connected with a material guide hopper, and the material guide hopper is obliquely arranged towards the workbench.
Preferably, a fixed bearing is embedded on the inner wall of one side of the cutting support, and a cutting motor is embedded on the inner wall of the other side of the cutting support.
Preferably, the fixed bearing is movably connected with a rotating rod, one end of the rotating rod, far away from the fixed bearing, is fixedly connected with the output end of the cutting motor, and the rotating rod can rotate on the fixed bearing.
Preferably, the side surface of the rotating rod is sleeved with a cutting cutter disc, and the cutting cutter disc is positioned at the center of the rotating rod.
The using method of the aerated concrete block efficient forming machine is characterized by comprising the following steps of: the method comprises the following steps:
the method comprises the following steps: discharging:
placing the whole aerated concrete block on the limiting plate by means of an external clamp, and limiting the whole aerated concrete block by the limiting bulge;
step two: adjusting:
the sliding block is in sliding fit with the supporting frame in the first sliding groove to adjust the horizontal position of the cutting support above the limiting plate, the driving motor operates to control the screw rod to rotate forwards and backwards to push or pull the moving plate, the moving plate is driven to rotate on the second sliding groove to slide and translate to adjust the vertical position of the cutting support above the limiting plate, the rotating motor operates to drive the cutting support to rotate through the output shaft to adjust the angle of the cutting disc, and the hydraulic cylinder operates to control the output rod to stretch and drive the cutting support to lift to adjust the distance between the cutting disc and the aerated concrete block;
step three: cutting:
the cutting motor operates to control the rotating rod to rotate, the fixed bearing performs auxiliary support on the rotating rod, and the cutting cutter disc rotates along with the rotating rod to cut the whole aerated concrete block into small concrete blocks meeting the use requirement in a cutting and forming mode;
step four: collecting:
promote the fritter concrete block, the fritter concrete block falls to the workstation right side from the guide fill and carries out the material and collect, and air exhauster function makes the suction cooperation inhale the material pipe and inhale the hopper and extract the concrete building block piece that the cutting produced, and the building block piece falls into the collecting box and is carried out the waste material and collect alone by the external receiver of hopper direction workstation below cooperation.
Compared with the prior art, the high-efficiency forming machine for the aerated concrete blocks and the use method thereof have the following beneficial effects:
1. according to the invention, the sliding blocks are arranged in the first sliding grooves to slide in a manner of being matched with the supporting frame to flexibly adjust the horizontal position of the cutting support above the limiting plate, the two sliding blocks can also balance the weight of the supporting vertical plate, the driving motor is arranged to control the screw rod to rotate forwards and backwards to push or pull the movable plate, the movable plate is driven to slide and translate on the second sliding grooves to flexibly adjust the vertical position of the cutting support above the limiting plate, and meanwhile, the second sliding grooves and the sliding rods can doubly limit the movable plate to ensure the stability of the cutting support during movement.
2. According to the invention, the rotating motor is arranged to operate, the output shaft drives the cutting support to rotate so as to adjust the angle of the cutting cutter disc, the hydraulic cylinder operates to control the output rod to stretch and retract so as to drive the cutting support to lift so as to adjust the distance between the cutting cutter disc and the aerated concrete block, and the first adjusting mechanism and the second adjusting mechanism are matched to adjust the cutting cutter disc in multiple positions and multiple angles so as to cut, so that the requirement on the number of cutting cutters is reduced, and the space and the cost are saved.
3. According to the invention, the suction fan is arranged to operate to make suction force to match with the suction pipe and the suction hopper to extract concrete building block fragments generated by cutting, the suction pipe is embedded on the supporting vertical plate and the design of the folding hose is adopted, so that the suction hopper can synchronously adjust the position along with the cutting cutter disc, the fragment extraction is more efficient, and the building block fragments fall into the collection box and are guided to the lower part of the working table by the discharge hopper to match with an external storage container to independently collect wastes.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of an efficient aerated concrete block forming machine of the invention;
FIG. 2 is a schematic diagram of an isometric structure of an efficient aerated concrete block forming machine according to the invention;
FIG. 3 is an enlarged view of a portion of the structure at A in FIG. 1 according to the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 2 at B according to the present invention;
FIG. 5 is a schematic top view of the high-efficiency forming machine for aerated concrete blocks of the present invention;
FIG. 6 is an enlarged view of a portion of the structure at C-C of FIG. 5 according to the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1. a work table; 2. a carrier plate; 3. a slider; 4. a support frame; 41. a support vertical plate; 42. supporting the transverse plate; 5. a screw rod; 6. a drive motor; 7. moving the plate; 8. a hydraulic cylinder; 9. fixing the sleeve; 10. rotating the motor; 11. cutting the stent; 12. a material suction pipe; 13. a suction hopper; 14. an exhaust fan; 15. a collection box; 16. a discharge hopper; 17. a slide bar; 18. a pillar; 19. a support leg; 20. a limiting plate; 21. a limiting bulge; 22. a material guide hopper; 23. fixing the bearing; 24. cutting the motor; 25. a rotating rod; 26. and a cutter disc is cut.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be configured in a specific orientation, and operate, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-6, the invention is an aerated concrete block high-efficiency forming machine and a using method thereof, comprising a workbench 1, a bearing plate 2 below the workbench 1, a first adjusting mechanism, a second adjusting mechanism and a collecting mechanism, wherein the first adjusting mechanism and the second adjusting mechanism are arranged on the workbench 1, the collecting mechanism is arranged on the bearing plate 2, and a first chute is arranged on the top surface of the workbench 1;
the first adjusting mechanism comprises a sliding block 3 movably arranged on a first sliding chute, a supporting frame 4 fixedly arranged at the top end of the sliding block 3, a second sliding chute formed at the top end of the supporting frame 4, a screw rod 5 movably arranged on the second sliding chute, a driving motor 6 fixedly connected to one end of the screw rod 5 and a moving plate 7 movably arranged on the screw rod 5, the sliding block 3 can slide on the first sliding chute, and the screw rod 5 can rotate on the second sliding chute;
the second adjusting mechanism comprises a hydraulic cylinder 8 embedded at the top end of the moving plate 7, a fixed sleeve 9 fixedly arranged at the bottom end of an output rod of the hydraulic cylinder 8, a rotating motor 10 fixedly arranged on the top surface inside the fixed sleeve 9 and a cutting support 11 fixedly arranged on an output shaft of the rotating motor 10;
the collecting mechanism comprises a material sucking pipe 12 arranged on the side wall of the support frame 4, a material sucking hopper 13 fixedly arranged at the input end of the material sucking pipe 12, an exhaust fan 14 arranged at the output end of the material sucking pipe 12, a collecting box 15 arranged at the output end of the exhaust fan 14 and a material discharging hopper 16 fixedly arranged at the bottom end of the collecting box 15, and the material sucking pipe 12 is a folding flexible pipe.
A sliding rod 17 is movably arranged in the moving plate 7, the sliding rod 17 and the screw rod 5 are arranged in parallel, the groove walls on two sides of the second sliding groove are respectively fixedly connected with two ends of the sliding rod 17, and the moving plate 7 can slide on the sliding rod 17.
The support frame 4 includes the support riser 41 and the horizontal setting of two vertical settings at the support diaphragm 42 that supports riser 41 top, inhales material pipe 12 and is equipped with two and inlays respectively and establish on two support risers 41, and inhales hopper 13 input and all sets up towards cutting support 11.
The bottom fixing of the workbench 1 is provided with pillars 18, the pillars 18 are provided with four and close to four corners of the workbench 1 respectively, the bottom ends of the pillars 18 penetrate through the bearing plate 2, the bottom fixing of each pillar 18 is provided with a supporting leg 19, the bearing plate 2 is sleeved outside the collecting box 15, the discharging hopper 16 is positioned below the bearing plate 2, the inner spaces of the collecting box 15 and the discharging hopper 16 are communicated with each other, and the supporting legs 19 are mainly grounded.
First spout is equipped with two and lies in workstation 1 front and back both sides surface respectively, and slider 3 is equipped with two and is the one-to-one setting with first spout, is provided with limiting plate 20 between two first spouts, and 1 top of workstation and limiting plate 20 bottom fixed connection, and the fixed two spacing bulges 21 that are provided with in limiting plate 20 top, two spacing bulges 21 close on limiting plate 20 front and back both sides surface respectively.
The left side surface of the workbench 1 is fixedly connected with a material guiding hopper 22, and the material guiding hopper 22 is obliquely arranged towards the workbench 1.
A fixed bearing 23 is embedded on the inner wall of one side of the cutting support 11, and a cutting motor 24 is embedded on the inner wall of the other side of the cutting support 11.
The fixed bearing 23 is movably connected with a rotating rod 25, one end of the rotating rod 25, which is far away from the fixed bearing 23, is fixedly connected with the output end of the cutting motor 24, and the rotating rod 25 can rotate on the fixed bearing 23.
The side surface of the rotating rod 25 is sleeved with a cutter disc 26, and the cutter disc 26 is positioned at the center of the rotating rod 25.
The using method of the aerated concrete block efficient forming machine is characterized by comprising the following steps of: the method comprises the following steps:
the method comprises the following steps: discharging:
placing the whole aerated concrete block on a limiting plate 20 by means of an external clamp, and limiting the whole aerated concrete block by a limiting bulge 21;
step two: adjusting: the supporting frame 4 is pushed and pulled, the sliding block 3 is in sliding fit with the supporting frame 4 in the first sliding groove to adjust the horizontal position of the cutting support 11 above the limiting plate 20, the driving motor 6 operates to control the screw rod 5 to rotate forward and backward to push or pull the moving plate 7, the moving plate 7 is driven to slide on the second sliding groove to adjust the vertical position of the cutting support 11 above the limiting plate 20 in a translation mode, the rotating motor 10 operates to drive the cutting support 11 to rotate through the output shaft to adjust the angle of the cutting cutter disc 26, and the hydraulic cylinder 8 operates to control the output rod to stretch and drive the cutting support 11 to lift to adjust the distance between the cutting cutter disc 26 and the aerated concrete block;
step three: cutting: the cutting motor 24 operates to control the rotating rod 25 to rotate, the fixed bearing 23 carries out auxiliary support on the rotating rod 25, and the cutting cutter disc 26 rotates along with the rotating rod 25 to cut the aerated concrete block integrally to form small concrete blocks meeting the use requirements in a cutting mode;
step four: collecting:
promote the fritter concrete block, the fritter concrete block falls to workstation 1 right side from guide hopper 22 and carries out the material and collect, and air exhauster 14 function makes suction cooperation inhale material pipe 12 and inhale hopper 13 and extract the concrete block piece that the cutting produced, and the block piece falls into collecting box 15 and is carried out the waste material and collect alone by the play hopper 16 outside receiver of cooperation below of workstation 1.
The working principle of the invention is as follows:
when the aerated concrete block is used by a person, the aerated concrete block is integrally placed on the limiting plate 20 by means of an external clamp, and the limiting bulge 21 limits the block integrally; the supporting frame 4 is pushed and pulled, the sliding block 3 is in sliding fit with the supporting frame 4 in the first sliding groove to adjust the horizontal position of the cutting support 11 above the limiting plate 20, the driving motor 6 operates to control the screw rod 5 to rotate forward and backward to push or pull the moving plate 7, the moving plate 7 is driven to slide on the second sliding groove to adjust the vertical position of the cutting support 11 above the limiting plate 20 in a translational mode, the rotating motor 10 operates to drive the cutting support 11 to rotate through the output shaft to adjust the angle of the cutting cutter disc 26, and the hydraulic cylinder 8 operates to control the output rod to stretch and retract to drive the cutting support 11 to lift and adjust the distance between the cutting cutter disc 26 and the aerated concrete block; the cutting motor 24 operates to control the rotation of the rotating rod 25, the fixed bearing 23 carries out auxiliary support on the rotating rod 25, the cutting cutter disc 26 rotates along with the rotating rod 25 to cut the aerated concrete block integrally to form small concrete blocks which meet the use requirements, the small concrete blocks are pushed to fall from the material guide hopper 22 to the right side of the workbench 1 to be collected, the exhaust fan 14 operates to manufacture suction matching with the material suction pipe 12 and the material suction hopper 13 to extract the concrete block scraps generated by cutting, the block scraps fall into the collection box 15 and are guided by the material discharge hopper 16 to the lower part of the workbench 1 to match with an external collection container to carry out independent waste collection, wherein the model of the driving motor 6 is FL42STH33-0956MA, the model of the hydraulic cylinder 8 is HOB80, the model of the rotating motor 10 is DS-25RS370, the model of the exhaust fan 14 is LXYD-1380, the cutting motor 24 is of the type H4131-58 KV.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. An efficient aerated concrete block forming machine is characterized by comprising a workbench (1), a bearing plate (2) below the workbench (1), a first adjusting mechanism, a second adjusting mechanism and a collecting mechanism, wherein the first adjusting mechanism and the second adjusting mechanism are arranged on the workbench (1), the collecting mechanism is arranged on the bearing plate (2), and a first sliding groove is formed in the top surface of the workbench (1);
the first adjusting mechanism comprises a sliding block (3) movably arranged on the first sliding groove, a supporting frame (4) fixedly arranged at the top end of the sliding block (3), a second sliding groove formed at the top end of the supporting frame (4), a screw rod (5) movably arranged on the second sliding groove, a driving motor (6) fixedly connected to one end of the screw rod (5) and a moving plate (7) movably arranged on the screw rod (5);
the second adjusting mechanism comprises a hydraulic cylinder (8) embedded at the top end of the moving plate (7), a fixed sleeve (9) fixedly arranged at the bottom end of an output rod of the hydraulic cylinder (8), a rotating motor (10) fixedly arranged on the inner top surface of the fixed sleeve (9) and a cutting support (11) fixedly arranged on an output shaft of the rotating motor (10);
the collecting mechanism comprises a suction pipe (12) arranged on the side wall of the supporting frame (4), a suction hopper (13) fixedly arranged at the input end of the suction pipe (12), an exhaust fan (14) arranged at the output end of the suction pipe (12), a collecting box (15) arranged at the output end of the exhaust fan (14) and a discharge hopper (16) fixedly arranged at the bottom end of the collecting box (15), wherein the suction pipe (12) is a folding hose.
2. The high-efficiency forming machine for aerated concrete blocks according to claim 1, which is characterized in that: and a sliding rod (17) is movably arranged in the moving plate (7), the sliding rod (17) and the screw rod (5) are arranged in parallel, and the groove walls on two sides of the second sliding groove are fixedly connected with two ends of the sliding rod (17) respectively.
3. The high-efficiency forming machine for aerated concrete blocks according to claim 1, which is characterized in that: the support frame (4) include support riser (41) and the level setting of two vertical settings support diaphragm (42) on support riser (41) top, inhale material pipe (12) and be equipped with two and inlay respectively and establish on two support risers (41), and inhale hopper (13) input and all set up towards cutting support (11).
4. The high-efficiency forming machine for aerated concrete blocks according to claim 3, characterized in that: workstation (1) bottom mounting is provided with pillar (18), pillar (18) are equipped with four and close on four corners of workstation (1) respectively, and pillar (18) bottom runs through loading board (2), every pillar (18) bottom mounting is provided with a stabilizer blade (19), the loading board (2) cover is established in collecting box (15) outside, go out hopper (16) and be located loading board (2) below and collecting box (15) and the inner space that goes out hopper (16) switches on each other.
5. The high-efficiency forming machine for aerated concrete blocks according to claim 1, which is characterized in that: first spout is equipped with two and is located workstation (1) front and back both sides surface respectively, slider (3) are equipped with two and are the one-to-one setting with first spout, two be provided with limiting plate (20) between the first spout, and workstation (1) top and limiting plate (20) bottom fixed connection, limiting plate (20) top is fixed to be provided with two spacing archs (21), two both sides surface around limiting plate (20) is closed on respectively in spacing arch (21).
6. The high-efficiency forming machine for aerated concrete blocks according to claim 1, which is characterized in that: the material guide hopper (22) is fixedly connected to the surface of the left side of the workbench (1), and the material guide hopper (22) is obliquely arranged towards the workbench (1).
7. The high-efficiency forming machine for aerated concrete blocks according to claim 1, which is characterized in that: the cutting support is characterized in that a fixed bearing (23) is embedded in the inner wall of one side of the cutting support (11), and a cutting motor (24) is embedded in the inner wall of the other side of the cutting support (11).
8. The high-efficiency forming machine for aerated concrete blocks according to claim 7, characterized in that: the rotary rod (25) is movably connected to the fixed bearing (23), and one end, far away from the fixed bearing (23), of the rotary rod (25) is fixedly connected with the output end of the cutting motor (24).
9. The high-efficiency forming machine for aerated concrete blocks according to claim 8, characterized in that: the side surface of the rotating rod (25) is sleeved with a cutting cutter disc (26), and the cutting cutter disc (26) is located at the center of the rotating rod (25).
10. The use method of the aerated concrete block high-efficiency forming machine according to any one of claims 1 to 9, characterized by comprising the following steps: the method comprises the following steps:
the method comprises the following steps: discharging:
placing the whole aerated concrete block on a limiting plate (20) by means of an external clamp, and limiting the whole aerated concrete block by a limiting bulge (21);
step two: adjusting:
the cutting device comprises a push-pull support frame (4), a sliding block (3) is in sliding fit with the support frame (4) in a first sliding groove to adjust the position of a cutting support (11) in the horizontal direction above a limiting plate (20), a driving motor (6) operates to control a screw rod (5) to rotate forwards and backwards to push or pull a movable plate (7), the movable plate (7) is driven to slide on a second sliding groove to adjust the position of the cutting support (11) in the vertical direction above the limiting plate (20), a rotating motor (10) operates to drive the cutting support (11) to rotate through an output shaft to adjust the angle of a cutting cutter disc (26), and a hydraulic cylinder (8) operates to control an output rod to stretch and retract to drive the cutting support (11) to lift and adjust the distance between the cutting cutter disc (26) and aerated concrete blocks;
step three: cutting:
the cutting motor (24) operates to control the rotating rod (25) to rotate, the fixed bearing (23) carries out auxiliary support on the rotating rod (25), and the cutting cutter disc (26) rotates along with the rotating rod (25) to cut the whole aerated concrete block to form small concrete blocks meeting the use requirements in a cutting mode;
step four: collecting:
promote the fritter concrete block, the fritter concrete block falls workstation (1) right side from guide hopper (22) and carries out the material and collect, and air exhauster (14) function is made suction cooperation and is inhaled material pipe (12) and inhale hopper (13) and extract the concrete block piece that the cutting produced, and the block piece falls into collecting box (15) and is carried out the waste material and collect alone by hopper (16) outside storage container of cooperation below guide workstation (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111160944.1A CN113997397A (en) | 2021-09-30 | 2021-09-30 | High-efficiency forming machine for aerated concrete blocks and using method thereof |
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| CN115179403A (en) * | 2022-07-08 | 2022-10-14 | 江西中一建工集团有限公司 | Air entrainment piece multi-angle cutting machine |
| CN116118018A (en) * | 2023-03-01 | 2023-05-16 | 中国一冶集团有限公司 | Masonry cutting device and method of use |
| CN117381209A (en) * | 2023-11-06 | 2024-01-12 | 沧州华智机械设备有限公司 | Laser cutting device and plate cutting and blanking system |
| CN118122605A (en) * | 2024-03-18 | 2024-06-04 | 中国水利水电第九工程局有限公司 | An environmentally friendly sand and gravel grading and screening device for concrete preparation |
| CN119871652A (en) * | 2025-03-13 | 2025-04-25 | 镇江拓天节能科技有限公司 | Autoclaved aerated concrete slab production system |
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| CN108890862A (en) * | 2018-07-04 | 2018-11-27 | 安徽绿色精灵新能源科技有限公司 | A kind of environment-friendly type concrete cutter device |
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| CN213499937U (en) * | 2020-09-28 | 2021-06-22 | 三亚建业达建材有限公司 | Evaporate and press aerated concrete block processing to use cutting device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115179403A (en) * | 2022-07-08 | 2022-10-14 | 江西中一建工集团有限公司 | Air entrainment piece multi-angle cutting machine |
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| CN116118018A (en) * | 2023-03-01 | 2023-05-16 | 中国一冶集团有限公司 | Masonry cutting device and method of use |
| CN117381209A (en) * | 2023-11-06 | 2024-01-12 | 沧州华智机械设备有限公司 | Laser cutting device and plate cutting and blanking system |
| CN117381209B (en) * | 2023-11-06 | 2024-05-17 | 沧州华智机械设备有限公司 | Laser cutting device and plate cutting and blanking system |
| CN118122605A (en) * | 2024-03-18 | 2024-06-04 | 中国水利水电第九工程局有限公司 | An environmentally friendly sand and gravel grading and screening device for concrete preparation |
| CN119871652A (en) * | 2025-03-13 | 2025-04-25 | 镇江拓天节能科技有限公司 | Autoclaved aerated concrete slab production system |
| CN119871652B (en) * | 2025-03-13 | 2025-10-03 | 镇江拓天节能科技有限公司 | A production system for autoclaved aerated concrete panels |
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